CN106187008B - A kind of technique producing artificial hole stone with gypsum - Google Patents

A kind of technique producing artificial hole stone with gypsum Download PDF

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Publication number
CN106187008B
CN106187008B CN201610548337.5A CN201610548337A CN106187008B CN 106187008 B CN106187008 B CN 106187008B CN 201610548337 A CN201610548337 A CN 201610548337A CN 106187008 B CN106187008 B CN 106187008B
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China
Prior art keywords
gypsum
hole stone
artificial hole
land plaster
solution
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CN201610548337.5A
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CN106187008A (en
Inventor
潘尤奇
刘训兵
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HUNAN ANYADA BUILDING MATERIAL TECHNOLOGY Co Ltd
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HUNAN ANYADA BUILDING MATERIAL TECHNOLOGY Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/14Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing calcium sulfate cements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B1/00Producing shaped prefabricated articles from the material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B1/00Producing shaped prefabricated articles from the material
    • B28B1/29Producing shaped prefabricated articles from the material by profiling or strickling the material in open moulds or on moulding surfaces

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Mechanical Engineering (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Inorganic Chemistry (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Curing Cements, Concrete, And Artificial Stone (AREA)

Abstract

A kind of technique producing artificial hole stone with gypsum, includes the following steps:(1)Prepare artificial hole stone solution;(2)Take artificial hole stone solution and land plaster;(3)Part land plaster is poured into comminutor container and is stirred, while the artificial hole stone solution of sprinkle, observes the agglomerating state of land plaster; side agitating; side increases land plaster and the artificial hole stone solution of sprinkle, until pockets of gypsum particle is not of uniform size, particle size 0.5-10mm;(4)In table surface spray water, water membrane is formed;(5)By the uniform spreading of gypsum particle on work top;(6)Seamless;(7)Slurrying material pours part size on the good gypsum particle of seamless, applied;(8)Lay fiber glass reinforcement;(9)Gypsum slurry is poured, it is applied, when pre-hardening, finishing molding is struck off, demoulding maintenance is dried.The present invention can produce interior big outer small cavity and shape, the unique texture of different sizes, can mix the spurious with the genuine with natural cavity stone.

