CN106200591A - A kind of caked sugar production system - Google Patents
A kind of caked sugar production system Download PDFInfo
- Publication number
- CN106200591A CN106200591A CN201610745957.8A CN201610745957A CN106200591A CN 106200591 A CN106200591 A CN 106200591A CN 201610745957 A CN201610745957 A CN 201610745957A CN 106200591 A CN106200591 A CN 106200591A
- Authority
- CN
- China
- Prior art keywords
- sugar
- control system
- kneader
- bowl
- caked
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 32
- 230000007246 mechanism Effects 0.000 claims abstract description 35
- 238000001816 cooling Methods 0.000 claims abstract description 14
- 238000004898 kneading Methods 0.000 claims abstract description 8
- 238000007493 shaping process Methods 0.000 claims abstract description 8
- 239000000463 material Substances 0.000 claims abstract description 6
- 239000002671 adjuvant Substances 0.000 claims abstract description 5
- 238000005303 weighing Methods 0.000 claims abstract description 3
- 238000009835 boiling Methods 0.000 claims description 17
- 229910000831 Steel Inorganic materials 0.000 claims description 15
- 239000010959 steel Substances 0.000 claims description 15
- 238000003860 storage Methods 0.000 claims description 15
- 235000013599 spices Nutrition 0.000 claims description 11
- 239000002253 acid Substances 0.000 claims description 9
- 239000000843 powder Substances 0.000 claims description 9
- 238000003756 stirring Methods 0.000 claims description 7
- 238000004140 cleaning Methods 0.000 claims description 6
- 239000007788 liquid Substances 0.000 claims description 6
- 238000012216 screening Methods 0.000 claims description 6
- CZMRCDWAGMRECN-UGDNZRGBSA-N Sucrose Chemical compound O[C@H]1[C@H](O)[C@@H](CO)O[C@@]1(CO)O[C@@H]1[C@H](O)[C@@H](O)[C@H](O)[C@@H](CO)O1 CZMRCDWAGMRECN-UGDNZRGBSA-N 0.000 claims description 3
- 229930006000 Sucrose Natural products 0.000 claims description 3
- 238000009413 insulation Methods 0.000 claims description 3
- 238000000465 moulding Methods 0.000 claims description 3
- 238000003825 pressing Methods 0.000 claims description 3
- 239000005720 sucrose Substances 0.000 claims description 3
- 238000010025 steaming Methods 0.000 claims 1
- 238000000034 method Methods 0.000 abstract description 6
- 239000011265 semifinished product Substances 0.000 abstract description 6
- 230000008569 process Effects 0.000 abstract description 3
- 238000012423 maintenance Methods 0.000 abstract description 2
- 235000009508 confectionery Nutrition 0.000 description 7
- 239000000047 product Substances 0.000 description 3
- 239000002699 waste material Substances 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 2
- 241000196324 Embryophyta Species 0.000 description 1
- 241000209051 Saccharum Species 0.000 description 1
- 230000004888 barrier function Effects 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 235000013305 food Nutrition 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 235000014347 soups Nutrition 0.000 description 1
Classifications
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
- G05B19/41865—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by job scheduling, process planning, material flow
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/30—Nc systems
- G05B2219/32—Operator till task planning
- G05B2219/32252—Scheduling production, machining, job shop
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P80/00—Climate change mitigation technologies for sector-wide applications
- Y02P80/40—Minimising material used in manufacturing processes
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
Landscapes
- Engineering & Computer Science (AREA)
- Confectionery (AREA)
- General Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Quality & Reliability (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Automation & Control Theory (AREA)
Abstract
The present invention relates to a kind of caked sugar production system, including frame, control system, its innovative point is: this frame also includes: sugar dissolver structure of weighing, sugar cook mechanism, adjuvant add kneading mechanism of steam, pressure skin shaping mechanism and cooling Fen Tang mechanism;By using all-in-one-piece control supervisory systems, by caked sugar state parameter real-time tracking record supervision in the code produced, the production making caked sugar realizes the control of automatization, substantial amounts of manpower and materials are saved, produce raw connection in an entirety by whole simultaneously, decrease the caked sugar of semi-finished product transport in process of production cause the wasting of resources, reduce cost;System can be the most real-time reflection produce dynamic, provide good data message for production manager, provide a good friendliness picture for user, provide good plant maintenance information for service engineer, help to be quickly found out trouble point.
