CN1061382A - A kind of bulk material pile, taking equipment - Google Patents

A kind of bulk material pile, taking equipment Download PDF

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Publication number
CN1061382A
CN1061382A CN 91110762 CN91110762A CN1061382A CN 1061382 A CN1061382 A CN 1061382A CN 91110762 CN91110762 CN 91110762 CN 91110762 A CN91110762 A CN 91110762A CN 1061382 A CN1061382 A CN 1061382A
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crossbeam
belt
trailer
belt feeder
machine
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CN1022473C (en
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王元龙
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Abstract

A kind of bulk material pile, taking equipment, it is by fixing existing pair of crossbeam gate-type bucket wheel bulk material pile, reclaimer moved cross beam low level the lifting mechanism of cancellation entablatrance and portable beam.But replenished by the windrow operation chassis that can move along crossbeam and be installed on the chassis, and heap in the crossbeam, got the transition hopper between the stockplling belt machine on material transmission belt machine and the operation chassis and the windrow mechanism of stockplling belt machine luffing control setup formation to the radially-protruding luffing stockplling belt of crossbeam machine.Simultaneously, huge and trailer crossbeam servo-actuated and relative position conversion have been saved because crossbeam is fixed by low level.

Description

A kind of bulk material pile, taking equipment
The invention belongs to bank, taking equipment field in the operation Transport Machinery.
Big and pile, get frequent place (as thermal power plant coal piling field) and all corresponding bulk material pile, taking equipment must be arranged in diffusing material (as coal) amount of storage, up to the present the employed bulk material pile in home and abroad, taking equipment mainly contain two kinds of versions.A kind of is cantilever type bucket-wheel stacker, reclaimer, and its keystone configuration has support, the cantilever of rotatable and luffing.Be installed in the bucket wheel of cantilever front end, the bulk cargo belt conveyer, complete machine traveling gear and control setup, this equipment belongs to old product, though now also some local uses, except finishing the basic function, do not have what strong point by comparison.Its weakness is that cantilever one end supports.Support is huger, complex structure.The rotating mechanism difficulty is with high investment big.Because bucket wheel is installed in the cantilever far-end.When resistance was big in the shovel material, bigger to the assembled machine balance influence, working stability was relatively poor, simultaneously owing to the restriction that is subjected in the jib-length design.It is long-pending also restricted that capping is carried out in work.
Another kind of form claims gate-type (or bridge-type) bucket-wheel stacker, reclaimer.It is mainly by across the door frame of stock ground (wide about 50 meters) (by two side stands and entablatrance is fixedly connected be integral), moved cross beam that can ascending, descending in door frame, be installed in heap in the crossbeam, get the material belt conveyer and be installed on the crossbeam and can vertically move and be the bucket wheel of S. A. along crossbeam with the crossbeam.The trailer that is connected the interior belt feeder of moved cross beam and system's belt feeder (transmission belt machine between thing place and the coal combustion equipment is unloaded at harbour, station etc.), whole traveling gear and control operating control, its advantage is that beam is striden support greatly by two ends, and is more steady than cantilevered, and the work area coverage is big etc.Its weakness one is that complete machine is tall and big.Entablatrance is high about 20 meters.Machine gravity is about more than 10 from bearing surface, is subjected to natural power environment (wind, rain) influence bigger, although strengthen the cross-tie span, still has labile factor.With the multiple amount of material big (about 350 tons), because quality is big, the center of gravity height, during complete machine walking start-stop, the rotator inertia square is big, is again a labile factor.Second weakness is that structure is complicated, as huge support.The ability of portable beam lifting mechanism.Synchronism is had relatively high expectations, and for satisfying heap, get the material bidirectional transmission, minimumly in the portable beam will establish three belt feeders.Article two, play the transmitting effect of the different directions of heap, material extracting operation on the top of portable beam (respectively accounting for the partly near of beam).Article one, the bottom (length is slightly larger than half of beam) that is located at portable beam can be moved along beam, accepts the supplied materials of top belt feeder.When the windrow operation, at mouth material is dispensed in to intend pushing away and put the position.When material extracting operation, be transported on the trailer belt feeder.Because moved cross beam must have high-order homework, this just exists belt feeder and low level system belt feeder in the high-order crossbeam that the bigger discrepancy in elevation is arranged.This just must have the mechanism of linking is trailer.By oblique ascension (falling) belt feeder of trailer, material is served (or sending down) in order to guarantee bulk cargo adhering on belt.The elevation angle of oblique ascension belt feeder is limited, must strengthen the length of trailer like this, so the trailer of existing device is long all about in the of 50 meters.The 3rd weakness is that the work match routine is more, and road-holding