Summary of the invention
In order to reduce the labor intensity of workman, that improves prefabricated rods loose media divests efficiency, it is proposed that preform
The process for stripping of loose media and device.
The process for stripping of the application and device can be applicable to the preform loose media of needles of various sizes, are particularly well-suited to
Large-sized preform loose media, because large-scale optical fiber prefabricating stick loose media quality is big, overburden amount is big, by artificial stripping
From time labor intensity big especially, process for stripping and device by the application can effectively reduce labor intensity, improve and divest effect
Rate.
The technical scheme that the present invention takes is as follows:
The process for stripping of a kind of preform loose media, comprises the following steps:
1) the failed preform loose media of deposition is cooled;
2) the preform loose media after cooling is put into placement platform;
3) control exploitation cylinder repeatedly to move, move from one end of preform loose media to the other end, exploit cylinder
After often completing once to move, the piston rod of exploitation cylinder drives cutting edge motion, once shells the loose media outside plug
From process;
4) regulation is exploited the position of cylinder or rotates preform loose media, repeats step 3);
5) step 4 is repeated) until the minimum range between loose media and plug is within the specified range;
6) loose media outside plug is carried out instantaneous temperature reduction, make loose media blow at plug;
7) after plug cools down, plug is carried out acid etching.
Considering the hardness of loose media, this method cutting edge is driven by exploitation cylinder, it is possible to the most quickly to loose media
Peel off;Cutting edge is driven by exploiting cylinder, can regulate cutting force by controlling the pressure of exploitation cylinder;Predispersed fiber can be made
System rod loose media is automatically cut off, and alleviates the labor intensity of workman.
Optionally, described step 3) in, when exploiting cylinder and carrying out lift-off processing, by detent mechanism by preform
Loose media is fixed.
Preform loose media can be fixed by detent mechanism, prevent exploiting cylinder and carrying out lift-off processing
Time, preform loose media moves, and affects stripping operation.
During practice, detent mechanism can fix preform loose media always, or solid when lift-off processing
Surely preform loose media is lived.
Optionally, after 4 step 3), the loose media on preform loose media is rectangular-shaped, now completes
Once circumference divests operation;
Operation is divested so that the minimum range between loose media and plug is within the specified range by circumference at least one times.
Rectangular-shaped in order to make preform loose media peel off into, first face can be cut when first time;Second
Time secondary, mobile exploitation cylinder, second face that cutting is oppositely arranged with first face;Time for the third time, preform is loose
Body rotates 90 °, cuts the 3rd face;When the 4th time, preform loose media is rotated 180 °, cuts the 4th face.
Except the most this cutting form, it is also possible to for: time for the first time, cut first face;Time for the second time, by predispersed fiber
System rod loose media rotates clockwise 90 °, then second face of cutting;Time for the third time, preform loose media is turned clockwise
Dynamic 90 °, then the 3rd face of cutting;When the 4th time, preform loose media is rotated clockwise 90 °, then cutting the 4th
Individual face.
The second cutting form can also replace to rotate counterclockwise 90 ° by rotating clockwise 90 ° above.
Except cutting process above, during practice, cutting order can be selected as required and rotate accordingly
Angle.
Optionally, described step 5) in appointment scope be: 3~10mm.
Optionally, often complete after once circumference divests operation, the position of regulation exploitation cylinder, make exploitation cylinder away from mandrel axis
The horizontal range of line diminishes.
Operation is divested, it is possible to reduce overburden amount during each strip operation, it is possible to reduce exploitation cylinder by repeatedly circumference
With the working strength of cutting edge, thus ensure peel off reliability and peeling effect.
Optionally, described step 1) in, cool depositing failed preform loose media to 180 DEG C~250
℃;Carrying out described step 6) before, preform loose media is cooled to 130 DEG C~160 DEG C.
Optionally, step 6) in instantaneous temperature reduction operational approach as follows: pure to 5 ° of C of loose media surface washing~20 DEG C
Water.
In order to ensure the uniformity of strip operation, described step 3) in, exploitation cylinder moves same distance every time.
Described step 7) after plug carries out acid etching, use deionized water rinsing plug, and be dried.
