CN106196163B - For the burner electric control system of descaling bath immersion trough heating - Google Patents
For the burner electric control system of descaling bath immersion trough heating Download PDFInfo
- Publication number
- CN106196163B CN106196163B CN201610622807.8A CN201610622807A CN106196163B CN 106196163 B CN106196163 B CN 106196163B CN 201610622807 A CN201610622807 A CN 201610622807A CN 106196163 B CN106196163 B CN 106196163B
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- burner
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23N—REGULATING OR CONTROLLING COMBUSTION
- F23N5/00—Systems for controlling combustion
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C22/00—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
- C23C22/05—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions
- C23C22/06—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6
- C23C22/07—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6 containing phosphates
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23G—CLEANING OR DE-GREASING OF METALLIC MATERIAL BY CHEMICAL METHODS OTHER THAN ELECTROLYSIS
- C23G3/00—Apparatus for cleaning or pickling metallic material
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Combustion & Propulsion (AREA)
- General Engineering & Computer Science (AREA)
- Regulation And Control Of Combustion (AREA)
Abstract
A kind of burner electric control system for the heating of descaling bath immersion trough, sequential control mainly is carried out to gas heating system by programmable controller PLC system, frequency converter and combustion fan provide different wind pressure to burner, ignition controller, igniting high voltage package, solenoid valve, ball valve provide the combustion gas and igniting of different flow to burner, ion flame detector provides fire defector to burner, display terminal is used as using touch screen, timely display alarm information and alarm history record, the timely solid-line curve of temperature history.Touch screen is set technological temperature and maximum temperature, the bath temperature data that PLC and PLC resistance thermometries are passed to by communication modes are compared, starts two burners with automatic so as to control the automatic large and small fire conversion of burner and stop two burner operations automatically.The present invention is easy to operate, and igniting is reliable, and operate steadily safety.
Description
Technical field
The present invention relates to a kind of burner electric control systems for the heating of descaling bath immersion trough, belong to metal product technology
Field.
Background technology
At present immersion trough heating burner be after burning high temperature and pressure hot gas directly/be passed through in tank liquor indirectly, by heat
Gas directly heats the device of tank liquor or high-temperature flue gas by reheating tank liquor after coil heat exchange, is all a burner and disk
The a set of independent immersion trough heating burner apparatus of pipe composition.In steel wire acid pickling phosphating slot, hot water storgae immersion trough heating burner apparatus
It is 4-5 burner in a closed combustion chamber while burns, because of factors such as air-flow, air pressure, temperature, causes to interfere with each other.
Make to influence each other and ignition difficulties during burner ignition, combustion flame is unstable；The problems such as large and small fire is easily put out a fire when converting.
Invention content
The purpose of the invention is to overcome the deficiencies of the prior art and provide a kind of burning for the heating of descaling bath immersion trough
Device electric control system solves multiple burners and burns at one Indoor Combustion, and igniting is reliable, the operation is stable problem.
The technical scheme is that：Using frequency converter timing function, make burner under igniting, small fire, big fire state
Automatically derive different wind pressure；Using gas pipeline size and the difference of ball valve aperture, by solenoid valve, make burner in point
Different gas flows is automatically derived under fire, small fire, big fire state, so as to solve burner because interfering with each other.Cause igniting tired
Difficulty, combustion flame are unstable；The problems such as large and small fire is easily put out a fire when converting.
The present invention is for the burner electric control system of descaling bath immersion trough heating, it is mainly by combustion gas supervisor ball valve, combustion
Ball valve, air are in charge of in gas supervisor low tension switch, combustion gas supervisor high-voltage switch gear, combustion gas supervisor solenoid valve, air pipeline ball valve, combustion gas
Solenoid valve, corrugated flexible hose, combustion fan, frequency converter, burner, ion are in charge of in pipeline pressure table, air pipeline solenoid valve, combustion gas
Flame detector, touch screen, indicator light, button, ignition controller, power safety, power switch, may be programmed igniting high voltage package
Controller PLC system, miniature relay and wire connection terminal composition.
