CN106145610B - Continuous basalt fiber tank furnace packaged type electrode assembly and its replacing options - Google Patents
Continuous basalt fiber tank furnace packaged type electrode assembly and its replacing options Download PDFInfo
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- CN106145610B CN106145610B CN201610504082.2A CN201610504082A CN106145610B CN 106145610 B CN106145610 B CN 106145610B CN 201610504082 A CN201610504082 A CN 201610504082A CN 106145610 B CN106145610 B CN 106145610B
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- electrode
- tank furnace
- electrode bar
- stick
- sheath
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B5/00—Melting in furnaces; Furnaces so far as specially adapted for glass manufacture
- C03B5/02—Melting in furnaces; Furnaces so far as specially adapted for glass manufacture in electric furnaces, e.g. by dielectric heating
- C03B5/033—Melting in furnaces; Furnaces so far as specially adapted for glass manufacture in electric furnaces, e.g. by dielectric heating by using resistance heaters above or in the glass bath, i.e. by indirect resistance heating
- C03B5/0332—Tank furnaces
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- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- Furnace Details (AREA)
- Vertical, Hearth, Or Arc Furnaces (AREA)
Abstract
The invention discloses a kind of continuous basalt fiber tank furnace packaged type electrode assembly and its replacing options, the electrode assembly includes electrode bar, sheath and cooling cover, cooling cover is located at one end on the outside of tank furnace equipped with inlet and outlet, sheath is sleeved on electrode bar, and sheath is located in cooling cover；In use, cooling cover is fixedly connected in tank furnace wall, cooling cover is stretched out in one end of sheath, and is located in tank furnace wall, and sheath is stretched out in one end of electrode bar, and protrudes into the melt of tank furnace inner cavity, and the other end of electrode bar is located at the outside of sheath and cooling cover.After electrode is severely eroded, the electrode more renewed can be promoted, blowing out is not needed, thus greatly reduces production cost, it is ensured that the sustainable production of continuous basalt fiber.
Description
Technical field
The present invention relates to the electrode assemblies in continuous basalt fiber tank furnace, it particularly relates to continuous basalt fiber
Tank furnace packaged type electrode assembly and its replacing options.
Background technique
Continuous basalt fiber（Continuous Basalt Fibre, text in abbreviation CBF or BF）It is emerging environment-friendly type
Inorganic fibers have the excellent properties such as high-strength light, high temperature resistant, resistant to corrosion, thermal acoustic insulation, in space flight and aviation, car lift on lift off ship
The fields such as oceangoing ship, civil engineering traffic have extensive use, wide market.
The kiln of production continuous basalt fiber has gas heating and electric heating two ways, in comparison, electric heating
Mode has the characteristics that cleaning, pollution-free, heating efficiency is high, low energy consumption, and can carry out deep layer heating, is suitble to the melting Black Warrior
The black melt such as rock is also suitble to the heating of large capacity tank furnace.The country is small-scale mostly using electrically heated manufacturing enterprise at present
Unit kiln production method, the plate electrode that electrode mostly uses greatly.Problems of the prior art are：Kiln it is resistance to
Fiery material is damaged by Eroded and can not be worked, and leads to blowing out；It is to work as electrode because plate electrode can not promote again
It can not work when being etched serious consumption, lead to blowing out, this is also the principal element for leading to blowing out.That is, existing
Basalt fibre industry in, after electrode is etched consumption, entire tank furnace just be can not work normally, just must blowing out, again
Build tank furnace.Equipment waste is resulted in so seriously, and influences the stability of production operation because tearing furnace, shove charge, debugging open, also shadow
Production efficiency and economic benefit are rung.
Summary of the invention
Technical problem：The technical problem to be solved by the present invention is to：A kind of continuous basalt fiber tank furnace is provided with removable
Dynamic formula electrode assembly and its replacing options can promote the electrode more renewed, not need blowing out after electrode is severely eroded, from
And greatly reduce production cost, it is ensured that the sustainable production of continuous basalt fiber.