Description

A kind of technique producing artificial hole stone with gypsum
Technical field
The present invention relates to a kind of techniques producing artificial hole stone with gypsum.
Background technology
The natural gypsum is-kind of nontoxic, tasteless, non-harmful real green building material, has light, heat-insulated, sound absorption, fire prevention Characteristic.Currently, the conventional production of plastering has several outmoded and simple techniques such as pre- casting, spray process, levelling method, according to Mold is relied to carry out the molding of surface flower pattern, it is stiff that pattern repeats, and is-the technique of kind of repeat replication, can not produce as Natural Cave Stone has different sizes like that, and distribution is mixed and disorderly, and poroid interior big outer small, the ever-changing natural line of form comes out.
Invention content
The technical problem to be solved by the present invention is to the flower pattern manufacture for existing plastering can only rely on mold life The whole stiff disadvantage of pattern after production, splicing, provide it is a kind of can produce interior big outer small cavity and shape, different sizes it is only Special texture, the technique for producing artificial hole stone with gypsum that can be mixed the spurious with the genuine with natural cavity stone.
The technical solution adopted by the present invention to solve the technical problems is:A kind of technique producing artificial hole stone with gypsum, Include the following steps:
(1) artificial hole stone solution is prepared
By the copolymer emulsion of the ethylene/vinyl acetate of the poly-vinyl alcohol solution of 5-10wt%, 35-45wt%, water-reducing agent, Waterproofing agent, retarder, antifoaming agent and water are by mass percentage 8-10%:0.6-0.8%:0.1-0.3%:1.5-1.8%: 0.06-0.08%:0.02-0.04%:The ratio of 86.98-89.72% mixes, and stirs evenly, obtains artificial hole stone solution;
(2) artificial hole stone solution and land plaster, the mass ratio 1 of the two are taken:2.5-3.0;
(3) 35-40wt% of land plaster obtained by step (2) is poured into comminutor container and is stirred, while sprinkle people Hole stone solution is made, agglomerating state of the observation land plaster in whipping process, side agitating, side increases land plaster and the artificial hole of sprinkle Stone solution, until pockets of gypsum particle is not of uniform size, particle size 0.5-10mm;
(4) in table surface spray water, water membrane is formed;
(5) by the uniform spreading of gypsum particle obtained by step (3) on work top;
(6) gypsum particle that seamless has been completed is allowed to form hole stone pattern reason;
(7) remaining land plaster is poured into remaining artificial hole stone to be stirred in solution, land plaster slurry is made, by part Slurry pours on the good gypsum particle of seamless, is smeared uniformly with mud plate;
(8) fiber glass reinforcement is laid on gypsum slurry;
(9) remaining gypsum slurry is poured on fiber glass reinforcement, is smeared uniformly with mud plate, wait for gypsum slurry initial set When, finishing molding is struck off, then demoulding is conserved, dried, you can.
Further, in step (6), the seamless can be with mud plate clap pressure or with cylinder roll etc..
Further, in step (7), the amount of the pouring control thickness of slurry is 2-3mm.
Further, it in step (7), is stirred with hand held, electric blender.
Further, in step (8), the fiber glass reinforcement can be glass fiber, glass fabric or glass Fiber mesh etc..
Studies have shown that artificial hole stone used in the present invention with solution be it is a kind of have intensity and water proofing property are improved to plastering The liquid of energy.
The present invention uses gypsum as base material, is aided with the strong material of glass fibre and additive (is added in artificial hole stone solution Face), so that the land plaster of powdery is generated the artificial hole stone of surface tool natural cavity stone texture and inherent quality, is used for inner-outer wall and furred ceiling Decoration.
The method have the characteristics that:
1) its manufacturing process has broken traditional plastering manufacture craft, overturned completely leaching powder, stirring, cast stone Cream product producing process pattern.
2) interior big outer small cavity and shape, the unique texture of different sizes can be produced, it can be with natural cavity stone with false random Very.
3) hole size, shape, distribution density have casual, and texture is more aobvious natural and tripping, have non-reproduction.
In brief, the technology pattern when present invention has thoroughly overturned traditional with a kind of unique manufacturing process, builds for gypsum It builds material this large family and adds new a member again, increased for interior/exterior decoration material and make us scintillating trendy, be Building designers open the imagination space under artistic conception.
Specific implementation mode
The invention will be further described with reference to the accompanying drawings and embodiments.
Embodiment
The hole slabstone for making a 1000mm × 1000mm × 10mm, includes the following steps:
(1) artificial hole stone solution is prepared
By the copolymer emulsion, water-reducing agent, waterproof of the ethylene/vinyl acetate of the poly-vinyl alcohol solution of 8wt%, 40wt% Agent, retarder, antifoaming agent and water are by mass percentage 9%:0.7%:0.2%:1.6%:0.07%:0.03%:88.4% Ratio mixing, stir evenly, obtain artificial hole stone solution;
(2) artificial 5800 grams of hole stone solution is taken, 16800 grams of land plaster is taken;
(3) 6000 grams of land plasters are poured into comminutor tilting spice container and is stirred, while the artificial hole stone of sprinkle With solution, agglomerating state of the land plaster in whipping process, side agitating are observed, side increases land plaster and artificial hole stone solution, Until pockets of gypsum particle is not of uniform size, particle size 0.5-10mm;
(4) in table surface spray water, water membrane is formed, with the further hydration reaction of sharp land plaster and claps shape Hole decorative pattern is adjusted when (forming irregular hole shell stone patterns by so that gypsum particle is squeezed deformation or merging by patting) Dilute density;
(5) by the uniform spreading of gypsum particle obtained by step (3) on work top;
(6) gypsum particle that pressure has been completed is clapped with mud plate, is allowed to form hole stone pattern reason;
(7) remaining land plaster is poured into remaining artificial hole stone solution, is stirred with hand held, electric blender It mixes, land plaster slurry is made, is poured part size on the good gypsum particle of seamless with shallow side basin, thickness 2-3mm uses mud Plate is smeared uniformly;
(8) glass fiber is laid on gypsum slurry;
(9) remaining gypsum slurry is poured on glass fiber, is smeared uniformly with mud plate, when gypsum slurry initial set, is scraped Flat finishing molding, then demoulding are conserved, are dried, you can.
Present invention process is simple and practicable, convenient material drawing, low manufacture cost, and product pattern texture is naturally true to nature, can with it is natural Hole stone matches in excellence or beauty.

