CN106200591A - A kind of caked sugar production system - Google Patents

A kind of caked sugar production system Download PDF

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Publication number
CN106200591A
CN106200591A CN201610745957.8A CN201610745957A CN106200591A CN 106200591 A CN106200591 A CN 106200591A CN 201610745957 A CN201610745957 A CN 201610745957A CN 106200591 A CN106200591 A CN 106200591A
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CN
China
Prior art keywords
sugar
control system
kneader
bowl
caked
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Granted
Application number
CN201610745957.8A
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Chinese (zh)
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CN106200591B (en
Inventor
吴健
王成山
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NANTONG WEALTH MACHINERY TECHNICAL CO Ltd
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NANTONG WEALTH MACHINERY TECHNICAL CO Ltd
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Priority to CN201610745957.8A priority Critical patent/CN106200591B/en
Publication of CN106200591A publication Critical patent/CN106200591A/en
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    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00Programme-control systems
    • G05B19/02Programme-control systems electric
    • G05B19/418Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
    • G05B19/41865Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by job scheduling, process planning, material flow
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B2219/00Program-control systems
    • G05B2219/30Nc systems
    • G05B2219/32Operator till task planning
    • G05B2219/32252Scheduling production, machining, job shop
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P80/00Climate change mitigation technologies for sector-wide applications
    • Y02P80/40Minimising material used in manufacturing processes
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/02Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

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  • Engineering & Computer Science (AREA)
  • Confectionery (AREA)
  • General Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Quality & Reliability (AREA)
  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Automation & Control Theory (AREA)

Abstract

The present invention relates to a kind of caked sugar production system, including frame, control system, its innovative point is: this frame also includes: sugar dissolver structure of weighing, sugar cook mechanism, adjuvant add kneading mechanism of steam, pressure skin shaping mechanism and cooling Fen Tang mechanism;By using all-in-one-piece control supervisory systems, by caked sugar state parameter real-time tracking record supervision in the code produced, the production making caked sugar realizes the control of automatization, substantial amounts of manpower and materials are saved, produce raw connection in an entirety by whole simultaneously, decrease the caked sugar of semi-finished product transport in process of production cause the wasting of resources, reduce cost;System can be the most real-time reflection produce dynamic, provide good data message for production manager, provide a good friendliness picture for user, provide good plant maintenance information for service engineer, help to be quickly found out trouble point.

