CN106136695A - A kind of mattress and shaped device thereof and manufacture method - Google Patents
A kind of mattress and shaped device thereof and manufacture method Download PDFInfo
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- CN106136695A CN106136695A CN201510127216.9A CN201510127216A CN106136695A CN 106136695 A CN106136695 A CN 106136695A CN 201510127216 A CN201510127216 A CN 201510127216A CN 106136695 A CN106136695 A CN 106136695A
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Abstract
A kind of mattress, with fibrous raw material as material, designed shaped device is carried out designed manufacture method, through hot extrusion briquetting technique straight forming, feature is that this mattress finished product has in the horizontal and is provided with most spring cylinder directly running through, laterally deviate to be formed through most cylinder moulds in manufacture process, and each spring cylinder up and down all with the presence of a strong position, more preferably support effect can be produced to the sleeping person of lying.
Description
[technical field]
The present invention is the construction with regard to a kind of mattress, particularly relate to a kind of with fibrous raw material as material, the mattress using hot extrusion briquetting technique to make, essentially consists in and mattress can be made in hot-forming manufacture process to produce most hollow form spring cylinder laterally wearing, possess support elasticity.
[background technology]
" mattress " confession under directions people sleep the pad that dormancy couches, and about 1/3rd times that had in life of people are spent on mattress, so the quality of mattress has influence on the physical and mental health of people deeply, can not ordinary ignore.A kind of known common mattress is as shown in Figure 1, commonly referred to as sping mattress, its structure is generally using a spring layer 10 as the body of mattress, and this spring layer 10 is to be combined through series connection by turn 101 close-packed arrays independent in a large number, adds that upper and lower metal outer frame 102 is combined into；The top of this spring layer 10, bottom surface are covered respectively and are covered one layer of separation layer 11 being adopted the rolling of adhesive-bonded fabric engineering method by string and/or chemical fibre, to isolate and to protect this spring layer 10；Outermost integration again is coated with an outer bed course 12, is usually and is formed with the stitching of foam car system by soft cloth, forms upper and lower surrounding and ora terminalis is fully sealed the state of cladding, be monolithically fabricated a complete sping mattress.
The material cost of above-mentioned known sping mattress is expensive and manufacture process is extremely complicated, causes overall manufacturing cost to remain high；Especially finished weight is not light, and carrying is not that maximum use disappearance exists；Furthermore, the structure of known sping mattress adopts integral design, therefore it is difficult to be widely varied the load-carrying tolerances of its different parts, often making user have, the tolerances at the some positions of sping mattress is improper (for example wants to strengthen support to buttocks or neck, but sping mattress cannot be reached), cause the impression sleeping more tired and more tired, it is clear that have much room for improvement.
[content of the invention]
It is an object of the invention to be: the 1st, provide one composition features simple structure so that the mattress of manufacturing cost relative reduction.2nd, provide a kind of weight relative to light weight, to facilitate the mattress of carrying.3rd, a kind of mattress being manufactured into different tolerances when being convenient to manufacture for different parts is provided.
For reaching cause object above, a kind of mattress shaped device of the present invention, it is made up of a forming tube, a upper die body, a lower mold body and an intermediate cylinder die body, it is characterized in that: this forming tube is the cylinder of a four directions three-dimensional shape, end face is a upper shed, bottom surface is a under shed, forward and backward two side faces offers most in corresponding front bore and rear bore, after opened above have a feeding mouth；This upper die body has a upper die face downwards, and on this, in die face, most trickle passage shown by cloth, and on this, die face is arranged above an air drain space, and connects with a breather pipe, and this upper die body is driven by impeller on and moves up and down in this forming tube；This lower mold body has one side lower die face upward, and on this lower die face, most trickle passage shown by cloth；Being an air drain space below this lower die face, and connecting with a breather pipe, this lower mold body is driven by impeller once and moves up and down in this forming tube；This intermediate cylinder die body has the cylinder mould of most hollow form, on the periphery of this mould, most trickle passage shown by cloth, the axle center of this mould is common is communicated to an air chamber, this air chamber and breather pipe connection, this air chamber is driven mobile by a middle impeller, and i.e. gearing promotes this mould to do common shift action, when this mould is promoted mobile, answer projection to enter in pairs from each front bore of this forming tube leading flank, and reach to each rear bore correspondence of trailing flank and stretch out a small distance.
