CN106180195B - 508 millimeters of heavy caliber seamless steel pipe hot continuous rolling process - Google Patents

508 millimeters of heavy caliber seamless steel pipe hot continuous rolling process Download PDF

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Publication number
CN106180195B
CN106180195B CN201610779369.6A CN201610779369A CN106180195B CN 106180195 B CN106180195 B CN 106180195B CN 201610779369 A CN201610779369 A CN 201610779369A CN 106180195 B CN106180195 B CN 106180195B
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China
Prior art keywords
millimeters
steel pipe
blank
temperature
pipe
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CN201610779369.6A
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Chinese (zh)
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CN106180195A (en
Inventor
曾晓东
卢立锋
陆超
栗红民
龙金花
宋永琛
陶侃侃
夏兆春
惠成
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Jiangsu Tianhuai Steel Pipe Co Ltd
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Jiangsu Tianhuai Steel Pipe Co Ltd
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Priority to CN201610779369.6A priority Critical patent/CN106180195B/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21BROLLING OF METAL
    • B21B19/00Tube-rolling by rollers arranged outside the work and having their axes not perpendicular to the axis of the work
    • B21B19/02Tube-rolling by rollers arranged outside the work and having their axes not perpendicular to the axis of the work the axes of the rollers being arranged essentially diagonally to the axis of the work, e.g. "cross" tube-rolling ; Diescher mills, Stiefel disc piercers or Stiefel rotary piercers
    • B21B19/04Rolling basic material of solid, i.e. non-hollow, structure; Piercing, e.g. rotary piercing mills
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21BROLLING OF METAL
    • B21B19/00Tube-rolling by rollers arranged outside the work and having their axes not perpendicular to the axis of the work
    • B21B19/02Tube-rolling by rollers arranged outside the work and having their axes not perpendicular to the axis of the work the axes of the rollers being arranged essentially diagonally to the axis of the work, e.g. "cross" tube-rolling ; Diescher mills, Stiefel disc piercers or Stiefel rotary piercers
    • B21B19/06Rolling hollow basic material, e.g. Assel mills
    • B21B19/10Finishing, e.g. smoothing, sizing, reeling
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21BROLLING OF METAL
    • B21B37/00Control devices or methods specially adapted for metal-rolling mills or the work produced thereby
    • B21B37/46Roll speed or drive motor control
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21BROLLING OF METAL
    • B21B37/00Control devices or methods specially adapted for metal-rolling mills or the work produced thereby
    • B21B37/74Temperature control, e.g. by cooling or heating the rolls or the product
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21BROLLING OF METAL
    • B21B2261/00Product parameters
    • B21B2261/20Temperature
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21BROLLING OF METAL
    • B21B2275/00Mill drive parameters
    • B21B2275/02Speed
    • B21B2275/04Roll speed

Abstract

The invention discloses a kind of 508 millimeters of heavy caliber seamless steel pipe hot continuous rolling process, comprise the following steps:1)Blank is put into rotary heating furnace to be heated;2)When the temperature of blank is heated to more than 1250 degrees Celsius, perforated after blank is taken out into hollow billet;3)Hollow billet after perforation is subjected to PQF three-roll continuous rollings by tandem mill;4)Hollow forging after tandem rolling is subjected to de- pipe, then tube reducing and sizing are carried out to the external diameter of hollow forging by reducing mill stand;5)Steel pipe week after sizing is gone on cold bed and cooled down.Understand from the above, of the invention 508 millimeters of heavy caliber seamless steel pipe hot continuous rolling process realize a rolling production of 508 millimeters of heavy caliber seamless steel pipes, and can produce 20 ~ 30 per hour, hence it is evident that improve production efficiency.

