CN106179009A - A kind of cutting fluid matching device and using method - Google Patents
A kind of cutting fluid matching device and using method Download PDFInfo
- Publication number
- CN106179009A CN106179009A CN201610724834.6A CN201610724834A CN106179009A CN 106179009 A CN106179009 A CN 106179009A CN 201610724834 A CN201610724834 A CN 201610724834A CN 106179009 A CN106179009 A CN 106179009A
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- extraction element
- mixing arrangement
- cutting fluid
- control system
- liquid outlet
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F23/00—Mixing according to the phases to be mixed, e.g. dispersing or emulsifying
- B01F23/40—Mixing liquids with liquids; Emulsifying
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F23/00—Mixing according to the phases to be mixed, e.g. dispersing or emulsifying
- B01F23/40—Mixing liquids with liquids; Emulsifying
- B01F23/405—Methods of mixing liquids with liquids
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F23/00—Mixing according to the phases to be mixed, e.g. dispersing or emulsifying
- B01F23/40—Mixing liquids with liquids; Emulsifying
- B01F23/48—Mixing liquids with liquids; Emulsifying characterised by the nature of the liquids
- B01F23/483—Mixing liquids with liquids; Emulsifying characterised by the nature of the liquids using water for diluting a liquid ingredient, obtaining a predetermined concentration or making an aqueous solution of a concentrate
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F33/00—Other mixers; Mixing plants; Combinations of mixers
- B01F33/40—Mixers using gas or liquid agitation, e.g. with air supply tubes
- B01F33/401—Methods
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F33/00—Other mixers; Mixing plants; Combinations of mixers
- B01F33/40—Mixers using gas or liquid agitation, e.g. with air supply tubes
- B01F33/403—Mixers using gas or liquid agitation, e.g. with air supply tubes for mixing liquids
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F33/00—Other mixers; Mixing plants; Combinations of mixers
- B01F33/40—Mixers using gas or liquid agitation, e.g. with air supply tubes
- B01F33/406—Mixers using gas or liquid agitation, e.g. with air supply tubes in receptacles with gas supply only at the bottom
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F33/00—Other mixers; Mixing plants; Combinations of mixers
- B01F33/40—Mixers using gas or liquid agitation, e.g. with air supply tubes
- B01F33/408—Controlling
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/20—Measuring; Control or regulation
- B01F35/21—Measuring
- B01F35/213—Measuring of the properties of the mixtures, e.g. temperature, density or colour
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/20—Measuring; Control or regulation
- B01F35/21—Measuring
- B01F35/2132—Concentration, pH, pOH, p(ION) or oxygen-demand
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/20—Measuring; Control or regulation
- B01F35/22—Control or regulation
- B01F35/221—Control or regulation of operational parameters, e.g. level of material in the mixer, temperature or pressure
- B01F35/2214—Speed during the operation
- B01F35/22141—Speed of feeding of at least one component to be mixed
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/80—Forming a predetermined ratio of the substances to be mixed
- B01F35/82—Forming a predetermined ratio of the substances to be mixed by adding a material to be mixed to a mixture in response to a detected feature, e.g. density, radioactivity, consumed power or colour
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Accessories For Mixers (AREA)
Abstract
A kind of cutting fluid matching device, including mixing arrangement and control system, described mixing arrangement is provided with stock solution entrance, diluent entrance, gas access and liquid outlet, described gas access connects gas stirring device, described gas stirring device is positioned at mixing arrangement, described liquid outlet is provided with concentration detection apparatus, described control system connects concentration detection apparatus and the valve of described liquid outlet, it is desirable to provide a kind of cutting fluid matching device and using method thereof, there is proportioning stable, the advantage saving manpower.
Description
Technical field
Patent of the present invention relates to machining production field, particularly to a kind of cutting fluid matching device and user thereof
Method.
Background technology
Cutting fluid is that one is used in metal cutting, the mill course of processing, is used for cooling down and lubricating the work of cutter and workpiece
Industry liquid, the requirement according to lathe is different, is the requisite consumable goods of mechanical processing industry.