A kind of mattress manufacture method of the present invention, there is a kind of mattress shaped device, it is made up of a forming tube, a upper die body, a lower mold body and an intermediate cylinder die body, this forming tube is the cylinder of a four directions three-dimensional shape, end face is a upper shed, bottom surface is a under shed, forward and backward two side faces offers most in corresponding front bore and rear bore, after opened above have a feeding mouth；This upper die body has a upper die face downwards, and on this, in die face, most trickle passage shown by cloth, and on this, die face is arranged above an air drain space, and connect with a breather pipe, and this upper die body is moved up and down by impeller drive on；This lower mold body has one side lower die face upward, and on this lower die face, most trickle passage shown by cloth；Being an air drain space below this lower die face, and connecting with a breather pipe, this lower mold body is driven by impeller once and moves up and down；This intermediate cylinder die body has the cylinder mould of most hollow form, on the periphery of this mould, most trickle passage shown by cloth, the axle center of this mould is common is communicated to an air chamber, this air chamber and breather pipe connection, this air chamber is driven mobile by a middle impeller, and i.e. gearing promotes this mould to do common shift action；It is characterized in that: this mattress manufacture method is to utilize this mattress shaped device implementation following steps:
Step one: start impeller on this and drive this upper die body to be downwardly in this forming tube from the upper shed of this forming tube, makes the upper die face of this upper die body reach to being positioned above this feeding mouth place's stopping action, it is to avoid interdict or hinder this feeding mouth；Start this lower impeller drives this lower mold body to be upwardly in this forming tube from the under shed of this forming tube simultaneously, makes the lower die face of this lower mold body reach and locates stopping action above this under shed, in order to cover this under shed；
Step 2: the air that the breather pipe starting this lower mold body aspirates in this forming tube enters in air drain space from this passage, more outwards discharges via this breather pipe, makes this lower mold body produce getter action；Then sending into inside this forming tube fibrous raw material via this feeding mouth, making to be stacked over downwards bottom, inlet amount is 50；
Step 3: start each cylinder mould that this middle impeller drives this air chamber to interlock this intermediate cylinder die body and answer projection to enter in pairs from each front bore of this forming tube leading flank, reaches and stretches out a small distance to each rear bore correspondence of trailing flank and i.e. stop action；Then fibrous raw material is sent into inside this forming tube via this feeding mouth, make to be stacked over downwards on original 50 fibrous raw materials, reach cause charging 100；
Step 4: stop the getter action of this lower mold body, starts impeller on this and drives this upper die body to decline, and reaches to this feeding mouth place, in order to cover this feeding mouth；
Step 5: the breather pipe input hot gas of this upper die body, makes to be formed in the air drain space of this upper die body of entrance a pressure, then sprays downwards via each passage of this upper die body and rush in fibrous raw material, in order to from heating fibrous raw material down over；The breather pipe input hot gas of this lower mold body simultaneously, makes formation one pressure in the air drain space of this lower mold body of entrance, more upwards sprays via each passage of this lower mold body and rush in fibrous raw material, in order to upwards to heat fibrous raw material from lower section；The breather pipe simultaneously starting this intermediate cylinder die body produces swabbing action, aspirates air in this mould in this air chamber, more outwards discharges via this breather pipe；This upper and lower die body input hot gas and this intermediate cylinder die body are discharged air, hot air flow is caused to circulate, the fibrous raw material in this forming tube is made all to be heated adequately and uniformly, its heating intensity and heat time condition optionally set, arrive when the heat time one setting, this upper and lower die body stops input hot gas, and this intermediate cylinder die body also stops aspirating air, makes airflow circulating effect stop；
Step 6: start impeller on this and drive this upper die body to be pressed down against this fibrous raw material one to set the time, start this lower impeller drives this lower mold body upwardly this fibrous raw material one to set the time simultaneously, makes whole fibrous raw material mutually concentrate stickup to be rendered as a square individual；
Step 7: the breather pipe starting this intermediate cylinder die body produces air-supply effect, sends into cool ambient air in this air chamber, then gives off via each passage of this mould, cools down the sizing that this square individuality makes, its air-supply can be set cool time；Start the getter action of this upper die body and lower mold body simultaneously, the hot gas being comprised in aspirating this square individuality and the gas sent into from this mould, make to enter in air drain space along this passage, outwards discharge via this breather pipe again, to form an airflow circulating, the inspiratory duration of this upper and lower die body can be set, when the setting time one is to the getter action of the air-supply effect and this upper and lower die body i.e. stopping this mould；
Step 8: start impeller on this and drive this upper die body upwards return；Start simultaneously this middle impeller drive this air chamber to interlock each cylinder mould of this intermediate cylinder die body is individual along each rear bore, square and return is exited in each front bore demoulding；
Step 9: start this lower impeller and drive this lower mold body to hold this mattress to move down, stops outside the scope making the under shed that this mattress deviates from this forming tube；This square individuality such becomes the mattress of desired shaping, and the column type hole slot that each cylinder mould is formed after laterally deviating from is the spring cylinder of this mattress.
In above-mentioned mattress manufacture method, being preset with an impeller in the root edge side of this forming tube, another side is provided with a plummer；When stopping outside this lower mold body holds the scope of the under shed that this forming tube deviate from downwards by this mattress, start this impeller and promote this mattress to move laterally on this plummer, to carry out follow-up work.