Description

508 millimeters of heavy caliber seamless steel pipe hot continuous rolling process
Technical field
The present invention relates to the field of 508 millimeters of heavy caliber seamless steel pipes of production, and in particular to a kind of 508 millimeters of heavy calibers without Stitch steel pipe hot continuous rolling process.
Background technology
With development of oil industry, oil and natural gas conveyance conduit pipe quality requirement more and more higher.508 large-diameter steels Pipe is because its caliber is excessive, and the limitation of technology, causes that expander can only be used within a very long time or uses welded tube work Skill is produced, and directly can not directly be produced by blank.But secondary thermal expansion is used using expander technique steel pipe, Steel pipe finished product can produce inside spin defect, cause wall unevenness, be only capable of production 10 or so per hour;In addition, if using weldering Plumber's skill carries out producing 508 large-diameter steel pipes, and the grain size and performance of its welding position cannot be guaranteed compared with seamless steel pipe, so as to Cause its service life very short.
The content of the invention
It is an object of the invention to:Overcome the deficiencies in the prior art, there is provided a kind of 508 millimeters of heavy caliber seamless steel pipes heat is even Rolling production method, realizes a rolling production of 508 millimeters of heavy caliber seamless steel pipes, and can produce 20 ~ 30 per hour, Significantly improve production efficiency;Seamless steel pipe is disposable perforation rolling production, and the grain size of steel pipe is uniform, and performance is guaranteed, And the dimensional tolerance of steel pipe is small good with inside and outside surface quality, service life is high;By adjusting perforating apparatus and equipment for continuously rolling Parameter, it is any one in special thick-walled pipe, thick-walled pipe, light-wall pipe and the limit light-wall pipe that bore is 508 millimeters so as to produce Kind steel pipe.
The technical solution used in the present invention is:
508 millimeters of heavy caliber seamless steel pipe hot continuous rolling process, comprise the following steps:
1)Blank is put into rotary heating furnace to be heated;
2)When the temperature of blank is heated to more than 1250 degrees Celsius, perforated after blank is taken out into hollow billet;
3)Hollow billet after perforation is subjected to PQF three-roll continuous rollings by tandem mill, tandem rolling goes out the famine that external diameter is 530 millimeters Pipe;
4)Hollow forging after tandem rolling is subjected to de- pipe, then tube reducing and sizing are carried out to the external diameter of hollow forging by reducing mill stand;
5)Steel pipe week after sizing is gone on cold bed and cooled down.
Further improvement project of the invention is the step 1)In, multistage temperature is divided into rotary heating furnace blank is entered Row heating.
Further improvement project of the invention is, the blank from rotary heating furnace come out of the stove when, the core temperature of blank Degree is differed with surface temperature no more than 10 degrees Celsius.
Further improvement project of the invention is the temperature of the first paragraph temperature to last 3rd section of the rotary heating furnace Degree, gradually rises successively;Last two sections of temperature is identical with the tapping temperature of blank, and last 3rd section of temperature is than blank Tapping temperature is high 20 degrees Celsius ~ and 30 degrees Celsius.
Further improvement project of the invention is the step 2)In, a diameter of 500 millimeters of blank, the top of perforation A diameter of 476 millimeters of head, the length of top are 1062 millimeters, a diameter of 450 millimeters of push rod, and roll spacing during perforation is 441 Millimeter, lead are 512 millimeters, and the front-extending quantity of top is 240 millimeters, and roll angle is 8.5 degree, and roll rotational speed is at 32 turns per minute In the range of ~ 45 turns, and it is 577 millimeters by making the external diameter of the hollow billet after perforation from different plugs, the wall thickness of hollow billet exists In the range of 23 millimeters ~ 75 millimeters.
Further improvement project of the invention is the step 3)In, the rolling of tandem mill is set according to rolling parameter table Parameter, tandem rolling is carried out to hollow billet, hollow billet is rolled into the hollow forging that external diameter is 530 millimeters.
Further improvement project of the invention is the step 4)In, hollow billet is rolled into famine by pipe-extracting rack in tandem mill De- pipe is carried out by pipe-extracting rack after pipe, pipe-extracting rack carries out tube reducing to the external diameter of hollow forging while taking off pipe.
Further improvement project of the invention is the step 4)In, hollow forging is after the sizing of sizing mechanism, steel pipe External diameter be 508 millimeters, the thickness of steel pipe is in the range of 9 millimeters ~ 60 millimeters.
The beneficial effects of the present invention are:
