A kind of coal ash for manufacturing for aluminium-magnesium silicate method
Technical field
The present invention relates to a kind of preparation methods of aluminium-magnesium silicate, and in particular, to a kind of to use flyash as raw material system
The method of standby aluminium-magnesium silicate.
Background technique
Aluminium-magnesium silicate is a kind of white, nontoxic compound colloidal materials, in aqueous solution dispersibility with higher and stream
It is denaturalized, its chemical composition often indicates in the form of the oxide, predominantly silica, aluminium oxide and magnesia, is widely applied
In building, coating, daily-use chemical industry, and medicine and food service industry.
For example, the composite aluminium-magnesium-silicate thermal insulating material of synthesis, can be applied to the industries such as electric power, metallurgy, chemical industry.They
It is the excellent suspending agent of silty and the high-efficiency stabilizing agent of lotion in coating, emulsification paint, the anti-settling thixotroping of coating can be increased, hanged
Floating stablizing effect;In the production of metal and automotive polish, ceramic tile and glass cleaner, rubbing agent can also be made, play stabilization
The effect of emulsification;In addition, can be used as stabilizer, thickener and dispersing agent in cream hair care articles and toothpaste, make product it is fine and smooth,
It is smooth, there are dispersibility and uniform covering power well.Medically, since it has lasting deacidification, it can be used as system
Acid treating agent chylopoietic disease.
Currently, aluminium-magnesium silicate production method mainly with ore, bentonite, bentonite etc. for raw material, by crushing, slurrying, is divided
It is obtained from the methods of purification, pretreatment, modification, but its technique is longer, inferior separating effect, and yield and cost are by In Natural Silicate
The distribution of magnalium mine soil and the limitation of reserves, it is impossible to meet all trades and professions demands growing to aluminium-magnesium silicate product.
The research for preparing aluminium-magnesium silicate by the chemical reaction between grouping point is less, synthesizes in disclosed related chemical method
It prepares in the patent of aluminium-magnesium silicate, is mainly produced into sodium metasilicate, magnesium sulfate, aluminum sulfate etc. for Material synthesis aluminium-magnesium silicate
This is higher, is not suitable for large-scale production.
Therefore, there is an urgent need to develop a kind of new methods for preparing aluminium-magnesium silicate, are produced with meeting all trades and professions to aluminium-magnesium silicate
The growing demand of product.
Summary of the invention
It is an object of the invention to overcome it is existing to prepare raw material sources existing for the method for aluminium-magnesium silicate limited, lead to sulfuric acid
The yield and cost of magnalium product are unable to satisfy the defect of demand, provide a kind of coal ash for manufacturing for the method for aluminium-magnesium silicate.
Flyash is the solid waste that coal-burning power plant dumps, and China's flyash discharge capacity is very big, the discharge of flyash
Not only it occupies cultivated land but also pollutes environment, the chemical component of flyash is mainly silica (SiO2), aluminium oxide (Al2O3), three oxidation
Two iron (Fe2O3), calcium oxide (CaO) and uncombusted carbon etc., due in chemical composition of PCA containing there are many using element
(such as aluminium and silicon), if it is possible to efficiently use the utility in flyash to prepare aluminium-magnesium silicate, can both overcome silicic acid
To the distribution of natural magnesium aluminium silicate mine soil and the limitation of reserves in magnalium production, and economy can be developed a circular economy and save,
The destruction of natural ecological environment can be reduced again.
For this purpose, the present invention provides a new approach for the comprehensive utilization of flyash, product is greatly enhanced
Surcharge, while also providing a kind of coal ash for manufacturing for the new method of aluminium-magnesium silicate, this method comprises:
(1) under conditions of flyash alkaline process mentions silicon, flyash is placed in alkaline solution, obtain pre-desiliconizing solution and is mentioned
Silicon residue;
(2) the silicon residue that mentions for obtaining step (1) is uniformly mixed with sodium carbonate and/or calcium oxide, is roasted, is dissolved out,
Separation of solid and liquid obtains sodium aluminate filtrate;
(3) sodium aluminate filtrate obtained in pre-desiliconizing solution obtained in step (1) and step (2) is mixed, is then drawn
Enter magnesium nitrate solution to be reacted, filtering, drying obtain aluminium-magnesium silicate.