property is poor, as when the windrow, removes at intending the windrow position and moves complete machine, also will rise (falling) moved cross beam, the heap of moving beam bottom, gets the material belt feeder, makes it the top of output in the windrow position.To cross over a plurality of belt feeders in the bulk cargo transmission, as when the windrow, bulk cargo is at first fallen on the trailer belt feeder, through the trailer belt feeder be transferred to moved cross beam top heap, get the material belt feeder on, be transferred on the ingredients belt of crossbeam bottom through this belt feeder again, throw then on stockpile, the bulk cargo that bucket wheel scoops up when getting material drops on the belt feeder on crossbeam top, be transferred to by this belt feeder on the ingredients belt of crossbeam bottom, the cohesive end that bulk cargo is transported to crossbeam and trailer by this belt feeder is accepted and is transferred on system's belt feeder by the trailer belt feeder again.Here also have one to become by windrow and to get material (or inverse process) a trailer head position conversion process must be arranged, reason is: owing to belt feeder and system's belt feeder on the portable beam, when existing high drop to get material, bulk cargo does not allow directly to fall on system's belt feeder, must deliver on system's belt feeder through the trailer belt feeder, this just produces a trailer head (near portable beam one end) again will be according to piling, get the different operation conversion of material and the relative position of portable beam.Just the trailer head will be higher than portable beam top belt feeder and is in and can be thrown into material on the position of this belt feeder during windrow.When material extracting operation, be reduced to the portable beam bottom, be in and can accept the bottom belt feeder and throw on the position of the material that gets off, an existing here height changes, the radially variation of forward and back of a relative portable beam is arranged again, variation to the trailer head is a technical barrier, although existing than the failure-free mode of motion, the trailer evolution will make structure complicated, increase operating sequence, simultaneously huge trailer motional inertia reaches the impact to door frame, also is a labile factor.
For overcome existing bucket-wheel stacker, get material equipment huge, complicated, make weakness such as difficulty, operability difference, the present invention provides a kind of brand new bucket-wheel stacker, gets material equipment under the situation that influences the existing device functions of use not, its purpose is simplified apparatus structure reduced volume, improve the stability of road-holding property and work.
The present invention passes through the frame mode that the cantilever luffing adapts to material stack height at absorption gate-type bucket-wheel stacker, reclaimer two end supports and cantilever type bucket-wheel stacker, reclaimer, and carries out comprehensive and the creation generation.
Its concrete structure is, the moved cross beam low level of existing gate-type bucket-wheel stacker, reclaimer is fixed, and removes the entablatrance high about 20 meters that is in that only plays the captive joint effect in the existing equipment, removes the portable beam jacking system, the support at simplification crossbeam two ends.Simultaneously two-layer up and down totally three belt feeders of the crossbeam in the existing equipment are transformed into a belt feeder of the full beam of perforation that is positioned at beam top, the bulk cargo that is provided with on this beam in the cover windrow work passes on and stacking mechanism.Accompanying drawing 1 is the front and the side schematic view of this mechanism.Wherein 1 is can be along the windrow operation chassis of original bucket wheel orbit operation on the beam.Its operation actuating unit can adopt the form identical with the bucket wheel actuating unit.The 2nd, be fixed on the operation chassis, make the heap in the crossbeam, the belt of getting material transmission belt machine passes the height (height of the following hopper upper edge that will speak of) and the idler pulley and the changed course of the crossbeam that turns back that move chassis and make it to rise needs and rolls, 3 is hopper, its effect is to accept the bulk cargo sent here along crossbeam and through end opening material is emitted, its size is according to flow design, its shape is determined according to the cooperation and the geometric relationship of neighbouring device, 4 is that an end is connected on the operation chassis base plate, the other end is along the radially-protruding stockplling belt machine of crossbeam, it is connected on the chassis base plate, the bulk cargo carrying of flowing out from the hopper lower part outlet is come, carry and leave and intend on the stowed location.