Firstth, 508 millimeters of heavy caliber seamless steel pipe hot continuous rolling process of the invention, realize 508 millimeters of heavy calibers Rolling production of seamless steel pipe, and 20 ~ 30 can be produced per hour, hence it is evident that improve production efficiency.
Secondth, 508 millimeters of heavy caliber seamless steel pipe hot continuous rolling process of the invention, seamless steel pipe are disposable perforation Rolling production, the grain size of steel pipe is uniform, and performance is guaranteed, and the dimensional tolerance of steel pipe is small good with inside and outside surface quality, makes With life-span height.
3rd, 508 millimeters of heavy caliber seamless steel pipe hot continuous rolling process of the invention, by adjusting perforating apparatus and company The parameter of rolling plant, so as to produce in special thick-walled pipe, thick-walled pipe, light-wall pipe and the limit light-wall pipe that bore is 508 millimeters Any one steel pipe.
Embodiment:
The present invention comprises the following steps:
1)Blank is put into rotary heating furnace to be heated;
2)When the temperature of blank is heated to more than 1250 degrees Celsius, perforated after blank is taken out into hollow billet;
3)Hollow billet after perforation is subjected to PQF three-roll continuous rollings by tandem mill, tandem rolling goes out the famine that external diameter is 530 millimeters Pipe;
4)Hollow forging after tandem rolling is subjected to de- pipe, then tube reducing and sizing are carried out to the external diameter of hollow forging by reducing mill stand;
5)Steel pipe week after sizing is gone on cold bed and cooled down.
The step 1)In, multistage temperature is divided into rotary heating furnace blank is heated.
The blank from rotary heating furnace come out of the stove when, the core temperature of blank differs with surface temperature to be taken the photograph no more than 10 Family name's degree.
The first paragraph temperature of the rotary heating furnace gradually rises successively to last 3rd section of temperature;Last two sections Temperature is identical with the tapping temperature of blank, and last 3rd section of temperature higher than the tapping temperature of blank 20 degrees Celsius ~ 30 is Celsius Degree.
The step 2)In, a diameter of 500 millimeters of blank, a diameter of 476 millimeters of the top of perforation, the length of top Spend for 1062 millimeters, a diameter of 450 millimeters of push rod, roll spacing during perforation is 441 millimeters, and lead is 512 millimeters, before top The amount of stretching be 240 millimeters, roll angle be 8.5 degree, roll rotational speed in the range of 32 turns per minute ~ 45 turns, and by selection not Same plug makes the external diameter of the hollow billet after perforation be 577 millimeters, and the wall thickness of hollow billet is in the range of 23 millimeters ~ 75 millimeters.
The step 3)In, the rolling parameter of tandem mill is set according to rolling parameter table, tandem rolling is carried out to hollow billet, by hollow billet It is rolled into the hollow forging that external diameter is 530 millimeters.
The step 4)In, pipe-extracting rack is taken off after hollow billet to be rolled into tandem mill hollow forging by pipe-extracting rack Pipe, pipe-extracting rack carries out tube reducing to the external diameter of hollow forging while taking off pipe.
The step 4)In, hollow forging is after the sizing of sizing mechanism, and the external diameter of steel pipe is 508 millimeters, the thickness of steel pipe Degree is in the range of 9 millimeters ~ 60 millimeters.
The division of thick-walled pipe and light-wall pipe:D/S(Outer diameter of steel pipes/steel pipe thickness)It is super thick pipe less than or equal to 10, D/S is 10 It is thick-walled pipe in the range of ~ 20, D/S is light-wall pipe in the range of 20 ~ 40, and D/S is limit light-wall pipe more than or equal to 40.
Embodiment 1
The steel pipe that external diameter is 508 millimeters, thickness is 9.5 millimeters is prepared, the steel pipe belongs to limit light-wall pipe(D/S= 53.47).
The steel grade of blank is No. 20 steel, and the temperature that blank is come out of the stove from rotary heating furnace is 1290 degrees Celsius, rotary heating furnace Inside it is divided into 7 sections of temperature to be heated, respectively is:900 degrees Celsius, 1100 degrees Celsius, 1220 degrees Celsius, 1240 degrees Celsius, 1310 degrees Celsius, 1290 degrees Celsius and 1290 degrees Celsius;From a diameter of 507.2 millimeters of plug when blank is perforated, after perforation Hollow billet size for 577 millimeters of external diameter, 25.9 millimeters of thickness, tandem mill be carried out continuously 5 sections rolling connect, the rolling parameter such as institute of table 1 Show;Waste pipe size after tandem rolling is 530 millimeters of external diameter, 9.4 millimeters of thickness, lengthening coefficient 4.36;Pipe-extracting rack and sizing mill Frame amounts to 5 framves, and wherein pipe-extracting rack is 3 framves, and reducing mill stand is 2 framves, wherein a minimum frame reducing mill stand 2B values(Pass size) For 513.8 millimeters, the finished size after reducing mill stand be external diameter be 508 millimeters, thickness be 9.5 millimeters.
Table 1
Roll section 1 2 3 4 5
