CN106192164B - Three-dimensional fabric and application thereof - Google Patents

Three-dimensional fabric and application thereof Download PDF

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CN106192164B
CN106192164B CN201510738673.1A CN201510738673A CN106192164B CN 106192164 B CN106192164 B CN 106192164B CN 201510738673 A CN201510738673 A CN 201510738673A CN 106192164 B CN106192164 B CN 106192164B
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outer layer
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fabric
inner layer
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CN106192164A (en
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周艳
蔡东照
秋月健司
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Toray Sakai Weaving and Dyeing Nantong Co Ltd
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Toray Fibers and Textiles Research Laboratories China Co Ltd
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Abstract

The utility model discloses a three-dimensional fabric and application thereof. The fabric comprises an outer layer, a middle layer and an inner layer, wherein the outer layer, the middle layer and the inner layer are all provided with fabric tissue planes, the middle layer is respectively staggered with the outer layer and the inner layer to form a connecting surface and a three-dimensional cavity which are distributed in a staggered manner, and each connecting surface comprises more than 2 connecting points. The three-dimensional fabric is suitable for bedding and down jackets, the three-dimensional fabric is in the shape of a fillable cavity, after the filler is added, the filler is in a continuously distributed state, the surface of the fabric is smooth, and the thermal insulation effect of the product is good.

Description

Three-dimensional fabric and application thereof
Technical Field
The utility model relates to a three-dimensional fabric and application thereof. In particular to a three-dimensional anti-velvet fabric which is manufactured on a common two-dimensional loom and is provided with a filling three-dimensional cavity.
Background
As is well known, articles such as down jackets, quilt covers, pillowcases, pillow cases, sleeping bags and the like often have a fillable space, the articles generally comprise an upper layer of surface cloth and a lower layer of surface cloth, the upper layer of surface cloth and the lower layer of surface cloth are connected through a sewing, one or a plurality of fillable spaces are reserved between the upper layer of surface cloth and the lower layer of surface cloth, and fillers such as down, cotton, wool, fibers or silk are added into the fillable spaces, so that the articles are manufactured. The traditional manufacturing mode requires a large number of sewing workers, but has high labor cost and low production efficiency; in addition, the wiring is easy to occur when careless in the sewing process, and gaps formed by the wiring can cause the problem of running down of fillers such as down; in addition, the non-fillable space is formed by connecting an upper layer and a lower layer, and in the state of filling, the thickness of the joint of the fabric is obviously thinner than that of the middle part, so that the heat insulation property of the joint is at a disadvantage.
There are also some technologies disclosed in terms of seamless fabric, such as a double-layered seamless pouch fabric with a double-layered weave structure as mentioned in chinese patent No. CN 204039617U. The double-layer fabric has the advantages that the upper layer part and the lower layer part are connected to leave a fillable space, and in a filler state, the thickness of a joint is obviously thinner than that of the middle part, so that the heat insulation performance of the joint is in a disadvantage; and the problem of down drilling is not solved.
In terms of the three-dimensional fabric, there have been disclosed, for example, three-dimensional fabrics mentioned in chinese patent No. CN1720360a and a method for manufacturing the same. The fabric with excellent buffering property, soft touch feeling and excellent wind resistance is obtained by the binding of the fabric which is corrugated and bent along the warp direction or the weft direction and has the fabric structure, and only one binding point is not suitable for the home textile quilt cover fabric or the down fabric with the filling interlayer, and the problem of down penetration is not solved.
Disclosure of Invention
The utility model aims to provide a three-dimensional structure fabric with a fillable three-dimensional cavity, excellent thermal insulation effect at a joint and excellent anti-velvet effect and application thereof.
The technical scheme of the utility model is as follows: the three-dimensional fabric comprises an outer layer, a middle layer and an inner layer, wherein the outer layer, the middle layer and the inner layer are respectively provided with a fabric tissue plane, the middle layer is respectively connected with the outer layer and the inner layer in a staggered mode to form a connecting surface and a three-dimensional cavity which are distributed in a staggered mode, each connecting surface comprises more than 2 connecting points, that is to say, more than 2 connecting points are respectively included in a single tissue cycle of the connecting surface.
The fabric tissues of the outer layer, the middle layer and the inner layer are respectively three primary tissues or the change tissues of the three primary tissues, namely the tissues among the layers can be the same or different. The three primary weaves comprise plain weave, twill weave and satin weave.
At least one of the warp yarn and the weft yarn of the three-dimensional fabric is formed by arranging more than 2 kinds of yarns with different deniers, and the deniers of the yarns are 10-90 dtex.
The warp and weft yarns of the three-dimensional fabric are formed by arranging more than 2 yarns with different deniers.
The raw materials of the yarn are selected from one or more of chinlon, terylene, cotton, silk or hemp.
The covering coefficients of the outer layer and the inner layer are above 1300.
The covering coefficients of the outer layer and the inner layer are both over 2300.
According to JIS L1096: the air permeability of the outer layer and the inner layer is 3.0cm measured by 2010 standard 3 /cm 2 And/s or less.
According to JIS L1099A-1: 2012 standard measurement shows that the moisture permeability of the outer layer and the inner layer is 250g/m 2 And/or more.
The three-dimensional fabric has less than 50 anti-drilling performance measured according to GB/T14272 annex E standard.
The utility model also provides a home textile or clothes made of the three-dimensional fabric. Home textiles such as bedding, sleeping bags, quilts, seat cushions, and the like; clothing such as cold wear, down wear, fashion clothing, and the like.
The three-dimensional fabric is a three-dimensional seamless anti-drilling velvet fabric with a three-dimensional structure, which is woven on a two-dimensional loom. The three-dimensional fabric has the advantages that the three-dimensional cavity can be filled, the filled fabric is flat and equal in filling space, excellent in warmth retention property and anti-velvet-drilling effect, flat and free of bulge in the surface of the fabric, and attractive and elegant.