Description
Technical field
The present invention relates to food processing field, particularly relate to a kind of caked sugar production system.
Background technology
The production technology of general confection is constantly in a large amount of technique and completes step by step, uses substantial amounts of workman for single
Technique produce, then the step that each technique of semi-finished product completes is integrated, completes the output of product, so cause
The semi-finished product of confection easily occur being connected the most smooth dirt deriving substantial amounts of problem, such as semi-finished product during producing
Dye, the problem such as the temperature control of semi-finished product confection, the production cost that result in confection is huge, and the confection mouthfeel produced is not
Good, the production line of confection can not " seamless " linking, waste substantial amounts of manpower and materials, and to confection in process of production
Control cannot centralized Control, result in that production efficiency is low and the waste of resource.
The caked sugar production line that the system of general employing controls is difficult to location of fault be detected after breaking down, in event
Barrier wastes substantial amounts of human resources when getting rid of, and automaticity is the highest.
Summary of the invention
The technical problem to be solved in the present invention is to provide a kind of caked sugar production system, it is possible to by Saccharum Sinensis Roxb. from molten sugar to product
Output realizes full-automatic high efficiency production.
For solving above-mentioned technical problem, the technical scheme is that a kind of caked sugar production system, including frame, control
System, its innovative point is: this production system also includes:
Weigh sugar dissolver structure: include head tank, material-compound tank, molten sugar bowl and storage sugar bowl;Molten sugar bowl is provided with temperature in storage sugar bowl
Sensor a and temperature sensor b;A material inlet main pipeline, this main pipeline and each raw material it is provided with on described material-compound tank
It is connected by subtube between tank and controls, by photoswitch, the position that subtube is connected with each main pipeline;Described material-compound tank
In be provided with by motor-driven stirring paddle, the output port of material-compound tank is connected with molten sugar bowl, the output port of molten sugar bowl and storage
Sugar bowl is connected;Temperature sensor a and temperature sensor b and photoswitch access control system;
Sugar cook mechanism: include vapor can and sugar boiling pot;The feed end of sugar boiling pot is connected with storage sugar bowl, and sugar boiling pot connects steam
Tank pipeline, sugar boiling pot is provided with temperature sensor c;Temperature sensor c access control system;
Adjuvant adds kneading mechanism of steam: kneading mechanism of steam is connected with the outfan of sugar cook mechanism, including steel band, acid powder machine, spice mixing
Device, kneader a and kneader b;Steel band, acid powder machine, spice blender, kneader a and kneader b startup by photoswitch
Controlling, photoswitch is linked in control system;Spice blender input port is connected with the output port of sugar cook mechanism, spice
The output port of blender is positioned at the top of steel band, and steel band is provided with massecuite finishing plate;Kneader a is arranged on the defeated of steel band
Going out end, kneader b is arranged on the outfan of kneader a, and acid powder machine is connected with kneader b cooperation;
Pressure skin shaping mechanism: include pressure roller, delivery platform and forming press-roller;Pressure roller has several and is arranged on delivery platform
On, the distance of pressure roller to delivery platform is sequentially reduced along the conveying direction of massecuite;Several pressure rollers use with frequency controller control
System makes the rotating speed of pressure roller identical, is linked in control system with frequency controller;After forming press-roller is positioned at the pressing sugar-tablet of pressure roller
Sugar-tablet is made to be squeezed into graininess;The lower voltage-frequency rate of forming press-roller is controlled to pass through converter by control system;
Cooling Fen Tang mechanism: after cooling Fen Tang mechanism is connected to flatten shaping mechanism;Including freezer and sugar screening machine;Described freezer
In temperature sensor d and humidity sensor are installed, humid control in freezer switch and temp control switch are all controlled with access
System processed;After described sugar screening machine is connected to freezer, the caked sugar of cooling and solidifying is screened;
Described control system includes sugar dissolver control system, sugar-cooker control system, kneader control system, pressure skin molding control
System and cooling sieve sugar control system.