The invention also discloses the device for stripping of a kind of preform loose media, device for stripping can realize above-mentioned stripping
Except method, device for stripping includes:
Frame, including the placement platform for laying preform loose media;
Mobile platform, is slidably arranged in frame;
Drive mechanism, drives described mobile platform to move along the length direction of placement platform;
Exploitation mechanism, is arranged on described mobile platform, for preform loose media is divested operation;
Detent mechanism, for fixing preform loose media;
Described exploitation mechanism includes:
Exploitation cylinder, is slidably mounted on described mobile platform;
Fixed structure, for by fixing on a mobile platform for the cylinder body of exploitation cylinder;
Cutting edge, fixes with the piston rod of described exploitation cylinder, is used for peeling off loose media.
Cutting edge is driven by exploitation cylinder, it is possible to automatically quickly peel off loose media;Cutting edge is by exploiting gas
Cylinder drives, and can regulate cutting force by controlling the pressure of exploitation cylinder;Device for stripping can make preform loose media by certainly
Dynamic excision, alleviates the labor intensity of workman.
Device for stripping work process is as follows:
By needing the preform loose media divesting loose media to put into placement platform, position for convenience, prevent optical fiber
Prefabricated rods loose media channels bit, and one end of preform loose media can be withstood pedestal;
The position of regulation exploitation cylinder, and make the cylinder body of exploitation cylinder fix with mobile platform by fixed structure;
Exploitation cylinder and detent mechanism work, carry out strip operation to loose media;Drive mechanism works, and controls mobile platform
Gradually move, move from one end of preform loose media to the other end and complete a cutwork;
The position of regulation exploitation cylinder or rotation preform loose media, complete a cutwork again;
By repeatedly regulating the position of exploitation cylinder or rotating preform loose media, after completing many times cutworks,
Preform loose media is made to meet the requirement of next procedure, i.e. when next procedure carries out instantaneous temperature reduction, remaining loose media
Blow at plug.
The above-mentioned requirement making preform loose media meet next procedure of normal conditions, refer to loose media and plug it
Between minimum range between 3~10mm.
Optionally, described detent mechanism includes:
Two positioning cylinders, install on a mobile platform and lay respectively at the both sides of exploitation cylinder;
Locating piece, is arranged on the piston rod of corresponding positioning cylinder, for the pressing of preform loose media being fixed.
During positioning cylinder work, its piston rod skids off, and drives locating piece to withstand preform loose media, thus to optical fiber
Prefabricated rods loose media positions, and two positioning cylinders lay respectively at the both sides of exploitation cylinder, so arrange and make cutting edge work
When making, stress is preferable, and cutwork can be carried out the most reliably.
In order to ensure locating effect, optionally, locating piece is four fluorubber.Other materials can also be used during practice
Material.
Optionally, described frame is provided with front shrouding, rear shrouding and shrouding or rear shrouding tilt forward hang plate, described
Hang plate is positioned at the lower section of placement platform, for the loose media divested is concentrated to front shrouding or the wherein side of rear shrouding.
The loose media material being stripped conveniently is collected in this design of frame, thus reduces the labor intensity of workman.Actual
During utilization, loose media concentrates on which shrouding (front shrouding or rear shrouding), and corresponding shrouding offers the row discharged for loose media
Outlet.
Preform loose media described in the application, refer to is not finished product preform, the optical fiber described in the application
Prefabricated rods loose media includes the loose media that plug and needs are stripped.
The invention has the beneficial effects as follows: cutting edge is driven by exploitation cylinder, it is possible to automatically quickly carry out loose media
Peel off;Cutting edge is driven by exploiting cylinder, can regulate cutting force by controlling the pressure of exploitation cylinder;Preform can be made
Loose media is automatically cut off, and alleviates the labor intensity of workman.
Detailed description of the invention
Below in conjunction with each accompanying drawing, the present invention is described in detail.
Preform loose media described in the application, refer to is not finished product preform, the optical fiber prefabricating of the application
Rod loose media includes the loose media that plug and needs are stripped.
As in figure 2 it is shown, the process for stripping of a kind of preform loose media, comprise the following steps:
1) the failed preform loose media of deposition is cooled;
2) the preform loose media after cooling is put into placement platform;
3) control exploitation cylinder repeatedly to move, move from one end of preform loose media to the other end, exploit cylinder
After often completing once to move, the piston rod of exploitation cylinder drives cutting edge motion, once shells the loose media outside plug
From process;
4) regulation is exploited the position of cylinder or rotates preform loose media, repeats step 3);
5) step 4 is repeated) until the minimum range between loose media and plug is within the specified range;
6) loose media outside plug is carried out instantaneous temperature reduction, make loose media blow at plug;
7) after plug cools down, plug is carried out acid etching.