Description

A kind of caked sugar production system
Technical field
The present invention relates to food processing field, particularly relate to a kind of caked sugar production system.
Background technology
The production technology of general confection is constantly in a large amount of technique and completes step by step, uses substantial amounts of workman for single Technique produce, then the step that each technique of semi-finished product completes is integrated, completes the output of product, so cause The semi-finished product of confection easily occur being connected the most smooth dirt deriving substantial amounts of problem, such as semi-finished product during producing Dye, the problem such as the temperature control of semi-finished product confection, the production cost that result in confection is huge, and the confection mouthfeel produced is not Good, the production line of confection can not " seamless " linking, waste substantial amounts of manpower and materials, and to confection in process of production Control cannot centralized Control, result in that production efficiency is low and the waste of resource.
The caked sugar production line that the system of general employing controls is difficult to location of fault be detected after breaking down, in event Barrier wastes substantial amounts of human resources when getting rid of, and automaticity is the highest.
Summary of the invention
The technical problem to be solved in the present invention is to provide a kind of caked sugar production system, it is possible to by Saccharum Sinensis Roxb. from molten sugar to product Output realizes full-automatic high efficiency production.
For solving above-mentioned technical problem, the technical scheme is that a kind of caked sugar production system, including frame, control System, its innovative point is: this production system also includes:
Weigh sugar dissolver structure: include head tank, material-compound tank, molten sugar bowl and storage sugar bowl;Molten sugar bowl is provided with temperature in storage sugar bowl Sensor a and temperature sensor b;A material inlet main pipeline, this main pipeline and each raw material it is provided with on described material-compound tank It is connected by subtube between tank and controls, by photoswitch, the position that subtube is connected with each main pipeline;Described material-compound tank In be provided with by motor-driven stirring paddle, the output port of material-compound tank is connected with molten sugar bowl, the output port of molten sugar bowl and storage Sugar bowl is connected;Temperature sensor a and temperature sensor b and photoswitch access control system;
Sugar cook mechanism: include vapor can and sugar boiling pot;The feed end of sugar boiling pot is connected with storage sugar bowl, and sugar boiling pot connects steam Tank pipeline, sugar boiling pot is provided with temperature sensor c;Temperature sensor c access control system;
Adjuvant adds kneading mechanism of steam: kneading mechanism of steam is connected with the outfan of sugar cook mechanism, including steel band, acid powder machine, spice mixing Device, kneader a and kneader b;Steel band, acid powder machine, spice blender, kneader a and kneader b startup by photoswitch Controlling, photoswitch is linked in control system;Spice blender input port is connected with the output port of sugar cook mechanism, spice The output port of blender is positioned at the top of steel band, and steel band is provided with massecuite finishing plate;Kneader a is arranged on the defeated of steel band Going out end, kneader b is arranged on the outfan of kneader a, and acid powder machine is connected with kneader b cooperation;
Pressure skin shaping mechanism: include pressure roller, delivery platform and forming press-roller;Pressure roller has several and is arranged on delivery platform On, the distance of pressure roller to delivery platform is sequentially reduced along the conveying direction of massecuite;Several pressure rollers use with frequency controller control System makes the rotating speed of pressure roller identical, is linked in control system with frequency controller;After forming press-roller is positioned at the pressing sugar-tablet of pressure roller Sugar-tablet is made to be squeezed into graininess;The lower voltage-frequency rate of forming press-roller is controlled to pass through converter by control system;
Cooling Fen Tang mechanism: after cooling Fen Tang mechanism is connected to flatten shaping mechanism;Including freezer and sugar screening machine;Described freezer In temperature sensor d and humidity sensor are installed, humid control in freezer switch and temp control switch are all controlled with access System processed;After described sugar screening machine is connected to freezer, the caked sugar of cooling and solidifying is screened;
Described control system includes sugar dissolver control system, sugar-cooker control system, kneader control system, pressure skin molding control System and cooling sieve sugar control system.
Further, described head tank, material-compound tank, molten sugar bowl and storage sugar bowl are provided with liquid level detector, and liquid level Detector access control system, it is ensured that sucrose solution volume is respectively less than the 2/3 of tank body machine.
Further, described sugar boiling pot being additionally provided with cleaning pipeline, clean and be provided with electrically-controlled valve on pipeline, electrically-controlled valve connects Entering in control system, the sugar boiling pot after stirring off is by cleaning pipeline to being carried out.
Further, described kneader a and kneader b is provided with temperature controller and carries heat insulation function, and temperature controls Device is linked in control system.
It is an advantage of the current invention that:
1) by using all-in-one-piece control supervisory systems, by caked sugar state parameter real-time tracking record in the code produced Supervision so that the production of caked sugar realizes the control of automatization, has saved substantial amounts of manpower and materials, has produced raw connection by whole simultaneously In an entirety, decrease the caked sugar of semi-finished product transport in process of production cause the wasting of resources, reduce cost;