Drawings
FIG. 1 is a schematic diagram of the shape and structure of the three-dimensional fabrics of examples 1 to 7 and 11 to 12 according to the present utility model, namely, the shape and structure of the "I" type three-dimensional fabric, wherein a1 is an outer layer, b1 is an intermediate layer, c1 is an inner layer, d1 is a three-dimensional cavity between the intermediate layer and the outer layer, e1 is a three-dimensional cavity between the intermediate layer and the inner layer, f1 is a connecting surface between the intermediate layer and the outer layer, and g1 is a connecting surface between the intermediate layer and the inner layer.
Fig. 2 is a schematic diagram of the shape and structure of the three-dimensional fabrics of examples 8 to 9 and 13 according to the present utility model, namely, the shape and structure of the honeycomb three-dimensional fabric, a2 is an outer layer, b2 is an intermediate layer, c2 is an inner layer, d2 is a three-dimensional cavity between the intermediate layer and the outer layer, e2 is a three-dimensional cavity between the intermediate layer and the inner layer, f2 is a connecting surface between the intermediate layer and the outer layer, and g2 is a connecting surface between the intermediate layer and the inner layer.
Fig. 3 is a schematic diagram of the shape and structure of the three-dimensional fabric of example 10 of the present utility model— "X" shape, a3 being the outer layer, b3 being the intermediate layer, c3 being the inner layer, d3 being the three-dimensional cavity between the intermediate layer and the outer layer, e3 being the three-dimensional cavity between the intermediate layer and the inner layer, f3 being the connection surface between the intermediate layer and the outer layer, g3 being the connection surface between the intermediate layer and the inner layer.
Detailed Description
The three-dimensional fabric comprises an outer layer, a middle layer and an inner layer, wherein the outer layer, the middle layer and the inner layer are respectively provided with fabric tissue planes, the middle layer is respectively staggered with the outer layer and the inner layer to form a connecting surface and a three-dimensional cavity which are distributed in a staggered manner, and each connecting surface comprises more than 2 binding points.
The three-dimensional fabric is a three-dimensional structure fabric woven on a two-dimensional loom, wherein the outer layer, the middle layer and the inner layer of the three-dimensional structure fabric are all provided with fabric tissue planes, and the three-dimensional structure or the change structure of the three-dimensional structure respectively can be the same or different. From the viewpoint of the anti-lint effect, it is preferable that a high-density plain weave or a plain weave variation is formed. In addition, the maximum heald frame of a two-dimensional loom is usually 16, and if the weave pattern is too complex, the heald frame used for weaving would be more than 16, and the loom is not applicable. When the weaving density is high, the warp is worn by the drawing-in hooks, the reed blades and the machinery in the weaving process, so that the problems of hooking wires, fuzzing and pilling are easy to occur, and operations such as rationality of sizing conditions, damage of auxiliary materials, yarn channel confirmation and the like must be carefully confirmed in the drawing-in and weaving process. In addition, when the weaving density is high, the problem of uneven openings is likely to occur, so that the warp tension must be kept uniform. In particular, in the case of two warp yarns, weaving is preferably performed by a double loom. Because the double-beam loom can respectively control the warp tension of different yarns, the warp tension is kept uniform and consistent as much as possible when the three-dimensional fabric is woven, and the produced fabric has smooth surface and good appearance effect.
The middle layer is respectively connected with the outer layer and the inner layer in a staggered way. When the middle layer and the outer layer are connected, a connecting surface of the middle layer and the outer layer is formed at the connecting position, and the middle layer and the inner layer are not connected, so that a three-dimensional cavity between the middle layer and the inner layer is formed. And when the middle layer and the inner layer are connected, a connecting surface of the middle layer and the inner layer is formed at the connecting position, and the middle layer and the outer layer are not connected, so that a three-dimensional cavity between the middle layer and the outer layer is formed. The connecting surface of the middle layer and the outer layer corresponds to the three-dimensional cavity between the middle layer and the inner layer, and the connecting surface of the middle layer and the inner layer corresponds to the three-dimensional cavity between the middle layer and the outer layer. The connecting surfaces and the three-dimensional cavities which are distributed in a staggered way are respectively formed on the surface layer and the inner layer of the three-dimensional fabric through the staggered connection of the middle layer, the outer layer and the inner layer. For the whole three-dimensional fabric, the three-dimensional cavities between the middle layer and the outer layer and the three-dimensional cavities between the middle layer and the inner layer are continuously distributed. The shape structure of the three-dimensional fabric of the present utility model may be exemplified by an "i" type three-dimensional fabric shape, a "honeycomb" type three-dimensional fabric shape, an "X" type three-dimensional fabric shape, and the like.
The three-dimensional cavity is a fillable cavity, and the filler is in a continuously distributed state after being added, so that the defect that the joint is thin and the middle is thick in the prior art can be overcome.
In the three-dimensional fabric, the area covered by the joint points between the middle layer and the outer layer or between the middle layer and the inner layer forms all the joint surfaces, so that good leveling style and warm keeping effect can be achieved. Each connecting surface comprises more than 2 binding points, so that the connecting fastness between the middle layer and the outer layer and between the middle layer and the inner layer is good, and the adverse phenomena of layering and velvet leakage can not be generated due to small external force.
In the three-dimensional fabric according to the present utility model, at least one of the warp yarn and the weft yarn is preferably formed by arranging 2 or more kinds of yarns having different deniers, and the deniers of the yarns are 10 to 90dtex. More preferably, the warp and weft yarns are each formed by arranging 2 or more yarns of different deniers. For example, in order to better achieve the effect of not boring down, the outer layer and the inner layer with high requirements for boring down often use yarns with large titer as warp and weft yarns, while the middle layer with low requirements for boring down is more focused on the soft effect, and yarns with small titer are often used as warp and weft yarns, so that titer difference is generated between the warp yarns and between the weft yarns.
In the three-dimensional fabric of the present utility model, the fineness of the warp and weft yarns of the outer layer and the inner layer is preferably 1.5 times or more the fineness of the warp and weft yarns of the intermediate layer. In this way, the coverage factor of the outer and inner layers is maximized. As the three-dimensional fabric, the thinner the thickness of the middle layer is, the flatter the surface of the whole fabric is. The flatter the fabric, the better the calendering quality if the calendering process is performed.