Considering the hardness of loose media, this method cutting edge is driven by exploitation cylinder, it is possible to the most quickly to loose media
Peel off;Cutting edge is driven by exploiting cylinder, can regulate cutting force by controlling the pressure of exploitation cylinder;Predispersed fiber can be made
System rod loose media is automatically cut off, and alleviates the labor intensity of workman.
In the present embodiment, step 3) in, when exploiting cylinder and carrying out lift-off processing, by detent mechanism by optical fiber prefabricating
Rod loose media is fixed.
Preform loose media can be fixed by detent mechanism, prevent exploiting cylinder and carrying out lift-off processing
Time, preform loose media moves, and affects stripping operation.
During practice, detent mechanism can fix preform loose media always, or solid when lift-off processing
Surely preform loose media is lived.
In the present embodiment, after 4 step 3), the loose media on preform loose media is rectangular-shaped, this
Time complete once circumference and divest operation;
Operation is divested so that the minimum range between loose media and plug is within the specified range by circumference at least one times.
Rectangular-shaped in order to make preform loose media peel off into, first face can be cut when first time;Second
Time secondary, mobile exploitation cylinder, second face that cutting is oppositely arranged with first face;Time for the third time, preform is loose
Body rotates 90 °, cuts the 3rd face;When the 4th time, preform loose media is rotated 180 °, cuts the 4th face.
Except the most this cutting form, it is also possible to for: time for the first time, cut first face;Time for the second time, by predispersed fiber
System rod loose media rotates clockwise 90 °, then second face of cutting;Time for the third time, preform loose media is turned clockwise
Dynamic 90 °, then the 3rd face of cutting;When the 4th time, preform loose media is rotated clockwise 90 °, then cutting the 4th
Individual face.
The second cutting form can also replace to rotate counterclockwise 90 ° by rotating clockwise 90 ° above.
Except cutting process above, during practice, cutting order can be selected as required and rotate accordingly
Angle.
In the present embodiment, step 5) in appointment scope be: 3~10mm.
In the present embodiment, often complete after once circumference divests operation, the position of regulation exploitation cylinder, make exploitation cylinder away from
The horizontal range of plug axis diminishes.
Operation is divested, it is possible to reduce overburden amount during each strip operation, it is possible to reduce exploitation cylinder by repeatedly circumference
With the working strength of cutting edge, thus ensure peel off reliability and peeling effect.
In the present embodiment, step 1) in, by deposit failed preform loose media cool to 180 DEG C~
250℃;Carrying out step 6) before, preform loose media is cooled to 130 DEG C~160 DEG C.
In the present embodiment, step 6) in instantaneous temperature reduction operational approach as follows: to loose media surface washing 5 DEG C~20 DEG C
Pure water.
In order to ensure the uniformity of strip operation, step 3) in, exploitation cylinder moves same distance every time.
Step 7) after plug carries out acid etching, use deionized water rinsing plug, and be dried.
As shown in Fig. 3,4,5 and 6, the present embodiment also discloses the device for stripping of a kind of preform loose media, this stripping
The method being capable of the present embodiment except device, device for stripping includes:
Frame 4, including the placement platform 14 for laying preform loose media 7;
Mobile platform 5, is slidably arranged in frame 4;
Drive mechanism 9, drives mobile platform 5 to move along the length direction of placement platform;
Exploitation mechanism 6, installs on a mobile platform, for preform loose media 7 is divested operation;
Detent mechanism 8, for fixing preform loose media 7;
As shown in Figure 6, exploitation mechanism 6 includes:
Exploitation cylinder 26, is slidably mounted on mobile platform 5;
Fixed structure, for being fixed on mobile platform 5 by the cylinder body of exploitation cylinder 26;
Cutting edge 31, fixes with the piston rod of exploitation cylinder 26, is used for peeling off loose media.