Technical solution：In order to solve the above technical problems, the embodiment of the present invention adopts the following technical scheme that：
A kind of continuous basalt fiber tank furnace packaged type electrode assembly, the electrode assembly include electrode bar, sheath and
Cooling cover, cooling cover are located at one end on the outside of tank furnace equipped with inlet and outlet, and sheath is sleeved on electrode bar, sheath
In cooling cover；In use, cooling cover is fixedly connected in tank furnace wall, cooling cover, and position are stretched out in one end of sheath
In tank furnace wall, sheath is stretched out in one end of electrode bar, and protrudes into the melt of tank furnace inner cavity, and the other end of electrode bar is located at sheath
With the outside of cooling cover.
As preference, the electrode assembly for basalt fibre tank furnace, further includes sealing element, sealing element is fixed
It is connected to one end that electrode bar is located on the outside of tank furnace, the gap between sealing element enclosed electrode stick and sheath.
As preference, the sealing element includes flange and cover board, and flange is fixedly connected on electrode bar and is located at outside tank furnace
One end of side, and cover board is fixedly connected on flange.
As preference, the electrode assembly for basalt fibre tank furnace, further includes sealant, sealant is located at
Between cover board and flange.
As preference, the sealant is made of one or both of asbestos, glass powder material.
As preference, one end of the electrode bar is equipped with groove, is equipped with internal screw thread in groove；The other end of electrode bar
Equipped with boss, boss is equipped with external screw thread, and the external screw thread of boss is adapted to the internal screw thread of groove.
A kind of electrode replacing options in basalt fibre tank furnace, this method includes following procedure：Stop first to cooling
It is passed through cooling water in the water inlet of sleeve, sealing element is taken out from first electrode stick currently in use, then by second electrode
One end of stick is connected to one end that first electrode stick is located on the outside of tank furnace, and then second electrode stick is pushed into tank furnace, then will
Sealing element is connected to one end that second electrode stick is located on the outside of tank furnace, then is passed through cooling into the water inlet of cooling cover again
Water, second electrode stick are started to work, and the replacement to first electrode stick is completed；After the fusing of second electrode stick, using the above method
Next electrode bar is connected to one end of electrode bar currently in use, and is pushed into next electrode bar into tank furnace；It is followed with this
Ring, until tank furnace stops working.
As preference, the sealing element includes flange and cover board, and flange is fixedly connected on electrode bar and is located at outside tank furnace
One end of side, and cover board is fixedly connected on flange.
As preference, the electrode bar is molybdenum or tungsten circle stick electrode.
As preference, one end of the electrode bar is equipped with groove, is equipped with internal screw thread in groove；The other end of electrode bar
Equipped with boss, boss is equipped with external screw thread, and the external screw thread of boss is adapted to the internal screw thread of groove.
Beneficial effect：Compared with prior art, the embodiment of the present invention has the advantages that：The electricity of the embodiment of the present invention
Pole component and its replacing options can promote the electrode more renewed, not need blowing out after electrode is severely eroded, thus significantly
Reduce production cost, it is ensured that the sustainable production of continuous basalt fiber.The electrode assembly of the embodiment of the present invention includes electrode
Stick, sheath and cooling cover.When electrode bar is lost to a certain extent, new electrode bar is accessed into electrode bar position currently in use
One end on the outside of tank furnace, and the electrode bar being followed by is pushed, into tank furnace inner cavity, that is, complete the replacement of electrode bar.It is replacing
During electrode bar, it is not necessary to close tank furnace, by accessing new electrode bar, tank furnace can be continued to use, thus reduced construction
Cost.This solves the significant problem for due to molybdenum electrode loss and leading to blowing out.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the embodiment of the present invention；
Fig. 2 is the structural schematic diagram of cooling cover in the embodiment of the present invention；
Fig. 3 is the structural schematic diagram of flange in the embodiment of the present invention.
Have in figure：Electrode bar 1, sheath 2, cooling cover 3, water inlet 301, water outlet 302, flange 4, cover board 5, in tank furnace
Lining brick 6.
Specific embodiment
With reference to the accompanying drawing, the technical solution of the embodiment of the present invention is described in detail.
