CN106132565B - The manufacture method for the component that resin imparting device and resin coating are completed - Google Patents

The manufacture method for the component that resin imparting device and resin coating are completed Download PDF

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Publication number
CN106132565B
CN106132565B CN201580014320.5A CN201580014320A CN106132565B CN 106132565 B CN106132565 B CN 106132565B CN 201580014320 A CN201580014320 A CN 201580014320A CN 106132565 B CN106132565 B CN 106132565B
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CN
China
Prior art keywords
component
coating head
coating
resin
mounting table
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Active
Application number
CN201580014320.5A
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Chinese (zh)
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CN106132565A (en
Inventor
筱原信
筱原信一
中村昌宽
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Olison Co
Original Assignee
Origin Electric Co Ltd
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Filing date
Publication date
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Publication of CN106132565A publication Critical patent/CN106132565A/en
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Publication of CN106132565B publication Critical patent/CN106132565B/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D1/00Processes for applying liquids or other fluent materials
    • B05D1/30Processes for applying liquids or other fluent materials performed by gravity only, i.e. flow coating
    • B05D1/305Curtain coating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C5/00Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work
    • B05C5/02Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work
    • B05C5/0254Coating heads with slot-shaped outlet
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B15/00Details of spraying plant or spraying apparatus not otherwise provided for; Accessories
    • B05B15/60Arrangements for mounting, supporting or holding spraying apparatus
    • B05B15/68Arrangements for adjusting the position of spray heads
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D1/00Processes for applying liquids or other fluent materials
    • B05D1/007Processes for applying liquids or other fluent materials using an electrostatic field

Abstract

The present invention provides a kind of manufacture method that the distance between component and coating head can be made to be set as the component that larger resin imparting device and resin coating are completed.Resin imparting device (1) possesses:Mounting wants the mounting table (12) of the component of coating resin (13);To the coating head (14) for component (11) the discharge resin (13) for being placed in mounting table (12);Make coating head (14) relative to the mobile device (15) that mounting table (12) relativity is moved;And to applying alive supply unit (17) between mounting table (12) and coating head (14).The manufacture method for the component that resin coating is completed, component (11) is placed in mounting table (12), and coating head (14) is configured to the top of component (11), maintain to applying alive state between mounting table (12) and coating head (14), and coating head (14) is moved toward along the direction of mounting surface (12f) relative to mounting table (11) relativity under the Like states from coating head (14) discharge resin (13), so as to carry out to component (11) coating resin (13).

Description

The manufacture method for the component that resin imparting device and resin coating are completed
Technical field
The manufacture method of the relevant resin imparting device of the present invention and the component of resin coating completion, more particularly to by resin The manufacture method for the component that the resin imparting device and resin coating for being coated on component are completed.
Background technology
When being intended to two components, for example, liquid crystal panel is fitted with cover plate using adhesive to manufacture during engagement member, In both sides component or a side component binding face a part, use adhesive apparatus for coating coating adhesive.Then, Make the binding face opposite face of two components, and pressurize two components and it is fitted after extension adhesive.
As such a adhesive apparatus for coating, there is a kind of using mold head (die head) (coating head (coating Head)), for being applied component surface while spuing adhesive while forming the mold rubbing method of film by non-contacting mode (die coating), it is that can suppress the bulging of both sides and keep the linear technology of side (for example, referring to patent document 1).Due to the coating of the adhesive of such a use mold rubbing method, it once can finish application frequency, and mold is With being applied component noncontact, and do not stay spot on coated face and quality can be lifted.
Also, have it is a kind of apply voltage between two components when two components of the coated adhesive of fitting, and make therebetween Electric field is produced, thus makes shape of the contact area change as reduction of its adhesive between two components, and is used to significantly press down The technology of the formation of space (void) processed (for example, referring to patent document 2).
[prior art literature]
[patent document]
Patent document 1:Japanese Unexamined Patent Publication 10-277464 publications
Patent document 2:No. 3312731 publications of Japanese Patent No.