In addition, the utility model achieves excellent smooth appearance effect and anti-drilling effect through the fineness design, the tissue design, the density design and the tissue design that the middle layer is respectively staggered with the outer layer and the inner layer to form a staggered connection surface.
The three-dimensional fabric of the present utility model, the outer layer and the inner layer of which are preferably used, has a coverage factor of 1300 or more defined by the following formula 1, and if the coverage factor is lower than 1300, the anti-pile and anti-mite properties are not ensured even if the calendering process is used. When the filler is down, the coverage factor should not be lower than 1800 if calendaring is used. More preferably, an ultra-high density fabric with a cover factor of 2300 or more is used, and provides good anti-velvet and anti-mite properties without calendaring.
Equation 1:
cover Factor (CF) =warp density (root/inch) ×sqrt (warp denier) 1/2 +weft density (root/inch) SQRT (weft denier) 1/2
The three-dimensional fabric of the utility model is characterized in that the raw materials of yarns are preferably selected from one or more of chinlon (NY), terylene (PET), cotton, silk and hemp in view of fabric style and performance requirements. That is, the yarn materials of the outer layer, the middle layer and the inner layer may be the same or different. Thereby being capable of adapting to different fabric styles and performance requirements.
The three-dimensional fabric of the present utility model, preferably the outer and inner layers thereof, is according to JISL1096: the air permeability measured by 2010 standard is 3.0cm 3 /cm 2 And (3) the ratio is less than or equal to/s, and excellent anti-mite performance can be provided on the premise of no anti-mite additive processing. More preferably 1.0cm 3 /cm 2 And/s or less. If the air permeability exceeds 3.0cm 3 /cm 2 If it is/s, the anti-mite performance may not be ensured.
The three-dimensional fabric of the present utility model, preferably the outer and inner layers thereof, is according to JISL 1099A-1: 2012 standard measurement of 250g/m of moisture permeability 2 Above/h, the moisture of the human body can be timely dispersed, and the dry and comfortable state is ensured. If the moisture permeability is less than 250g/m 2 If the humidity/h is not timely given off, the human body may feel uncomfortable feeling of moist and stuffy.
The three-dimensional fabric of the utility model preferably has a down-penetration resistance of 50 or less as measured according to GB/T14272 annex E standard. Compared with the independent outer layer or the independent inner layer, the gaps between the warp and weft yarns can be increased due to the fact that the connecting points are subjected to acting forces in different directions on the connecting surfaces of the middle layer and the outer layer and the connecting surfaces of the middle layer and the inner layer, and accordingly the risk of down drilling is increased. The middle layer is respectively connected with the outer layer and the inner layer in a staggered way to form reasonable structure design of the connecting surfaces in staggered mode, so that gaps among warp and weft yarns are stable and are not easy to slip. It is preferable that the seam slip resistance at the junction of the intermediate layer with the outer layer and the inner layer by the cross-joint is 2.5mm or less as measured according to GB/T1377.2 standard, so that stable and excellent lint resistance can be obtained.
The present utility model will be described in more detail with reference to the following examples, but is not limited thereto.
Example 1
The warp and weft yarns of the outer layer and the inner layer are selected from 55dtex-144f-DTY common PET, the warp and weft yarns of the middle layer are selected from 22dtex-72f-DTY common PET, and the arrangement of the 55dtex-144f-DTY common PET and the 22dtex-72f-DTY common PET is 4:1, adopting a double-beam multi-arm two-dimensional double-beam loom with 16 heald frames, wherein the tissues of a surface layer, an intermediate layer and an inner layer are all plain weave, the shape structure of a three-dimensional fabric is the shape of an I-shaped three-dimensional fabric shown in figure 1, the cover coefficients of an outer layer and an inner layer are 2226, the cover coefficient of the intermediate layer is 704, the cover coefficients of the connecting surface of the intermediate layer and the outer layer and the connecting surface of the intermediate layer and the outer layer are 2930, the connecting surface is formed by covering 4 connecting points, the grey cloth is prepared, and the grey cloth is further processed after dyeing.
Wherein the post-dyeing processing engineering: relaxation refining, disperse dye dyeing (containing reduction cleaning), hot air tentering setting
(1) Relaxation refining: the machine has 4 tanks, wherein the temperatures are 40 ℃, 60 ℃ and 90 ℃ respectively, the speed is 20m/min, and the residence time is 15-20 s;
(2) Dyeing: the highest temperature is 135 ℃ multiplied by 45min, the heating speed is 1.0 ℃/min, the cooling speed is 2.0 ℃/min, and the bath ratio is 1:20, a step of;
(3) Hot air tentering and shaping: the temperature is 180 ℃, the speed is 20m/min, overfeeding is +2, and the cropping adopts a coiling mode.
The obtained product three-dimensional fabric is a three-dimensional seamless anti-velvet fabric, the covering coefficients of the outer layer and the inner layer are 2461, the covering coefficient of the middle layer is 778, and the covering coefficient of the connecting surfaces of the middle layer and the outer layer and the connecting surfaces of the middle layer and the inner layer are 3239. The air permeability of the connecting surfaces of the outer layer, the inner layer, the middle layer and the outer layer is 0.8cm 3 /cm 2 Permeability to moisture is 524g/m 2 And/h, measuring 10 results of the anti-drilling performance of the three-dimensional fabric.
The three-dimensional fabric is used for manufacturing home textile products or clothes.
Example 2
The warp and weft yarns of the outer layer and the inner layer are selected from 55dtex-144f-DTY common PET, the warp and weft yarns of the middle layer are selected from 22dtex-72f-DTY common PET, and the arrangement of the 55dtex-144f-DTY common PET and the 22dtex-72f-DTY common PET is 4:1, adopting a double-beam multi-arm two-dimensional loom with 16 heald frames, wherein the textures of the surface layer, the middle layer and the inner layer are all plain weave, the shape structure of the three-dimensional fabric is the shape of an I-shaped three-dimensional fabric shown in figure 1, the cover coefficients of the outer layer and the inner layer are 2104, the cover coefficient of the middle layer is 554, the cover coefficients of the connecting surface of the middle layer and the outer layer and the connecting surface of the middle layer and the outer layer are 2476, the connecting surface is formed by covering 4 connecting points, the grey cloth is prepared, and the grey cloth is further dyed and then processed.