As shown in Figure 1, continuous basalt fiber tank furnace packaged type electrode assembly provided in an embodiment of the present invention, including
Electrode bar 1, sheath 2 and cooling cover 3.Cooling cover 3 is located at one end on the outside of tank furnace equipped with water inlet 301 and water outlet 302.
Sheath 2 is sleeved on electrode bar 1, and sheath 2 is located in cooling cover 3.In use, cooling cover 3 is fixedly connected in tank furnace wall,
Cooling cover 3 is stretched out in one end of sheath 2, and is located in tank furnace wall.Sheath 2 is stretched out in one end of electrode bar 1, and protrudes into tank furnace inner cavity
Melt in, the other end of electrode bar 1 is located at the outside of sheath 2 and cooling cover 3.
When installing the electrode assembly of above structure, cooling cover 3 is fixedly connected in the wall surface of tank furnace.Preferably, cooling
Sleeve 3 is mounted on the outside of tank furnace lining brick and in tank furnace outer layer insulating brick.Sheath 2 is sleeved on electrode bar 1, and sheath 2 is located at cooling
In sleeve 3.Cooling cover 3 is stretched out in one end of sheath 2, and protrudes into tank furnace wall.Preferably, one end of sheath 2 is mounted on tank furnace
In liner tile 6.Sheath 2 is stretched out in one end of electrode bar 1, and protrudes into the melt of tank furnace inner cavity, and the other end of electrode bar 1 is located at pond
The outside of kiln.When work, it is passed through cooling water in cooling cover 3, it is cold by the water inlet 301 and water outlet 302 of cooling cover 3
But water flows in cooling cover 3.After electrode bar 1 is connected with the mains, heat is generated, the basalt melt in tank furnace is added
Heat.Since electrode bar 1 is in high temperature, so being originally sleeved on 2 expanded by heating of sheath on electrode bar 1, it is detached from electrode bar 1, and
It is covered on the inner wall of cooling cover 3.Gap is formed between electrode bar 1 and sheath 2.Melt in tank furnace flows into gap.By
Sheath 2 is constantly cooled down in cooling cover 3, flows into the melt solidification in gap.The basalt solidified in gap is molten
Liquid plays the role of barrier outside air and enters tank furnace.
Sheath 2 can prevent the electrode bar 1 being located in sheath 2 to be oxidized.Electrode bar 1 passes through sheath 2.1 one end of electrode bar exists
In smelting furnace, oxidation is prevented after the anti-melt condensation filled into of high temperature.1 other end of electrode bar is blocked by asbestos or glass powder,
Addition orchid and cover board further strengthen closure again, prevent the entrance of outside air, and have prevented the oxidation of electrode bar 1.Electrode
Stick 1 is molybdenum or tungsten circle stick electrode.For molybdenum electrode under conditions of having air or oxygen, 400 DEG C occur vigorous oxidation and gas
Change, what is be etched is very serious.
The electrode assembly of the present embodiment in normal work, positioned at outermost 3 water flowing of cooling cover it is cooling inside shield
Set 2 and electrode bar 1 prevent the molybdenum electrode positioned at 1 innermost layer of electrode bar by high-temperature oxydation.After a certain period of time, electrode bar 1 exists for work
One end inside kiln leads to its loss due to contacting with Basalt melt, by prolonged high-temperature chemical reaction.Work as damage
When consumption reaches a certain level, need to supplement electrode into kiln.Specific works method will be introduced specifically in the following embodiments.
As preference, the electrode assembly for basalt fibre tank furnace, further includes sealing element, sealing element is fixed
It is connected to one end that electrode bar 1 is located on the outside of tank furnace, the gap between sealing element enclosed electrode stick 1 and sheath 2.It is close by being arranged
Sealing, so that the air on the outside of tank furnace is not easily accessible in the gap between electrode bar 1 and sheath 2.If into air, molybdenum electrode
Under conditions of having oxygen, under 400 DEG C of high temperature, vigorous oxidation occurs and gasifies, what is be etched is very serious.