Because the crossbeam of transmission belt machine is housed to be fixed by low level, this has just obtained heap, get the effect of the very little discrepancy in elevation of material belt feeder and system's belt feeder, not only can make the length that under the condition that keeps protocercal tail car belt feeder ramping angle, has shortened trailer greatly (be about 10 meters, only be existing equipment 1/5th), and the supplied materials that makes belt feeder from crossbeam in material extracting operation is directly fallen on system's belt feeder.This with regard to having avoided in the original equipment because must be transferred on system's belt feeder and the structure difficult problem of trailer head position mapping device must be arranged through the trailer belt feeder, only need there be corresponding bulk cargo guide groove (or bucket) just passable with operational inconvenience, owing to heap in the crossbeam, get material transmission belt machine end between the trailer belt feeder is upper and lower, this just needs and is arranged in the heap of the top trailer belt feeder being thrown bulk cargo guiding crossbeam down and gets the guide groove (or bucket) of material transmission belt machine to satisfy windrow work.Have be positioned at the below with crossbeam heap, get the bulk cargo on the material transmission belt machine, be thrown into the guide groove (or bucket) of system's belt feeder, to satisfy the material work of getting.The available steel plate of groove (or bucket) surrounds rectangle, according to piling, get the length that material transmission belt machine stretches out on the crossbeam, determines that each one and the integral body of groove (or bucket) is put, and is fixed on the end of crossbeam.Accompanying drawing 2 is the form of this guide groove (or bucket) and the scheme drawing that concerns with neighbouring device.Wherein 5 is windrow guide groove (or bucket), and 6 for getting material guide groove (or bucket), and 7 is system's belt feeder, and 8 for piling, get material transmission belt machine in the crossbeam, and 9 is trailer.If upper and lower two guide grooves (or bucket) shell is made one, in establish kicker baffle and also can.
Can adopt base model in the existing device as for traveling gear, the control steering unit also adopts the base model of existing equipment, only needs simplify with the simplification of complete machine.
Working process of the present invention is: windrow, mobile complete machine and stockplling belt machine make belt feeder blanking end near the windrow position.Trailer will be piled in very little oblique ascension is just delivered to trailer belt feeder and crossbeam, get in the transmission belt machine transition bulk cargo guide groove by the bulk cargo that carrying on system's belt feeder is come, after bulk cargo guide groove guiding, fall heap in the crossbeam, get on the material transmission belt machine, be sent to the windrow walking carriage, when bulk cargo arrives windrow operation chassis, windrow guiding hopper is thrown in raised back, export down by the windrow hopper again and fall on the stockplling belt machine, transport to the blanking end through this machine again and fall on the stowed location.During material extracting operation, windrow is moved far-end that chassis rests in crossbeam move complete machine and bucket wheel and get material level and put to drafting, start bucket wheel, bucket wheel is thrown bulk cargo heap in crossbeam, is got on the material transmission belt machine, this moment, belt moved to the trailer direction, and bulk cargo is thrown at system's belt feeder through deflector chute.
Below promptly be that the basic requisite technology of the present invention constitutes and working process.In order to make this bridge-type bucket-wheel stacker, it is perfect more to get material equipment, can also be optimized design to some structures wherein and select, can be designed to symmetric arrangement as the stockplling belt machine two ones to realize crossbeam both sides windrow, simultaneously, in order to keep the small drop of stockplling belt machine blanking end and stockpile, further the stockplling belt machine is designed to face upward the luffing mechanism of bowing, accompanying drawing 3 is wherein 11 haulage cables of this structural scheme of mechanism, 12 is can be around the del drawbar frame of lower fulcrum rotation, 13 is inverted triangle support rotational action mechanism, can use hydraulic lifter here, also available leading screw, even gear, tooth bar, 14 fixed mounts that are trailer coupling on the operation chassis can move tappet according to feed level during work and determine the position of luffing stockplling belt machine.Can also not adopt the rotation spider, affect the steel rope that connects luffing stockplling belt machine and walk around the pulley that is fixed on the sheep horn shelf top to form with winch behind the sheep horn shelf frame and adopt fixedly.When two stockplling belt machines are installed, two shared luffing control mechanisms of stockplling belt machine, must establish a turnover panel in the hopper on the windrow operation chassis, be the evolution of 10 in the accompanying drawing 3 by this turnover panel, bulk cargo in the hopper can be led on one of them pusher belt feeder, block simultaneously towards opposite side stockplling belt machine path, adopt a stockplling belt machine also can realize crossbeam bilateral windrow, only need the stockplling belt machine is installed on the operation chassis by a rotating disk, do not do further discussion here.But when adopting a stockplling belt machine counterweight should be installed.
In order to make in the crossbeam heap, to get material transmission belt machine and connect material and to two working processs of system's belt feeder feeding from trailer, the shunting of reliable more and bulk cargo, the needs of function such as turn back.Designed a kind of multifunctional hopper, in order to replace the bulk cargo guide groove between the belt feeder.Accompanying drawing 4 is front and side schematic views of this multifunctional hopper.Wherein 9 is trailer, play the function that bulk cargo is ramped up to the multifunctional hopper upper edge, 10 is the multifunctional hopper bucket body, surround with steel plate, play concentrating and directional tagging of bulk cargo stream, 8 for heap in the crossbeam, get material transmission belt machine, 16 and 18 is turnover panel, the rotating shaft of turnover panel has been controlled different operating process bulk cargo conductance to effect with push rod on the bucket