Further, described head tank, material-compound tank, molten sugar bowl and storage sugar bowl are provided with liquid level detector, and liquid level
Detector access control system, it is ensured that sucrose solution volume is respectively less than the 2/3 of tank body machine.
Further, described sugar boiling pot being additionally provided with cleaning pipeline, clean and be provided with electrically-controlled valve on pipeline, electrically-controlled valve connects
Entering in control system, the sugar boiling pot after stirring off is by cleaning pipeline to being carried out.
Further, described kneader a and kneader b is provided with temperature controller and carries heat insulation function, and temperature controls
Device is linked in control system.
It is an advantage of the current invention that:
1) by using all-in-one-piece control supervisory systems, by caked sugar state parameter real-time tracking record in the code produced
Supervision so that the production of caked sugar realizes the control of automatization, has saved substantial amounts of manpower and materials, has produced raw connection by whole simultaneously
In an entirety, decrease the caked sugar of semi-finished product transport in process of production cause the wasting of resources, reduce cost;
2) each item data in the record production process that system can be real-time, such as production yields, personnel on duty, real-time speed, stops
Machine number of times, trouble point and warning message.It is dynamic that the most real-time reflection produces.Good data letter is provided for production manager
Breath.A good friendliness picture is provided for user.There is provided good plant maintenance information for service engineer, help
It is quickly found out trouble point.
Accompanying drawing explanation
The present invention is further detailed explanation with detailed description of the invention below in conjunction with the accompanying drawings.
Fig. 1 is the flow chart of caked sugar production system.
Fig. 2 is the integral installation figure of caked sugar production system.
Fig. 3 is the sugar dissolver structure of weighing of caked sugar production system, mechanism section front view of stewing soup.
Fig. 4 is that the adjuvant of caked sugar production system adds kneading mechanism of steam, pressure skin shaping mechanism, cooling Fen Tang mechanism front view.
Detailed description of the invention
The following examples can make professional and technical personnel that the present invention is more fully understood, but the most therefore by this
Bright it is limited among described scope of embodiments.
A kind of caked sugar production system as shown in Fig. 1 Fig. 3, including frame 1, control system 2, its innovative point is: this life
Product system also includes:
Weigh sugar dissolver structure 3: include head tank, material-compound tank 31, molten sugar bowl 32 and storage sugar bowl 33;In molten sugar bowl 32 and storage sugar bowl 33
It is provided with temperature sensor a and temperature sensor b;A material inlet main pipeline, this supervisor it is provided with on described material-compound tank 31
It is connected by subtube between road with each head tank and controls, by photoswitch, the position that subtube is connected with each main pipeline
Put;Being provided with in described material-compound tank 31 by motor-driven stirring paddle, the output port of material-compound tank 31 is connected with molten sugar bowl 32, molten
The output port of sugar bowl 32 is connected with storage sugar bowl 33;Temperature sensor a and temperature sensor b and photoswitch Access Control system
System.
Sugar cook mechanism 4: include vapor can 41 and sugar boiling pot 42;The feed end of sugar boiling pot 42 is connected with storage sugar bowl 44, stirs off
Connect on tank 42 and have vapor can pipeline, sugar boiling pot is provided with temperature sensor c;Temperature sensor c access control system.