A kind of mattress of the present invention, it is the mattress shaped device utilizing described in claim 1, carry out the mattress manufactured by mattress manufacture method described in claim 2, it is characterized in that: this mattress has in the horizontal and is provided with most spring cylinder directly running through, formed after laterally deviating from through each cylinder mould, and each spring cylinder up and down all with the presence of a strong position.
Advantage of the present invention and effect are: the present invention is with fibrous raw material as material, utilize above-mentioned mattress shaped device, carry out the above-mentioned mattress manufactured by mattress manufacture method, tool is provided with most spring cylinder directly running through in the horizontal, be laterally deviate from through each cylinder mould after formed, and each spring cylinder up and down all with the presence of a strong position, more preferably support effect can be produced to the sleeping person of lying.Also therefore, the present invention can be by the diameter size of quantity, the distance of cylinder intermode and the cylinder mould adjusting the middle cylinder mould changing this intermediate cylinder die body, produce the different mattress supporting elasticity according to this, to provide different bearer degree to different users, even can provide different bearer degree to the different parts of same user's health, allow user feel extremely comfortable.
Except this, the mattress of the present invention is because of with fibrous raw material as material, designed shaped device is carried out designed manufacture method, through hot extrusion briquetting technique straight forming, therefore obvious more conventional sping mattress is more easy in the composition structure of mattress finished product, weight is also relative to light weight, hence in so that manufacturing cost relative reduction conveniently carrying.
[brief description]
It is the structure partial sectional view of known sping mattress shown in Fig. 1.
It is the structure partial sectional view of the present invention shown in Fig. 2.
It is the outward appearance front view of the present invention shown in Fig. 3.
It is the outward appearance top view of the present invention shown in Fig. 4.
It is the three-dimensional exploded view of mattress shaped device of the present invention shown in Fig. 5.
It is the stereogram of forming tube in mattress shaped device of the present invention shown in Fig. 6.
It is the stereogram of mold in mattress shaped device of the present invention shown in Fig. 7.
It is the stereogram of lower mold in mattress shaped device of the present invention shown in Fig. 8.
It is the stereogram of intermediate cylinder die body in mattress shaped device of the present invention shown in Fig. 9.
It is the step schematic diagram (1) of mattress manufacture method of the present invention shown in Figure 10.
It is the step schematic diagram (2) of mattress manufacture method of the present invention shown in Figure 11.
It is the step schematic diagram (3) of mattress manufacture method of the present invention shown in Figure 12.
It is the step schematic diagram (4) of mattress manufacture method of the present invention shown in Figure 13.
It is the step schematic diagram (5) of mattress manufacture method of the present invention shown in Figure 14.
It is the step schematic diagram (6) of mattress manufacture method of the present invention shown in Figure 15.
It is the step schematic diagram (7) of mattress manufacture method of the present invention shown in Figure 16.
In figure, label is described as follows:
Spring layer 10 turn 101 metal outer frame 102
Separation layer 11 outer bed course 12 mattress 2
The strong position 23 of the outer bed course of spring cylinder 21 22
Mattress shaped device 3 forming tube 31 upper shed 311
Guide plate 3111 under shed 312 guide plate 3121
Bore 314 guide plate 3141 before support member 313
Rear bore 315 guide plate 3151 feeding mouth 316
Die face 321 on feeding pipe 3161 upper die body 32
Passage 322 air drain space 323 breather pipe 324
Upper impeller 325 lower mold body 33 lower die face 331
Passage 332 air drain space 333 breather pipe 334
Lower 34 moulds 341 of impeller 335 intermediate cylinder die body
Passage 3411 air chamber 342 breather pipe 343
Middle impeller 344 impeller 41 plummer 42
[detailed description of the invention]
The finished product of claimed a kind of mattress and the shaped device producing this mattress, and produce the manufacture method of this mattress, it is also the type of being manufactured into and go out this mattress, the present invention designs a kind of mattress shaped device, and carries out a kind of mattress manufacture method；This mattress shaped device is brand-new design, and the mattress manufacture method utilizing this mattress shaped device to be carried out is also completely newly not use, and utilizes this mattress shaped device the mattress carried out manufactured by this manufacture method to be also a kind of brand-new product simultaneously.
First, please be shown in Fig. 2-4, mattress 2 made by the embodiment of the present invention is a kind of to adopt, for material, the mattress that hot extrusion briquetting technique is made with fibrous raw material, special place is that this mattress 2 has in the horizontal and is provided with most spring cylinder 21 directly running through, then on outer surface, integration is coated with an outer bed course 22 again, it is to be formed with the stitching of foam car system by soft cloth, make this mattress 2 form upper and lower surrounding and ora terminalis is fully sealed the state of cladding.