Wherein the post-dyeing processing engineering: relaxation refining, disperse dye dyeing (containing reduction cleaning), hot air tentering setting
(1) Relaxation refining: the machine has 4 tanks, wherein the temperatures are 40 ℃, 60 ℃ and 90 ℃ respectively, the speed is 20m/min, and the residence time is 15-20 s;
(2) Dyeing: the highest temperature is 135 ℃ multiplied by 45min, the heating speed is 1.0 ℃/min, the cooling speed is 2.0 ℃/min, and the bath ratio is 1:20, a step of;
(3) Hot air tentering and shaping: the temperature is 180 ℃, the speed is 20m/min, overfeeding is +2, and the cropping adopts a coiling mode.
The obtained product three-dimensional fabric is a three-dimensional seamless anti-velvet fabric, the coverage coefficients of the outer layer and the inner layer are 2326, the coverage coefficient of the middle layer is 612, and the coverage coefficient of the connecting surface of the middle layer and the outer layer and the coverage coefficient of the connecting surface of the middle layer and the inner layer are 2738. The air permeability of the connecting surfaces of the outer layer, the inner layer, the middle layer and the outer layer is 2.3cm 3 /cm 2 Permeability to moisture is 680g/m 2 And/h, 42 measurement results of the anti-drilling performance of the three-dimensional fabric are obtained.
The three-dimensional fabric is used for manufacturing home textile products or clothes.
Example 3
The warp and weft yarns of the outer layer and the inner layer are selected from 55dtex-144f-DTY common PET, the warp and weft yarns of the middle layer are selected from 22dtex-72f-DTY common PET, and the arrangement of the 55dtex-144f-DTY common PET and the 22dtex-72f-DTY common PET is 4:1, adopting a double-beam multi-arm two-dimensional loom with 16 heald frames, wherein the textures of a surface layer, an intermediate layer and an inner layer are all plain weave, the shape structure of a three-dimensional fabric is the shape of an I-shaped three-dimensional fabric shown in figure 1, the coverage coefficients of the outer layer and the inner layer are all 1682, the coverage coefficient of the intermediate layer is 510, the coverage coefficients of the connection surface of the intermediate layer and the outer layer and the connection surface of the intermediate layer and the outer layer are 2310, the connection surface is formed by covering 4 connection points, the grey cloth is further dyed and then processed, and the calendaring processing is carried out.
Wherein the post-dyeing processing engineering: relaxation refining, disperse dye dyeing (including reduction cleaning), hot air tentering shaping, calendaring
(1) Relaxation refining: the machine has 4 tanks, wherein the temperatures are 40 ℃, 60 ℃ and 90 ℃ respectively, the speed is 20m/min, and the residence time is 15-20 s;
(2) Dyeing: the highest temperature is 135 ℃ multiplied by 45min, the heating speed is 1.0 ℃/min, the cooling speed is 2.0 ℃/min, and the bath ratio is 1:20, a step of;
(3) Hot air tentering and shaping: the temperature is 180 ℃, the speed is 20m/min, overfeeding is +2, and the cropping adopts a coiling mode.
(4) Calendering: the temperature is 180 ℃, the speed is 30m/min, the pressure is 58T, and double-sided calendaring is carried out.
The obtained product three-dimensional fabric is a three-dimensional seamless anti-velvet fabric, the coverage coefficients of the outer layer and the inner layer are 1860, the coverage coefficient of the middle layer is 638, and the coverage coefficient of the connecting surface of the middle layer and the outer layer and the coverage coefficient of the connecting surface of the middle layer and the inner layer are 2569. The air permeability of the outer layer, the inner layer, the connecting surface between the middle layer and the outer layer and the connecting surface between the middle layer and the inner layer are all 0.5cm 3 /cm 2 Permeability to moisture is 280g/m 2 And/h, measuring the anti-drilling performance of the three-dimensional fabric by 2 pieces.
The three-dimensional fabric is used for manufacturing home textile products or clothes.
Example 4
The warp and weft yarns of the outer layer and the inner layer are selected from 55dtex-144f-DTY common PET, the warp and weft yarns of the middle layer are selected from 22dtex-72f-DTY common PET, and the arrangement of the 55dtex-144f-DTY common PET and the 22dtex-72f-DTY common PET is 4:1, adopting a double-beam multi-arm two-dimensional double-beam loom with 16 heald frames, wherein the tissues of the surface layer and the inner layer are plain weave, the middle layer is 1/2 twill weave, the shape structure of the three-dimensional fabric is the shape of an I-shaped three-dimensional fabric shown in figure 1, the cover coefficients of the outer layer and the inner layer are 2189, the cover coefficient of the middle layer is 691, the cover coefficients of the connecting surfaces of the middle layer and the outer layer and the connecting surfaces of the middle layer and the outer layer are 2878, the connecting surfaces are formed by covering 4 connecting points, the grey cloth is prepared, and the grey cloth is further dyed and then processed.
Wherein the post-dyeing processing engineering: relaxation refining, disperse dye dyeing (containing reduction cleaning), hot air tentering setting
(1) Relaxation refining: the machine has 4 tanks, wherein the temperatures are 40 ℃, 60 ℃ and 90 ℃ respectively, the speed is 20m/min, and the residence time is 15-20 s;
(2) Dyeing: the highest temperature is 135 ℃ multiplied by 45min, the heating speed is 1.0 ℃/min, the cooling speed is 2.0 ℃/min, and the bath ratio is 1:20, a step of;
(3) Hot air tentering and shaping: the temperature is 180 ℃, the speed is 20m/min, overfeeding is +2, and the cropping adopts a coiling mode.
The obtained product three-dimensional fabric is a three-dimensional seamless anti-velvet fabric, the covering coefficients of the outer layer and the inner layer are 2420, the covering coefficient of the middle layer is 764, and the covering coefficients of the connecting surface of the middle layer and the outer layer and the connecting surface of the middle layer and the inner layer are 3182. The air permeability of the outer layer, the inner layer, the connecting surface between the middle layer and the outer layer and the connecting surface between the middle layer and the inner layer are all 0.9cm 3 /cm 2 Permeability to moisture is 535g/m 2 And/h, 9 results of the measurement of the anti-drilling performance of the three-dimensional fabric are obtained.
