The preparation method of porous ceramic film material and porous ceramic film material and application thereof
Technical field
The present invention relates to field of ceramic material preparation, particularly relate to the preparation method of a kind of porous ceramic film material
With porous ceramic film material and application thereof.
Background technology
Ceramic material is through the inorganic non-gold of class shaped and high temperature sintering is made with naturally occurring or synthetic compound
Belonging to material, its purposes is widely.
The preparation method of current industrial conventional porous ceramic film material mainly has interpolation pore creating material method, organic bubble
Foam infusion process, foaming, injection moulding, granulation mass area method etc..But method made above all has it to limit to
Property, the such as pore size distribution lack of homogeneity of the porous ceramic film material that interpolation pore creating material method prepares, poor mechanical property,
Production efficiency is low;The article shape density that Polymeric sponge method obtains is wayward;Raw material is wanted by foaming
Asking higher, process conditions are wayward;The goods porosity of the acquisition of granulation mass area method is relatively low.Therefore, as
What preparation porosity is high, aperture porous ceramic film material controlled, good mechanical properties is urgent problem.
Electronic cigarette has imitated conventional cigarette outward appearance as a kind of for smoking cessation or the electronic product of cigarette substitute,
And the tobacco juice wherein stored is when heating atomization, other are harmful to not to produce the tar in medicated cigarette, particle etc.
Composition, also will not bring secondary harm of smoking or burning cigarette end to deal with the problem holding fire hazardous improperly.
Electronic smoke atomizer is to store tobacco juice in electronic cigarette and produce the critical piece of smog.But the most common electricity
Sub-tobacco atomizer, uses multiple assembly composition, structure complicated, and complex manufacturing and service life are low.
Summary of the invention
Based on this, it is necessary to provide a kind of and obtain that porosity is high, aperture is controlled, the porous of good mechanical properties
The preparation method of ceramic material and porous ceramic film material.
There is a need to provide that a kind of porosity is high, aperture is controlled, the porous ceramic film material of good mechanical properties.
There is a need to provide the electronic smoke atomizer that a kind of production efficiency is high, use time length.
The preparation method of a kind of porous ceramic film material, comprises the following steps:
Silicate starting materials and pore creating material being mixed, obtain premix material, wherein said silicate starting materials includes silicic acid
Sodium and other compounds, other compounds are at least one in oxide, nitride, carbide, by matter
Amount percentages, sodium silicate is 20%~40%, other compounds are 45%~75%, and pore creating material is 3%~20%;
Described premix material is dried, obtains silicate aggregate;
Described silicate aggregate is carried out mixing with described binding agent, obtains injecting raw material, wherein, by quality
Percentages, silicate aggregate is 50%~60%, binding agent is 40%~50%;
Described injection raw material is carried out injection moulding and obtains biscuit;And
Described biscuit is carried out successively degumming process, calcination processing, obtains described porous ceramic film material.
The preparation method of above-mentioned porous ceramic film material, combines interpolation pore creating material method with injection moulding, system
Standby porous ceramic film material porosity is high, aperture is controlled and has good mechanical property, owing to using injection
Moulding process, compared to using dry pressuring forming process, production efficiency is improved significantly, and is suitable for scale metaplasia
Produce.
Wherein in an embodiment, described pore creating material is at least one in wood flour, starch, graphite.
Wherein in an embodiment, the condition that described premix material is dried is: be dried in 70 DEG C~110 DEG C
200min~400min.
Wherein in an embodiment, by mass percentage, described binding agent includes: the stone of 60%~80%
The stearic acid of the polypropylene of wax, 5%~15%, 5%~15% and the dibutyl phthalate of 5%~15%.
Wherein in an embodiment, described silicate aggregate and described binding agent carry out mixing condition and are:
In 180 DEG C~220 DEG C of mixing 3h~5h.
Wherein in an embodiment, the injection moulding condition of described injection raw material is: injection temperature is
100 DEG C~160 DEG C;Injection pressure is 50MPa~140MPa;Dwell pressure is 10MPa~30MPa.
Wherein in an embodiment, the condition of the degumming process of described biscuit is: protect at 200 DEG C~800 DEG C
Temperature 3h~10h.
