CN106141759A - A kind of device and method detecting disc tool magazine turntable indexing accuracy - Google Patents
A kind of device and method detecting disc tool magazine turntable indexing accuracy Download PDFInfo
- Publication number
- CN106141759A CN106141759A CN201610562699.XA CN201610562699A CN106141759A CN 106141759 A CN106141759 A CN 106141759A CN 201610562699 A CN201610562699 A CN 201610562699A CN 106141759 A CN106141759 A CN 106141759A
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- CN
- China
- Prior art keywords
- tool magazine
- encoder
- connecting shaft
- turntable
- rotary table
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q3/00—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
- B23Q3/155—Arrangements for automatic insertion or removal of tools, e.g. combined with manual handling
- B23Q3/1552—Arrangements for automatic insertion or removal of tools, e.g. combined with manual handling parts of devices for automatically inserting or removing tools
- B23Q3/15546—Devices for recognizing tools in a storage device, e.g. coding devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q17/00—Arrangements for observing, indicating or measuring on machine tools
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Machine Tool Sensing Apparatuses (AREA)
Abstract
A kind of device and method detecting disc tool magazine turntable indexing accuracy, belongs to Digit Control Machine Tool functional part performance detection field.By analyzing disc tool magazine frame for movement, design turntable shaft and connecting shaft are used for installing and regular coding device, and encoder inner ring rotates a circle, and sends the square-wave signal of fixed qty, is acquired with data collecting card.Controlling tool magazine action by operating numerical control system, after specifying cutter to arrive tool change position, encoder detects the center deviation centerline angles degree of cutter place broach shell.On computers the data collected are analyzed, store, process and show.The present invention solves disc tool magazine rotating disk indexing accuracy and is difficult to a difficult problem for detection, provides some experimental datas for tool magazine manufacturing enterprise.
Description
Technical field
The present invention is a kind of device and method detecting disc tool magazine turntable indexing accuracy, belongs to Digit Control Machine Tool function zero
Component capabilities detection field.
Background technology
Tool magazine and automatic tool changer are the important component parts of numerical control machining center, are to have deposit Cutters In Mc
And the key feature of automatic tool changer function, including tool magazine and mechanical hand two parts.Tool magazine and automatic tool changer tool changing
Journey is broadly divided into selects cutter and tool changing two parts: tool magazine instructs accurate for the broach shell at required cutter place according to what control system sent
Deliver to tool change position;Required cutter and main shaft are fixed a cutting tool and are swapped by automatic tool changer.The kind of tool magazine is a lot, common
Have bamboo hat type tool holder, magazine and disc tool magazine.Disc tool magazine is used primarily in middle-size and small-size vertical machining centre, main portion
Part is tool magazine body, indexing rotary table and tool-changing mechanical arm.Tool magazine, during selecting cutter, drives indexing cambered surface convex by servomotor
Wheel rotates, and then drives the roller on indexing rotary table to rotate, indirectly controls rotating disk and select cutter, and turntable rotation is by needed for next process
Tool change position delivered to accurately by cutter.Tool magazine is after long time running, due to servomotor, limb face cam and the mistake of rotating disk
Difference-product tires out, and can directly affect accuracy and the reliability of tool magazine automatic tool changer, seriously may cause hitting cutter, falling cutter, even lathe
The phenomenons such as damage occur.So the indexing accuracy of detection rotating disk is necessary, this will assist in raising tool magazine and adds
The reliability that work center is overall.
Summary of the invention
The indexing rotary table of tool magazine, during selecting cutter, carries out rotation around central shaft, senses installing detection encoder
Device has certain difficulty, needs to design a set of the most complete but also uncomplicated test apparatus and method.
A kind of device detecting disc tool magazine turntable indexing accuracy, comprises two parts, and a part is this body structure of tool magazine,
Another part is the device of design on this body structure of tool magazine.Part I this body structure of tool magazine is tool magazine body 1, at tool magazine originally
Fixing axle on body 1, equipped with bearing 4 on fixing axle, bearing outer ring and indexing rotary table 2 are fixed, and such indexing rotary table 2 can lead to
Crossing rotation to complete to select cutter action, this is this body structure of tool magazine.It is characterized in that: the apparatus structure of design on this body structure of tool magazine
For: owing to tool magazine body is fixed, therefore connecting shaft 6 is fixed male thread through bearing (ball) cover 5 with tool magazine body and is connected.
Turntable shaft 7 is bolted on indexing rotary table 2, and connecting shaft 6 is through the central through hole of turntable shaft 7.Encoder 8 inner ring with turn
Dish axle interference fit, outer ring is bolted with fixed plate 9, and fixed plate 9 nut is fixed on connecting shaft 6 end.