The present invention also provides the aluminium-magnesium silicate products that method as described above is prepared.
Method provided by the invention takes full advantage of that discharge amount is huge and the flyash of exhaust emission environment is as raw material, gram
The existing distribution for preparing yield and cost existing for the method for aluminium-magnesium silicate by natural magnesium aluminium silicate mine soil and reserves are taken
Limitation, while economy can be developed a circular economy and save again, and the discharge of flyash can be reduced to natural ecological environment
It destroys.The performance that parameter as shown in table 7 can be seen that aluminium-magnesium silicate product obtained in 1-2 of the embodiment of the present invention meets row
Industry standard, and the purity of product and whiteness etc. are even more outstanding than industry product index.
Specific embodiment
Detailed description of the preferred embodiments below.It should be understood that described herein specific
Embodiment is merely to illustrate and explain the present invention, and is not intended to restrict the invention.
The present invention provides a kind of coal ash for manufacturing for the method for aluminium-magnesium silicate, wherein this method comprises:
(1) under conditions of flyash alkaline process mentions silicon, flyash is placed in alkaline solution, obtain pre-desiliconizing solution and is mentioned
Silicon residue;
(2) the silicon residue that mentions for obtaining step (1) is uniformly mixed with sodium carbonate and/or calcium oxide, is roasted, is dissolved out,
Separation of solid and liquid obtains sodium aluminate filtrate;
(3) the sodium aluminate filtrate for obtaining pre-desiliconizing solution obtained in step (1) and step (2) mixes, and is subsequently introduced
Magnesium nitrate solution is reacted, and filtering, drying obtain aluminium-magnesium silicate.
According to the present invention, in step (1), the concentration of the alkaline solution can be 10-50 weight %;Flyash with it is described
The weight ratio of alkaline solution can be 1:4-6.The alkaline process mention silicon reaction condition include: reaction temperature be 80-120 DEG C, instead
It is 30-120 minutes between seasonable;Preferably, reaction temperature is 90-100 DEG C, and the reaction time is 30-60 minutes.Under the above conditions
It carries out alkaline process and mentions silicon, can make to be present in flyash with activity SiO existing for glass phase2It is dissolved the better effect come out.
Under preferable case, it can be washed and dried to silicon residue is mentioned described in obtaining, the condition of the drying may include: drying
Temperature is 80-120 DEG C, and drying time is 4-12 hours.
In step (2) of the present invention, sodium carbonate and calcium oxide are used to therefore can both use with mentioning silicon residue and form sodium aluminate
Calcium oxide also can be used in sodium carbonate, naturally it is also possible to while sodium carbonate and calcium oxide are used, their specific dosage can root
Be adjusted in very large range according to actual needs, under preferable case, relative to 100 parts by weight steps (1) obtain to mention silicon residual
The dosage of slag, sodium carbonate can be 100-150 parts by weight, and the dosage of calcium oxide can be 40-70 parts by weight;Preferably, relatively
Silicon residue is mentioned in what 100 parts by weight steps (1) obtained, the dosage of sodium carbonate can be 120-130 parts by weight, the dosage of calcium oxide
It can be 45-55 parts by weight.The contained aluminium mentioned in silicon residue can be made more thoroughly to form sodium aluminate within the above range, from
It and is that can efficiently prepare aluminum magnesium silicate.
The condition of the roasting includes: that maturing temperature is 950-1250 DEG C, and calcining time is 30-90 minutes;Preferably, it roasts
Burning temperature is 950-1250 DEG C, and calcining time is 30-60 minutes.
According to the present invention, in step (2), the dissolution includes: that the product after roasting is added in seasoning liquid to carry out instead
It answers, the seasoning liquid is the aqueous solution containing sodium aluminate, sodium hydroxide and sodium carbonate, and the concentration of sodium aluminate is 30-50 grams per liter,
The concentration of sodium hydroxide is 5-10 grams per liter, and the concentration of sodium carbonate is 15-20 grams per liter;The product of roasting and the aqueous solution
Weight ratio is 1:3-10, preferably 1:4-6.In step (2) of the present invention, the temperature of the dissolution reaction is 50-100 DEG C, reaction
Time be 10-30 minutes.