The present invention is automatically controlled by core realization of programmable controller PLC system, and multiple burners are in a closed combustion
Indoor automatic ignition, the burning of flame size automatic conversion are burnt, under small fire state, when tank liquor temperature reaches setting peak,
Two burner combustions can be automatically stopped, when tank liquor temperature is less than setting value, reset automatically two burners.
Control feature of the present invention is
By programmable controller PLC system system control is carried out for core.
Operation and display terminal are used as using touch screen, PLC is represented with touch screen tie-portion using communication modes
Connection
Frequency converter rotating speed is adjusted by PLC, so as to make combustion system in different conditions, fired state, large and small fire state
Under, obtain different wind pressure.
4. ignition controller igniting and gas electromagnetic valve is controlled to open or close by PLC.
5. by PLC and each protection signal, the connections such as flame sensing signal, gaseous-pressure signal, so as to make entirely to control
System can safe and reliable operation.
6. it is connect by PLC with fluid temperature signal and the communication of PLC and touch screen connects, so as to fulfill temperature-controllable.
The present invention includes step is implemented as follows:
（1）Igniting
Sequential control is carried out for core by programmable controller PLC system, presses the start button of switch board, first wind turbine
High speed purging is carried out to convergent current type pickling liquid heat exchanger apparatus, after purging, wind turbine reduction of speed to fire speed, then 1#Point
Fiery controller sparking, while 1#Gas ignition solenoid valve is opened, and then 1#Burner ignition detects flame, lights a fire successfully;
After flame stabilization 8 seconds, 4#Burner starts to light a fire, equally to 2#、3#Burner ignition, in ignition process, if lighting a fire
When, certain burner ignition failure, PLC system automatically cuts off gas electromagnetic valve and carries out second automatically and lights a fire；When second point
Fire failure, combustion system stop igniting and burning, carry out system protection, cut off gas valve, and wind turbine carries out high speed purging；
（2）Temperature controls
Display control touch screen is set technological temperature, PLC system is passed to by communication modes, with PLC thermal resistance moulds
The bath temperature data of block are compared, so as to control the automatic large and small fire conversion of burner, when burner works under small fire state,
When tank liquor temperature is more than setting maximum temperature, stop two burner operations automatically, it is automatic to start two combustions during less than minimum temperature
Burner；
（3）Display
Display terminal is used as using touch screen, it can be intuitively burner, air solenoid valve, gas electromagnetic valve etc.
Working condition is reappeared on the touchscreen, timely display alarm information and alarm history record, the timely solid-line curve of temperature history.
Present invention solves the technical problem that:
1st, multiple burners in ignition process because the reasons such as air pressure interfere with each other problem：By repetition test, determine
Combustion gas main pipeline inlet pressure≤5KPa；Utilize frequency converter timing function point analysis wind pressure size；Utilize gas pipeline ball valve tune
Node fire gas flow.Combustion flame is made to reach optimum efficiency (i.e. if burner ignition flame is small, easily by repetition test
It is put out during by other burner ignitions；If burner ignition flame is big, when burner easily lighted other, puts out).
2nd, multiple burners are in aflame stability and economy：When gas-operated thermal bath facility is in tank liquor keeping warm mode
When, burner is variation in closed combustion chambers burn temperature, if combustion flame frequently changes, air-fuel ratio is not easy to be transferred to most
It is good, cause fuel gas buring insufficient, that is, waste combustion gas makes exhaust emissions not up to standard again.So we use in normal operation,
Only big fire and small fire is burnt two kinds of states, and small fire only has a combustion gas to be in charge of to give burner gas supply when burning;When big fire is burnt
When, there are two combustion gas to be in charge of gas supply.This mode is easily transferred to air-fuel ratio most preferably.And under small fire state, work as tank liquor temperature
When reaching setting peak, two burner combustions can be automatically stopped.When tank liquor temperature is less than setting value, reset automatically
Two burners.It can guarantee that tank liquor temperature fluctuation is small, and saves combustion gas in this way.