2) each item data in the record production process that system can be real-time, such as production yields, personnel on duty, real-time speed, stops Machine number of times, trouble point and warning message.It is dynamic that the most real-time reflection produces.Good data letter is provided for production manager Breath.A good friendliness picture is provided for user.There is provided good plant maintenance information for service engineer, help It is quickly found out trouble point.
Accompanying drawing explanation
The present invention is further detailed explanation with detailed description of the invention below in conjunction with the accompanying drawings.
Fig. 1 is the flow chart of caked sugar production system.
Fig. 2 is the integral installation figure of caked sugar production system.
Fig. 3 is the sugar dissolver structure of weighing of caked sugar production system, mechanism section front view of stewing soup.
Fig. 4 is that the adjuvant of caked sugar production system adds kneading mechanism of steam, pressure skin shaping mechanism, cooling Fen Tang mechanism front view.
Detailed description of the invention
The following examples can make professional and technical personnel that the present invention is more fully understood, but the most therefore by this Bright it is limited among described scope of embodiments.
A kind of caked sugar production system as shown in Fig. 1 Fig. 3, including frame 1, control system 2, its innovative point is: this life Product system also includes:
Weigh sugar dissolver structure 3: include head tank, material-compound tank 31, molten sugar bowl 32 and storage sugar bowl 33;In molten sugar bowl 32 and storage sugar bowl 33 It is provided with temperature sensor a and temperature sensor b;A material inlet main pipeline, this supervisor it is provided with on described material-compound tank 31 It is connected by subtube between road with each head tank and controls, by photoswitch, the position that subtube is connected with each main pipeline Put;Being provided with in described material-compound tank 31 by motor-driven stirring paddle, the output port of material-compound tank 31 is connected with molten sugar bowl 32, molten The output port of sugar bowl 32 is connected with storage sugar bowl 33;Temperature sensor a and temperature sensor b and photoswitch Access Control system System.
Sugar cook mechanism 4: include vapor can 41 and sugar boiling pot 42;The feed end of sugar boiling pot 42 is connected with storage sugar bowl 44, stirs off Connect on tank 42 and have vapor can pipeline, sugar boiling pot is provided with temperature sensor c;Temperature sensor c access control system.
Adjuvant adds kneading mechanism of steam 5: kneading mechanism of steam 5 is connected with the outfan of sugar cook mechanism 4, including steel band 51, acid powder machine 52, spice blender 53, kneader a54 and kneader b55;Steel band 51, acid powder machine 52, spice blender 53, kneader a54 and The startup of kneader b55 is linked in control system by photoswitch control, photoswitch;Spice blender 53 input port Being connected with the output port of sugar cook mechanism 4, the output port of spice blender 53 is positioned at the top of steel band 51, and steel band 51 sets It is equipped with massecuite finishing plate;Kneader a54 is arranged on the outfan of steel band 51, and kneader b55 is arranged on the output of kneader a54 End, acid powder machine 52 is connected with kneader b55 cooperation.
Pressure skin shaping mechanism 6: include pressure roller 61, delivery platform 62 and forming press-roller 63;Pressure roller 61 has several and peace Being contained on delivery platform 62, the distance of pressure roller 61 to delivery platform 62 is sequentially reduced along the conveying direction of massecuite;Several pressures Roller 61 uses the rotating speed controlling to make pressure roller 61 with frequency controller identical, is linked in control system with frequency controller;Forming press-roller Sugar-tablet is made to be squeezed into graininess after the 63 pressing sugar-tablets being positioned at pressure roller 61;The lower voltage-frequency rate of forming press-roller 63 is by control system control System passes through converter.
Cooling Fen Tang mechanism 7: after cooling Fen Tang mechanism 7 is connected to flatten shaping mechanism 6;Including freezer 71 and sugar screening machine 72;Being provided with temperature sensor d and humidity sensor in described freezer 7, the humid control switch in freezer 7 controls to open with temperature Guan Jun and access control system;After described sugar screening machine 72 is connected to freezer 71, the caked sugar of cooling and solidifying is screened.
Control system 2 includes sugar dissolver control system, sugar-cooker control system, kneader control system, pressure skin molding control System processed and cooling sieve sugar control system.
It is provided with liquid level detector in head tank, material-compound tank 31, molten sugar bowl 32 and storage sugar bowl 33, and liquid level detector connects Enter control system, it is ensured that sucrose solution volume is respectively less than the 2/3 of tank body machine.
Being additionally provided with cleaning pipeline on sugar boiling pot 42, clean and be provided with electrically-controlled valve on pipeline, electrically-controlled valve is linked into control system In system, the sugar boiling pot 42 after stirring off is by cleaning pipeline to being carried out.
Kneader a54 and kneader b55 is provided with temperature controller and carries heat insulation function, and temperature controller is linked into control In system processed.
Skilled person will appreciate that of the industry, the present invention is not restricted to the described embodiments, above-described embodiment and explanation The principle that the present invention is simply described described in book, without departing from the spirit and scope of the present invention, the present invention also has Various changes and modifications, these changes and improvements both fall within scope of the claimed invention.Claimed scope Defined by appending claims and equivalent thereof.