In process in accordance with the present invention (3), pre-desiliconizing liquid, sodium aluminate filtrate, molar ratio in magnesium nitrate solution are as follows: AlO2 -:
SiO3 2-=1.5-3.5;Mg2+:AlO2 -=0.4-0.8.The concentration of the magnesium nitrate solution can change in very large range, excellent
Selection of land, the concentration of the magnesium nitrate solution are 1-5mol/L, pH 4-6.In step (3) of the present invention, the condition of the reaction can
To include: reaction temperature for 60-90 DEG C, the reaction time is 1-5 hours, pH value 7-9.
The present invention also provides the aluminium-magnesium silicate products that method as described above is prepared.
The preferred embodiment of the present invention has been described above in detail, still, during present invention is not limited to the embodiments described above
Detail within the scope of the technical concept of the present invention can be with various simple variants of the technical solution of the present invention are made, this
A little simple variants all belong to the scope of protection of the present invention.
It is further to note that specific technical features described in the above specific embodiments, in not lance
In the case where shield, can be combined in any appropriate way, in order to avoid unnecessary repetition, the present invention to it is various can
No further explanation will be given for the combination of energy.
In addition, various embodiments of the present invention can be combined randomly, as long as it is without prejudice to originally
The thought of invention, it should also be regarded as the disclosure of the present invention.
The following examples will be further described this method, but and be not so limited.
The chemical component of flyash used in embodiment is as shown in table 1.
Table 1
Embodiment 1
(1) in the sodium hydroxide for being 20 weight % by 600ml concentration, it is added to 200g main component powder as shown in Table 1
In coal ash (weight ratio of flyash and the alkaline solution is 1:4.2), stirs evenly, be placed in mechanic whirl-nett reaction kettle, twist
Heating and stirring button (stirring rate 150rpm) are opened after good reaction kettle sealing cover.Temperature is set as 110 DEG C, the reaction time
It is 1 hour.After reaction, while being passed through cooling water makes autoclave body cool down rapidly.It is reduced to room temperature to unscrew kettle to temperature in the kettle
Lid, is poured out reacting slurry.It is filtered by vacuum, obtains pre-desiliconizing solution (as shown in table 2 below at being grouped as) and mentions silicon residue;
(2) the silicon residue that mentions for obtaining step (1) mixes mixing, ratio with calcium oxide and sodium carbonate are as follows: relative to 100 weights
The desciccate that amount part step (1) obtains, the dosage of sodium carbonate are 120 parts by weight, and the dosage of calcium oxide is 45 parts by weight.It is put into
Muffle kiln roasting, sintering temperature are set as 950 DEG C, and sintering time is 60 minutes, after sintering time reaches, is taken out, cooling, obtain
To sintered clinker;
(3) aqueous solution containing sodium aluminate, sodium hydroxide and sodium carbonate is prepared, the concentration of sodium aluminate is 30 grams per liters, hydrogen-oxygen
The concentration for changing sodium is 5 grams per liters, and the concentration of sodium carbonate is 15 grams per liters;Product of roasting that step (2) obtains (roasting clinker) with it is upper
The weight ratio for stating aqueous solution is 1:4.It is reacted, is filtered after reaction, filtrate under conditions of being 75 DEG C, 15 minutes in temperature
As sodium aluminate solution (as shown in table 2 below at being grouped as);
(4) it measures the pre-desiliconizing solution that 100ml step (1) obtains to be added in 1000ml beaker, in magnetic agitation heater
On be heated to 85 DEG C, adjust pH value of solution to 8;
(5) sodium aluminate solution that 200ml step (3) obtain is added, continues stirring to temperature and is increased to 85 DEG C, adjust solution
PH to 8;
(6) configuration concentration is 1mol/l magnesium nitrate solution 100ml, addition dilute hydrochloric acid adjusting solution ph to 6, and and step
Pre-desiliconizing solution (4) and the mixing of the sodium aluminate solution of step (5) (relative to 100 moles of sodium aluminate, silicon in pre-desiliconizing solution
The dosage of sour sodium is 45 moles;The dosage of magnesium nitrate is 45 moles in magnesium nitrate solution), continue to be heated to 85 DEG C, react 2 hours
Afterwards, it filters, dry, obtain aluminium-magnesium silicate product A1 (main component is as shown in table 3 below).