As preference, the sealing element includes flange 4 and cover board 5, and flange 4 is fixedly connected on electrode bar 1 and is located at pond
One end on the outside of kiln, and cover board 5 is fixedly connected on flange.In normal use, electrode bar 1 generates heat, is originally sleeved on
2 expanded by heating of sheath on electrode bar 1 is detached from electrode bar 1, and is covered on the inner wall of cooling cover 3.In this way, 1 He of electrode bar
Gap is generated between sheath 2, to avoid the air in the tank furnace external world from entering the gap between electrode bar 1 and sheath 2,1 He of electrode bar
Oxidation reaction occurs in the high temperature environment for air, is located at one end on the outside of tank furnace in electrode bar 1 and loads onto flange 4, and cover board 5 is pacified
On flange 4, so that the gap being used cooperatively between barrier electrode bar 1 and sheath 2 and tank furnace of flange 4 and cover board 5 are extraneous.
As preference, the sealing element further includes sealant, and sealant is between cover board and flange.Setting sealing
Layer is the sealing performance in order to improve sealing element.Sealant is made of one or both of asbestos, glass powder material.
Sealing element in addition to above-mentioned flange and cover board are with the use of outer, as long as can seal the tank furnace external world and electrode bar 1 and
Gap between sheath 2.Those skilled in the art can select other sealing elements according to the relevant technologies knowledge of grasp
Structure realizes these functions.The preferred flange of the present embodiment and cover board, need replacing due also to electrode bar 1 is subsequent, flange and lid
Plate is easily disassembled, and can reuse.
For the ease of the replacement of electrode bar 1, one end of the electrode bar 1 is equipped with groove, is equipped with internal screw thread in groove；Electricity
The other end of pole stick 1 is equipped with boss, and boss is equipped with external screw thread, and the external screw thread of boss is adapted to the internal screw thread of groove.Work as needs
When replacing electrode bar 1, the boss of new electrode bar one end is rotated into the groove of the electrode bar one end being replaced, and pushes electricity
Pole stick 1, so that new electrode bar 1 replaces original electrode bar 1.
After electrode assembly containing above-described embodiment structure in basalt fibre tank furnace, when electrode bar loss to certain journey
When spending, when needing replacing electrode bar, method that following example can be used.
A kind of electrode replacing options in basalt fibre tank furnace, this method includes following procedure：Stop first to cooling
It is passed through cooling water in the water inlet 301 of sleeve 3, sealing element is taken out from first electrode stick currently in use, then by second
One end of electrode bar is connected to one end that first electrode stick is located on the outside of tank furnace, and then second electrode stick is pushed into tank furnace, with
Sealing element is connected to one end that second electrode stick is located on the outside of tank furnace afterwards, then is led to again into the water inlet 301 of cooling cover 3
Enter cooling water, second electrode stick is started to work, and the replacement to first electrode stick is completed；After the fusing of second electrode stick, in use
One end that next electrode bar is connected to electrode bar currently in use by method is stated, and is pushed into next electrode bar into tank furnace；
It is recycled with this, until tank furnace stops working.
In the replacing options of above-described embodiment, when electrode bar is lost to a certain extent, by new electrode bar access
The electrode bar used is located at one end on the outside of tank furnace, and pushes the electrode bar being followed by, and into tank furnace inner cavity, that is, completes electrode bar
Replacement.In replacement process, sheath 2 and cooling cover 3 are changed without, and are only to change electrode bar 1.
For the ease of the replacement of electrode bar 1, one end of the electrode bar 1 is equipped with groove, is equipped with internal screw thread in groove；Electricity
The other end of pole stick 1 is equipped with boss, and boss is equipped with external screw thread, and the external screw thread of boss is adapted to the internal screw thread of groove.Work as needs
When replacing electrode bar 1, the boss of new electrode bar one end is rotated into the groove of the electrode bar one end being replaced, and pushes electricity
Pole stick 1, so that new electrode bar 1 replaces original electrode bar 1.