The three-dimensional fabric is used for manufacturing home textile products or clothes.
Example 5
The warp and weft yarns of the outer layer, the inner layer and the middle layer are 55dtex-144f-DTY common PET, a double-beam multi-arm two-dimensional double-beam loom with 16 heald frames is adopted, the textures of the surface layer, the inner layer and the middle layer are all plain weave, the shape structure of the three-dimensional fabric is the shape of an I-shaped three-dimensional fabric shown in figure 1, the covering coefficients of the outer layer and the inner layer are 2126, the covering coefficient of the middle layer is 728, the covering coefficients of the connecting surface of the middle layer and the outer layer and the connecting surface of the middle layer and the outer layer are 2674, the connecting surface is formed by covering 4 connecting points, the grey cloth is manufactured, and the grey cloth is further dyed and then processed.
Wherein the post-dyeing processing engineering: relaxation refining, disperse dye dyeing (containing reduction cleaning), hot air tentering setting
(1) Relaxation refining: the machine has 4 tanks, wherein the temperatures are 40 ℃, 60 ℃ and 90 ℃ respectively, the speed is 20m/min, and the residence time is 15-20 s;
(2) Dyeing: the highest temperature is 135 ℃ multiplied by 45min, the heating speed is 1.0 ℃/min, the cooling speed is 2.0 ℃/min, and the bath ratio is 1:20, a step of;
(3) Hot air tentering and shaping: the temperature is 180 ℃, the speed is 20m/min, overfeeding is +2, and the cropping adopts a coiling mode.
The obtained product three-dimensional fabric is a three-dimensional seamless anti-velvet fabric, the coverage coefficient of the outer layer and the inner layer is 2350, the coverage coefficient of the middle layer is 805, and the coverage coefficient of the connecting surface of the middle layer and the outer layer and the connecting surface of the middle layer and the inner layer is 2956. The air permeability of the outer layer, the inner layer, the connecting surface between the middle layer and the outer layer and the connecting surface between the middle layer and the inner layer are all 1.5cm 3 /cm 2 Permeability to moisture is 565g/m 2 And/h, measuring 10 results of the anti-drilling performance of the three-dimensional fabric.
The three-dimensional fabric is used for manufacturing home textile products or clothes.
Example 6
The warp and weft yarns of the outer layer and the inner layer are selected from 55dtex-144f-DTY common PET, the warp and weft yarns of the middle layer are selected from 22dtex-72f-DTY common PET, and the arrangement of the 55dtex-144f-DTY common PET and the 22dtex-72f-DTY common PET is 4:1, adopting a double-beam multi-arm two-dimensional double-beam loom with 16 heald frames, wherein the tissues of a surface layer, an intermediate layer and an inner layer are all plain weave, the shape structure of a three-dimensional fabric is the shape of an I-shaped three-dimensional fabric shown in figure 1, the cover coefficients of the outer layer and the inner layer are 2187, the cover coefficient of the intermediate layer is 683, the cover coefficients of the connecting surface of the intermediate layer and the outer layer and the connecting surface of the intermediate layer and the outer layer are 2794, the connecting surface is formed by covering 6 connecting points, the grey cloth is prepared, and the grey cloth is further dyed and then processed.
Wherein the post-dyeing processing engineering: relaxation refining, disperse dye dyeing (containing reduction cleaning), hot air tentering setting
(1) Relaxation refining: the machine has 4 tanks, wherein the temperatures are 40 ℃, 60 ℃ and 90 ℃ respectively, the speed is 20m/min, and the residence time is 15-20 s;
(2) Dyeing: the highest temperature is 135 ℃ multiplied by 45min, the heating speed is 1.0 ℃/min, the cooling speed is 2.0 ℃/min, and the bath ratio is 1:20, a step of;
(3) Hot air tentering and shaping: the temperature is 180 ℃, the speed is 20m/min, overfeeding is +2, and the cropping adopts a coiling mode.
The obtained product three-dimensional fabric is a three-dimensional seamless anti-velvet fabric, the covering coefficients of the outer layer and the inner layer are 2418, the covering coefficient of the middle layer is 755, and the covering coefficients of the connecting surface of the middle layer and the outer layer and the connecting surface of the middle layer and the inner layer are 3089. The air permeability of the outer layer, the inner layer, the connecting surface between the middle layer and the outer layer and the connecting surface between the middle layer and the inner layer are all 1.8cm 3 /cm 2 Permeability to moisture of 548g/m 2 And/h, measuring the anti-drilling performance of the three-dimensional fabric by 11 pieces.
The three-dimensional fabric is used for manufacturing home textile products or clothes.
Example 7
The warp and weft yarns of the outer layer and the inner layer are selected from 55dtex-144f-DTY common PET, the warp and weft yarns of the middle layer are selected from 22dtex-72f-DTY common PET, and the arrangement of the 55dtex-144f-DTY common PET and the 22dtex-72f-DTY common PET is 6:1, adopting a double-beam multi-arm two-dimensional double-beam loom with 16 heald frames, wherein the tissues of a surface layer, an intermediate layer and an inner layer are all plain weave, the shape structure of a three-dimensional fabric is the shape of an I-shaped three-dimensional fabric shown in figure 1, the cover coefficients of an outer layer and an inner layer are 2397, the cover coefficient of the intermediate layer is 586, the cover coefficients of the connecting surface of the intermediate layer and the outer layer and the connecting surface of the intermediate layer and the outer layer are 2994, the connecting surface is formed by covering 4 connecting points, the grey cloth is prepared, and the grey cloth is further dyed and then processed.