This mattress 2 is to utilize a mattress shaped device 3 to manufacture to complete, and then, refers to shown in Fig. 5, and this mattress shaped device 3 is made up of a forming tube the 31st a, upper die body the 32nd, a lower mold body 33 and an intermediate cylinder die body 34；Please refer to shown in Fig. 5-6, this forming tube 31 is the cylinder of a four directions three-dimensional shape, end face is a upper shed 311 and is around the guide plate 3111 outwards tiltedly going out, bottom surface is a under shed 312 and is around the guide plate 3121 outwards tiltedly going out, left and right two side faces is supported the affixed support of part 313, and is formed as the state of fixed position；Offer most in corresponding front bore 314 and rear bore 315 on forward and backward two side faces, it is all the guide plate outwards tiltedly going out the 3141st, 3151 about, top then offers a feeding mouth 316 below, it is simultaneously connected with an outward extending feeding pipe 3161, and this feeding pipe 3161 rear end then connects with a feeder (being not illustrated in figure)；
Please refer to shown in Fig. 5 and 7, this upper die body 32 has one and downwards and is set as the upper die face 321 of most micro-concave surface, on this in die face 321 and most trickle passage 322 shown by cloth；On this, die face 321 is arranged above an air drain space 323, and connect with a breather pipe 324, this breather pipe 324 rear end is then pumped machine (being not illustrated in figure) and is connected with an air, and this upper die body 32 is driven by impeller 325 (such as hydraulic pressure cylinder shaft) on one and can move up and down；Because of the selection in size design, when this upper die body 32 is pushed downward mobile, on this, die face 321 can enter in this forming tube 31 from the upper shed 311 of this forming tube 31, during, the guide plate 3111 around this upper shed 311 plays the role of to guide die face 321 on this and accurately enters in this upper shed 311；
Please refer to shown in Fig. 5 and 8, this lower mold body 33 has one side and upward and is set as the lower die face 331 of most micro-concave surface, on this lower die face 331 and most trickle passage 332 shown by cloth；It is an air drain space 333 below this lower die face 331, and connect with a breather pipe 334, this breather pipe 334 rear end is then pumped machine (being not illustrated in figure) and is connected with an air, and this lower mold body 33 is driven by impeller 335 (such as hydraulic pressure cylinder shaft) once and can move up and down；Because of the selection in size design, when this lower mold body 33 is moved up by promotion, this lower die face 331 can enter in this forming tube 31 from the under shed 312 of this forming tube 31, during, the guide plate 3121 around this under shed 312 plays the role of to guide this lower die face 331 and accurately enters in this under shed 312；
Refer to shown in Fig. 5 and 9, this intermediate cylinder die body 34 is by the cylinder mould 341 of most hollow forms, its axle center is common is communicated to an air chamber 342, this air chamber 342 connects with a breather pipe 343, this breather pipe 343 rear end is then pumped machine (being not illustrated in figure) and is connected with an air, this air chamber 342 is simultaneously driven by a middle impeller 344 (such as hydraulic pressure cylinder shaft) and may move, and i.e. gearing promotes this mould 341 to do common shift action；On the periphery of this mould 341, most trickle passage 3411 shown by cloth；Because of the selection in size design, when this mould 341 is done common shift action by promotion, being each to move linearly at grade, the movement of each cylinder mould 341 is on respective straight line, and the rectilinear movement stroke of each cylinder mould 341 just i.e. forms a plane；When this mould 341 is done common shift action by promotion, can from each front bore 314 correspondence one to one of this forming tube 31 leading flank protrude into into, and reach to each rear bore 315 correspondence of trailing flank and stretch out a small distance, during, the guide plate 3141 around this front bore 314 and the guide plate 3151 around this rear bore 315 play the role of to guide this mould 341 and accurately enter this front bore 314 and leave this rear bore 315；
Utilize this mattress shaped device 3 to produce the manufacture method of mattress 2, implementation following steps:
Step one: refer to shown in Figure 10, first, starting impeller 325 on this drives this upper die body 32 to be downwardly in this forming tube 31 from the upper shed 311 of this forming tube 31, the upper die face 321 making this upper die body 32 reaches on one first stop line L1 (i.e. one setting stop position) place and i.e. stops action, on this, the first stop line L1 is positioned at and locates above this feeding mouth 316, it is to avoid interdict or hinder the pan feeding action of this feeding mouth 316；During, start this lower impeller 335 drives this lower mold body 33 to be upwardly in this forming tube 31 from the under shed 312 of this forming tube 31 simultaneously, the lower die face 331 making this lower mold body 33 reaches and i.e. stops action to the first stop line L2 once (i.e. one setting stop position) place, this lower first stop line L2 is in locating above relatively this under shed 312, in order to cover this under shed 312；Must one be mentioned that, if with the center line L3 of this front bore 314 and rear bore 315 for calculating benchmark, then on this, distance A between the first stop line L1 and this center line L3 can be more than distance B between this lower first stop line L2 and this center line L3, and the distance of difference is about roughly equal to the height of this feeding mouth 316；
Step 2: refer to shown in Figure 10, when this upper die body 32 reaches stopping action at the first stop line L1 on this, and when this lower mold body 33 reaches stopping action at this lower first stop line L2；Start the getter action of this lower mold body 33, i.e. start ventilator (being not illustrated in figure) the generation swabbing action that this breather pipe 334 is connected, the air aspirating in this forming tube 31 enters in air drain space 333 from this passage 332, arrive at ventilator (being not illustrated in figure) via this breather pipe 334 again, with outside discharge；Then i.e. carry out feeding action for the first time, it is internal that fibrous raw material (i.e. material source) suction separately put is sent into this forming tube 31 from this feeding pipe 3161 via this feeding mouth 316 by the feeder (being not illustrated in figure) being connected by this feeding pipe 3161, make to be stacked over downwards bottom, now because the getter action of this lower mold body 33 exists, therefore be aspirated into the fibrous raw material in this forming tube 31 and all will not upwards can wave toward push-down stack；And the inlet amount feeding action for the first time i.e. stops for molding about the 50 of a mattress, as seen from Figure 10, complete the raw material height after feeding action for the first time about at this center line L3, the height of the amount of its charging or accumulation does not has must be very accurate necessary, as long as setting the amount of charging rough 50.