Adjuvant adds kneading mechanism of steam 5: kneading mechanism of steam 5 is connected with the outfan of sugar cook mechanism 4, including steel band 51, acid powder machine
52, spice blender 53, kneader a54 and kneader b55;Steel band 51, acid powder machine 52, spice blender 53, kneader a54 and
The startup of kneader b55 is linked in control system by photoswitch control, photoswitch;Spice blender 53 input port
Being connected with the output port of sugar cook mechanism 4, the output port of spice blender 53 is positioned at the top of steel band 51, and steel band 51 sets
It is equipped with massecuite finishing plate;Kneader a54 is arranged on the outfan of steel band 51, and kneader b55 is arranged on the output of kneader a54
End, acid powder machine 52 is connected with kneader b55 cooperation.
Pressure skin shaping mechanism 6: include pressure roller 61, delivery platform 62 and forming press-roller 63;Pressure roller 61 has several and peace
Being contained on delivery platform 62, the distance of pressure roller 61 to delivery platform 62 is sequentially reduced along the conveying direction of massecuite;Several pressures
Roller 61 uses the rotating speed controlling to make pressure roller 61 with frequency controller identical, is linked in control system with frequency controller;Forming press-roller
Sugar-tablet is made to be squeezed into graininess after the 63 pressing sugar-tablets being positioned at pressure roller 61;The lower voltage-frequency rate of forming press-roller 63 is by control system control
System passes through converter.
Cooling Fen Tang mechanism 7: after cooling Fen Tang mechanism 7 is connected to flatten shaping mechanism 6;Including freezer 71 and sugar screening machine
72;Being provided with temperature sensor d and humidity sensor in described freezer 7, the humid control switch in freezer 7 controls to open with temperature
Guan Jun and access control system;After described sugar screening machine 72 is connected to freezer 71, the caked sugar of cooling and solidifying is screened.
Control system 2 includes sugar dissolver control system, sugar-cooker control system, kneader control system, pressure skin molding control
System processed and cooling sieve sugar control system.
It is provided with liquid level detector in head tank, material-compound tank 31, molten sugar bowl 32 and storage sugar bowl 33, and liquid level detector connects
Enter control system, it is ensured that sucrose solution volume is respectively less than the 2/3 of tank body machine.
Being additionally provided with cleaning pipeline on sugar boiling pot 42, clean and be provided with electrically-controlled valve on pipeline, electrically-controlled valve is linked into control system
In system, the sugar boiling pot 42 after stirring off is by cleaning pipeline to being carried out.
Kneader a54 and kneader b55 is provided with temperature controller and carries heat insulation function, and temperature controller is linked into control
In system processed.
Skilled person will appreciate that of the industry, the present invention is not restricted to the described embodiments, above-described embodiment and explanation
The principle that the present invention is simply described described in book, without departing from the spirit and scope of the present invention, the present invention also has
Various changes and modifications, these changes and improvements both fall within scope of the claimed invention.Claimed scope
Defined by appending claims and equivalent thereof.