Wherein in an embodiment, the condition of the calcination processing of described biscuit is: at 800 DEG C~1600 DEG C
Insulation 1h~4h.
A kind of porous ceramic film material, uses the preparation method of above-mentioned porous ceramic film material to prepare.
The application in electronic smoke atomizer of the above-mentioned porous ceramic film material.
Accompanying drawing explanation
Fig. 1 is the flow chart of the preparation method of the porous ceramic film material of an embodiment;
Fig. 2 is the decomposition texture schematic diagram of the electronic smoke atomizer of an embodiment;
Fig. 3 is the cross-sectional view of the electronic smoke atomizer shown in Fig. 2.
Detailed description of the invention
For the ease of understanding the present invention, below with reference to relevant drawings, the present invention is described more fully.
Accompanying drawing gives the preferred embodiment of the present invention.But, the present invention can come in many different forms
Realize, however it is not limited to embodiment described herein.On the contrary, provide the purpose of these embodiments be make right
The understanding of the disclosure is more thorough comprehensively.
Refering to Fig. 1, the porous ceramics preparation method of an embodiment, comprise the following steps:
Step S100: raw material is provided.
Raw material includes silicate starting materials, pore creating material and binding agent, and silicate starting materials includes sodium silicate and other changes
Compound, other compounds are at least one in oxide, nitride, carbide.Use aboundresources and
Free of contamination inorganic silicate material is as the aggregate of porous ceramic film material, and the condition of sintering is the gentleest, can
Realize sintering under lower temperature, air atmosphere and normal pressure.
Especially, oxide includes aluminium oxide, zirconium oxide, silicon dioxide, ferrum oxide, sodium oxide, oxidation
Potassium, calcium oxide and magnesium oxide etc..
Especially, nitride includes silicon nitride etc..
Especially, carbide includes carborundum, boron carbide etc..
Especially, other compound powders being broken to particle diameter is 60 μm~250 μm.Preferably, by other chemical combination
Thing grinds and sieves.Concrete, it is sieved through 60 mesh, the standard screen of 200 mesh equal-specifications by ground for other compounds.
Wherein, while sodium silicate is as raw material, also there is the effect of flux.Sodium silicate as raw material
It is used simultaneously as flux and can effectively reduce sintering temperature, and produce the glass with cementation at high temperature
Phase, improves the intensity of porous ceramic matrices suitable.Especially, sodium silicate can be by anhydrous sodium metasilicate, nine silicate hydrates
Sodium (Na2SiO3·9H2O) or modulus be 1.5~3.5 sodium silicate provide.Wherein, modulus is that waterglass is (main
Want composition sodium silicate) in the ratio of silicon dioxide and the amount of the material of sodium oxide.Preferably, sodium silicate is by modulus
Sodium silicate for 2.6~2.8 provides.
Step S200: silicate starting materials and pore creating material are mixed, obtains premix material.
Concretely comprising the following steps of step S200: be sequentially added into pore creating material in other compounds, flux mixes
To premix material.Especially, sodium silicate adds in form of an aqueous solutions, and the premix material therefore obtained is wet feed.
Especially, by mass percentage, by the sodium silicate of 20%~40%, other compounds of 45%~75%,
The pore creating material mixing of 3%~20%, obtains premix material.
Especially, the time of silicate starting materials and pore creating material mixing is 0.5h~2h.
Preferably, by silicate starting materials, pore creating material mixing tumbling ball mill or planetary ball mill is used to be dry mixed time.
It is appreciated that also can adopt and mixes in other ways, as long as ensureing different materials mix homogeneously, as used
Blender or kneader stirring are dry mixed.
Especially, at least one during pore creating material is wood flour, starch, graphite.Use wood flour, starch, sugarcane
Sugar, the wood fiber and the complicated Organic substance of this big particle diameter of short carbon fiber or inorganic matter are as pore creating material, Ke Yigen
The aperture of the porous ceramic film material ultimately formed according to demand modeling and porosity, obtain being suitable to storing, conduction liquid
Body and the intercommunicating pore structure of generation smog.
Especially, the particle diameter of pore creating material is 10 μm~800 μm.