Step 3: refer to shown in Figure 11, then, start this middle impeller 344 drive this air chamber 342 interlock each cylinder mould 341 of this intermediate cylinder die body 34 from each front bore 314 correspondence one to one of this forming tube 31 leading flank protrude into into, and reach and stretch out a small distance to each rear bore 315 correspondence of trailing flank and i.e. stop action, during the getter action of this lower mold body 33 with still sustainable existence and be advisable；Then, start second time charging action, vacuum fibers raw material sends into this forming tube 31 inside from this feeding pipe 3161 via this feeding mouth 316 once again, make to be piled up in downwards on original 50 fibrous raw materials, reach the degree causing charging 100, as seen from Figure 10, complete the raw material height after second time feeds action about below this feeding mouth 316, now overall fibrous raw material presents fluffy state, i.e. volume is big, and density is little.
Step 4: refer to shown in Figure 12, then, stop the getter action of this lower mold body 33, start impeller 325 on this drives this upper die body 32 to decline simultaneously, reach on one second stop line L4 (i.e. one setting stop position) place and i.e. stop action, on this, the second stop line L4 is in locating below this feeding mouth 316, in order to cover this feeding mouth 316；Must one be mentioned that equally, on this, distance C between the second stop line L4 and this center line L3 is being advisable equal to the distance between this lower first stop line L2 and this center line L3, that is with A B, B=C is advisable；
Step 5: refer to shown in Figure 12 together, then, the air that the breather pipe 324 of this upper die body 32 is connected pumps machine (being not illustrated in figure) input hot gas, form a pressure in making this air drain space 323 of entrance, spray downwards via each passage 322 again and rush in fibrous raw material, in order to melt stickup from the heat that heating fibrous raw material makes down over；Simultaneously, the air that the breather pipe 334 of this lower mold body 33 is connected is pumped machine (being not illustrated in figure) and is also inputted hot gas, form a pressure in making this air drain space 333 of entrance, upwards spraying via each passage 332 and rushing in fibrous raw material, the heat making in order to upwards to heat fibrous raw material from lower section melts stickup；nullUpper、Lower mold body 32、33 all input hot gas heating fibrous raw material while，More can start the air that the breather pipe 343 of this intermediate cylinder die body 34 connected to pump machine (being not illustrated in figure) and produce swabbing action，Aspirate air in this mould 341 in this air chamber 342，Arrive at air via this breather pipe 343 again and pump machine (being not illustrated in figure)，And outwards discharge，So on this、Lower mold body 32、33 all input hot gas，In the case of then discharging air at this intermediate cylinder die body 34，Hot air flow is caused to circulate，The fibrous raw material in this forming tube 31 is made all to be heated adequately and uniformly，Its condition such as heating intensity and heat time can optionally set and adjust，Such as heating intensity can be 200 DEG C ± 30 DEG C，Heat time can be 10～20min，But these heating adjust part can adjust change；Arriving when the set heat time one, such upper and lower die body the 32nd, 33 stopping input hot gas, this intermediate cylinder die body 34 also stops aspirating air, makes airflow circulating effect stop；
Step 6: refer to shown in Figure 13, then, start impeller 325 on this to drive this upper die body 32 to be pressed down against (compression) this fibrous raw material one to set the time, also start this lower impeller 335 to drive this lower mold body 33 upwardly (to compress) this fibrous raw material one to set the time simultaneously, in the state of because this fibrous raw material is in being heated, heat is melted, therefore by upper and lower die body the 32nd, 33 points in upward and downward extrude when, whole fibrous raw materials are i.e. mutually concentrated and are pasted, it is rendered as a square individual, overall volume is reduced, and density becomes big；Must one be mentioned that, now the individual volume of this square is i.e. the expected mattress size molding；More necessary one is mentioned that, because each cylinder mould 341 being coated with this intermediate cylinder die body 34 in fibrous raw material exists, therefore the square after hot-forming is individual internal is still coated with this mould 341, also the longitudinally upper and lower position therefore having a mould 341 to exist is for intensity enhancing position, reason is, the longitudinally upper and lower position that this mould 341 exists is had to be affected by upper and lower die body the 32nd, 33 and the common extruding of cylinder mould 341 three, therefore the state that fibrous raw material is more concentrated, density is bigger can be formed, the intensity at related this position of enhancing；