The proportioning of cutting fluid typically adds a certain amount of diluent mix and blend by the cutting stock solution of high concentration and completes, and adds
Cutting fluid during work prepare the mode that many uses are manually blent, for cutting stock solution and diluent ratio be difficult to control
System, allotment ratio instability can cause cooling effect poor, causes the problems such as stock solution waste, and manually allotment there will be not in time
Phenomenon, affects the use of lathe.
Summary of the invention
The technical assignment of the technical problem to be solved and proposition is to improve prior art, and the present invention is public
Open a kind of cutting fluid matching device and using method thereof, its object is to, it is provided that a kind of cutting fluid matching device and use thereof
Method, has easy to use, and proportioning is stable, the advantage saving manpower.
For solving above technical problem, the technical scheme is that a kind of cutting fluid matching device, including mixing arrangement
And control system, described mixing arrangement is provided with stock solution entrance, diluent entrance, gas access and liquid outlet, and described gas enters
Mouth connects has gas stirring device, described gas stirring device to be positioned at mixing arrangement, and described liquid outlet is provided with Concentration Testing
Device, described control system connects concentration detection apparatus and the valve of described liquid outlet.
Preferably, liquid level detection device, described liquid level detection device and described control it are additionally provided with in described mixing arrangement
System electrically connects.
Preferably, the top of described mixing arrangement is provided with constant voltage air bleeding valve.
Preferably, described stock solution entrance is connected to the first storage device, and the first storage device is provided with the first extraction element,
Described diluent entrance connects the second storage device, and described second storage device is provided with the second extraction element, and described first
Extraction element and described second extraction element connect described control system respectively.
Preferably, described gas stirring device includes that check valve and isocon, described check valve and gas access connect, institute
Stating isocon and check valve connects, described isocon is distributed in the bottom in mixing arrangement, pore is distributed on described isocon.
The using method of a kind of cutting fluid matching device, the first storage device internal memory contains stock solution, in the second storage device
Storage has diluent, when device switch is in starting state, and described control system drives the first extraction element and second to carry respectively
Fetching is put, and the stock solution in the first storage device is delivered to mixing arrangement by the first extraction element, and the second extraction element is deposited second
Diluent in storage device is delivered to mixing arrangement, and compressed air is delivered to isocon by check valve by gas access, compression
Air enters mixing arrangement by the pore on isocon, and stock solution and diluent mix under the stirring action that air-flow is bottom-up
Uniformly, when the gas pressure at mixing arrangement top arrives setting value, gas is discharged from constant voltage air bleeding valve, and control system receives dense
Degree detection device and the detection data of liquid level detection device, control the first extraction element and the flow velocity of the second extraction element.
Preferably, when the strength of fluid of liquid outlet is less than the preset concentration standard of concentration detection apparatus, first extracts dress
Greatly or the second extraction element flow diminishes to put flow change, when the strength of fluid of liquid outlet is more than the preset concentration of concentration detection apparatus
During standard, the first extraction element flow diminishes or the first extraction element flow becomes big, when the strength of fluid of liquid outlet reaches concentration
When detecting the preset concentration standard of device, control system opens the valve of liquid outlet, and liquid outlet discharges cutting fluid.
Preferably, when the liquid level in mixing arrangement reach liquid level detection device preset maximum level standard time, control system
Close the first extraction element and the second extraction element；When the liquid level in mixing arrangement reaches the minimum liquid that liquid level detection device is preset
During the standard of position, control system starts the first extraction element and the second extraction element.
The present invention provides a kind of cutting fluid matching device, and control system controls the first extraction element and the second extraction element
Flow, has allotment ratio controlled, the advantage of proportioning effect stability.
The present invention provides a kind of cutting fluid matching device, and described device is provided with liquid level detection device and concentration controls dress
Put, the liquid level of cutting fluid in liquid level detection device detection mixing arrangement, it is ensured that in mixing arrangement, cutting fluid surplus is abundant, and will not
Excess is overflowed, cutting fluid concentration in concentration detection apparatus detection mixing arrangement, this dress when concentration is not up to preset concentration standard
Put and automatically adjust concentration, there is advantage easy to use, that save manpower.
The present invention provides a kind of cutting fluid matching device, and mixing arrangement is provided with constant voltage air bleeding valve, the gas at mixing arrangement top
Body is constant, and in order to set pressure, cutting fluid is discharged under a constant, changes in prior art and is carried by the pressure of cutting fluid
The mode of cutting fluid, has cutting fluid stability of flow, the advantage of pressure equilibrium.