The content of the invention
(the invention problem to be solved)
However, the situation of the apparatus for coating in patent document 1, although can suppress to be applied the drum of the thickness of the both sides of component It is swollen, but when the distance between component and the exit wound of bullet of coating head more both set a distance are big, then adhesive will be interrupted in midway, with Cause can not continuously supply adhesive.The supply of adhesive becomes the supply under on-off state, so that being unable to even spread gluing Agent.The surface of particularly component there are the situation of convex portion, for the sake of avoiding coating head from not colliding convex portion, it is necessary to ensure that component with The distance between exit wound of bullet of coating head, thus in this case, it is impossible to even spread adhesive.
Also, in the situation of patent document, it is in the laminating of two components after carrying out coated adhesive, in two Apply voltage person between individual component, and be used to prevent technology that space is mixed into adhesive, and be not used in by coating head pair Component is coated with technology during adhesive.
The purpose of the present invention, though be provide it is a kind of increase coating resin coating head and be applied resin component it Between distance, still can equably the resin imparting device of coating resin and resin coating complete component manufacture method.
(being used to the means to solve the problem)
To reach above-mentioned purpose, the resin imparting device of the first aspect for the present invention, such as shown in Fig. 1, it possesses: Mounting table 12, it has the mounting surface 12f for loading the component 11 for wanting coating resin 13;Coating head 14, it is to being placed in mounting table The 12 discharge resin 13 of component 11;Mobile device 15, it makes coating head 14 toward along mounting surface 12f direction, relative to mounting The relativity of platform 12 is moved;And supply unit 17, it between mounting table 12 and coating head 14 to applying voltage.
When so constituting, then can when to component coating resin to applying voltage between mounting table and coating head, and thus The autgmentability of resin can be lifted, even if still can be to component suitably when the distance between coating head and mounting table are set as into larger Coating resin.
Also, the resin imparting device of the second aspect for the present invention, such as shown in Fig. 1, in relevant the invention described above In the resin imparting device 1 of first aspect, it possesses telling for the discharge-amount for adjusting the resin 13 spued from coating head 14 Go out quantity regulating device 16,18.
, then can be from the resin of coating head discharge appropriate amount when so constituting, and can be to component suitably coating resin.
Also, the resin imparting device of the 3rd aspect for the present invention, such as shown in Fig. 1, in relevant the invention described above In the resin imparting device 1 of first aspect or the second aspect, it possesses:Gap detection portion 33, it is detected in 14 shapes of coating head Into resin 13 discharge opening 19 and the distance between the component 11 placed by mounting table 12;Voltage regulating part 17c, it is adjusted By supply unit 17 to the value of the voltage applied between mounting table 12 and coating head 14;And first control device 51, its The magnitude of voltage adjusted by voltage regulating part 17c is set according to by the distance detected by gap detection portion 33.
When so constituting, then it can apply the voltage of suitable value to the distance between coating head and component.
Also, the resin imparting device of the 4th aspect for the present invention, such as shown in Fig. 1, in relevant the invention described above First aspect is into the resin imparting device 1 of any aspect of the 3rd aspect, and it possesses:Distance variable device 15, it makes coating The first 14 relativity movements in the way of it can approach and leave relative to mounting table 12;And second control device 52, it will be apart from can Become device 15 to control into, make to start the discharge that the component 11 for being placed in mounting surface 12f carries out the resin 13 from coating head 14 When the distance between coating head 14 and mounting table 12, less than the coating head 14 after discharges of resin starts and mounting table 12 it Between distance.
When so constituting, then it can suppress the resin that may occur when the distance between coating head and component are set as into larger In the resin bulging being coated with when starting.
Also, the manufacture method for the component that the resin coating of the 5th aspect for the present invention is completed, referring for example to Fig. 1 and Fig. 3 and when representing, be a kind of resin imparting device 1 of any aspect by first aspect of the invention described above to the 4th aspect Method to manufacture the component that resin coating is completed, this method possesses:Load step (S1), its will coating resin 13 component 11 are placed in mounting surface 12f;Coating head configuration step (S2), coating head 14 is configured in the component placed by mounting table 12 by it 11 top;Voltage applies step (S5 to S10), and it is by supply unit 17 to applying between mounting table 12 and coating head 14 Voltage;And resin application step (S6 to S9), it is maintained to applying alive state between mounting table 12 and coating head 14, and Mobile device 15 is acted in the state of the discharge resin 13 of coating head 14, is being used to the coating resin 13 of component 11.In addition, in About in the resin imparting device 1 of any aspect of first aspect to the 4th aspect of the invention described above, can also possess with maintenance To applying alive state between mounting table 12 and coating head 14, and make movement in the state of the discharge resin 13 of coating head 14 The mode that device 15 is acted, the control device of control coating head 14, mobile device 15 and supply unit 17 is (as being intended to and first When control device 51 and second control device 52 are distinguished by, then alternatively referred to as the 3rd control device.)