Table 2
|
Al2O3g/l |
Na2O g/l |
SiO2g/l |
Desiliconization liquid |
3.2 |
110.8 |
60 |
Sodium aluminate solution |
56.10 |
96.7 |
7.05 |
Table 3
Ingredient |
Al2O3 |
MgO |
SiO |
Fe2O3 |
Weight % |
50.4 |
17.2 |
31.7 |
0.04 |
Embodiment 2
(1) in the sodium hydroxide for being 15 weight % by 680ml concentration, it is added to 200g main component powder as shown in Table 1
In coal ash (weight ratio of flyash and the alkaline solution is 1:5.5), stirs evenly, be placed in mechanic whirl-nett reaction kettle, twist
Heating and stirring button (stirring rate 150rpm) are opened after good reaction kettle sealing cover.Temperature is set as 95 DEG C, the reaction time
It is 30 minutes.After reaction, while being passed through cooling water makes autoclave body cool down rapidly.It is reduced to room temperature to unscrew kettle to temperature in the kettle
Lid, is poured out reacting slurry.It is filtered by vacuum, obtains pre-desiliconizing solution (as shown in table 2 below at being grouped as) and mentions silicon residue, mentioned
Silicon residue is dried 8 hours at a temperature of being placed in 120 in electric drying oven with forced convection through hot water wash 4 times;
(2) product after drying that step (1) obtains is mixed into mixing, ratio with calcium oxide and sodium carbonate are as follows: relative to
The desciccate that 100 parts by weight steps (1) obtain, the dosage of sodium carbonate are 125 parts by weight, and the dosage of calcium oxide is 50 weight
Part.It is put into Muffle kiln roasting, sintering temperature is set as 1150 DEG C, and sintering time is 45 minutes, after sintering time reaches, is taken
Out, cooling, obtain sintered clinker;
(3) aqueous solution containing sodium aluminate, sodium hydroxide and sodium carbonate is prepared, the concentration of sodium aluminate is 40 grams per liters, hydrogen-oxygen
The concentration for changing sodium is 10 grams per liters, and the concentration of sodium carbonate is 20 grams per liters;Product of roasting that step (2) obtains (roasting clinker) with it is upper
The weight ratio for stating aqueous solution is 1:4.It is reacted, is filtered after reaction, filtrate under conditions of being 80 DEG C, 15 minutes in temperature
As sodium aluminate solution (as shown in table 4 below at being grouped as);
(4) it measures the pre-desiliconizing solution that 200ml step (1) obtains to be added in 1000ml beaker, in magnetic agitation heater
On be heated to 65 DEG C, adjust pH value of solution to 9;
(5) sodium aluminate solution that 300ml step (3) obtain is added, continues stirring to temperature and is increased to 65 DEG C, adjust solution
PH to 9;
(6) configuration concentration is 1mol/l magnesium nitrate solution 200ml, addition dilute hydrochloric acid adjusting solution ph to 4, and and step
Pre-desiliconizing solution (4) and the mixing of the sodium aluminate solution of step (5) (relative to 100 moles of sodium aluminate, silicon in pre-desiliconizing solution
The dosage of sour sodium is 47 moles;The dosage of magnesium nitrate is 47 moles in magnesium nitrate solution), after reaction 4 hours, filtering, drying are obtained
To aluminium-magnesium silicate product A2 (main component is as shown in table 5 below).
Table 4
|
Al2O3g/l |
Na2O g/l |
SiO2g/l |
Desiliconization liquid |
23.2 |
140.8 |
120.5 |
Sodium aluminate solution |
145.10 |
100.7 |
12.05 |
Table 5
Ingredient |
Al2O3 |
MgO |
SiO2 |
Fe2O3 |
Weight % |
45.80 |
21.7 |
31.3 |
0.06 |
Detect embodiment 1-2
It is examined by performance of the professional standard detection method to aluminium-magnesium silicate product A1-A2 obtained in embodiment 1-2
It surveys, the sector standard detecting method includes:
Moisture content detection: taking this product 100g, and dry to constant weight at 105 DEG C, less loss weight must not exceed 8.0%.