A kind of method of device detecting disc tool magazine turntable indexing accuracy, connecting shaft 6 one end and encoder outer ring phase
Even, turntable shaft 7 is connected with encoder inner ring.Owing to connecting shaft 6 other end is connected with tool magazine body 1, so tool magazine indexing rotary table 2
In rotation process, connecting shaft 6 is fixed, i.e. encoder outer ring is fixed, but turntable shaft 7 is as point
Degree rotating disk rotates and rotates, so encoder outer ring is as what indexing rotary table 2 rotated together, such encoder 8 can be examined
Measuring indexing signal, encoder inner ring rotates a circle and sends the semaphore of fixed qty.Signal is received with capture card 10, and phase
Answer data to send PC 11 to, pass through collected data, calculate the error of division of indexing rotary table.
Process screw thread on the axle of connecting shaft 6 rear end, replace tool magazine itself for the bolt of fixed bearing end lid 5.
It is an advantage of the current invention that:
(1) the invention provides a kind of device and method detecting disc tool magazine turntable indexing accuracy, can be exactly
Detect indexing accuracy during magazine knife-selecting, can be that research disc tool magazine reliability provides experimental basis;
(2) in the device designed by the present invention, dexterously by means of this body structure of tool magazine, connecting shaft is with machine body even
Connect, it is ensured that maintain static so that detection test structure parts are easy and be easily installed and dismantle;
(3) present invention is used for detecting indexing accuracy, detects by High Precision Absolute Encoder, through calculating, turns
Changing displacement error into, its precision can reach micron order, substantially increases the referring to property of result of the test.
(5) present invention is through it is demonstrated experimentally that designed plant running is stable, it is ensured that experimental facilities is long playing can
By property and the accuracy of data, provide laboratory reference data accurately for tool magazine manufacturer.
Accompanying drawing explanation
Fig. 1 detecting system of the present invention pie graph
Fig. 1-1 present invention detects device partial enlarged drawing
Fig. 2 present invention detects device confined explosion view
Fig. 2-1 present invention detects device confined explosion enlarged drawing
Fig. 3 present invention detects device part assembly drawing
Fig. 3-1 present invention detects device part explosive view
Fig. 4 present invention detects device subassembly journey figure
Fig. 5 a and Fig. 5 b is respectively connecting shaft 6 front view of the present invention and left view
Fig. 6 a and Fig. 6 b is respectively turntable shaft 7 front view of the present invention and partial sectional view
Fig. 7 a and Fig. 7 b is respectively fixed plate 9 front view of the present invention and left view
Fig. 8 is a certain concrete broach shell some experimental data gathered,
Detailed description of the invention
Below in conjunction with accompanying drawing, the present invention is described in further details:
As depicted in figs. 1 and 2, this detection device includes disc tool magazine body 1, indexing rotary table 2, broach shell 3, bearing 4, bearing
End cap 5, connecting shaft 6, turntable shaft 7, encoder 8, fixed plate 9, data acquisition card 10 and PC 11.Tool magazine body 1 is fixed on cutter
On the pedestal of storehouse, therefore body is fixed, and indexing rotary table 2 is connected with tool magazine body 1 by bearing 4, bearing 4 inner ring and tool magazine
Fixing axle interference fit on body 1, outer ring and indexing rotary table 2 intermediate shaft hole interference fit, broach shell 3 is arranged on indexing rotary table 2
On, so, rotated by indexing rotary table 2, the broach shell 3 at cutter place needed for next process is delivered to tool change position.By Fig. 3 and
Fig. 4 understands, and connecting shaft 6 is connected with tool magazine body 1, and the protruding end face connecting end side is used for withstanding bearing (ball) cover 5, turns
The central through hole diameter of dish axle 7 is slightly larger than connecting shaft 6 point diameter so that it is can be connected axle 6 front end and pass, and by three all
Bolt and the indexing rotary table 2 of cloth are fixed, turntable shaft 7 front end axle external diameter and encoder 8 inner ring interference fit so that it is with indexing rotary table
2 fix, and fixed plate 9 is fixed in connecting shaft 6 by nut by centre bore, by four, both sides aperture bolt and encoder 8
Outer ring is fixed.Fig. 5 is connecting shaft 6, and due to connecting shaft 6 transfixion all the time in tool magazine course of action, therefore encoder 8 outer ring is also
It is fixed.Fig. 6 is turntable shaft 7, owing to encoder 8 inner ring is connected with indexing rotary table 2 by turntable shaft 7, therefore encoder 8
Inner ring rotates along with indexing rotary table 2 and rotates.Fig. 7 is fixed plate 9.Encoder 8 itself is ined succession doubler, when encoder inner ring revolves
Turn around, send square wave A, B Two-phases signal of 50000 lines altogether, add zero reference signal Z phase, the encoder other end and signal
Capture card 10 is connected, and the signal collected is passed to PC 11 by data acquisition card 10, through being calculated indexing rotary table indexing essence
Degree.Fig. 8 is a certain concrete broach shell some experimental data gathered, and from the point of view of error amount curve tendency, error is substantially-0.025
~between 0.025 degree, through conversion horizontal direction error between-0.131~0.131mm, meet the error amount of requirement of experiment-
0.3~0.3mm.Owing to encoder detector accuracy of detection can reach micron order, and through long period of experiments, detect
Error amount curve tendency the most as shown in Figure 8, may certify that the present invention detects device and meets requirement of experiment, and can guarantee that experiment
Reliability.