So constitute when, then due to when to component coating resin to applying voltage, Gu Shu between mounting table and coating head The autgmentability of fat will obtain lifting, even and if by the distance between coating head and mounting table be set as it is larger still can be to component suitably Coating resin.
To reach above-mentioned purpose, the resin of the 6th aspect for the present invention is coated with the manufacture method of the component completed, When being represented referring for example to Fig. 1 and Fig. 3, it possesses:Load step (S1), its will the component 11 of coating resin 13 be placed in The mounting surface 12f that mounting table 12 is formed;Coating head configuration step (S2), it is by the coating head 14 of the discharge resin 13 of component 11 It is configured in the top of the component 11 placed by mounting table 12;Voltage applies step (S5 to S10), and it is to mounting table 12 and coating Apply voltage between first 14;And resin application step (S6 to S9), it is maintained to applying electricity between mounting table 12 and coating head 14 The state of pressure, and make coating head 14 past relative along mounting surface 12f direction in the state of the discharge resin 13 of coating head 14 In the movement of the relativity of mounting table 11, so as to the coating resin 13 of component 11.
So constitute when, then due to when to component coating resin to applying voltage, Gu Shu between mounting table and coating head The autgmentability of fat will obtain lifting, even and if the distance between coating head and mounting table be set as larger still suitably applying component Cloth resin.
Also, as the 7th aspect for the present invention resin be coated with complete component manufacture method, referring for example to Fig. 1 and Fig. 3 and when representing, the system of its component completed in the resin coating of the 5th aspect or the 6th aspect of the invention described above Make in method, can also possess:Gap detection step (S3), its detect the discharge opening 19 of resin 13 that is formed in coating head 14 with Distance between the component 11 placed by mounting table 12;And voltage adjustment step (S4), it is according to gap detection step (S3) In detected distance, apply magnitude of voltage applied in step (S5 to S10) to adjust voltage.
When so constituting, then it can apply the voltage of Appropriate relative to the distance between coating head and component.
Also, the manufacture method of the component completed is coated with as the resin of the 8th aspect for the present invention, referring for example to Fig. 1 And Fig. 3 and when representing, be to be coated with and complete in the resin of the 5th aspect about the invention described above to any aspect of the 7th aspect Component manufacture method in, resin application step (S6) can also be included:Make to carry out the resin from coating head 14 to component 11 The distance between coating head 14 and mounting table 12 when 13 discharge starts, less than resin 13 discharge start after coating head 14 The step of with the distance between mounting table 12.
When so constituting, then it can suppress the resin that may occur when the distance between coating head and component are set as into larger In the resin bulging being coated with when starting.
Also, the manufacture method of the component completed is coated with as the resin of the 9th aspect for the present invention, referring for example to figure 1st, Fig. 3 and Fig. 6 (B) and when representing, be in the tree of the 5th aspect about the invention described above to any aspect of the 8th aspect In the manufacture method for the component that fat coating is completed, also it may be configured as:Possesses detection relative in the component placed by mounting table 12 The inclined tilt detection step (S3A) of the 11 face 11f for wanting coating resin 13 coating head 14;And voltage applies step (S5 To S10) to implement corresponding to by the inclination detected by tilt detection step (S3A) and voltage set in advance.
When so constituting, then the inclined permissible range of coating head is increase, and can gently subtract regulation and be coated with needed for head tilt The time wanted.
Also, the manufacture method of the component completed is coated with as the resin of the 10th aspect for the present invention, referring for example to Fig. 1 And be in the component of the resin coating completion of the 5th aspect about the invention described above to any aspect of the 9th aspect when representing Manufacture method in, can also possess:Thickness setting procedure, is set in the thickness for the resin 13 being coated with resin application step; And conditional decision step, according to set thickness in thickness setting procedure, to determine in the component placed by mounting table 12 The distance between 11 and coating head 14 and the value of the voltage applied in voltage application step.