The present invention provides a kind of cutting fluid matching device and using method thereof, has easy to use, and proportioning is stable, saves people
The advantage of power.
Accompanying drawing explanation
Fig. 1 is assembly of the invention schematic diagram.
Detailed description of the invention
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is carried out clear, complete
Describe, it is clear that described embodiment is only a part of embodiment of the present invention rather than whole embodiments wholely.Based on
Embodiment in the present invention, it is every other that those of ordinary skill in the art are obtained under not making creative work premise
Embodiment, broadly falls into the scope of protection of the invention.
As it is shown in figure 1, mixing arrangement 1 is connected by the first extraction element 4 the first storage device 2, mixing arrangement 1 passes through
Second extraction element 5 connects the second storage device 3, and described first extraction element 4 and the second extraction element 5 connect control system
System 6.
Mixing arrangement 1 is provided with gas access 10, and gas access 10 connects check valve 11, and described check valve 11 connects shunting
Pipe 12, isocon 12 is the bottom being distributed in mixing arrangement 1, and isocon 12 is provided with pore 14.
Mixing arrangement 1 is provided with liquid level detection device 7, and liquid outlet is provided with concentration detection apparatus 8 and valve 9, described liquid
Level detecting apparatus 7 and concentration detection apparatus 8 are connected to control system 6, and the top of mixing arrangement 1 is provided with constant voltage air bleeding valve 13.
Embodiment
First storage device 2 internal memory contains stock solution, and the second storage device 3 internal memory contains diluent, and control system 6 is driven respectively
Dynamic first extraction element 4 and the second extraction element 5, the stock solution in the first storage device 2 is delivered to mixing by the first extraction element 4
Device 1, the diluent in the second storage device 3 is delivered to mixing arrangement 1 by the second extraction element 5, and gas access 10 is by single
To valve 11, compressed air being delivered to isocon 12, compressed air enters mixing arrangement 1 by the pore 14 on isocon 12, pressure
Contracting air moves in mixing arrangement 1 from bottom to top, stock solution and diluent mix homogeneously under compressed-air actuated stirring action, mixed
The gas at locking device top arrives when setting pressure, and gas is discharged from constant voltage air bleeding valve 13, and control system 6 is examined by receiving concentration
The signal surveying device 8 and liquid level detection device 7 offer controls the first extraction element 4 and flow velocity of the second extraction element 5.
When the strength of fluid of liquid outlet 9 is less than the preset concentration standard of concentration detection apparatus 8, the first extraction element 4 flows
Quantitative change is big or the second extraction element 5 flow diminishes, when the strength of fluid of liquid outlet 9 is more than the preset concentration of concentration detection apparatus 8
During standard, the first extraction element 4 flow diminishes or the first extraction element 5 flow becomes big, when the strength of fluid of liquid outlet 9 reaches dense
After the preset concentration standard of degree detection device 8, control system 6 points out concentration to arrive use standard, opens the tapping valve of liquid outlet 9
Door 15, discharges cutting fluid.
After strength of fluid reaches the preset concentration standard of concentration detection apparatus 8, the valve 9 of described liquid outlet discharges cutting
Liquid, when the liquid level in mixing arrangement 1 reach liquid level detection device 7 preset maximum level standard time, the first extraction element 4 and second
Extraction element 5 is closed；When the liquid level in mixing arrangement 1 reaches the minimum level standard that liquid level detection device 7 is preset, first carries
Fetching put 4 and second extraction element 5 open.
Wherein, the diluent in the second storage device 3 is preferably the hot water after purifying, and hot water makes the oil emulsion in cutting fluid
Viscosity reduce, hot water molecules has bigger kinetic energy, and the surface tension of hot water is little, beneficially oil emulsion equal in cutting fluid
Even dispersion, it is to avoid because adding water in cutting fluid, when temperature is relatively low, generates the insoluble situation of colloid substance.
The present invention provides a kind of cutting fluid matching device, and control system controls the first extraction element and the second extraction element
Flow, has allotment ratio controlled, the advantage of proportioning effect stability.