Loss on ignition detection: this product 1.0g is taken, is set in 800 DEG C of high temperature furnaces, ignition to constant weight, less loss weight must not mistake
17.0%.
Aluminium content detection: taking this product 1.0g, add hydrochloric acid 2ml, add water 50ml, and boiling makes molten, lets cool, and filters, filter residue and appearance
Device is washed by several times with water 25ml, merging filtrate and washing lotion, ammonia solution is added dropwise to lucky, precipitating is precipitated, then dilute hydrochloric acid is added dropwise to make to precipitate
Just after dissolution, add acetic acid-ammonium acetate buffer (pH6.0) 10ml, precision measures Calcium Disodium Versenate titrating solution
(0.05mol/L) 25ml is boiled 10 minutes, is let cool, and adds xylenol orange indicator solution 1ml, is dripped with zinc titrating solution (0.05mol/L)
It is fixed, until solution becomes red from yellow, and the result of titration is corrected with blank test.Every 1ml Calcium Disodium Versenate drop
Determine the Al that liquid (0.05mol/L) is equivalent to 1.349mg.
Content of magnesium detection: taking this product 1.0g, add hydrochloric acid 5ml, add water 50ml, and boiling makes molten, lets cool, the red indicator solution of methylate
1 drop, ammonia solution, which is added dropwise, makes solution become yellow from red, then boils 5 minutes, filters while hot, filter residue and container are molten with 2% ammonium chloride
Liquid 30ml is washed by several times, and merging filtrate and washing lotion are let cool, ammonification test solution 10ml and triethanolamine solution (1 → 2) 5ml, then plus chromium
Black indicator is a small amount of, is titrated with Calcium Disodium Versenate titrating solution (0.05mol/L), until solution shows pure blue.Every 1ml second two
Four acetic acid disodium titrating solution (0.05mol/L) of amine is equivalent to the Mg of 1.215mg.
PH detection: taking this product 5g, and the cold water 100ml newly boiled is added, and mixes, and with several measurements of pH, pH value is 9.0~11.0
For normal range (NR).
Whiteness detection: taking a small amount of sample, after the sample box sample preparation provided according to whiteness instrument, measures the whiteness of sample.
Apparent viscosity detection: a small amount of sample is taken, is measured by room temperature type NDJ-79 type viscosimeter.
As a result as shown in table 7 below.
Detect comparative example 1
(Guangzhou is commercially available to market product as shown in table 6 is mainly formed by method identical with detection embodiment 1-2
The top grade aluminium-magnesium silicate of Bo Feng Chemical Industry Science Co., Ltd) performance detected, the results are shown in Table 7.
Table 6
Ingredient |
Al2O3 |
MgO |
SiO2 |
Fe2O3 |
K2O |
CaO |
Weight % |
29.1-35.5 |
11-14 |
29.2-35 |
1-1.5 |
0.2-0.3 |
2-3 |
Table 7
|
Moisture content |
Loss on ignition |
Al:Mg |
pH |
Whiteness |
Apparent viscosity (mpa.s) |
Rower |
" 8% |
" 17% |
0.5-1.2 |
9-11 |
》85 |
》2500 |
A1 |
7% |
15% |
1.2 |
9 |
90 |
3000 |
A2 |
7% |
14% |
1 |
10 |
90 |
3000 |
It is commercially available |
8% |
16% |
1 |
9-11 |
85 |
3000 |
It can be seen that aluminium-magnesium silicate product obtained in 1-2 of the embodiment of the present invention from the data of upper table 3, table 5 and table 7
Performance meets professional standard, and the purity of product and whiteness etc. are even more outstanding than industry product index, while the present invention
The method of offer takes full advantage of that discharge amount is huge and the flyash of exhaust emission environment is as raw material, overcomes and existing prepares silicon
The distribution and reserves of yield existing for the method for sour magnalium and cost by natural magnesium aluminium silicate mine soil are limited, while again can
Economy is developed a circular economy and saved, and destruction of the discharge to natural ecological environment of flyash can be reduced.