Wherein the post-dyeing processing engineering: relaxation refining, disperse dye dyeing (containing reduction cleaning), hot air tentering setting
(1) Relaxation refining: the machine has 4 tanks, wherein the temperatures are 40 ℃, 60 ℃ and 90 ℃ respectively, the speed is 20m/min, and the residence time is 15-20 s;
(2) Dyeing: the highest temperature is 135 ℃ multiplied by 45min, the heating speed is 1.0 ℃/min, the cooling speed is 2.0 ℃/min, and the bath ratio is 1:20, a step of;
(3) Hot air tentering and shaping: the temperature is 180 ℃, the speed is 20m/min, overfeeding is +2, and the cropping adopts a coiling mode.
The obtained product three-dimensional fabric is a three-dimensional seamless anti-velvet fabric, the covering coefficients of the outer layer and the inner layer are 2650, the covering coefficient of the middle layer is 648, and the covering coefficients of the connecting surface of the middle layer and the outer layer and the connecting surface of the middle layer and the inner layer are 3310. The air permeability of the outer layer, the inner layer, the connecting surface between the middle layer and the outer layer and the connecting surface between the middle layer and the inner layer are all 0.7cm 3 /cm 2 Permeability to moisture is 420g/m 2 And/h, measuring the anti-drilling performance of the three-dimensional fabric by 4 pieces.
The three-dimensional fabric is used for manufacturing home textile products or clothes.
Example 8
The warp and weft yarns of the outer layer and the inner layer are selected from 55dtex-144f-DTY common PET, the warp and weft yarns of the middle layer are selected from 22dtex-72f-DTY common PET, and the arrangement of the 55dtex-144f-DTY common PET and the 22dtex-72f-DTY common PET is 4:1, adopting a double-beam multi-arm two-dimensional double-beam loom with 16 heald frames, wherein the tissues of a surface layer, an intermediate layer and an inner layer are all plain weave, the shape structure of a three-dimensional fabric is the shape of a honeycomb three-dimensional fabric shown in fig. 2, the coverage coefficient of the outer layer and the inner layer is 2312, the coverage coefficient of the intermediate layer is 687, the coverage coefficient of the connection surface between the intermediate layer and the outer layer and the coverage coefficient of the connection surface between the intermediate layer and the outer layer are 2822, the connection surface is formed by covering 2 binding points, the grey cloth is prepared, and the grey cloth is further dyed and then processed.
Wherein the post-dyeing processing engineering: relaxation refining, disperse dye dyeing (containing reduction cleaning), hot air tentering setting
(1) Relaxation refining: the machine has 4 tanks, wherein the temperatures are 40 ℃, 60 ℃ and 90 ℃ respectively, the speed is 20m/min, and the residence time is 15-20 s;
(2) Dyeing: the highest temperature is 135 ℃ multiplied by 45min, the heating speed is 1.0 ℃/min, the cooling speed is 2.0 ℃/min, and the bath ratio is 1:20, a step of;
(3) Hot air tentering and shaping: the temperature is 180 ℃, the speed is 20m/min, overfeeding is +2, and the cropping adopts a coiling mode.
The obtained product three-dimensional fabric is a three-dimensional seamless anti-velvet fabric, the coverage coefficients of the outer layer and the inner layer are 2556, the coverage coefficient of the middle layer is 760, and the coverage coefficient of the connecting surface of the middle layer and the outer layer and the coverage coefficient of the connecting surface of the middle layer and the inner layer are 3120. The air permeability of the outer layer, the inner layer, the connecting surface between the middle layer and the outer layer and the connecting surface between the middle layer and the inner layer are all 1.2cm 3 /cm 2 Permeability to moisture of 584g/m 2 And/h, 7 results of the measurement of the anti-drilling performance of the three-dimensional fabric are obtained.
The three-dimensional fabric is used for manufacturing home textile products or clothes.
Example 9
The warp and weft yarns of the outer layer and the inner layer are selected from 55dtex-144f-DTY common PET, the warp and weft yarns of the middle layer are selected from 22dtex-72f-DTY common PET, and the arrangement of the 55dtex-144f-DTY common PET and the 22dtex-72f-DTY common PET is 4:1, adopting a double-beam multi-arm two-dimensional double-beam loom with 16 heald frames, wherein the tissues of a surface layer, an intermediate layer and an inner layer are all plain weave, the shape structure of a three-dimensional fabric is the shape of a honeycomb three-dimensional fabric shown in fig. 2, the cover coefficients of the outer layer and the inner layer are 2289, the cover coefficient of the intermediate layer is 678, the cover coefficients of the connecting surface of the intermediate layer and the outer layer and the connecting surface of the intermediate layer and the outer layer are 2811, the connecting surface is formed by covering 4 connecting points, the grey cloth is prepared, and the grey cloth is further dyed and then processed.
Wherein the post-dyeing processing engineering: relaxation refining, disperse dye dyeing (containing reduction cleaning), hot air tentering setting
(1) Relaxation refining: the machine has 4 tanks, wherein the temperatures are 40 ℃, 60 ℃ and 90 ℃ respectively, the speed is 20m/min, and the residence time is 15-20 s;
(2) Dyeing: the highest temperature is 135 ℃ multiplied by 45min, the heating speed is 1.0 ℃/min, the cooling speed is 2.0 ℃/min, and the bath ratio is 1:20, a step of;
(3) Hot air tentering and shaping: the temperature is 180 ℃, the speed is 20m/min, overfeeding is +2, and the cropping adopts a coiling mode.
The obtained product three-dimensional fabric is a three-dimensional seamless anti-velvet fabric, the coverage coefficients of the outer layer and the inner layer are 2530, the coverage coefficient of the middle layer is 750, and the coverage coefficient of the connecting surface of the middle layer and the outer layer and the coverage coefficient of the connecting surface of the middle layer and the inner layer are 3108. The air permeability of the outer layer, the inner layer, the connecting surface of the middle layer and the outer layer and the connecting surface of the middle layer and the inner layer is 1.4cm 3 /cm 2 Permeability to moisture is 550g/m 2 And/h, measuring 10 results of the anti-drilling performance of the three-dimensional fabric.
The three-dimensional fabric is used for manufacturing home textile products or clothes.