Claims (4)
1. a caked sugar production system, including frame, control system, it is characterised in that: this production system also includes:
A: sugar dissolver structure of weighing: include head tank, material-compound tank, molten sugar bowl and storage sugar bowl;Molten sugar bowl is provided with temperature in storage sugar bowl
Degree sensor a and temperature sensor b;Being provided with a material inlet main pipeline on described material-compound tank, this main pipeline is former with each
It is connected by subtube between batch can and controls, by photoswitch, the position that subtube is connected with each main pipeline;Described dispensing
Being provided with by motor-driven stirring paddle in tank, the output port of material-compound tank is connected with molten sugar bowl, the output port of molten sugar bowl with
Storage sugar bowl is connected;Temperature sensor a and temperature sensor b and photoswitch access control system;
B: sugar cook mechanism: include vapor can and sugar boiling pot;The feed end of sugar boiling pot is connected with storage sugar bowl, and sugar boiling pot connects steaming
Vapour tank pipeline, sugar boiling pot is provided with temperature sensor c;Temperature sensor c access control system;
C: adjuvant adds kneading mechanism of steam: kneading mechanism of steam is connected with the outfan of sugar cook mechanism, mixes including steel band, acid powder machine, spice
Clutch, kneader a and kneader b;Steel band, acid powder machine, spice blender, the startup of kneader a and kneader b are established by cable by light
Closing and control, photoswitch is linked in control system;Spice blender input port is connected with the output port of sugar cook mechanism, fragrant
The output port of feed mixer is positioned at the top of steel band, and steel band is provided with massecuite finishing plate;Kneader a is arranged on steel band
Outfan, kneader b is arranged on the outfan of kneader a, and acid powder machine is connected with kneader b cooperation;
D: pressure skin shaping mechanism: include pressure roller, delivery platform and forming press-roller;Pressure roller has several and is arranged on delivery platform
On, the distance of pressure roller to delivery platform is sequentially reduced along the conveying direction of massecuite;Several pressure rollers use with frequency controller control
System makes the rotating speed of pressure roller identical, is linked in control system with frequency controller;After forming press-roller is positioned at the pressing sugar-tablet of pressure roller
Sugar-tablet is made to be squeezed into graininess;The lower voltage-frequency rate of forming press-roller is controlled to pass through converter by control system;
E: cooling Fen Tang mechanism: after cooling Fen Tang mechanism is connected to flatten shaping mechanism;Including freezer and sugar screening machine;Described cold
Storehouse is provided with temperature sensor d and humidity sensor, humid control in freezer switch and temp control switch all with access
Control system;After described sugar screening machine is connected to freezer, the caked sugar of cooling and solidifying is screened;
Described control system includes sugar dissolver control system, sugar-cooker control system, kneader control system, pressure skin molding control
System and cooling sieve sugar control system.
A kind of caked sugar production system the most according to claim 1, it is characterised in that: described head tank, material-compound tank, molten sugar bowl
It is provided with liquid level detector, and liquid level detector access control system, it is ensured that sucrose solution volume is respectively less than tank body with in storage sugar bowl
The 2/3 of machine.
A kind of caked sugar production system the most according to claim 1, it is characterised in that: it is additionally provided with cleaning on described sugar boiling pot
Pipeline, cleans and is provided with electrically-controlled valve on pipeline, and electrically-controlled valve is linked in control system, and the sugar boiling pot after stirring off is managed by cleaning
Road is to being carried out.
A kind of caked sugar production system the most according to claim 1, it is characterised in that: described kneader a is all provided with kneader b
Being equipped with temperature controller and carry heat insulation function, temperature controller is linked in control system.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201610745957.8A CN106200591B (en) | 2016-08-29 | 2016-08-29 | A kind of sugar production system |
Applications Claiming Priority (1)
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CN201610745957.8A CN106200591B (en) | 2016-08-29 | 2016-08-29 | A kind of sugar production system |
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CN106200591A true CN106200591A (en) | 2016-12-07 |
CN106200591B CN106200591B (en) | 2019-01-15 |
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CN201610745957.8A Active CN106200591B (en) | 2016-08-29 | 2016-08-29 | A kind of sugar production system |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109170079A (en) * | 2018-11-14 | 2019-01-11 | 南通维尔斯机械科技有限公司 | A kind of sugar production sugar brace agency |
CN112205503A (en) * | 2020-09-25 | 2021-01-12 | 南通维尔斯机械科技有限公司 | Sticky candy manufacturing system |
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CN109170079A (en) * | 2018-11-14 | 2019-01-11 | 南通维尔斯机械科技有限公司 | A kind of sugar production sugar brace agency |
CN112205503A (en) * | 2020-09-25 | 2021-01-12 | 南通维尔斯机械科技有限公司 | Sticky candy manufacturing system |
CN112205503B (en) * | 2020-09-25 | 2023-05-05 | 南通维尔斯机械科技有限公司 | Sticky candy making system |
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Publication number | Publication date |
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CN106200591B (en) | 2019-01-15 |
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