Beneficial effects of the present invention：
Realize multiple burners automatic ignition, the burning of flame size automatic conversion in a closed combustion chamber, and reliable
Operation, makes convergent current type pickling liquid heat exchanger apparatus obtain practical application in wire rod acid pickling phosphating slot, hot water storgae.Present invention control
Fluid temperature precision processed is high, and chamber temperature is uniform, heat exchanger apparatus long lifespan, and the thermal efficiency has good up to 85 more than ﹪
Economic benefit and social benefit.The control system of the present invention is easy to operate, need to only light a fire reliable by start button, operation
Steadily, the safe thermal efficiency is high, remarkable in economical benefits.
Description of the drawings
Fig. 1 is the combustion control system structure diagram of the present invention；
Fig. 2 is the burner Automatic Control procedural block diagram of the present invention；
The combustion system that Fig. 3 is the present invention installs distribution map；
Fig. 4 is the switch board structure diagram of the present invention.
In figure：1- combustion gas supervisor ball valve, 2- combustion gas supervisor low tension switch, 3- combustion gas supervisor high-voltage switch gear, 4- combustion gas supervisor
Ball valve, 7- air pipelines pressure gauge, 8- air pipelines solenoid valve, 9- combustion gas are in charge of in solenoid valve, 5- air pipelines ball valve, 6- combustion gas
It is in charge of solenoid valve, 10- corrugated flexible hoses, 11- combustion fans, 12- frequency converters, 13- burners, 14- ion flame detectors, 15-
Light a fire high voltage package, 21- touch screens, 22- indicator lights, 23- buttons, 24- ignition controllers, 25- power safeties, 26- power switches,
27- programmable controller PLCs and expansion module, 28- miniature relays, 29- wire connection terminals.
Specific embodiment
The present invention is made for the burner electric control system of descaling bath immersion trough heating below in conjunction with attached drawing further detailed
It describes in detail bright：
The present invention is by attached drawing 1,2,3,4, it is mainly by combustion gas supervisor ball valve 1, combustion gas supervisor low tension switch 2, combustion gas master
Ball valve 6, air pipeline pressure gauge 7, air are in charge of in pipe high-voltage switch gear 3, combustion gas supervisor solenoid valve 4, air pipeline ball valve 5, combustion gas
Pipe electromagnetic valve 8, combustion gas are in charge of solenoid valve 9, corrugated flexible hose 10, combustion fan 11, frequency converter 12, burner 13, ionic flame
Detector 14, igniting high voltage package 15, touch screen 21, indicator light 22, button 23, ignition controller 24, power safety 25, power supply are opened
26, programmable controller PLC system 27, miniature relay 28 and wire connection terminal 29 is closed to form.
The present invention is automatically controlled with programmable controller PLC system 27 for core realization, and multiple burners 13 are close at one
Automatic ignition in combustion chamber, the burning of flame size automatic conversion are closed, under small fire state, when tank liquor temperature reaches setting peak
When, two burner combustions can be automatically stopped, when tank liquor temperature is less than setting value, reset automatically two burners.
Control feature of the present invention is：
By programmable controller PLC system system control is carried out for core.
Operation and display terminal are used as using touch screen, PLC is represented with touch screen tie-portion using communication modes
Connection
Frequency converter rotating speed is adjusted by PLC, so as to make combustion system in different conditions, fired state, large and small fire state
Under, obtain different wind pressure.
4. ignition controller igniting and gas electromagnetic valve is controlled to open or close by PLC.
5. by PLC and each protection signal, the connections such as flame sensing signal, gaseous-pressure signal, so as to make entirely to control
System can safe and reliable operation.
6. it is connect by PLC with fluid temperature signal and the communication of PLC and touch screen connects, so as to fulfill temperature-controllable.