As preference, the sealing element includes flange 4 and cover board 5, and flange 4 is fixedly connected on electrode bar 1 and is located at pond
One end on the outside of kiln, and cover board 5 is fixedly connected on flange.In normal use, electrode bar 1 generates heat, is originally sleeved on
2 expanded by heating of sheath on electrode bar 1 is detached from electrode bar 1, and is covered on the inner wall of cooling cover 3.In this way, 1 He of electrode bar
Gap is generated between sheath 2, to avoid the air in the tank furnace external world from entering the gap between electrode bar 1 and sheath 2,1 He of electrode bar
Oxidation reaction occurs in the high temperature environment for air, is located at one end on the outside of tank furnace in electrode bar 1 and loads onto flange 4, and cover board 5 is pacified
On flange 4, so that the gap being used cooperatively between barrier electrode bar 1 and sheath 2 and tank furnace of flange 4 and cover board 5 are extraneous.
The method of the embodiment, when electrode bar loss is serious, it is not necessary to tank furnace is closed, it, can by accessing new electrode bar
To continue to use tank furnace, thus reduced construction cost.This solves the significant problem for due to molybdenum electrode loss and leading to blowing out.
The basic principles, main features and advantages of the invention have been shown and described above.Those skilled in the art should
Understand, the present invention do not limited by above-mentioned specific embodiment, the description in above-mentioned specific embodiment and specification be intended merely into
One step illustrates the principle of the present invention, without departing from the spirit and scope of the present invention, the present invention also have various change and
It improves, these changes and improvements all fall within the protetion scope of the claimed invention.The scope of protection of present invention is wanted by right
Ask book and its equivalent thereof.
Claims (9)
1. a kind of continuous basalt fiber tank furnace packaged type electrode assembly, which is characterized in that the electrode assembly includes electrode
Stick (1), sheath (2) and cooling cover (3), cooling cover (3) are located at one end on the outside of tank furnace equipped with water inlet (301) and are discharged
Mouth (302), sheath (2) are sleeved on electrode bar (1), and sheath (2) is located in cooling cover (3)；The one of the electrode bar (1)
End is equipped with groove, is equipped with internal screw thread in groove；The other end of electrode bar (1) is equipped with boss, and boss is equipped with external screw thread, boss
External screw thread is adapted to the internal screw thread of groove；
In use, cooling cover (3) is fixedly connected in tank furnace wall, cooling cover (3) are stretched out in one end of sheath (2), and are located at
In tank furnace wall, sheath (2) are stretched out in one end of electrode bar (1), and protrude into the melt of tank furnace inner cavity, the other end of electrode bar (1)
Positioned at the outside of sheath (2) and cooling cover (3)；
When replacing electrode, one end of second electrode stick is connected to one end that first electrode stick is located on the outside of tank furnace, then by the
Two electrode bars are pushed into tank furnace, and second electrode stick is started to work, and complete the replacement to first electrode stick；It is melted to second electrode stick
Afterwards, next electrode bar is connected to one end of electrode bar currently in use using the above method, and is pushed into tank furnace next
Root electrode bar.
2. the electrode assembly described in accordance with the claim 1 for basalt fibre tank furnace, which is characterized in that further include sealing
Part, sealing element are fixedly connected on one end that electrode bar (1) is located on the outside of tank furnace, sealing element enclosed electrode stick (1) and sheath (2) it
Between gap.
3. being used for the electrode assembly of basalt fibre tank furnace according to claim 2, which is characterized in that the sealing element
Including flange (4) and cover board (5), flange (4) is fixedly connected on one end that electrode bar (1) is located on the outside of tank furnace, and cover board (5) is solid
Surely it is connected on flange (4).
4. the electrode assembly described in accordance with the claim 3 for basalt fibre tank furnace, which is characterized in that further include sealing
Layer, sealant are located between cover board (5) and flange (4).
5. being used for the electrode assembly of basalt fibre tank furnace according to claim 4, which is characterized in that the sealant
It is made of one or both of asbestos, glass powder material.