material.17 for being fixed on the backplate of the belt feeder 8 on the bucket body, prevents the aniseed scratch belt that trailer falls, and 7 is system's belt feeder.Turnover panel 16 is on dotted line position during windrow, and turnover panel 18 is on the solid line position.Bulk cargo is led on the belt feeder 8, and fortune is to windrow mechanism.Turnover panel 16 is at solid line position when getting material, and turnover panel 18 is in dotted line position, and the bulk cargo of make heap, getting on the material transmission belt machine 8 is fallen on system's belt feeder 7, is sent to materials equipment.When turnover panel 16 is controlled at midway location, 18 when solid line position, plays shunting action, even the source part of trailer belt feeder is sent to windrow, a part falls back to and is sent to materials equipment on system's belt feeder.
Embodiments of the invention are: the moved cross beam of copying existing gate-type bucket-wheel stacker, reclaimer mechanically is installed a belt feeder that connects full beam as crossbeam of the present invention in this beam, as piling, get material transmission belt machine, the base model that can adopt existing equipment had been said in complete machine traveling gear front, the supporting mechanism of the crossbeam of this moment has been not a framework, only needs also to be fixed the crossbeam pillow just passable on the tie-beam of running wheel.Can make center line be in about 3 meters high on plane, stock ground at cushioning between the Liang Liang as insufficient height, bucket wheel is installed resembling on the crossbeam the moved cross beam in original equipment.At crossbeam windrow operation chassis is installed again, if be benchmark with crossbeam and trailer cohesive end, the operation chassis is installed in outside the bucket wheel, and the operation chassis connects into base plate with metal framework, and the wheel that can move the trolley track walking along bucket wheel is installed under base plate.Install above the base plate and can make heap in the crossbeam, get the material belt feeder, belt hoists and turns back, and to make the belt discrepancy in elevation that hoists be 1.8 meters for the support roller of crossbeam and track adjusting wheel, 16 °~18 ° of ramping angles are more suitable, at the belt anterior hopper of installing of vertex that hoists, hopper is the shape of falling the truncated rectangular pyramids, the length of side suitable for reading is 1.4 meters, and the end opening length of side is 1.4 meters, and height is 0.8 meter.Hopper surrounds with steel plate, make turnover panel control with steel plate in the hopper, make it can open a side, the sealing opposite side, on base plate from 4 meters of crossbeam center line vertical plane, 0.3 meter above crossbeam, if pin joint is hinged on two stockplling belt machine symmetries on the chassis, this belt machine width is identical with belt feeder in the existing equipment, and the captain is 18 meters, and the blanking end drives this belt feeder.The blanking end be controlled at apart from plane, stock ground 3-10 rice high between, mounting bracket on stockplling belt machine operation chassis is at the del framework of the hinged control haulage cable in support upper end.And adopting one of several triangle grillage actuating mechanisms noted earlier, the control triangle-frame is to reach the luffing requirement of stockplling belt machine.
On the position of crossbeam and trailer linking, multifunctional hopper is installed, the center line of the centrally aligned system belt feeder of hopper, it is wide that the close system of the end opening belt feeder length of side is slightly less than belt, punch by crossbeam one side, make heap, get material transmission belt machine end and all suitably stretch into (near the hopper center line) at heap, get material transmission belt machine inserting end top the water conservancy diversion turnover panel is installed, turnover panel and vertical line angle are not more than 50 degree and are advisable, the hopper overall fixed is on beam, structure as for trailer does not have any difficult point, need only adopt the basic structure of paying trailer in the existing equipment trailer, only need the adjustment on the size, just passable to adapt to multifunctional hopper top dog-house height.What any need be described here is, because trailer is very little, does not relate to the lifting and the evolution of head again, and trailer can not resemble double track traveling the existing equipment, and it is just passable only need to be supported on the complete machine orbit single track traveling.
Adopt the obtained effect of the present invention to be:
1. simplify the structure, saved material, high price is purchased part, such as a liter electric conversion, has reduced manufacturing process and man-hour, and equipment to be arranged as 350 tons, the present invention is below 200 tons.
2. improved the mechanical property of complete machine, reduced height, be subjected to the exterior power ambient influnence little, overall operation inertia is apart from greatly reducing.
3. lack the bulk cargo working procedure, cancelled the servo-actuated and evolution of trailer and moved cross beam, not only reduced working link, and exempted elliptical gear, improved the maneuverability of equipment.
4. because trailer greatly shortens and improved the stock ground utilization rate, 1300 meters have been increased2The stock ground effective area.
5. under the condition of exerting oneself on an equal basis, 1/2nd operate powers have been reduced.
6. owing to be not subjected to the restriction such as elevated height, exerting oneself can be unrestricted, just can produce the more equipment of large working capability.