The present invention includes step is implemented as follows:
（1）Igniting
Sequential control is carried out for core by programmable controller PLC system 27, presses the start button 23 of switch board, first
Wind turbine carries out high speed purging to convergent current type pickling liquid heat exchanger apparatus, after purging, wind turbine reduction of speed to fire speed, then
1#Ignition controller is struck sparks, while 1#Gas ignition solenoid valve is opened, and then 1#Burner ignition detects flame, puts igneous
Work(;After flame stabilization 8 seconds, 4#Burner starts to light a fire, equally to 2#、3#Burner ignition, in ignition process, if
In igniting, certain burner ignition failure, PLC system automatically cuts off gas electromagnetic valve and carries out second automatically and lights a fire；When
Regnition fails, and combustion system stops igniting and burning, carries out system protection, cuts off gas valve, and wind turbine carries out high speed purging；
（2）Temperature controls
Display control touch screen 21 is set technological temperature, PLC system is passed to by communication modes, with PLC thermal resistances
The bath temperature data of module are compared, so as to control the automatic large and small fire conversion of burner, when burner works under small fire state
When, when tank liquor temperature is more than setting maximum temperature, stop two burner operations automatically, during less than minimum temperature, start two automatically
A burner；
（3）Display
Display terminal is used as using touch screen 21, it can be intuitively burner, air solenoid valve, gas electromagnetic valve etc.
Working condition reappear on the touchscreen, timely display alarm information and alarm history record, the timely solid-line curve of temperature history.
Present invention solves the technical problem that:
1st, multiple burners in ignition process because the reasons such as air pressure interfere with each other problem：By repetition test, determine
Combustion gas main pipeline inlet pressure≤5KPa；Utilize frequency converter timing function point analysis wind pressure size；Utilize gas pipeline ball valve tune
Node fire gas flow.Combustion flame is made to reach optimum efficiency (i.e. if burner ignition flame is small, easily by repetition test
It is put out during by other burner ignitions；If burner ignition flame is big, when burner easily lighted other, puts out).
2nd, multiple burners are in aflame stability and economy：When gas-operated thermal bath facility is in tank liquor keeping warm mode
When, burner is variation in closed combustion chambers burn temperature, if combustion flame frequently changes, air-fuel ratio is not easy to be transferred to most
It is good, cause fuel gas buring insufficient, that is, waste combustion gas makes exhaust emissions not up to standard again.So we use in normal operation,
Only big fire and small fire is burnt two kinds of states, and small fire only has a combustion gas to be in charge of to give burner gas supply when burning;When big fire is burnt
When, there are two combustion gas to be in charge of gas supply.This mode is easily transferred to air-fuel ratio most preferably.And under small fire state, work as tank liquor temperature
When reaching setting peak, two burner combustions can be automatically stopped.When tank liquor temperature is less than setting value, reset automatically
Two burners.It can guarantee that tank liquor temperature fluctuation is small, and saves combustion gas in this way.
The control system of the present invention is easy to operate, need to only be lighted a fire reliable, operated steadily by start button, safety heat
It is efficient, remarkable in economical benefits.
Claims (1)
1. a kind of burner electric control system for the heating of descaling bath immersion trough, it is mainly responsible for ball valve by combustion gas（1）, combustion gas
It is responsible for low tension switch（2）, combustion gas supervisor high-voltage switch gear（3）, combustion gas supervisor solenoid valve（4）, air pipeline ball valve（5）, combustion gas point
Pipe ball valve（6）, air pipeline pressure gauge（7）, air pipeline solenoid valve（8）, combustion gas be in charge of solenoid valve（9）, corrugated flexible hose（10）、
Combustion fan (11), frequency converter (12), burner (13), ion flame detector (14), igniting high voltage package (15), touch screen
(21), indicator light (22), button (23), ignition controller (24), power safety (25), power switch (26), PLC technology
Device PLC system (27), miniature relay (28) and wire connection terminal (29) composition；