It when so constituting, then can carry out the suitable coating of the thickness according to the resin being coated with, and will can be coated with The thickness thinning of resin.
Also, adhesive apparatus for coating can also possess:Plane mounting table to load component;From in the mounting table The top of placed structure material is coated with wide cut to be coated with the coating head of adhesive using backing plate (shim plate) adjustment;Make described The coating head traveling mechanism portion that square relativity is travelled on the members;And to applying between the mounting table and the coating head The supply unit of voltage.
When being such as made such a mode, then due to being equipped between the mounting table of component and coating head applying voltage, therefore Adhesive will not interrupt in midway and can continuously supply adhesive.Thus, even if coating head and the distance between component are more set Distance remains to equably be coated with adhesive when being big.Also, if the situation of conventional apparatus for coating is, it is necessary to take a lot of trouble to try to protect component The depth of parallelism is held, however, the adhesive apparatus for coating according to described in previous paragraphs, even if the depth of parallelism then between coating head and component Slightly offset from remaining to equably be coated with adhesive.
[The effect of invention]
, then can be when to component coating resin to applying voltage, thus tree between mounting table and coating head according to the present invention The autgmentability of fat obtains lifting, even and if the distance between coating head and mounting table are set as larger, remain to suitably apply component Cloth adhesive.
Brief description of the drawings
Fig. 1 is the pie graph of the adhesive apparatus for coating of embodiment for the present invention.
Fig. 2 (A) is the overall perspective view of coating head, and Fig. 2 (B) is the exploded perspective view of coating head, and Fig. 2 (C) is coating head Vertical cross section.
The flow of the step of preparation method for the component that adhesive coatings of the Fig. 3 to represent embodiment for the present invention is completed Figure.
Fig. 4 is to be expressed as illustrating the exit wound of bullet of coating head and be placed in the distance between component of mounting table, filled with power supply Put the figure of the table of one of relation between the suitable magnitude of voltage applied.
Fig. 5 is the explanation figure in the coating of the adhesive of the adhesive apparatus for coating of the embodiment of the present invention.
Fig. 6 (A) is represents the front elevation of the tilt condition of coating head, and Fig. 6 (B) is to take passages out implementation shape for the present invention The flow chart of the part of the variation of the step of preparation method for the component that the adhesive coating of state is completed.
Fig. 7 is to be expressed as illustrating the exit wound of bullet of coating head and be placed in the distance between the component of mounting table institute, power supply filling Put the table of one of the suitable magnitude of voltage that is applied and the relation between the heeling error allowed of coating head in wide cut direction Figure.
Fig. 8 is to be expressed as explanation when being coated with adhesive by different thickness, the exit wound of bullet of coating head and is placed in mounting The figure of the table of one of the relation between the suitable magnitude of voltage that the distance between component of platform and supply unit are applied.
Fig. 9 is by the distance between the exit wound of bullet of coating head and the component for being placed in mounting table, with there is no-voltage application Between relation represent to whether there is the figure of the table of the interruption for the adhesive for being coated on component.
Figure 10 is the explanation figure in the coating of the adhesive of conventional adhesive apparatus for coating.
Figure 11 (A) and (B) are the plan for being applied component after coating adhesive.
Figure 12 (A) and the explanation figure that (B) is the thickness for being coated with the adhesive after adhesive.
Figure 13 is the explanation figure of the deviation of the depth of parallelism between coating head and component.
Figure 14 is by the distance between the exit wound of bullet of coating head and the component for being placed in mounting table and coating head or so Can relation between the size of deviation represent equably be coated with the figure of the table of adhesive.
Primary clustering symbol description
1 adhesive apparatus for coating
11 components
12 mounting tables
12f mounting surfaces
13 adhesives
14 coating heads
15 traveling mechanism portions
16 adhesive supply units
17 supply units
17c voltage regulating parts
18 backing plates
19 exits wound of bullet
33 clearance detectors
50 control devices
51 voltage control divisions
52 operation control parts.
Embodiment
Present application, according to the Japanese Patent Application 2014-051935 filed an application in Japan on March 14th, 2014 Application case, its content is then formed as a part for present application content.