The present invention provides a kind of cutting fluid matching device, and described device is provided with liquid level detection device and concentration controls dress
Put, the liquid level of cutting fluid in liquid level detection device detection mixing arrangement, it is ensured that in mixing arrangement, cutting fluid surplus is abundant, and will not
Excess is overflowed, cutting fluid concentration in concentration detection apparatus detection mixing arrangement, this dress when concentration is not up to preset concentration standard
Put and automatically adjust concentration, there is advantage easy to use, that save manpower.
The present invention provides a kind of cutting fluid matching device, and mixing arrangement is provided with constant voltage air bleeding valve, the gas at mixing arrangement top
Body is constant, and in order to set pressure, cutting fluid is discharged under a constant, changes in prior art and is carried by the pressure of cutting fluid
The mode of cutting fluid, has cutting fluid stability of flow, the advantage of pressure equilibrium.
The present invention provides a kind of cutting fluid matching device and using method thereof, has easy to use, and proportioning is stable, saves people
The advantage of power.
Below it is only the preferred embodiment of the present invention, it is noted that it is right that above-mentioned preferred implementation is not construed as
The restriction of the present invention, protection scope of the present invention should be as the criterion with claim limited range.For the art
For those of ordinary skill, without departing from the spirit and scope of the present invention, it is also possible to make some improvements and modifications, these change
Enter and retouch and also should be regarded as protection scope of the present invention.
Claims (8)
1. a cutting fluid matching device, including mixing arrangement and control system, it is characterised in that described mixing arrangement is provided with
Stock solution entrance, diluent entrance, gas access and liquid outlet, described gas access connects gas stirring device, described gas
Agitating device is positioned at mixing arrangement, and described liquid outlet is provided with concentration detection apparatus, goes out liquid described in the connection of described control system
The concentration detection apparatus of mouth and valve.
A kind of cutting fluid matching device the most according to claim 1, it is characterised in that be additionally provided with in described mixing arrangement
Liquid level detection device, described liquid level detection device electrically connects with described control system.
A kind of cutting fluid matching device the most according to claim 1, it is characterised in that the top of described mixing arrangement is arranged
Persevering pressure exhaust valve.
A kind of cutting fluid matching device the most according to claim 1, it is characterised in that described stock solution entrance connects first
Extraction element, the first extraction element connects the first storage device, and described diluent entrance connects the second extraction element, described
It is described that second extraction element connection has the second storage device, described first extraction element and described second extraction element to connect respectively
Control system.
A kind of cutting fluid matching device the most according to claim 1, it is characterised in that described gas stirring device includes list
Connecting to valve and isocon, described check valve and gas access, described isocon and check valve connect, and described isocon is distributed in
Bottom in mixing arrangement, is distributed pore on described isocon.
6. the using method of a cutting fluid matching device, it is characterised in that the first storage device internal memory contains stock solution, and second deposits
Storage device internal memory contains diluent, when device switch is in starting state, and described control system drives the first extraction element respectively
With the second extraction element, the stock solution in the first storage device is delivered to mixing arrangement by the first extraction element, the second extraction element
Diluent in second storage device is delivered to mixing arrangement, and compressed air is delivered to shunting by check valve by gas access
Pipe, compressed air enters mixing arrangement, stock solution and diluent by the pore on isocon and makees in the stirring that air-flow is bottom-up
Using lower mix homogeneously, when the gas pressure at mixing arrangement top arrives setting value, gas is discharged from constant voltage air bleeding valve, controls system
System receives concentration detection apparatus and the detection data of liquid level detection device, controls the first extraction element and the stream of the second extraction element
Speed.
The using method of a kind of cutting fluid matching device the most according to claim 6, it is characterised in that when the liquid of liquid outlet
When bulk concentration is less than the preset concentration standard of concentration detection apparatus, the first extraction element flow becomes big or the second extraction element flow
Diminishing, when the strength of fluid of liquid outlet is more than the preset concentration standard of concentration detection apparatus, the first extraction element flow diminishes
Or first extraction element flow become big, when the strength of fluid of liquid outlet reaches the preset concentration standard of concentration detection apparatus, control
System processed opens the valve of liquid outlet, and liquid outlet discharges cutting fluid.