Claims (3)

1, a kind of bridge-type bucket wheel bulk material pile, taking equipment that comprises crossbeam, traveling gear, steering unit, trailer, belt feeder, bucket wheel is characterized in that:
A. said crossbeam two ends are fixed on the tie-beam of complete machine running wheel, and the bulk cargo transmission belt machine that connects full beam is installed in the crossbeam;
B. on crossbeam, have by what Ke Yanliang vertically moved and move chassis 1, be installed in belt changed course guide roll 2, the hopper 3. on the chassis and be installed on the chassis and form windrow mechanisms to the radially-protruding stockplling belt machine 4 of crossbeam by windrow;
C. be installed between crossbeam and the trailer, the bulk cargo guide groove between crossbeam and the system's belt feeder (or bucket) 5 and 6, the guide groove 5 and 6 here also can be made into one, in establish the guide dividing plate.
2, bridge-type bucket wheel bulk material pile according to claim 1, taking equipment, it is characterized in that the stockplling belt machine has luffing haulage cable 11, rotating steel rope triangle draws frame 12, A-frame actuating mechanism 13, the changing-breadth system that the fixed mount of trailer coupling constitutes.
3, bridge-type bucket wheel bulk material pile according to claim 1 and 2, taking equipment, it is characterized in that the end that crossbeam is connected with trailer and system's belt feeder is equipped with by bucket body 10, turnover guide baffle plate 16,18, the multifunctional hopper of the control mechanism of belt feeder backplate 17 and upset baffle plate.
CN 91110762 1991-11-12 1991-11-12 Piling and taking equipment for balk cargo Expired - Fee Related CN1022473C (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 91110762 CN1022473C (en) 1991-11-12 1991-11-12 Piling and taking equipment for balk cargo

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN 91110762 CN1022473C (en) 1991-11-12 1991-11-12 Piling and taking equipment for balk cargo

Publications (2)

Publication Number Publication Date
CN1061382A true CN1061382A (en) 1992-05-27
CN1022473C CN1022473C (en) 1993-10-20

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN 91110762 Expired - Fee Related CN1022473C (en) 1991-11-12 1991-11-12 Piling and taking equipment for balk cargo

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CN (1) CN1022473C (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102145818A (en) * 2011-02-24 2011-08-10 中冶北方工程技术有限公司 Finished pellet stacking/reclaiming system and method
CN102351105A (en) * 2011-07-20 2012-02-15 江阴华东机械有限公司 Movable pitching telescopic unloading device
CN105083867A (en) * 2015-08-12 2015-11-25 河北鹏宇冶金机械制造有限公司 Free discharging rotating moving conveyor for tailing discharging and application method of free discharging rotating moving conveyor

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102145818A (en) * 2011-02-24 2011-08-10 中冶北方工程技术有限公司 Finished pellet stacking/reclaiming system and method
CN102145818B (en) * 2011-02-24 2012-08-08 中冶北方工程技术有限公司 Finished pellet stacking/reclaiming system and method
CN102351105A (en) * 2011-07-20 2012-02-15 江阴华东机械有限公司 Movable pitching telescopic unloading device
CN105083867A (en) * 2015-08-12 2015-11-25 河北鹏宇冶金机械制造有限公司 Free discharging rotating moving conveyor for tailing discharging and application method of free discharging rotating moving conveyor
CN105083867B (en) * 2015-08-12 2024-03-08 河北鹏宇冶金机械制造有限公司 Free-discharging rotary displacement conveyor for tailing discharge and use method thereof

Also Published As

Publication number Publication date
CN1022473C (en) 1993-10-20

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