Claims (2)
1. detecting a device for disc tool magazine turntable indexing accuracy, comprise two parts, a part is this body structure of tool magazine, separately
A part is the device of design on this body structure of tool magazine;Tool magazine body fixes axle, equipped with bearing on fixing axle
(4), bearing outer ring and indexing rotary table (2) are fixed, and such indexing rotary table (2) completes to select cutter action by rotation, and this is tool magazine basis
Body structure;The signal that encoder sends receives signal by capture card, and corresponding data is sent to PC;
It is characterized in that: tool magazine body 1 is to maintain static, by connecting shaft (6) through bearing (ball) cover (5), on the axle of connecting shaft rear end
Processing screw thread is fixed male thread with tool magazine body and is connected;Turntable shaft is bolted on indexing rotary table (2), connecting shaft (6)
Central through hole through turntable shaft (7);Encoder (8) inner ring and turntable shaft (7) interference fit, outer ring is passed through with fixed plate (9)
Bolt connects, and fixed plate (9) nut is fixed on connecting shaft (6) end;Connecting shaft (6) one end is connected with encoder (8) outer ring,
Turntable shaft (7) is connected with encoder (8) inner ring.
2. the method for the application a kind of device detecting disc tool magazine turntable indexing accuracy described in claim 1, its feature exists
In: connecting shaft (6) one end is connected with encoder (8) outer ring, and connecting shaft (6) other end is connected with tool magazine body (1), and tool magazine indexes
Rotating disk (2) is in rotation process, and connecting shaft (6) is fixed, i.e. encoder outer ring is fixed, but turntable shaft
(7) it is as indexing rotary table (2) to rotate and rotate, so encoder inner ring is as what indexing rotary table rotated together, so
Encoder detects that indexing signal, encoder inner ring rotate a circle and sends the semaphore of fixed qty;Receive with capture card (10)
Signal, and corresponding data is sent to PC, the data collected, calculate the error of division of indexing rotary table.
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CN201610562699.XA CN106141759A (en) | 2016-07-16 | 2016-07-16 | A kind of device and method detecting disc tool magazine turntable indexing accuracy |
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CN201610562699.XA CN106141759A (en) | 2016-07-16 | 2016-07-16 | A kind of device and method detecting disc tool magazine turntable indexing accuracy |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN114473634A (en) * | 2022-03-10 | 2022-05-13 | 纽威数控装备(苏州)股份有限公司 | Precision detection method and device for numerical control tool rest |
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US5783887A (en) * | 1996-08-07 | 1998-07-21 | Koyo Seiko Co., Ltd. | Magnetic bearing spindle device for machine tools |
CN101514943A (en) * | 2009-03-27 | 2009-08-26 | 北京工业大学 | Platform for detecting the performance of automatic tool changer |
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2016
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US5783887A (en) * | 1996-08-07 | 1998-07-21 | Koyo Seiko Co., Ltd. | Magnetic bearing spindle device for machine tools |
CN101514943A (en) * | 2009-03-27 | 2009-08-26 | 北京工业大学 | Platform for detecting the performance of automatic tool changer |
CN201417204Y (en) * | 2009-03-27 | 2010-03-03 | 北京工业大学 | Performance inspection platform for automatic tool changing mechanism |
CN201947585U (en) * | 2011-01-20 | 2011-08-24 | 广东省东莞电机有限公司 | Fixing structure of encoder |
CN103075993A (en) * | 2012-12-28 | 2013-05-01 | 三一重工股份有限公司 | Rotation angle measuring device and engineering machinery |
CN103383315A (en) * | 2013-06-30 | 2013-11-06 | 北京工业大学 | Automatic tool changer comprehensive performance detection test stand |
CN204115743U (en) * | 2014-08-31 | 2015-01-21 | 深圳市鑫诺昌电子有限公司 | Scrambler |
CN205120135U (en) * | 2015-10-27 | 2016-03-30 | 浙江琦星电子有限公司 | Coder |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN114473634A (en) * | 2022-03-10 | 2022-05-13 | 纽威数控装备(苏州)股份有限公司 | Precision detection method and device for numerical control tool rest |
CN114473634B (en) * | 2022-03-10 | 2022-11-11 | 纽威数控装备(苏州)股份有限公司 | Precision detection method and device for numerical control tool rest |
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Application publication date: 20161123 |
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