Cutting edge is driven by exploitation cylinder, it is possible to automatically quickly peel off loose media;Cutting edge is by exploiting gas
Cylinder drives, and can regulate cutting force by controlling the pressure of exploitation cylinder;Device for stripping can make preform loose media by certainly
Dynamic excision, alleviates the labor intensity of workman.
As shown in Figure 6, in the present embodiment, detent mechanism 8 includes:
Two positioning cylinders 27, are arranged on mobile platform 5 and lay respectively at the both sides of exploitation cylinder 26;
Locating piece 30, is arranged on the piston rod of corresponding positioning cylinder, for pressing fixing by preform loose media 7
Live.
During positioning cylinder work, its piston rod skids off, and drives locating piece to withstand preform loose media, thus to optical fiber
Prefabricated rods loose media positions, and two positioning cylinders lay respectively at the both sides of exploitation cylinder, so arrange and make cutting edge work
When making, stress is preferable, and cutwork can be carried out the most reliably.In order to ensure locating effect, in the present embodiment, locating piece
It is four fluorubber.Other materials can also be used during practice.
Such as Fig. 3, shown in 4 and 5, frame 4 is provided with front shrouding 15, rear shrouding 17 and inclining of tilting of shrouding or rear shrouding forward
Swash plate 19, hang plate 19 is positioned at the lower section of placement platform 14, for the loose media divested is concentrated to front shrouding or rear shrouding
Wherein side.The loose media material being stripped conveniently is collected in this design of frame, thus reduces the labor intensity of workman.Yu Ben
In embodiment, the lower end of hang plate 19 is positioned at front shrouding 15 side, and front shrouding 15 offers the outlet discharged for loose media
16 (see Fig. 3);Pedestal 4 also includes left and right shrouding, and in the present embodiment, loose media landing for convenience, hang plate and horizontal plane
Present 45 degree of angles.
As shown in Figures 3 and 4, in the present embodiment, frame 4 is provided with the first track 13, mobile platform 5 has and the first rail
The first slide block 12 that road 13 coordinates.
The drive mechanism of the application can use the drive mechanism of prior art, as shown in Figures 3 and 4, in the present embodiment,
Drive mechanism 9 includes:
Screw mandrel 11, is rotatably installed in frame 4;
Motor 10, drives screw mandrel 11 to rotate;
Feed screw nut 18, are fixed on mobile platform 5, and feed screw nut 18 coordinates with screw mandrel 11.
During drive mechanism work, screw mandrel 11 is driven to rotate by motor 10, screw mandrel 11 and feed screw nut 18 threaded engagement, silk
Stem nut 18 does not rotates, and is by linear motion, drives mobile platform 5 to move.In the present embodiment, motor is also associated with subtracting
Speed device, decelerator links with screw mandrel, and drive mechanism also includes the first support seat for support screw, supports motor and motor subtracts
Second support seat (not identifying in figure) of speed device.
As shown in Figure 6, in the present embodiment, mobile platform 5 has the second track 28, the first track 13 and the second track
28 are mutually perpendicular to, and exploitation cylinder 26 is slidably matched with the second track 28 by the second slide block 29.First track and the second track phase
The most vertical, so it is designed to facilitate the position of radiai adjustment exploitation cylinder, facilitates cutwork.
As shown in Figure 6, in the present embodiment, exploitation cylinder 26 is fixed on installing plate 22, and the second slide block 29 is fixed on installation
On plate 22;
Fixed structure includes:
Hole 23, bar shaped location, is arranged on mobile platform 5, and mobile platform 5 has the scale matched with hole, bar shaped location
Indicate;
Positioning screw 24, one end is fixed on installing plate 22, and the other end passes hole 23, bar shaped location;
Wing nut 25, coordinates with positioning screw 24, for being fixed with hole, bar shaped location by positioning screw.
In the present embodiment, the length direction in hole 23, bar shaped location is parallel with the length direction of the second track 28.Positioning screw
Cooperation with wing nut can conveniently realize locking and conciliate latching operation, the position of convenient regulation exploitation cylinder, scale
Sign can facilitate to exploitation cylinder be accurately positioned.
In the present embodiment, placement platform 14 includes two bars being placed in parallel, and is smaller than core between two bars
The diameter of rod.So arrange and the placement of preform loose media can be made firm, again can be after divesting loose media, plug will not
Drop from placement platform.During practice, two bars can use hollow square steel, and its space is slightly less than the diameter of plug.