Also, the present invention can completely understand by following detailed descriptions.The further application of the present invention, can Become apparent from by following detailed description.However, detailed description and specific example, are the most preferably implementation shape of the present invention State, is subject to record person exclusively for the purposes of illustration.Because, for the technical staff in the technical field, from this Plant detailed description, you can a variety of changes are understood in spirit and scope of the present invention, change event.
Applicant in this case, and any embodiment described in no-trump is presented to the plan of general masses, that is enlightened changes The scope person applied for a patent may not be contained on sentence among change, replacement case, is also one of the invention under impartial opinion Point.
Hereinafter, under with reference to drawing, just the embodiment of the present invention is illustrated.In addition, identical each other in each figure Or suitable component is then attached with same or like symbol, and the repetitive description thereof will be omitted.
Fig. 1, to be used as the composition of the adhesive apparatus for coating 1 of the resin imparting device of embodiment for the present invention Figure.As shown in figure 1, adhesive apparatus for coating 1 possesses:Carrying is applied the mounting table 12, right of component (hereinafter referred to as component) 11 Component 11 is coated with the coating head 14 of the adhesive 13 as resin, the traveling mechanism portion 15 for making the traveling of mounting table 12, to coating head 14 supply the adhesive supply unit 16 of adhesives 13 and to applying alive supply unit between mounting table 12 and coating head 14 17。
For typical case, component 11 makes two components fit and the component on one side of winner to be a kind of via adhesive 13. It is the another side of fitting in the step being coated with by adhesive apparatus for coating 1 to component 11 after adhesive 13 for typical case Component.As one, one kind can be enumerated and make component 11 be liquid crystal display or Liquid Crystal Module, and it is anti-to make the component of another side Protect glass.For typical case, tabular is presented in component 11, and the face for being coated with adhesive 13 is set into coated face 11f.
Mounting table 12, when carrying out the coating of adhesive 13 to component 11, to load the platform of component 11.For typical case, carry Platform 12 is put by, to include the size of component 11, and being formed as tabular during viewed in plan.Mounting table 12, it is placed with the face of component 11 Become mounting surface 12f.Mounting surface 12f, it turns into the shape for being adapted to placed component 11, in this embodiment, then shape As plane.For typical case, mounting table 12 upward and configures installing person by mounting surface 12f in horizontal mode.Mounting table 12 Formed by the component that can turn into electrode, be usually to be formed by metal, then by aluminium or stainless steel institute in this embodiment Formed.Also, for typical case, ground wire (not shown) is connected with mounting table 12.
In embodiment, adhesive 13 is to turn into the liquid of the set viscosity when being coated on component 11 with mobility Shape person, and for when irradiation ultraviolet radiation, so that it can show the optical resin of adhesive properties when hardening, it belongs to a kind of shape of resin State.Adhesive 13, which is alternatively, enables its resin flexible when hardening.Adhesive 13 is using the purposes with counterpart member 11 Suitable viscosity person.For one, adhesive 13 can use the viscosity person with 3000mPa.s (MPa seconds), in following Explanation in, unless in addition annotation, otherwise the viscosity of adhesive 13 is to be set to 3000mPa.s.It is coated on the adhesive of component 11 13 are stored in the adhesive bucket (not shown) with adhesive supply unit 16.Adhesive supply unit 16, which also has, will be stored Adhesive 13 towards the force feed of coating head 14 transport machine (not shown).As transport machine, pump can be used.Adhesive supply unit 16 The transport machine being had, is in the way of the discharge pressure for changing adhesive 13 uses the discharge flow that can change adhesive 13 Constituted.In addition, the discharge pressure of adhesive 13, can also be made and not use pump and utilize air pressure so that the composition of its change.Make For one of such a situation, it can also be recited in adhesive supply unit 16 and the storage drum of adhesive 13 is set, and adjust the storage drum Air pressure inside the practice.Or, also can be in the reservoir of setting adhesive 13 in coating head 14, and adjust in the reservoir Air pressure.For typical case, air pressure is air pressure, but can also be set to the inert gas such as nitrogen.The gas that application air pressure is used can Supplied, can also be supplied from high-pressure gas container via regulating valve using compressor.Adhesive supply unit 16 is configured to:Via gluing Agent stream 16p and be connected with coating head 14, and adhesive 13 can be supplied to coating head 14 via adhesive stream 16p.