Roller diameter(Millimeter) 1125.50 1125.50 1113.00 1119.00 1120.50
Rotating speed(Rpm) 34.9 52.9 65.4 79.7 81.3
Pass diameter(Millimeter) 536.82 533.30 527.45 526.53 526.53
Roll-force(Ton) 469 406 325 294 87
Embodiment 2
The steel pipe that external diameter is 508 millimeters, thickness is 15 millimeters is prepared, the steel pipe belongs to light-wall pipe(D/S=33.87).
The steel grade of blank is No. 20 steel, and the temperature that blank is come out of the stove from rotary heating furnace is 1280 degrees Celsius, rotary heating furnace Inside it is divided into 7 sections of temperature to be heated, respectively is:900 degrees Celsius, 1100 degrees Celsius, 1220 degrees Celsius, 1240 degrees Celsius, 1310 degrees Celsius, 1280 degrees Celsius and 1280 degrees Celsius;Hollow billet size after perforation is 577 millimeters of external diameter, the milli of thickness 28.55 Rice, tandem mill are carried out continuously 5 sections of rollings and connected, and rolling parameter is as shown in table 1;Waste pipe size after tandem rolling is 530 millimeters of external diameter, thickness 14.84 millimeters of degree, pipe-extracting rack and reducing mill stand amount to 5 framves, and wherein pipe-extracting rack is 3 framves, and reducing mill stand is 2 framves, wherein most Small frame reducing mill stand 2B values(Pass size)For 514.3 millimeters, the finished size after reducing mill stand be external diameter be 508 millimeters, Thickness is 15 millimeters.
Embodiment 3
The steel pipe that external diameter footpath is 508 millimeters, thickness is 30 millimeters is prepared, the steel pipe belongs to thick-walled pipe(D/S=16.98).
The steel grade of blank is No. 20 steel, and the temperature that blank is come out of the stove from rotary heating furnace is 1270 degrees Celsius, rotary heating furnace Inside it is divided into 7 sections of temperature to be heated, respectively is:900 degrees Celsius, 1100 degrees Celsius, 1220 degrees Celsius, 1240 degrees Celsius, 1300 degrees Celsius, 1270 degrees Celsius and 1270 degrees Celsius;Hollow billet size after perforation is 577 millimeters of external diameter, the milli of thickness 41.55 Rice, tandem mill are carried out continuously 5 sections of rollings and connected, and rolling parameter is as shown in table 1;Waste pipe size after tandem rolling is 530 millimeters of external diameter, thickness 29.3 millimeters of degree, pipe-extracting rack and reducing mill stand amount to 4 framves, and wherein pipe-extracting rack is 2 framves, and reducing mill stand is 2 framves, wherein minimum One frame reducing mill stand 2B values(Pass size)For 517 millimeters, the finished size after reducing mill stand be external diameter be 508 millimeters, thickness For 30 millimeters.
Embodiment 4
The steel pipe that external diameter is 508 millimeters, thickness is 60 millimeters is prepared, the steel pipe belongs to special thick-walled pipe(D/S=8.49).
The steel grade of blank is No. 20 steel, and the temperature that blank is come out of the stove from rotary heating furnace is 1260 degrees Celsius, rotary heating furnace Inside it is divided into 7 sections of temperature to be heated, respectively is:900 degrees Celsius, 1100 degrees Celsius, 1220 degrees Celsius, 1240 degrees Celsius, 1290 degrees Celsius, 1260 degrees Celsius and 1260 degrees Celsius;Hollow billet size after perforation is 577 millimeters of external diameter, the milli of thickness 70.25 Rice, tandem mill are carried out continuously 5 sections of rollings and connected, and rolling parameter is as shown in table 1;Waste pipe size after tandem rolling is 530 millimeters of external diameter, thickness 59.4 millimeters of degree, pipe-extracting rack and reducing mill stand amount to 3 framves, and wherein pipe-extracting rack is 1 frame, and reducing mill stand is 2 framves, wherein minimum One frame reducing mill stand 2B values(Pass size)For 518 millimeters, the finished size after reducing mill stand be external diameter be 508 millimeters, thickness For 60 millimeters.
Embodiment 5
The steel pipe that external diameter is 508 millimeters, thickness is 9 millimeters is prepared, the steel pipe belongs to limit light-wall pipe(D/S=56.44).
The steel grade of blank is No. 20 steel, and the temperature that blank is come out of the stove from rotary heating furnace is 1290 degrees Celsius, rotary heating furnace Inside it is divided into 7 sections of temperature to be heated, respectively is:900 degrees Celsius, 1100 degrees Celsius, 1220 degrees Celsius, 1240 degrees Celsius, 1310 degrees Celsius, 1290 degrees Celsius and 1290 degrees Celsius;Hollow billet size after perforation is 577 millimeters of external diameter, 24.5 millimeters of thickness, Tandem mill is carried out continuously 5 sections of rollings and connected, and rolling parameter is as shown in table 1;Waste pipe size after tandem rolling is 530 millimeters of external diameter, thickness 8.9 millimeters, pipe-extracting rack and reducing mill stand amount to 6 framves, and wherein pipe-extracting rack is 3 framves, and reducing mill stand is 3 framves, wherein minimum one Frame reducing mill stand 2B values(Pass size)For 513.7 millimeters, the finished size after reducing mill stand be external diameter be 508 millimeters, thickness For 9 millimeters.