Preferably, use the pore creating material with difformity and structure, obtain the intercommunicating pore of porous ceramic film material
Shape.Such as: when using the wood flour with strip to do pore creating material, the hole knot of the porous ceramic film material obtained
Structure has substantial amounts of filamentary structure;When using spherical starch to do pore creating material, the porous ceramic film material obtained
Pore structure mostly be spheroid shape.
Preferably, the granularity controlling pore creating material then can control the pore structure size of porous ceramic film material.
Preferably, control the addition of pore creating material, the quantity of the pore structure of controlled producing porous ceramic material and point
Cloth density.Therefore by the regulation kind of pore creating material, granularity, incorporation, different porous ceramicss can be prepared
Material, to meet the demand of different product.
Step S300: premix material be dried, obtains silicate aggregate.
The condition that premix material is dried is: in 70 DEG C~110 DEG C of dry 200min~400min.
Preferably, being dried in drying baker of premix material is carried out.
Step S400: carry out mixing with binding agent by silicate aggregate, obtains injecting raw material.
Especially, by mass percentage, by 50%~60% silicate aggregate and the binding agent of 40%~50%
Carry out mixing, obtain injecting raw material.
Especially, by mass percentage, binding agent includes: the paraffin (PW) of 60%~80%, 5%~15%
The stearic acid (SA) of polypropylene (PP), 5%~15% and the dibutyl phthalate (DBP) of 5%~15%.
Step S400 particularly as follows: at 180 DEG C~220 DEG C, after being melted completely by PP, be cooled to 170 DEG C~190 DEG C,
Add silicate aggregate, paraffin, mix 0.5h~1h, continuously add stearic acid, DBP, mix 1h~2h.
Especially, mixing condition is in 180 DEG C~220 DEG C of mixing 3h~5h.
Especially, mixing employing mixing roll is carried out.
Step S500: injection raw material is carried out injection moulding and obtains biscuit.
Preferably, before step S500, will inject that raw material is cooled, pelletizing is stand-by.
It is furthermore preferred that the cooling of injection raw material uses natural cooling.It is furthermore preferred that raw material pelletizing will be injected extremely
Particle diameter is less than 5mm.
Especially, disintegrating apparatus is used to carry out pelletizing.Preferably, pelletizing technique employing jaw crushing equipment,
The machineries such as roll crushing equipment or hammer crushing equipment crush.It is, of course, also possible to use other machineries broken
Broken, as long as ensureing the Particle size requirements of broken rear raw material, such as use impact type disintegrating apparatus, circular cone type
Disintegrating apparatus, rotary type disintegrating apparatus etc..
Preferably, the injection moulding condition of injection raw material is: injection temperature is 100 DEG C~160 DEG C;Injection pressure
For 50MPa~140MPa;Dwell pressure is 10MPa~30MPa.Be appreciated that injection technological parameter with
The difference of proportioning raw materials can adjust.
Preferably, the injection moulding of injection raw material is carried out at injection (mo(u)lding) machine, is added by injection raw material and is injected into
In the hopper of type machine, set corresponding injection technological parameter, carry out injection moulding and obtain biscuit.
Use injection molding technique prepare porous ceramic film material, can the multiple biscuit of one-shot forming, both can guarantee that product
Product shrinkage factor is less, improves again production efficiency, is suitable for large-scale commercial production.
Step S600: biscuit is carried out successively degumming process, calcination processing, obtains porous ceramic film material.
Preferably, the condition of the degumming process of biscuit is: be incubated 3h~10h at 200 DEG C~800 DEG C.More excellent
Choosing, biscuit is warming up to 200 DEG C~800 DEG C with the heating rate of 1 DEG C/min~10 DEG C/min.
Especially, the degumming process point different temperatures stage of biscuit is carried out, and in the different temperatures stage, difference occurs
Physical-chemical reaction.Specifically, the physical-chemical reaction that the different temperatures stage occurs includes combining the de-of water
Go, the sloughing of constitution water, the sloughing of pore creating material, the degumming of binding agent.Especially, each temperature stage
Temperature retention time is 0.5h~2h.
Preferably, the condition of the calcination processing of biscuit is: be incubated 1h~4h at 800 DEG C~1600 DEG C.More excellent
Choosing, biscuit is warming up to 800 DEG C~1600 DEG C with the heating rate of 0.5 DEG C/min~5 DEG C/min.
Especially, after step S600, further comprise the steps of: porous ceramic film material natural cooling.