Coating head 14, its direction is placed in the discharge adhesive of component 11 of mounting table 12.Coating head 14 has to adjust The backing plate 18 that the coating wide cut 13A of whole adhesive 13 is used, the coating wide cut 13A after being adjusted by the thickness with backing plate 18 will The adhesive 13 supplied by adhesive supply unit 16 is projected from exit wound of bullet 19.Alleged coating width 13A herein, refers to from penetrating The meaning of the thickness of adhesive 13 emitted by outlet 19, and it is not necessarily thickness when being coated on component 11.It is coated in structure Thickness after part 11, can also change because of coating head 14 relative to the relativity translational speed of mounting table 12.As it was previously stated, mounting Platform 12 is formed as plane and joining component 11.In the top for the component 11 for being placed in mounting table 12, by the injection of coating head 14 The set interval (for example, 200 μm) of interval h1 holdings between mouthfuls 19 and component 11 and the exit wound of bullet 19 that positions coating head 14 Mode, Come configuration coating heads 14.
The details of coating head 14 is illustrated by reference picture 2 (A) to Fig. 2 (C).Fig. 2 (A) is whole for coating head 14 Body stereogram, Fig. 2 (B) is the exploded perspective view of coating head 14, and Fig. 2 (C) is the vertical cross section of coating head 14.The shape of coating head 14 As about elongated rectangular-shape.In in coating head 14, being the one side in rectangular-shape, formed in the way of being protruded from the face There is exit wound of bullet 19, and length direction of the exit wound of bullet 19 along rectangular-shape extends.Exit wound of bullet 19 is equivalent to discharge adhesive 13 Discharge opening.For typical case, length direction of the exit wound of bullet 19 along rectangular-shape extends to the component 11 that is coated with adhesive 13 It is more than wide cut.In this embodiment, it can be removably mounted for backing plate 18 is made, two segmentations that coating head 14 can be separated with exit wound of bullet 19 Constituted.In this embodiment, coating head 14 is configured to:The direction segmentation extended along exit wound of bullet 19, and be thus separated into Side head 14a and opposite side head 14b.In side head 14a, be in belong to it is relative with opposite side head 14b to face The head face 14af that is harmonious in side is formed with side storage ditch 14ag.Ditch 14ag is stored in side, is by the side extended toward exit wound of bullet 19 Formed to the mode of elongation.In opposite side head 14b, be with side head be harmonious face 14af it is relative to face be formed with separately Side storage ditch 14bg.Opposite side stores ditch 14bg, is with when side head 14a and opposite side head 14b phases and when closing and one Side storage ditch 14ag cooperatively forms storage ditch 14g mode, is formed at opposite side head 14b.In opposite side head 14b it With being formed with the face of exit wound of bullet 19 into the face of opposite side, the introducing port 14h for importing adhesive 13 is formed with.Connect in introducing port 14h It is connected to adhesive stream 16p (reference picture 1).Introducing port 14h and opposite side are stored in being internally formed for opposite side head 14b Ditch 14bg is connected the guide hole 14p that (communication) is used.
Coating head 14, be by between side head 14a and opposite side head 14b folder be situated between have backing plate 18 in the way of institute's structure Into.Backing plate 18, is to being harmonious face 14af (and opposite side head 14b and together in side head 14a face phase with side head Size together) has grooving 18c to be formed as the tabular component incision of basic configuration.Grooving 18c, by backing plate 18 and together in one Side head is harmonious in the state of the 14af of face and makes side store ditch 14ag to expose, and side is stored between ditch 14ag and exit wound of bullet 19 The side head mode that face 14af shows that is harmonious of part formed.Backing plate 18, is the direction extended in exit wound of bullet 19 Two ends, the position as exit wound of bullet 19 is extended in the way of every Jie's grooving 18c.Coating head 14 is configured to, and is situated between by folder set The backing plate 18 of thickness, and formed with the thickness and the exit wound of bullet 19 of the aperture area of grooving 18c wide cut corresponding to backing plate 18. Event is so constituted, such as changes the thickness of backing plate 18, you can changes coating wide cut 13A, and then the discharge of adhesive 13 can be changed Flow.Backing plate 18 is a kind of form of discharge quantity regulating device.Coating head 14 is formed by the component that can turn into electrode, is usually Formed by metal, in this embodiment, formed by stainless steel.