Step 7: with when the state shown in Figure 13, then, start the air that the breather pipe 343 of this intermediate cylinder die body 34 connected to pump machine and produce air-supply effect, cool ambient air is sent in this air chamber 342, each passage 3411 via this mould 341 gives off again, individual to cool down this square, it is allowed to accelerate sizing, its air-supply can be set and adjust cool time；At the same time, start on this more simultaneously, lower mold body 32, the getter action of 33, that is start this breather pipe 324, the ventilator that 334 are connected produces swabbing action, the hot gas being comprised in aspirating this square individuality and the gas sent into from this mould 341, make along this passage 322, 332 entrance air drain spaces 323, in 333, again via this breather pipe 324, 334 arrive at ventilator outwards discharges, to form an airflow circulating, help this square individual reduction temperature, reach the effect of fast shaping, on this, lower mold body 32, the inspiratory duration of 33 can be set and adjust；Then in setting time one to the air-supply effect i.e. stopping this mould 341 and this upper and lower die body the 32nd, 33 getter action, now this square individuality cooling and shaping i.e.；
Step 8: refer to shown in Figure 14, then, starts impeller 325 on this and drives this upper die body 32 to be upwards returned to stop at the first stop line L1 on this, to wait next stroke；Meanwhile, start this middle impeller 344 drive this air chamber 342 to interlock each cylinder mould 341 of this intermediate cylinder die body 34 is individual along each rear bore the 315th, square and the demoulding of each front bore 31 is exited, to wait next stroke；It is individual that this lower mold body 33 then still upwards holds this square, must one be mentioned that, now this square is individual because of without being coated with this mould 341, therefore have become as the mattress 2 of desired shaping, and each cylinder mould 341 is formed the spring cylinder 21 that the column type hole slot of (staying) is this mattress 2 after laterally deviating from；
Step 9: refer to shown in Figure 15, then, starts this lower impeller 335 and drives this lower mold body 33 to hold this mattress 2 to move down, and stops outside the scope making the under shed 312 that this mattress 2 deviates from this forming tube 31；Now predeterminable in the root edge side of this forming tube 31 have an impeller 41, and another side is then preset with a plummer 42；
Step 10: refer to shown in Figure 16, finally, starting this impeller 41 promotes this mattress 2 to move laterally to this plummer 42, this plummer 42 can be exactly a transport platform, therefore this mattress 2 can be carried sentence to (shenglvehao)in addition and carry out following process (for example: inspect, pack) work, or also can be with regard to directly carrying out following process work on this plummer 42.
From described above, the maximum feature of the present invention is i.e. to utilize this mattress shaped device 3 to produce mattress 2 according to the step of above-mentioned manufacture method, refer to shown in Fig. 2-4, the mattress 2 completing manufactured by the present invention, maximum special place is, this mattress 2 has in the horizontal and is provided with most spring cylinder 21 directly running through, why can produce this spring cylinder 21, it is because this mattress shaped device 3 includes an intermediate cylinder die body 34, it has most cylinder mould 341, can plant in fibrous raw material when charging, wait upper and lower die body matched moulds fibrous raw material is carried out hot-forming after, this mould 341 be i.e. coated on hot-forming after square individual internal, this mould 341 is exited square after die sinking individual, this spring cylinder 21 is appeared；In the present invention, because fibrous raw material being coated with this mould 341 (forming a space) and jointly accepting hot-forming, therefore to should the longitudinal direction of cylinder mould 341 position be for intensity enhancing position (addressing before reason) up and down on square after being molded be individual, therefore the mattress 2 of the present invention is i.e. as shown in Figure 3, exist at the strong position 23 that all has up and down of each spring cylinder 21, more preferably support effect can be produced to the sleeping person of lying.Also therefore, the present invention can be by the diameter size of the distance between the quantity of the middle cylinder mould 341 adjusting this intermediate cylinder die body 34 of change, cylinder mould 341 and cylinder mould 341, produce the different mattress 2 supporting elasticity according to this, to provide different bearer degree to different users, even can provide different bearer degree to the different parts of same user's health, allow user feel extremely comfortable.Except this, the mattress 2 of the present invention is because of with fiber as material, designed shaped device 3 is carried out designed manufacture method, through hot extrusion briquetting technique straight forming, therefore obvious more conventional sping mattress is more easy in the composition structure of mattress finished product, weight is also relative to light weight, hence in so that manufacturing cost relative reduction conveniently carrying.