The preparation method of above-mentioned porous ceramic film material, combines interpolation pore creating material method with injection moulding, system
Standby porous ceramic film material porosity is high, aperture is controlled and has good mechanical property, owing to using injection
Moulding process, compared to using dry pressuring forming process, production efficiency is improved significantly, and is suitable for scale metaplasia
Produce.
The porous ceramic film material of one embodiment, uses the preparation method of above-mentioned porous ceramics to prepare.
Especially, the porosity of porous ceramic film material is 35%~70%, and aperture is 200nm~2 μm.
Above-mentioned porous ceramic film material is in the application in electronic smoke atomizer.
Electronic smoke atomizer needs store tobacco juice and make part tobacco juice be atomized every time, cause electronic smoke atomizer
Structure complex, complex manufacturing.For electronic smoke atomizer component rationally, there is higher hole
The preparation method of the porous ceramic film material of gap rate and some strength.
Especially, porous ceramic film material is used to store tobacco juice in electronic smoke atomizer.Above-mentioned porous ceramics material
Material manufacturing technique is simple, sintering temperature is low, and has higher porosity and good mechanical strength, is used for
Store tobacco juice, it is possible to well controlling the amount of being fuming, so simplifying the structure of electronic smoke atomizer, making electronics
Cigarette atomizer structure is simple, and production technology is easy, functional.
Refering to Fig. 2, the electronic smoke atomizer 200 of an embodiment, including liquid storing part 210, imbibition portion 220
And atomization portion 230, liquid storing part 210 stores tobacco juice, above-mentioned porous ceramic film material is filled in imbibition portion 220,
Liquid storing part 210 connects with imbibition portion 220, and atomization portion 230 contacts with the porous ceramic film material in imbibition portion 220,
Absorbed so that the tobacco juice in liquid storing part 210 enters imbibition portion 220 by porous ceramic film material, atomization portion 230
The tobacco juice atomization that porous ceramic film material is absorbed.
Refering to Fig. 2 and Fig. 3, especially, atomization portion 230 is provided with the first passage 231, the tobacco juice after atomization
Electronic smoke atomizer 200 is entered into outside by the first passage 231.
Especially, liquid storing part 210 is provided with the second passage 211, the second passage 211 and atomization portion 230
First passage 231 connects.Especially, electronic smoke atomizer 200 also includes cigarette holder 240, cigarette holder 240 with
Liquid storing part 210 connects, and connects with the second passage 211 of liquid storing part 210.
Specifically, in the present embodiment, atomization portion 230 is heating wire, and atomization portion 230 adstante febre is by porous
The tobacco juice atomization of absorption of ceramic materials.
Further, above-mentioned electronic smoke atomizer 200 also includes electric connection 250, electric connection 250 and atomization portion
230 connect, and are connected to drive atomization portion 230 by electric connection 250 and power supply etc..
Further, above-mentioned electronic smoke atomizer 200 also includes shell 260, liquid storing part 210, imbibition portion 220,
Atomization portion 230, cigarette holder 240 and electric connection 250 are all located in shell 260.
The imbibition portion 220 of electronic smoke atomizer 200 uses above-mentioned porous ceramic film material to absorb from liquid storing part 210
Tobacco juice, due to good mechanical strength, the higher porosity of above-mentioned porous ceramic film material, makes imbibition portion 220
Can reaching to store the purpose of tobacco juice, can be good at again the control amount of being fuming, so simplifying electronic cigarette atomizing
The structure of device, above-mentioned electronic smoke atomizer 200 simple in construction, production technology is easy, functional, uses
Life-span is long.
It it is below the specific embodiment of the preparation method of above-mentioned porous ceramic film material.
Porous ceramic film material prepared by following example of the present invention carries out the method for performance test: Archimedes
Drainage measures the porosity of porous ceramic film material;With the electronic universal tester bending resistance to porous ceramic film material
Intensity (GB/T 4741-1999) is tested;BET specific surface instrument is used to measure the flat of porous ceramic film material
All apertures.
Embodiment 1:
After ground for alumina powder 80 mesh sieves, take 400g alumina powder, add 80 mesh~the wood of 100 mesh
Bits 60g, ball grinding stirring mixing 30min in ball mill, add the industrial waterglass that modulus is 2.6 (main
Want composition sodium silicate) 230g, mix and blend 30min, obtain premix material.