Fig. 1 is returned again to, with the explanation for the composition for continuing adhesive apparatus for coating 1.Traveling mechanism portion 15 is driving mounting table 12, so that top relativity drivers of the coating head 14 in component 11, in this embodiment shown in Fig. 1, then it represents that driving Mounting table 12 simultaneously makes coating head 14 in the situation of the top relativity traveling of component 11.Traveling mechanism portion 15 is via support rail bar 15s And be connected with mounting table 12.Traveling mechanism portion 15 is configured to, with the motor (not shown) that can move support rail bar 15s, By the action of motor (not shown), mounting table 12 can be made to be moved via supporting rail 15s relative to coating head 14.Traveling machine Structure portion 15 is configured to, in the way of coating head 14 is moved relative to mounting table 12 toward the direction relativity along mounting surface 12f, In other words, it is in the way of coating head 14 is made relative to the movement of the being horizontally opposed property of mounting table 12, and to make in this embodiment Mounting table 12 may move.In this way, the traveling mechanism portion 15 i.e. function as mobile device.Also, traveling mechanism portion 15 is constituted For, in the way of the direction relativity movement for making coating head 14 past close relative to mounting table 12 and leaving, in other words, Yu Benshi Apply in form, be in the way of coating head 14 is made relative to the vertically relativity movement of mounting table 12, and to make mounting table 12 removable It is dynamic.In this way, traveling mechanism portion 15 is function as distance variable device.In other words, in this embodiment, machine is travelled Structure portion 15 doubles as mobile device and distance variable device.
Supply unit 17 is configured to, and mounting table 12 and coating head 14 are connected to using electric wire 17w, can to mounting table 12 with Apply voltage between coating head 14.In this embodiment, supply unit 17 is configured to, it is considered to the stickiness or resistance of adhesive It is worth and applies DC voltage.Supply unit 17, which has, can make the voltage value changes to being applied between mounting table 12 and coating head 14 Voltage regulating part 17c.Supply unit 17 is by can be adjusted by voltage adjustment portion 17c between mounting table 12 and coating head 14 The mode of potential difference constituted.
Adhesive apparatus for coating 1 is also equipped with clearance detector 33 and control device 50 as gap detection portion.Gap Detector 33 be detection between the exit wound of bullet 19 that coating head 14 is formed and the component 11 for being placed in mounting table 12 distance ( Every h1) machine.For typical case, laser extensometer can be used in clearance detector 33, but also can be using energy such as ultrasonic testers Measure the machine in gap.
Control device 50 is the machine for the action for administering adhesive apparatus for coating 1.Control device 50 has voltage control division 51 and operation control part 52.Voltage control division 51 is configured to, and is connected by signal cable with clearance detector 33, can be by Interval h1 detected by clearance detector 33 is received as signal.Memory has the institute of clearance detector 33 in voltage control division 51 Relation between the suitable potential value that the interval h1 and supply unit 17 detected applies.Also, voltage control division 51 is configured to, It is connected by signal cable with voltage regulating part 17c, the information for the magnitude of voltage that supply unit 17 should apply can be transmitted.Voltage Control unit 51 is equivalent to first control device.Operation control part 52 is configured to, by signal cable with the phase of traveling mechanism portion 15 Connection, can be such that mounting table 12 is moved in horizontal and vertical mode, and can adjust toward translational speed both horizontally and vertically. Also, operation control part 52 is configured to, it is connected by signal cable with adhesive supply unit 16, can carries out having adhesive of having no way of Supply unit 16 supplies the control of adhesive 13 and the regulation of the supply flow rate of adhesive 13 to coating head 14.The phase of operation control part 52 When in second control device.In addition, in this embodiment, from the viewpoint of function, for convenience's sake, to show electricity Pressure control unit 51 and operation control part 52 are set to composition independently, but also can be without physical difference and one integrated mass It is arranged in control device 50.