In the present embodiment, frame is provided with the limit sensors of adjustable position, and limit switch coordinates with mobile platform,
The position of perception mobile platform, and limit sensors electrically connects with the control system of motor, by limit sensors, can control
The stroke of cutting, thus meet the preform loose media of various sizes divest work.As it is shown in fig. 7, by spacing biography
Sensor can control mobile platform and move between cutting starting point A and cutting terminal B.
As shown in Figure 6, in the present embodiment, cutting edge 31 can be symmetrical conical surface axe, and its angle is 25~30 degree,
And axe material is the 40Cr through Overheating Treatment, it is ensured that the hardness of axe.
As it is shown in figure 5, in the present embodiment, pedestal 4 includes at least four vertical bars 21, the lower end of each vertical bar is fixed with
Iron plate 20.Can increase the contact area with ground by arranging iron plate, pedestal stressed effect is good.
In the present embodiment, the height of placement platform is 600~700mm, a length of the 3500~4500mm (1.2 of pedestal
~the length of 1.8 times of preform loose medias), the width of pedestal is 500~900mm (1.5~2.5 times of preform pines
The diameter of a prose style free from parallelism), height is 900~1300mm, uses this specification to be conducive to operative's equipment device for stripping.Practice
Time, corresponding size can be selected as required, the application is not specially limited.
In the present embodiment, the cylinder diameter of exploitation cylinder is more than 80mm, to ensure under the pressure of 0.3Mpa, its cutting force energy
Enough cut the loose media of preform loose media.
The one of which work process of the present embodiment device for stripping is described below, during practical operation, can adjust as required
Joint corresponding steps, work process is as follows:
By needing the preform loose media 7 divesting loose media to put into placement platform 14, position for convenience, prevent light
Fine prefabricated rods loose media channels bit, and one end of preform loose media 7 can be withstood the left shrouding of pedestal or right shrouding;
The position of regulation limit sensors so that the stroke of mobile platform is the length needing to divest loose media, reference
Fig. 7;
The position of regulation exploitation cylinder 26, and make the cylinder body of exploitation cylinder fix with mobile platform by fixed structure;
Exploitation cylinder and detent mechanism work, carry out strip operation to loose media, and strip operation process is as follows: positioning cylinder
27 work, locating piece 30 withstands preform loose media, and then exploitation cylinder 6 works, and drives cutting edge 31 once to shell
From operation;Drive mechanism works, and controls mobile platform and gradually moves, moves to B end from the A end of preform loose media, complete
Become a cutwork, and after completing a cutwork, control mobile platform and be reset to initial position;
The position of regulation exploitation cylinder or rotation preform loose media, complete a cutwork again;
By repeatedly regulating the position of exploitation cylinder or rotating preform loose media, after completing many times cutworks,
Preform loose media is made to meet the requirement of next procedure, i.e. when next procedure carries out instantaneous temperature reduction, remaining loose media
Blow at plug.
The above-mentioned requirement making preform loose media meet next procedure, refers to the minimum between loose media and plug
Distance is between 3~10mm.
As shown in Figure 8, the one of which of this device for stripping divests mode, is completed by 8 times cutworks:
First completing 1a and plow cutwork, then regulation exploitation cylinder location, completes 2a and plows cutwork, by preform
Loose media rotates 90 °, completes 3a and plows cutwork, again preform loose media is rotated 180 °, completes 4a and plow skiver
Making, wherein, every four times cutworks i.e. complete once circumference and divest operation, and the circumference carrying out another time the most again divests operation,
In Fig. 8, complete after 4a plows cutwork, regulation exploitation cylinder location so that the horizontal range between itself and plug reduces, so
After carry out after 5a plows cutwork, regulation exploitation cylinder location, completes 6a and plows cutwork, by preform loose media again
Rotate 90 °, complete 7a and plow cutwork, again preform loose media is rotated 180 °, complete 8a and plow cutwork.
Except the mode that divests shown in Fig. 8, device for stripping can also be other forms, determines with specific reference to practical situation.
These are only the preferred embodiments of the present invention, the most i.e. limit the scope of patent protection of the present invention, every fortune
The equivalent structure transformation made by description of the invention and accompanying drawing content, is directly or indirectly used in other relevant technology necks
Territory, the most in like manner includes within the scope of the present invention.