Claims (4)

1. a caked sugar production system, including frame, control system, it is characterised in that: this production system also includes:
A: sugar dissolver structure of weighing: include head tank, material-compound tank, molten sugar bowl and storage sugar bowl;Molten sugar bowl is provided with temperature in storage sugar bowl Degree sensor a and temperature sensor b;Being provided with a material inlet main pipeline on described material-compound tank, this main pipeline is former with each It is connected by subtube between batch can and controls, by photoswitch, the position that subtube is connected with each main pipeline;Described dispensing Being provided with by motor-driven stirring paddle in tank, the output port of material-compound tank is connected with molten sugar bowl, the output port of molten sugar bowl with Storage sugar bowl is connected;Temperature sensor a and temperature sensor b and photoswitch access control system;
B: sugar cook mechanism: include vapor can and sugar boiling pot;The feed end of sugar boiling pot is connected with storage sugar bowl, and sugar boiling pot connects steaming Vapour tank pipeline, sugar boiling pot is provided with temperature sensor c;Temperature sensor c access control system;
C: adjuvant adds kneading mechanism of steam: kneading mechanism of steam is connected with the outfan of sugar cook mechanism, mixes including steel band, acid powder machine, spice Clutch, kneader a and kneader b;Steel band, acid powder machine, spice blender, the startup of kneader a and kneader b are established by cable by light Closing and control, photoswitch is linked in control system;Spice blender input port is connected with the output port of sugar cook mechanism, fragrant The output port of feed mixer is positioned at the top of steel band, and steel band is provided with massecuite finishing plate;Kneader a is arranged on steel band Outfan, kneader b is arranged on the outfan of kneader a, and acid powder machine is connected with kneader b cooperation;
D: pressure skin shaping mechanism: include pressure roller, delivery platform and forming press-roller;Pressure roller has several and is arranged on delivery platform On, the distance of pressure roller to delivery platform is sequentially reduced along the conveying direction of massecuite;Several pressure rollers use with frequency controller control System makes the rotating speed of pressure roller identical, is linked in control system with frequency controller;After forming press-roller is positioned at the pressing sugar-tablet of pressure roller Sugar-tablet is made to be squeezed into graininess;The lower voltage-frequency rate of forming press-roller is controlled to pass through converter by control system;
E: cooling Fen Tang mechanism: after cooling Fen Tang mechanism is connected to flatten shaping mechanism;Including freezer and sugar screening machine;Described cold Storehouse is provided with temperature sensor d and humidity sensor, humid control in freezer switch and temp control switch all with access Control system;After described sugar screening machine is connected to freezer, the caked sugar of cooling and solidifying is screened;
Described control system includes sugar dissolver control system, sugar-cooker control system, kneader control system, pressure skin molding control System and cooling sieve sugar control system.
A kind of caked sugar production system the most according to claim 1, it is characterised in that: described head tank, material-compound tank, molten sugar bowl It is provided with liquid level detector, and liquid level detector access control system, it is ensured that sucrose solution volume is respectively less than tank body with in storage sugar bowl The 2/3 of machine.
A kind of caked sugar production system the most according to claim 1, it is characterised in that: it is additionally provided with cleaning on described sugar boiling pot Pipeline, cleans and is provided with electrically-controlled valve on pipeline, and electrically-controlled valve is linked in control system, and the sugar boiling pot after stirring off is managed by cleaning Road is to being carried out.
A kind of caked sugar production system the most according to claim 1, it is characterised in that: described kneader a is all provided with kneader b Being equipped with temperature controller and carry heat insulation function, temperature controller is linked in control system.
CN201610745957.8A 2016-08-29 2016-08-29 A kind of sugar production system Active CN106200591B (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109170079A (en) * 2018-11-14 2019-01-11 南通维尔斯机械科技有限公司 A kind of sugar production sugar brace agency
CN112205503A (en) * 2020-09-25 2021-01-12 南通维尔斯机械科技有限公司 Sticky candy manufacturing system