6. the electrode replacing options in a kind of basalt fibre tank furnace, which is characterized in that this method includes following procedure：Stop first
It only is passed through cooling water into the water inlet (301) of cooling cover (3), sealing element is taken from first electrode stick currently in use
Out, one end of second electrode stick is then connected to one end that first electrode stick is located on the outside of tank furnace, then by second electrode stick
It is pushed into tank furnace, sealing element is then connected to one end that second electrode stick is located on the outside of tank furnace, then again to cooling cover (3)
Water inlet (301) in be passed through cooling water, second electrode stick is started to work, and the replacement to first electrode stick is completed；
After the fusing of second electrode stick, next electrode bar is connected to the one of electrode bar currently in use using the above method
End, and next electrode bar is pushed into tank furnace；It is recycled with this, until tank furnace stops working.
7. the electrode replacing options in basalt fibre tank furnace according to claim 6, which is characterized in that the sealing
Part includes flange (4) and cover board (5), and flange (4) is fixedly connected on one end that electrode bar (1) is located on the outside of tank furnace, and cover board (5)
It is fixedly connected on flange (4).
8. the electrode replacing options in basalt fibre tank furnace according to claim 6, which is characterized in that the electrode
Stick (1) is molybdenum or tungsten circle stick electrode.
9. according to the electrode replacing options in basalt fibre tank furnace described in claim 6,7 or 8, which is characterized in that described
One end of electrode bar (1) be equipped with groove, internal screw thread is equipped in groove；The other end of electrode bar (1) is equipped with boss, sets on boss
There is external screw thread, the external screw thread of boss is adapted to the internal screw thread of groove.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610504082.2A CN106145610B (en) | 2016-07-01 | 2016-07-01 | Continuous basalt fiber tank furnace packaged type electrode assembly and its replacing options |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610504082.2A CN106145610B (en) | 2016-07-01 | 2016-07-01 | Continuous basalt fiber tank furnace packaged type electrode assembly and its replacing options |
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| Publication Number | Publication Date |
|---|---|
| CN106145610A CN106145610A (en) | 2016-11-23 |
| CN106145610B true CN106145610B (en) | 2018-11-16 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201610504082.2A Active CN106145610B (en) | 2016-07-01 | 2016-07-01 | Continuous basalt fiber tank furnace packaged type electrode assembly and its replacing options |
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| CN1293529A (en) * | 1999-10-18 | 2001-05-02 | 东和钢铁企业股份有限公司 | Bottom electrode structure of DC are furnace |
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| CN104556632A (en) * | 2014-11-25 | 2015-04-29 | 中材科技股份有限公司 | Device for preventing oxidation of glass electric melting molybdenum electrode |
| CN204665937U (en) * | 2015-05-12 | 2015-09-23 | 广东省钢铁研究所 | The protective device that vaccum sensitive stove electrode is connected with induction coil |
| CN105060680A (en) * | 2015-08-06 | 2015-11-18 | 霍恩玻璃技术（北京）有限公司 | Continuous push type molybdenum electrode cooling water jacket |
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2016
- 2016-07-01 CN CN201610504082.2A patent/CN106145610B/en active Active
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1293529A (en) * | 1999-10-18 | 2001-05-02 | 东和钢铁企业股份有限公司 | Bottom electrode structure of DC are furnace |
| CN2811290Y (en) * | 2005-06-09 | 2006-08-30 | 东华大学 | Electrode cooling water jacket for glass kiln |
| CN202849234U (en) * | 2012-09-19 | 2013-04-03 | 陕西彩虹电子玻璃有限公司 | Device for prolonging service life of electric melting furnace |
| CN203537595U (en) * | 2013-09-29 | 2014-04-09 | 威海拓展纤维有限公司 | Interface device for cooling heating electrode of carbon-fiber graphitization furnace |
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| CN204665937U (en) * | 2015-05-12 | 2015-09-23 | 广东省钢铁研究所 | The protective device that vaccum sensitive stove electrode is connected with induction coil |
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| CN106145610A (en) | 2016-11-23 |
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Effective date of registration: 20190729 Address after: 053000 No. 1583 1585 1587 Yongan West Road, Taocheng District, Hengshui City, Hebei Province Patentee after: Hengshui Ruixian New Material Technology Co., Ltd. Address before: The Jianye District of Nanjing City, Jiangsu province 210000 Jiangdong Street No. 18 Patentee before: Southeast University |