Claims (4)
1. a mattress shaped device, by a forming tube, a upper die body, a lower mold body and
Intermediate cylinder die body is formed, it is characterised in that: this forming tube is the cylinder of a four directions three-dimensional shape
Body, end face is a upper shed, and bottom surface is a under shed, forward and backward two side faces offers many
Number in corresponding front bore and rear bore, after opened above have a feeding mouth；This upper die body
Having a upper die face downwards, on this, in die face, most trickle passage shown by cloth,
On this, die face is arranged above an air drain space, and connects with a breather pipe, and this upper die body is by one
Upper impeller drives and moves up and down in this forming tube；This lower mold body has one side upward
Lower die face, on this lower die face, most trickle passage shown by cloth；It below this lower die face is
One air drain space, and connecting with a breather pipe, this lower mold body by impeller once drive in
Move up and down in this forming tube；This intermediate cylinder die body has the cylinder mould of most hollow form, should
On the periphery of cylinder mould, cloth shows most trickle passage, the common connection in axle center of this mould
To an air chamber, this air chamber and breather pipe connection, this air chamber is driven by a middle impeller
Mobile, and i.e. gearing promotes this mould to do common shift action, when this mould is promoted mobile,
Answer projection to enter in pairs from each front bore of this forming tube leading flank, and reach to trailing flank
Each rear bore correspondence stretch out a small distance.
2. a mattress manufacture method, has a kind of mattress shaped device, by a forming tube,
One upper die body, a lower mold body and an intermediate cylinder die body are formed, and this forming tube is that a four directions is vertical
The cylinder of shape, end face is a upper shed, and bottom surface is a under shed, forward and backward two side faces
On offer most in corresponding front bore and rear bore, after opened above have a feeding mouth；
This upper die body has a upper die face downwards, and on this, in die face, cloth is shown most trickle
Passage, on this, die face is arranged above an air drain space, and connects with a breather pipe, this upper mold
Body is driven by impeller on and moves up and down；This lower mold body have one side upward under
Die face, on this lower die face, most trickle passage shown by cloth；It is a gas below this lower die face
Slot space, and connect with a breather pipe, this lower mold body is driven by impeller once and does up and down
Mobile；This intermediate cylinder die body has the cylinder mould of most hollow form, cloth on the periphery of this mould
Showing most trickle passage, the axle center of this mould is common is communicated to an air chamber, this air chamber
Connecting with a breather pipe, this air chamber is driven mobile by a middle impeller, and i.e. gearing pushes away
Move this mould and do common shift action；It is characterized in that: this mattress manufacture method is to utilize to be somebody's turn to do
Mattress shaped device implementation following steps:
Step one: start impeller on this drive this upper die body from the upper shed of this forming tube to
Lower entrance this forming tube in, make the upper die face of this upper die body reach to be positioned above this feeding mouth locate
Stopping action, it is to avoid interdict or hinder this feeding mouth；Start the drive of this lower impeller should simultaneously
Lower mold body is upwardly in this forming tube from the under shed of this forming tube, makes under this lower mold body
Die face reaches locates stopping action, in order to cover this under shed above this under shed；
Step 2: the air that the breather pipe starting this lower mold body aspirates in this forming tube leads to from this
Pore enters in air drain space, more outwards discharges via this breather pipe, makes this lower mold body produce
Getter action；Then fibrous raw material is sent into inside this forming tube via this feeding mouth, make to
Push-down stack is in bottom, and inlet amount is 50；
Step 3: start this middle impeller and drive this air chamber to interlock each of this intermediate cylinder die body
Cylinder mould answers projection to enter from each front bore of this forming tube leading flank in pairs, reaches to rear side
The each rear bore correspondence in face stretches out a small distance and i.e. stops action；Then by fibrous raw material warp
Sent into inside this forming tube by this feeding mouth, make to be stacked over downwards on original 50 fibrous raw materials,
Reach cause charging 100；
Step 4: stop the getter action of this lower mold body, starts impeller on this and drives on this
Die body declines, and reaches to this feeding mouth place, in order to cover this feeding mouth；
Step 5: the breather pipe input hot gas of this upper die body, makes the air drain of this upper die body of entrance
Form a pressure in space, then spray downwards via each passage of this upper die body and rush in into fiber
In raw material, in order to from heating fibrous raw material down over；The breather pipe of this lower mold body is defeated simultaneously
Enter hot gas, in making the air drain space of this lower mold body of entrance, form a pressure, then via this lower mold
Each passage of body upwards sprays to be rushed in fibrous raw material, in order to upwards to heat fiber from lower section