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US5827549A (en) * 1996-02-21 1998-10-27 Wm. Wrigley, Jr. Company Process control system for automated continuous production of chewing gum
CN2331586Y (en) * 1998-08-12 1999-08-04 都江堰天旺食品工业有限责任公司 Automatic cutting and packing machine
CN2362293Y (en) * 1999-04-16 2000-02-09 罗明秀 Extruder adaptable to fully automatic continuous vacuum sugar-cooking aerating stirring formation apparatus
CN2364048Y (en) * 1999-04-23 2000-02-16 罗明秀 Aeration mixer control tank adapted for full-automatic continuous vacuum sugaring off
CN1313045A (en) * 2000-03-13 2001-09-19 罗明秀 Full-automatic equipment for continuously smelting sugar in vacuum, aerating, stirring, extruding, cutting and packing
CN201260360Y (en) * 2008-07-31 2009-06-24 都江堰天旺食品工业有限责任公司 Automatic cutting and packing machine suitable for complete equipment for production of sugar
US20120207875A1 (en) * 2009-10-08 2012-08-16 Kraft Foods Global Brands Llc Co-extruded layered candy and gum apparatus and methods
CN202618188U (en) * 2012-06-27 2012-12-26 都江堰天旺食品工业有限责任公司 Air exhaust tank for continuous vacuum sugar-boiling equipment
CN104273308A (en) * 2014-10-24 2015-01-14 南通维尔斯机械科技有限公司 Sugar cooking machine
CN206057952U (en) * 2016-08-29 2017-03-29 南通维尔斯机械科技有限公司 A kind of caked sugar production system

Patent Citations (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5827549A (en) * 1996-02-21 1998-10-27 Wm. Wrigley, Jr. Company Process control system for automated continuous production of chewing gum
CN2331586Y (en) * 1998-08-12 1999-08-04 都江堰天旺食品工业有限责任公司 Automatic cutting and packing machine
CN2362293Y (en) * 1999-04-16 2000-02-09 罗明秀 Extruder adaptable to fully automatic continuous vacuum sugar-cooking aerating stirring formation apparatus
CN2364048Y (en) * 1999-04-23 2000-02-16 罗明秀 Aeration mixer control tank adapted for full-automatic continuous vacuum sugaring off
CN1313045A (en) * 2000-03-13 2001-09-19 罗明秀 Full-automatic equipment for continuously smelting sugar in vacuum, aerating, stirring, extruding, cutting and packing
CN201260360Y (en) * 2008-07-31 2009-06-24 都江堰天旺食品工业有限责任公司 Automatic cutting and packing machine suitable for complete equipment for production of sugar
US20120207875A1 (en) * 2009-10-08 2012-08-16 Kraft Foods Global Brands Llc Co-extruded layered candy and gum apparatus and methods
CN202618188U (en) * 2012-06-27 2012-12-26 都江堰天旺食品工业有限责任公司 Air exhaust tank for continuous vacuum sugar-boiling equipment
CN104273308A (en) * 2014-10-24 2015-01-14 南通维尔斯机械科技有限公司 Sugar cooking machine
CN206057952U (en) * 2016-08-29 2017-03-29 南通维尔斯机械科技有限公司 A kind of caked sugar production system

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109170079A (en) * 2018-11-14 2019-01-11 南通维尔斯机械科技有限公司 A kind of sugar production sugar brace agency
CN112205503A (en) * 2020-09-25 2021-01-12 南通维尔斯机械科技有限公司 Sticky candy manufacturing system
CN112205503B (en) * 2020-09-25 2023-05-05 南通维尔斯机械科技有限公司 Sticky candy making system

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