Claims (5)

1. a kind of technique producing artificial hole stone with gypsum, which is characterized in that include the following steps:
(1)Prepare artificial hole stone solution
By the copolymer emulsion, water-reducing agent, waterproof of the ethylene/vinyl acetate of the poly-vinyl alcohol solution of 5-10wt%, 35-45wt% Agent, retarder, antifoaming agent and water are by mass percentage 8-10%:0.6-0.8%:0.1-0.3%:1.5-1.8%:0.06- 0.08%:0.02-0.04%:The ratio of 86.98-89.72% mixes, and stirs evenly, obtains artificial hole stone solution;
(2)Take artificial hole stone solution and land plaster, the mass ratio 1 of the two:2.5-3.0;
(3)By step(2)The 35-40wt% of gained land plaster is poured into comminutor container and is stirred, while the artificial hole stone of sprinkle With solution, agglomerating state of the observation land plaster in whipping process, side agitating, side increases land plaster and the artificial hole stone of sprinkle with molten Liquid, until pockets of gypsum particle is not of uniform size, particle size 0.5-10mm;
(4)In table surface spray water, water membrane is formed;
(5)By step(3)The uniform spreading of gained gypsum particle is on work top;
(6)The gypsum particle that seamless has been completed is allowed to form hole stone pattern reason;
(7)Remaining land plaster is poured into remaining artificial hole stone to be stirred in solution, land plaster slurry is made, by part size It pours on the good gypsum particle of seamless, is smeared uniformly with mud plate;
(8)Fiber glass reinforcement is laid on gypsum slurry;
(9)Remaining gypsum slurry is poured on fiber glass reinforcement, is smeared uniformly with mud plate, when gypsum slurry initial set, Finishing molding is struck off, then demoulding is conserved, dried, you can.
2. the technique according to claim 1 for producing artificial hole stone with gypsum, which is characterized in that step(6)In, it is described whole Pressure is to clap pressure with mud plate or rolled with cylinder.
3. the technique according to claim 1 or 2 for producing artificial hole stone with gypsum, which is characterized in that step(7)In, slurry The amount of the pouring control thickness of material is 2-3mm.
4. the technique according to claim 1 or 2 for producing artificial hole stone with gypsum, which is characterized in that step(7)In, it uses Hand held, electric blender is stirred.
5. the technique according to claim 1 or 2 for producing artificial hole stone with gypsum, which is characterized in that step(8)In, institute It is glass fiber, glass fabric or fiberglass gridding to state fiber glass reinforcement.
CN201610548337.5A 2016-07-13 2016-07-13 A kind of technique producing artificial hole stone with gypsum Active CN106187008B (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110282904A (en) * 2019-06-26 2019-09-27 海南必凯水性新材料有限公司 A kind of water-based emulsion for improvement gypsum performance in mixed process

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101020336A (en) * 2007-02-16 2007-08-22 *** Artificial caverous stone and its making process
CN101265074A (en) * 2008-04-15 2008-09-17 孟庆洪 Method for producing artificial cavity stone and twistable cavity stone
CN102351486A (en) * 2011-07-17 2012-02-15 烟台大学 Manufacturing process of purely inorganic artificial travertine marble blocks and apparatus thereof
CN103848641A (en) * 2012-11-29 2014-06-11 上海古猿人石材有限公司 Artificial stone with irregular pore and preparation method thereof
CN105082353A (en) * 2015-08-03 2015-11-25 湖南安雅达建材科技有限公司 High-crystal, light and high-strength gauge stuff ceiling

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101020336A (en) * 2007-02-16 2007-08-22 *** Artificial caverous stone and its making process
CN101265074A (en) * 2008-04-15 2008-09-17 孟庆洪 Method for producing artificial cavity stone and twistable cavity stone
CN102351486A (en) * 2011-07-17 2012-02-15 烟台大学 Manufacturing process of purely inorganic artificial travertine marble blocks and apparatus thereof
CN103848641A (en) * 2012-11-29 2014-06-11 上海古猿人石材有限公司 Artificial stone with irregular pore and preparation method thereof
CN105082353A (en) * 2015-08-03 2015-11-25 湖南安雅达建材科技有限公司 High-crystal, light and high-strength gauge stuff ceiling

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