Premix material is put in 80 DEG C of dry 400min in drying baker, obtains the silicate aggregate being dried.
Mixing roll is preheated to 220 DEG C, and polypropylene 20g is in mixing roll in addition, after melting completely to polypropylene,
It is cooled to 170 DEG C, adds silicate aggregate 400g, paraffin 300g, batch mixing 1h;Continuously add stearic acid
40g, dibutyl phthalate 40g, batch mixing 2h, obtain injecting raw material.
Will injection raw material cooling, employing crocodile formula disintegrating apparatus pelletizing.Injection raw material after pelletizing is added injection
In the hopper of forming machine, carry out injection moulding and obtain biscuit, injection temperature is 135 DEG C, injection pressure 140MPa,
Dwell pressure 10MPa.Under the size of biscuit is preferably supplemented.
Biscuit is put in high-temperature pressure resistance furnace, be warming up to 200 DEG C with the heating rate of 5 DEG C/min, insulation
2h, then with same ramp to 300 DEG C, be warming up to 420 DEG C after insulation 1h, be incubated 2h, then with 2 DEG C/min
Ramp to 500 DEG C insulation 1h, abjection combine water, constitution water, pore creating material and binding agent.By sample
Product sinter 1h with the ramp of 2 DEG C/min to 1400 DEG C again, obtain described porous ceramics material after furnace cooling
Material.
Porous ceramic film material is carried out porosity, bending strength, average pore size measurement.With this understanding, many
The porosity of hole ceramic material is 49.58%, and bending strength is 15.60Mpa, and average pore size is 1.250 μm.
Embodiment 2:
After zirconium oxide abrasive is crossed 60 mesh sieves, take 400g zirconium oxide, add the wood flour 80g of 60 mesh~80 mesh,
Ball grinding stirring mixing 40min in ball mill, adds the industrial waterglass 160g that modulus is 2.8, and mixing is stirred
Mix 20min, obtain premix material.
Premix material is put in 100 DEG C of dry 300min in drying baker, obtains the silicate aggregate being dried.
Mixing roll is preheated to 220 DEG C, and polypropylene 40g is in mixing roll in addition, after melting completely to polypropylene,
It is cooled to 170 DEG C, adds silicate aggregate 400g, paraffin 280g, batch mixing 1h;Continuously add stearic acid
40g, dibutyl phthalate 40g, batch mixing 2h, obtain injecting raw material.
Will injection raw material cooling, pelletizing.Injection raw material after pelletizing is added in material bin, carries out injection moulding
Obtaining biscuit, injection temperature is 140 DEG C, injection pressure 120MPa, dwell pressure 20MPa.
Biscuit is put in high-temperature pressure resistance furnace, be warming up to 200 DEG C with the heating rate of 2 DEG C/min, insulation
2h, then with same ramp to 300 DEG C, be warming up to 420 DEG C after insulation 1h, be incubated 2h, then with 2 DEG C/min
Ramp to 500 DEG C insulation 1h, abjection combine water, constitution water, pore creating material and binding agent.By sample
Product sinter 1h with the ramp of 2 DEG C/min to 1200 DEG C again, obtain described porous ceramics material after furnace cooling
Material.Porous ceramic film material is carried out porosity, bending strength, average pore size measurement.With this understanding, many
The porosity of hole ceramic material is 64.71%, and bending strength is 10.70Mpa, and average pore size is 1.885 μm.
Embodiment 3:
After ground for silicon nitride powder 100 mesh sieves, take 400g silicon nitride powder, add the graphite 133g of 200 mesh,
Ball grinding stirring mixing 30min in ball mill, adds the industrial waterglass 355g that modulus is 1.5, and mixing is stirred
Mix 30min, obtain premix material.
Premix material is put in 110 DEG C of dry 300min in drying baker, obtains the silicate aggregate being dried.
Mixing roll is preheated to 220 DEG C, and polypropylene 20g is in mixing roll in addition, after melting completely to polypropylene,
It is cooled to 170 DEG C, adds silicate aggregate 400g, paraffin 320g, batch mixing 1h;Continuously add stearic acid
20g, dibutyl phthalate 40g, batch mixing 2h, obtain injecting raw material.