Claims (7)

1.508 millimeters of heavy caliber seamless steel pipe hot continuous rolling process, it is characterised in that comprise the following steps:
1)Blank is put into rotary heating furnace to be heated;
2)When the temperature of blank is heated to more than 1250 degrees Celsius, perforated after blank is taken out into hollow billet;The step Rapid 2)In, a diameter of 500 millimeters of blank, a diameter of 476 millimeters of the top of perforation, the length of top is 1062 millimeters, A diameter of 450 millimeters of push rod, roll spacing during perforation are 441 millimeters, and lead is 512 millimeters, and the front-extending quantity of top is 240 millis Rice, roll angle are 8.5 degree, and roll rotational speed makes to wear in the range of 32 turns per minute ~ 45 turns, and by the different plug of selection The external diameter of hollow billet behind hole is 577 millimeters, and the wall thickness of hollow billet is in the range of 23 millimeters ~ 75 millimeters;
3)Hollow billet after perforation is subjected to PQF three-roll continuous rollings by tandem mill, tandem rolling goes out the hollow forging that external diameter is 530 millimeters;
4)Hollow forging after tandem rolling is subjected to de- pipe, then tube reducing and sizing are carried out to the external diameter of hollow forging by reducing mill stand;
5)Steel pipe week after sizing is gone on cold bed and cooled down.
2. 508 millimeters of heavy caliber seamless steel pipe hot continuous rolling process as claimed in claim 1, it is characterised in that:The step Rapid 1)In, multistage temperature is divided into rotary heating furnace blank is heated.
3. 508 millimeters of heavy caliber seamless steel pipe hot continuous rolling process as claimed in claim 2, it is characterised in that:The base Material from rotary heating furnace come out of the stove when, the core temperature of blank differs with surface temperature is no more than 10 degrees Celsius.
4. 508 millimeters of heavy caliber seamless steel pipe hot continuous rolling process as claimed in claim 3, it is characterised in that:The ring The first paragraph temperature of shape heating furnace gradually rises successively to last 3rd section of temperature;Last two sections of temperature with blank Tapping temperature is identical, and last 3rd section of temperature is higher than the tapping temperature of blank 20 degrees Celsius ~ 30 degrees Celsius.
5. 508 millimeters of heavy caliber seamless steel pipe hot continuous rolling process as claimed in claim 1, it is characterised in that:The step Rapid 3)In, the rolling parameter of tandem mill is set according to rolling parameter table, tandem rolling is carried out to hollow billet, hollow billet is rolled into external diameter is 530 millimeters of hollow forging.
6. 508 millimeters of heavy caliber seamless steel pipe hot continuous rolling process as described in the wherein any one of claim 1 or 5, its It is characterised by:The step 4)In, pipe-extracting rack is taken off after hollow billet to be rolled into tandem mill hollow forging by pipe-extracting rack Pipe, pipe-extracting rack carries out tube reducing to the external diameter of hollow forging while taking off pipe.
7. 508 millimeters of heavy caliber seamless steel pipe hot continuous rolling process as claimed in claim 1, it is characterised in that:The step Rapid 4)In, for hollow forging after the sizing of reducing mill stand, the external diameter of steel pipe is 508 millimeters, and the thickness of steel pipe is in 9 millimeters ~ 60 millis In the range of rice.
CN201610779369.6A 2016-08-31 2016-08-31 508 millimeters of heavy caliber seamless steel pipe hot continuous rolling process Active CN106180195B (en)

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CN111589870B (en) * 2020-04-03 2022-04-15 包头钢铁(集团)有限责任公司 Method for producing rare earth bearing seamless steel pipe by adopting phi 200mm round pipe blank
CN112238141B (en) * 2020-09-29 2022-09-30 江苏天淮钢管有限公司 Hot continuous rolling production method of 508 mm large-caliber extra-thick-wall seamless steel pipe
CN113996660B (en) * 2021-09-28 2023-06-27 大冶特殊钢有限公司 Pipe jacking deformation method of large pipe jacking machine
CN115415325A (en) * 2022-08-26 2022-12-02 大冶特殊钢有限公司 Manufacturing method for rolling seamless steel tube by high-carbon chromium bearing steel continuous casting round billet

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