The using method of a kind of cutting fluid matching device the most according to claim 6, it is characterised in that when in mixing arrangement
Liquid level reach liquid level detection device when presetting maximum level standard, control system is closed the first extraction element and second and is extracted dress
Put；When the liquid level in mixing arrangement reaches the minimum level standard that liquid level detection device is preset, control system starts first and carries
Fetching is put and the second extraction element.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610724834.6A CN106179009B (en) | 2016-08-25 | 2016-08-25 | A kind of cutting fluid matching device and application method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610724834.6A CN106179009B (en) | 2016-08-25 | 2016-08-25 | A kind of cutting fluid matching device and application method |
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| Publication Number | Publication Date |
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| CN106179009A true CN106179009A (en) | 2016-12-07 |
| CN106179009B CN106179009B (en) | 2019-09-06 |
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| CN201610724834.6A Active CN106179009B (en) | 2016-08-25 | 2016-08-25 | A kind of cutting fluid matching device and application method |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109529694A (en) * | 2018-12-20 | 2019-03-29 | 杭州嘉沛科技有限公司 | Cutting fluid matching system and cutting fluid matching method |
| CN110465236A (en) * | 2019-09-04 | 2019-11-19 | 宁波精亦自动化工程技术有限公司 | A kind of heating furnace Vaporizing cooling dosing intellectualizing system and its method |
| CN112527023A (en) * | 2020-12-24 | 2021-03-19 | 夏邑县会亭镇昌峰铸件加工厂 | Intelligent liquid mixing and proportioning device and method |
| CN113351071A (en) * | 2021-06-18 | 2021-09-07 | 中山市胜航机电科技有限公司 | Cutting fluid concentration monitoring and automatic proportioning system and working method |
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| CN101850370A (en) * | 2010-06-30 | 2010-10-06 | 攀钢集团钢铁钒钛股份有限公司 | Temper rolling fluid concentration control system and method thereof |
| CN203577707U (en) * | 2013-11-05 | 2014-05-07 | 河南新大新材料股份有限公司 | Silicon wafer cutting fluid mixing device |
| CN103901927A (en) * | 2012-12-27 | 2014-07-02 | 山重建机有限公司 | Cutting fluid automatic control device applied to machine tool |
| CN204108742U (en) * | 2014-10-11 | 2015-01-21 | 福建省龙竣金属制品有限公司 | Machine tool cutting liquid configuration feedway |
| CN205323640U (en) * | 2015-10-16 | 2016-06-22 | 重庆华强生态肥业有限公司 | Automatic dilution system of concentrated sulfuric acid |
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2016
- 2016-08-25 CN CN201610724834.6A patent/CN106179009B/en active Active
Patent Citations (5)
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| CN101850370A (en) * | 2010-06-30 | 2010-10-06 | 攀钢集团钢铁钒钛股份有限公司 | Temper rolling fluid concentration control system and method thereof |
| CN103901927A (en) * | 2012-12-27 | 2014-07-02 | 山重建机有限公司 | Cutting fluid automatic control device applied to machine tool |
| CN203577707U (en) * | 2013-11-05 | 2014-05-07 | 河南新大新材料股份有限公司 | Silicon wafer cutting fluid mixing device |
| CN204108742U (en) * | 2014-10-11 | 2015-01-21 | 福建省龙竣金属制品有限公司 | Machine tool cutting liquid configuration feedway |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109529694A (en) * | 2018-12-20 | 2019-03-29 | 杭州嘉沛科技有限公司 | Cutting fluid matching system and cutting fluid matching method |
| CN110465236A (en) * | 2019-09-04 | 2019-11-19 | 宁波精亦自动化工程技术有限公司 | A kind of heating furnace Vaporizing cooling dosing intellectualizing system and its method |
| CN110465236B (en) * | 2019-09-04 | 2023-09-26 | 宁波精亦自动化工程技术有限公司 | Heating furnace vaporization cooling dosing intelligent system and method thereof |
| CN112527023A (en) * | 2020-12-24 | 2021-03-19 | 夏邑县会亭镇昌峰铸件加工厂 | Intelligent liquid mixing and proportioning device and method |
| CN113351071A (en) * | 2021-06-18 | 2021-09-07 | 中山市胜航机电科技有限公司 | Cutting fluid concentration monitoring and automatic proportioning system and working method |
Also Published As
| Publication number | Publication date |
|---|---|
| CN106179009B (en) | 2019-09-06 |
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