Will injection raw material cooling, pelletizing.Injection raw material after pelletizing is added in material bin, carries out injection moulding
Obtaining biscuit, injection temperature is 160 DEG C, injection pressure 140MPa, dwell pressure 30MPa.
Biscuit is put in high-temperature pressure resistance furnace, be warming up to 200 DEG C with the heating rate of 4 DEG C/min, insulation
2h, then it is warming up to 420 DEG C with the heating rate of 2 DEG C/min, it is incubated 1h, then the ramp with 2 DEG C/min
To 600 DEG C of insulation 1.5h, abjection combines water, constitution water, graphite and binding agent;By sample again with 2 DEG C/min
Ramp to 1600 DEG C sintering 4h, obtain described porous ceramic film material after furnace cooling.By porous ceramics
Material carries out porosity, bending strength, average pore size measurement.With this understanding, the hole of porous ceramic film material
Gap rate is 36.95%, and bending strength is 19.60Mpa, and average pore size is 270nm.
Embodiment 4:
Diatomite mineral raw mill is crossed 150 mesh sieves, and wherein diatomite ore raw material is in terms of mass fraction,
Containing silicon dioxide 90%, aluminium oxide 6%, ferrum oxide 1%, sodium oxide 2.5%, other 0.5%.Take 400g
Diatomite ore raw material, adds the starch 40g of 300 mesh, ball grinding stirring mixing 30min in ball mill, then
Add industrial waterglass 200g, mix and blend 30min that modulus is 3.5, obtain premix material.
Premix material is put in 80 DEG C of dry 300min in drying baker, obtains the silicate aggregate being dried.
Mixing roll is preheated to 200 DEG C, and addition polypropylene 32 is in mixing roll, after melting completely to polypropylene,
It is cooled to 170 DEG C, adds silicate aggregate 400g, paraffin 240g, batch mixing 1h;Continuously add stearic acid
26g, dibutyl phthalate 22g, batch mixing 2h, obtain injecting raw material.
Will injection raw material cooling, pelletizing.Injection raw material after pelletizing is added in material bin, carries out injection moulding
Obtaining biscuit, injection temperature is 120 DEG C, injection pressure 80MPa, dwell pressure 10MPa.
Biscuit is put in high-temperature pressure resistance furnace, be warming up to 200 DEG C with the heating rate of 2 DEG C/min, insulation
2h, then with same ramp to 380 DEG C, be warming up to 420 DEG C after insulation 1h, be incubated 1h, then with 2 DEG C/min
Ramp to 500 DEG C insulation 1h, abjection combine water, constitution water, starch and binding agent;By sample
Sinter 1h with the ramp of 2 DEG C/min to 950 DEG C again, after furnace cooling, obtain described porous ceramic film material.
Porous ceramic film material is carried out porosity, bending strength, average pore size measurement.With this understanding, porous pottery
The porosity of ceramic material is 50.47%, and bending strength is 17.60Mpa, and average pore size is 475nm.
Embodiment 5:
Anhydrite-Kaolin mixed mineral raw mill is crossed 250 mesh sieves, and its andesine-Kaolin mixed mineral is former
Material in terms of mass fraction, containing silicon dioxide 65%, aluminium oxide 28%, ferrum oxide 0.5%, sodium oxide 5%,
Other is 1.5% years old.Take 400g Anhydrite-Kaolin mixed mineral raw material, add the starch 12g of 300 mesh, in ball milling
Ball grinding stirring mixing 30min in machine, adds industrial waterglass 85g, mix and blend 30min that modulus is 2.5,
Obtain premix material.
Premix material is put in 80 DEG C of dry 300min in drying baker, obtains the silicate aggregate being dried.
Mixing roll is preheated to 180 DEG C, and polypropylene 40g is in mixing roll in addition, after melting completely to polypropylene,
Be cooled to 170 DEG C, add dry raw material 400g, paraffin 160g, batch mixing 1h, add stearic acid 40g,
Dibutyl phthalate 27g, batch mixing 2h, obtain injecting raw material.
Will injection raw material cooling, pelletizing.Injection raw material after pelletizing is added in material bin, carries out injection moulding
Obtaining biscuit, injection temperature is 100 DEG C, injection pressure 50MPa, dwell pressure 10MPa.