Example 10
The warp and weft yarns of the outer layer and the inner layer are selected from 55dtex-144f-DTY common PET, the warp and weft yarns of the middle layer are selected from 22dtex-72f-DTY common PET, and the arrangement of the 55dtex-144f-DTY common PET and the 22dtex-72f-DTY common PET is 4:1, adopting a double-beam multi-arm two-dimensional double-beam loom with 16 heald frames, wherein the tissues of a surface layer, a middle layer and an inner layer are all plain weave, the shape structure of a three-dimensional fabric is the shape of an X-shaped three-dimensional fabric shown in figure 3, the cover coefficients of the outer layer and the inner layer are 2118, the cover coefficient of the middle layer is 624, the cover coefficients of the connecting surface of the middle layer and the outer layer and the connecting surface of the middle layer and the outer layer are 2718, the connecting surface is formed by covering 4 connecting points, the grey cloth is prepared, and the grey cloth is further processed after dyeing.
Wherein the post-dyeing processing engineering: relaxation refining, disperse dye dyeing (containing reduction cleaning), hot air tentering setting
(1) Relaxation refining: the machine has 4 tanks, wherein the temperatures are 40 ℃, 60 ℃ and 90 ℃ respectively, the speed is 20m/min, and the residence time is 15-20 s;
(2) Dyeing: the highest temperature is 135 ℃ multiplied by 45min, the heating speed is 1.0 ℃/min, the cooling speed is 2.0 ℃/min, and the bath ratio is 1:20, a step of;
(3) Hot air tentering and shaping: the temperature is 180 ℃, the speed is 20m/min, overfeeding is +2, and the cropping adopts a coiling mode.
The obtained product three-dimensional fabric is a three-dimensional seamless anti-velvet fabric, and the outer layer areThe cover coefficients of the inner layer are 2345, the cover coefficient of the middle layer is 694, and the cover coefficients of the connecting surface of the middle layer and the outer layer and the connecting surface of the middle layer and the inner layer are 3006. The air permeability of the outer layer, the inner layer, the connecting surface between the middle layer and the outer layer and the connecting surface between the middle layer and the inner layer are all 1.0cm 3 /cm 2 Permeability to moisture is 582g/m 2 And/h, 8 measurement results of the anti-drilling performance of the three-dimensional fabric are obtained.
The three-dimensional fabric is used for manufacturing home textile products or clothes.
Example 11
The warp and weft yarns of the outer layer and the inner layer are made of 33dtex-72f-DTY common PET, the warp and weft yarns of the middle layer are made of 16.5dtex-24f-DTY common PET, and the arrangement of the 33dtex-72f-DTY common PET and the 16.5dtex-24f-DTY common PET is 6:1, adopting a double-beam multi-arm two-dimensional double-beam loom with 16 heald frames, wherein the tissues of a surface layer, an intermediate layer and an inner layer are all plain weave, the shape structure of a three-dimensional fabric is the shape of an I-shaped three-dimensional fabric shown in figure 1, the cover coefficients of an outer layer and an inner layer are 2191, the cover coefficient of the intermediate layer is 611, the cover coefficients of the connecting surface of the intermediate layer and the outer layer and the connecting surface of the intermediate layer and the outer layer are 2826, the connecting surface is formed by covering 4 connecting points, the grey cloth is prepared, and the grey cloth is further dyed and then processed.
Wherein the post-dyeing processing engineering: relaxation refining, disperse dye dyeing (containing reduction cleaning), hot air tentering setting
(1) Relaxation refining: the machine has 4 tanks, wherein the temperatures are 40 ℃, 60 ℃ and 90 ℃ respectively, the speed is 20m/min, and the residence time is 15-20 s;
(2) Dyeing: the highest temperature is 135 ℃ multiplied by 45min, the heating speed is 1.0 ℃/min, the cooling speed is 2.0 ℃/min, and the bath ratio is 1:20, a step of;
(3) Hot air tentering and shaping: the temperature is 180 ℃, the speed is 20m/min, overfeeding is +2, and the cropping adopts a coiling mode.
The obtained product three-dimensional fabric is a three-dimensional seamless anti-velvet fabric, the coverage coefficient of the outer layer and the inner layer is 2426, the coverage coefficient of the middle layer is 680, and the coverage coefficient of the connecting surfaces of the middle layer and the outer layer and the connecting surfaces of the middle layer and the inner layer are 3126. Outer layer, inner layer, middle layerThe air permeability of the connecting surface between the interlayer and the outer layer and the connecting surface between the interlayer and the inner layer are all 0.9cm 3 /cm 2 Permeability to moisture is 604g/m 2 And/h, measuring 15 results of the anti-drilling performance of the three-dimensional fabric.
The three-dimensional fabric is used for manufacturing home textile products or clothes.
Example 12
The warp and weft yarns of the outer layer and the inner layer are selected from 22dtex-20f-DTY common NY, the warp and weft yarns of the middle layer are selected from 11dtex-12f-DTY common NY, and the arrangement of the 22dtex-20f-DTY common NY and the 11dtex-12f-DTY common NY is 6:1, adopting a double-beam multi-arm two-dimensional double-beam loom with 16 heald frames, wherein the tissues of a surface layer, an intermediate layer and an inner layer are all plain weave, the shape structure of a three-dimensional fabric is the shape of an I-shaped three-dimensional fabric shown in figure 1, the cover coefficients of an outer layer and an inner layer are 2228, the cover coefficient of the intermediate layer is 630, the cover coefficients of the connecting surface of the intermediate layer and the outer layer and the connecting surface of the intermediate layer and the outer layer are 2726, the connecting surface is formed by covering 4 connecting points, the grey cloth is prepared, and the grey cloth is further dyed and then processed.
Wherein the post-dyeing processing engineering: relaxation refining, disperse dye dyeing (containing reduction cleaning), hot air tentering setting
(1) Relaxation refining: the machine has 4 tanks, wherein the temperatures are 40 ℃, 60 ℃ and 90 ℃ respectively, the speed is 20m/min, and the residence time is 15-20 s;
(2) Dyeing: the highest temperature is 135 ℃ multiplied by 45min, the heating speed is 1.0 ℃/min, the cooling speed is 2.0 ℃/min, and the bath ratio is 1:20, a step of;
(3) Hot air tentering and shaping: the temperature is 180 ℃, the speed is 20m/min, overfeeding is +2, and the cropping adopts a coiling mode.