Raw material；The breather pipe simultaneously starting this intermediate cylinder die body produces swabbing action, aspirates this mould
In air in this air chamber, more outwards discharge via this breather pipe；By this upper and lower die body
Input hot gas and this intermediate cylinder die body discharge air, cause hot air flow to circulate, make this shaping
Fibrous raw material in Tong is all heated adequately and uniformly, its heating intensity and heat time
Condition optionally sets, and arrives when the heat time one setting, and this upper and lower die body stops input
Hot gas, this intermediate cylinder die body also stops aspirating air, makes airflow circulating effect stop；
Step 6: start impeller on this and drive this upper die body to be pressed down against this fibrous raw material one
The setting time, start this lower impeller simultaneously and drive this lower mold body upwardly this fibrous raw material
One setting time, whole fibrous raw material is made mutually to concentrate stickup to be rendered as a square individual；
Step 7: the breather pipe starting this intermediate cylinder die body produces air-supply effect, and the external world is cold
Air is sent in this air chamber, then gives off via each passage of this mould, cools down this square
The sizing that shape individuality makes, its air-supply can be set cool time；Start simultaneously this upper die body and
The getter action of lower mold body, aspirate this square individual in the hot gas that comprised and from this mould
The gas sent into, makes to enter in air drain space along this passage, then via this breather pipe
Outwards discharge, to form an airflow circulating, the inspiratory duration of this upper and lower die body can be set,
When the air-breathing of setting time one to the air-supply effect i.e. stopping this mould and this upper and lower die body is made
With；
Step 8: start impeller on this and drive this upper die body upwards return；Start should simultaneously
Middle impeller drive this air chamber interlock each cylinder mould of this intermediate cylinder die body along each rear bore,
Square is individual and return is exited in each front bore demoulding；
Step 9: start this lower impeller and drive this lower mold body to hold this mattress to move down,
Make to stop outside the scope of the under shed that this mattress deviates from this forming tube；So this square is individual
The mattress of shaping desired by becoming, and the cylindrical hole that each cylinder mould is formed after laterally deviating from
Groove is the spring cylinder of this mattress.
3. mattress manufacture method according to claim 2, it is characterised in that: at this one-tenth
The root edge side of type tube is preset with an impeller, and another side is provided with a plummer；When this lower mold body
When stopping outside the scope holding the under shed that this forming tube deviate from downwards by this mattress, start this and push away
Moving part promotes this mattress to move laterally on this plummer, to carry out follow-up work.
4. a mattress, is the mattress shaped device utilizing described in claim 1, carries out power
Profit requires the mattress manufactured by mattress manufacture method described in 2, it is characterised in that: this bed
Pad tool in the horizontal is provided with most spring cylinder directly running through, institute after laterally deviating from through each cylinder mould
Formed, and each spring cylinder up and down all with the presence of a strong position.
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115349735A (en) * | 2022-09-07 | 2022-11-18 | 泉州市虹莉阁家居科技有限公司 | Rebound mattress with 3D fabric and processing technology thereof |
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| CN1040236A (en) * | 1988-08-11 | 1990-03-07 | B.F.谷的里奇公司 | Porous nonwoven flat sheet |
| KR20000000690A (en) * | 1998-06-02 | 2000-01-15 | 이정헌 | Mattress manufacturing method using coconut shell |
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| CN201550969U (en) * | 2009-12-01 | 2010-08-18 | 南方汇通股份有限公司 | Vegetable fiber sponge composite mattress |
| CN102358607A (en) * | 2011-11-01 | 2012-02-22 | 贵州省复合改性聚合物材料工程技术研究中心 | Method for making plant fiber mat |
| CN203331319U (en) * | 2013-06-17 | 2013-12-11 | 贵州大自然科技有限公司 | Hot-press for coir mattress production |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1040236A (en) * | 1988-08-11 | 1990-03-07 | B.F.谷的里奇公司 | Porous nonwoven flat sheet |
| KR20000000690A (en) * | 1998-06-02 | 2000-01-15 | 이정헌 | Mattress manufacturing method using coconut shell |
| KR20060061722A (en) * | 2004-12-02 | 2006-06-08 | 손미향 | Construction of a inflated mat contains the nanosilver particle |
| CN101336781A (en) * | 2008-08-21 | 2009-01-07 | 喜临门集团有限公司 | Bed mattress capable of adjusting hardness degree |
| CN201550969U (en) * | 2009-12-01 | 2010-08-18 | 南方汇通股份有限公司 | Vegetable fiber sponge composite mattress |
| CN102358607A (en) * | 2011-11-01 | 2012-02-22 | 贵州省复合改性聚合物材料工程技术研究中心 | Method for making plant fiber mat |
| CN203331319U (en) * | 2013-06-17 | 2013-12-11 | 贵州大自然科技有限公司 | Hot-press for coir mattress production |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115349735A (en) * | 2022-09-07 | 2022-11-18 | 泉州市虹莉阁家居科技有限公司 | Rebound mattress with 3D fabric and processing technology thereof |
| CN115349735B (en) * | 2022-09-07 | 2024-05-03 | 泉州市虹莉阁家居科技有限公司 | Rebound resilience mattress with 3D fabric and processing technology thereof |
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| Publication number | Publication date |
|---|---|
| CN106136695B (en) | 2018-04-20 |
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