Biscuit is put in high-temperature pressure resistance furnace, be warming up to 200 DEG C with the heating rate of 2 DEG C/min, insulation
2h, then with same ramp to 380 DEG C, after insulation 40min, it is warming up to 420 DEG C, insulation 1h, then with
The ramp of 2 DEG C/min is to 500 DEG C of insulation 40min, and abjection combines water, constitution water, starch and bonding
Agent;Sample is sintered 2h with the ramp of 2 DEG C/min to 800 DEG C again, obtain described many after furnace cooling
Hole ceramic material.Porous ceramic film material is carried out porosity, bending strength, average pore size measurement.At this
Under part, the porosity of porous ceramic film material is 44.82%, and bending strength is 13.35Mpa, and average pore size is
200nm。
Comparative example:
Diatomite mineral raw mill is crossed 150 mesh sieves, and wherein diatomite ore raw material is in terms of mass fraction,
Containing silicon dioxide 90%, aluminium oxide 6%, ferrum oxide 1%, sodium oxide (potassium) 2.5%, other 0.5%.Take
100g diatomite ore raw material, adds the starch 10g of 300 mesh, ball grinding stirring mixing 30min in ball mill,
Add industrial waterglass 50g, mix and blend 30min that modulus is 3.5, obtain wet feed, load cylinder
In mould, under 8MPa pressure, it is pressed into required pressed compact.
Pressed compact is put in high-temperature pressure resistance furnace, with 2 DEG C/min ramp to 600 DEG C of insulation 2h, removing
Pore creating material and moisture;Sample is sintered 2h with the ramp of 2 DEG C/min to 800 DEG C again, after furnace cooling
To required porous ceramics.This porous ceramics is carried out porosity, bending strength, average pore size measurement.At this
Under the conditions of, the porosity of this porous ceramics is 72.12%, and bending strength is 9.60MPa, and average pore size is
621nm。
Porous ceramics prepared by the preparation method of the porous ceramic film material of the present invention is can be seen that from embodiment 1~5
Material porosity is higher and intensity preferable, and the porosity of the porous ceramic film material prepared is 35%~70%, bending resistance
Intensity is 10.7~20MPa, and aperture is 200nm~2 μm.Meanwhile, embodiment 1~5 compares with comparative example,
Though comparative example uses dry-pressing formed prepared sample porosity high, comprcssive strength is the lowest, and intensity does not reaches and makes
With requiring.
Relatively comparative example and embodiment 4, comparative example is identical with embodiment 4 silicate aggregate proportioning, subsequent forming
Sintering process is different.Can be seen that when comparative example uses dry pressuring forming process molding, owing to raw material containing water
Point, after molding, the demoulding is relatively difficult, easily causes sizing, the phenomenon such as come off and compact strength inadequate, fortune
Easily cause deformation during defeated or damage.And embodiment 4 uses injection moulding, the sample of extrusion is due to viscous
Knot agent fast setting at low temperatures so that sample surfaces is smooth, not with die bonds, the easy demoulding, and sample
Product have certain intensity, are difficult to the situations such as deformation breakage occur in transportation.
It follows that during follow-up sintering, use dry pressuring forming process molding unbalance stress, pressed compact burns
The phenomenon such as the most cracking, destruction during knot;As long as and injection moulding keeps shot forming process
In injection temperature, injection pressure, these technological parameters of dwell pressure and time constant, the porous pottery for preparing
Ceramic material stable performance, even structure, decrease the cracking destruction phenomenon in sintering.
Each technical characteristic of embodiment described above can combine arbitrarily, for making description succinct, the most right
The all possible combination of each technical characteristic in above-described embodiment is all described, but, if these skills
There is not contradiction in the combination of art feature, is all considered to be the scope that this specification is recorded.
Embodiment described above only have expressed the several embodiments of the present invention, and it describes more concrete and detailed,
But can not therefore be construed as limiting the scope of the patent.It should be pointed out that, for this area
For those of ordinary skill, without departing from the inventive concept of the premise, it is also possible to make some deformation and change
Entering, these broadly fall into protection scope of the present invention.Therefore, the protection domain of patent of the present invention should be with appended power
Profit requires to be as the criterion.