The control method of the burner electric control system for the heating of descaling bath immersion trough, it is characterized in that including following real
Apply step:
（1）Igniting
By programmable controller PLC system（27）Sequential control is carried out for core, presses the start button of switch board（23）, first
Wind turbine carries out high speed purging to convergent current type pickling liquid heat exchanger apparatus, after purging, wind turbine reduction of speed to fire speed, then
1#Ignition controller is struck sparks, while 1#Gas ignition solenoid valve is opened, and then 1#Burner ignition detects flame, puts igneous
Work(;After flame stabilization 8 seconds, 4#Burner starts to light a fire, equally to 2#、3#Burner ignition, in ignition process, if
In igniting, certain burner ignition failure, PLC system automatically cuts off gas electromagnetic valve and carries out second automatically and lights a fire；When
Regnition fails, and combustion system stops igniting and burning, carries out system protection, cuts off gas valve, and wind turbine carries out high speed purging；
（2）Temperature controls
Display control touch screen（21）Technological temperature is set, PLC system is passed to by communication modes, with PLC thermal resistance moulds
The bath temperature data of block are compared, so as to control the automatic large and small fire conversion of burner, when burner works under small fire state,
When tank liquor temperature is more than setting maximum temperature, stop two burner operations automatically, it is automatic to start two combustions during less than minimum temperature
Burner；
（3）Display
Using touch screen（21）Be used as display terminal, can intuitively burner, air solenoid valve, gas electromagnetic valve work
Make state to reappear on the touchscreen, timely display alarm information and alarm history record, the timely solid-line curve of temperature history.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610622807.8A CN106196163B (en) | 2016-08-02 | 2016-08-02 | For the burner electric control system of descaling bath immersion trough heating |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610622807.8A CN106196163B (en) | 2016-08-02 | 2016-08-02 | For the burner electric control system of descaling bath immersion trough heating |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN106196163A CN106196163A (en) | 2016-12-07 |
| CN106196163B true CN106196163B (en) | 2018-06-12 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610622807.8A Active CN106196163B (en) | 2016-08-02 | 2016-08-02 | For the burner electric control system of descaling bath immersion trough heating |
Country Status (1)
| Country | Link |
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| CN (1) | CN106196163B (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107904578A (en) * | 2017-11-27 | 2018-04-13 | 台州青松热能设备科技有限公司 | A kind of bonderizing plant |
| CN110243194B (en) * | 2019-05-08 | 2020-12-18 | 安德森热能科技（苏州）有限责任公司 | Full-automatic cleaning method and cleaning control device for pure oxygen combustor |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0573222A1 (en) * | 1992-05-30 | 1993-12-08 | BLUE CIRCLE HEATING LIMITED (formerly MYSON GROUP PLC) | Heating appliances |
| CN101655245A (en) * | 2009-09-04 | 2010-02-24 | 江苏焱鑫科技股份有限公司 | Multiparameter automatic control method of industrial furnace burner |
| CN102519041A (en) * | 2011-12-23 | 2012-06-27 | 李延新 | Numerical control gas burner |
| CN205156022U (en) * | 2015-04-02 | 2016-04-13 | 桂林市淦隆信息科技有限公司 | Intelligent burning control system of liquid fuel |
| CN105627358A (en) * | 2014-11-06 | 2016-06-01 | 黔东南州龙达再生能源开发有限责任公司 | Intelligent control system for kiln |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH10311545A (en) * | 1997-05-12 | 1998-11-24 | Matsushita Electric Ind Co Ltd | Hot-water supplying and room heating machine |
-
2016
- 2016-08-02 CN CN201610622807.8A patent/CN106196163B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0573222A1 (en) * | 1992-05-30 | 1993-12-08 | BLUE CIRCLE HEATING LIMITED (formerly MYSON GROUP PLC) | Heating appliances |
| CN101655245A (en) * | 2009-09-04 | 2010-02-24 | 江苏焱鑫科技股份有限公司 | Multiparameter automatic control method of industrial furnace burner |
| CN102519041A (en) * | 2011-12-23 | 2012-06-27 | 李延新 | Numerical control gas burner |
| CN105627358A (en) * | 2014-11-06 | 2016-06-01 | 黔东南州龙达再生能源开发有限责任公司 | Intelligent control system for kiln |
| CN205156022U (en) * | 2015-04-02 | 2016-04-13 | 桂林市淦隆信息科技有限公司 | Intelligent burning control system of liquid fuel |
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| CN106196163A (en) | 2016-12-07 |
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