The obtained product three-dimensional fabric is a three-dimensional seamless anti-velvet fabric, the coverage coefficient of the outer layer and the inner layer is 2468, the coverage coefficient of the middle layer is 702, and the coverage coefficient of the connecting surfaces of the middle layer and the outer layer and the connecting surfaces of the middle layer and the inner layer are 3016. The air permeability of the outer layer, the inner layer, the connecting surface between the middle layer and the outer layer and the connecting surface between the middle layer and the inner layer are all 1.0cm 3 /cm 2 Permeability to moisture is 628g/m 2 Anti-drilling of three-dimensional fabricThe results of the velvet property measurement were 20.
The three-dimensional fabric is used for manufacturing home textile products or clothes.
Example 13
The warp yarn and the weft yarn of the outer layer and the inner layer are respectively 82.5dtex-144f-DTY common PET, the warp yarn of the middle layer is 82.5dtex-144f-DTY common PET, the weft yarn is 55dtex-24f-DTY common PET, and the arrangement of the 82.5dtex-144f-DTY common PET and the 55dtex-24f-DTY common PET in the weft yarn is 2:1, adopting a common multi-arm two-dimensional double-beam loom with 16 heald frames, wherein the tissues of a surface layer, a middle layer and an inner layer are all plain weave, the shape and structure of a three-dimensional fabric are the shape of a honeycomb three-dimensional fabric shown in figure 1, the cover coefficients of the outer layer and the inner layer are 1718, the cover coefficient of the middle layer is 982, the direction of a connecting surface is warp direction, the connecting surface is formed by covering 4 connecting points, and the grey fabric is further dyed and then processed.
Wherein the post-dyeing processing engineering: relaxation refining, disperse dye dyeing (containing reduction cleaning), hot air tentering setting
(1) Relaxation refining: the machine has 4 tanks, wherein the temperatures are 40 ℃, 60 ℃ and 90 ℃ respectively, the speed is 20m/min, and the residence time is 15-20 s;
(2) Dyeing: the highest temperature is 135 ℃ multiplied by 45min, the heating speed is 1.0 ℃/min, the cooling speed is 2.0 ℃/min, and the bath ratio is 1:20, a step of;
(3) Hot air tentering and shaping: the temperature is 180 ℃, the speed is 20m/min, overfeeding is +2, and the cropping adopts a coiling mode.
The obtained product three-dimensional fabric is a three-dimensional seamless anti-velvet fabric, the coverage coefficients of the outer layer and the inner layer are 1718, the coverage coefficient of the middle layer is 982, and the coverage coefficient of the connecting surface of the middle layer and the outer layer and the coverage coefficient of the connecting surface of the middle layer and the inner layer are 2102. The air permeability of the outer layer, the inner layer, the connecting surface between the middle layer and the outer layer and the connecting surface between the middle layer and the inner layer are all 10.2cm 3 /cm 2 Permeability to moisture is 837g/m 2 And (h) the filler of the three-dimensional fabric is a non-down filler.
The three-dimensional fabric is used for manufacturing home textile products or clothes.
Comparative example
The connection face is formed by 1 binding point coverage, the remainder being the same as in example 13.
The obtained product three-dimensional fabric is a three-dimensional seamless anti-velvet fabric, the covering coefficients of the outer layer and the inner layer are 1718, the covering coefficient of the middle layer is 982, and the covering coefficients of the connecting surface of the middle layer and the outer layer and the connecting surface of the middle layer and the inner layer are 1902. The air permeability of the outer layer, the inner layer, the connecting surface between the middle layer and the outer layer and the connecting surface between the middle layer and the inner layer are all 10.2cm 3 /cm 2 Permeability to moisture is 837g/m 2 And (h) the filler of the three-dimensional fabric is a non-down filler.
Because the connection surface is formed by 1 binding point coverage, the intensity of the binding point is low, warp direction and weft direction tensile force generated in weaving and post-processing processes easily fall off the binding point of the connection surface, three layers are layered, a cavity is destroyed, and moreover, the problem of uneven cloth surface and oblique weft direction is high in risk.
TABLE 1
Figure SMS_1
* The air permeability (or moisture permeability) in the above table means the air permeability (or moisture permeability) of the outer layer, the inner layer, the junction surface of the intermediate layer and the outer layer, and the junction surface of the intermediate layer and the inner layer.

Claims (6)

1. The three-dimensional fabric comprises an outer layer, an intermediate layer and an inner layer, and is characterized in that: the outer layer, the middle layer and the inner layer are respectively provided with a fabric tissue plane, the middle layer is respectively staggered with the outer layer and the inner layer to form a connecting surface and a three-dimensional cavity which are distributed in a staggered way, and each connecting surface comprises more than 2 binding points; at least one of warp yarn and weft yarn of the three-dimensional fabric is formed by arranging more than 2 kinds of yarns with different fineness, and the fineness of the yarns is 10-90 dtex; the covering coefficients of the outer layer and the inner layer are more than 1300; according to JIS L1096: the air permeability of the outer layer and the inner layer is 3.0cm measured by 2010 standard 3 /cm 2 And/s or less; according to JIS L1099A-1: 2012 standard measurement of theThe moisture permeability of the outer layer and the inner layer is 250g/m 2 Over/h; the three-dimensional fabric has less than 50 anti-drilling performance measured according to GB/T14272 annex E standard.
2. The dimensional fabric of claim 1, wherein: the fabric tissues of the outer layer, the middle layer and the inner layer are respectively three primary tissues or a change tissue thereof.
3. The dimensional fabric of claim 1, wherein: the warp and weft yarns of the three-dimensional fabric are formed by arranging more than 2 yarns with different deniers.
4. The dimensional fabric of claim 1, wherein: the raw materials of the yarn are selected from one or more of chinlon, terylene, cotton, silk and hemp.
5. The dimensional fabric according to claim 1 or 2, characterized in that: the covering coefficients of the outer layer and the inner layer are both over 2300.
6. A home textile or garment made from the dimensional fabric of claim 1.
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