Secondly, Fig. 3 is being referred to, the method that adhesive 13 is coated with to component 11 is being illustrated.Further, since to component 11 It is coated with the result of adhesive 13, you can the component that manufacture adhesive coating is completed, thus it is described below to the coating glue of component 11 The method (preparation method for the component that adhesive coating is completed) of glutinous agent 13, is one kind of the manufacture method for the component that resin coating is completed State.The flow chart of the step of preparation method for the component that Fig. 3 completes for expression adhesive coating.Adhesive coating described below For the preparation method of the component of completion, typical case, it can be carried out by so far illustrated adhesive apparatus for coating 1, but also can be by adopting Carried out with the gimmick beyond adhesive apparatus for coating 1.The preparation method of the component completed in adhesive coating described below is said In bright, as mentioned by adhesive apparatus for coating 1 composition when, then by appropriate reference picture 1 and Fig. 2 (A) to Fig. 2 (C).
When such as starting the manufacture for the structure material that adhesive coating is completed, first, component 11 is placed in into mounting table 12, and (mounting is walked Suddenly:S1).For typical case, the robot (robot hand) (not shown) outside adhesive apparatus for coating 1, from component 11 Standby place picks up 1 component 11 and is carried to mounting table 12, is placed in component 11 in the way of coated face 11f is made upward Put the mounting surface 12f of platform 12.Now, coating head 14, then retreat to the position do not harmed and component 11 is loaded to mounting table 12.It is such as right After the mounting component 11 of mounting table 12, i.e., coating head 14 is configured to top (the coating head configuration step of component 11:S2).Yu Benshi Apply in form, be to be made to act traveling mechanism portion 15 by operation control part 52 and move mounting table 12, thus make coating head 14 carry out relativity movement relative to mounting table 12, and coating head 14 is configured to the top of component 11.Now, by coating head 14 Exit wound of bullet 19 be located at component 11 coating starting position Y1 vertical direction mode, Come configure coating head 14.Coating starts Position Y1 is that component 11 is started to be coated with the position of adhesive 13.
In coating head configuration step (S2), be set to the adhesive 13 in view of being coated with to component 11 thickness h 2, The pressure of the adhesive 13 spued from coating head 14, relative to coating speed of adhesive 13 of component 11 etc. under, will apply The leftover of bolt of cloth 14 is configured in the height using the interval h1 that is determined in advance as target.H1 is spaced for example in the coated face of component 11 11f there are the situation of convex portion, though it can be set in coating in the way of coating head 14 is not collided convex portion, typically For, as be spaced h1 it is excessive when if can occur the adhesive 13 spued from coating head 14 before not being in contact with component 11 i.e. Interrupt so that the anxiety for the coating for having generation to carry out uniform adhesive 13 is considered.The present inventor etc. has found, such as to component 11 Electric field is produced during coating adhesive 13, then can increase the interval h1 that adhesive 13 can be made to be coated on component 11 without interruption, thus Decision makes adhesive apparatus for coating 1 possess supply unit 17.In coating head configuration step (S2), then consider this point under and The interval h1 of configuration coating head 14 is determined, and is configured at coating head 14 above coating starting position Y1 i.e. by interval h1 Can.But in fact, on this interval h1, have as the mesh target value situation different with actual value.Then, examined by gap Survey detection (the gap detection step that device 33 carries out actual interval h1:S3).Clearance detector 33 is such as detected after the h1 of interval, i.e., Its result is sent to voltage control division 51.Interval h1 of the voltage control division 51 as detected by receiving clearance detector 33 Afterwards, i.e., with reference to the relation remembered in advance, and the detected interval h1 is determined to mounting table 12 and coating head 14 it Between the suitable value of voltage that is applied, and the magnitude of voltage determined is sent to voltage regulating part 17c, with regulation power supply device 17 voltage (voltage adjustment step:S4).
In Fig. 4, the interval h1 detected by the clearance detector 33 remembered in voltage control division 51 is represented by table Between the suitable magnitude of voltage that (the distance between exit wound of bullet 19 and component 11 of coating head 14) and supply unit 17 are applied One of relation.In Fig. 4, by be spaced h1 represented with mm, by voltage (kV) with its between a reference value x (will relatively representing N times of a reference value x with " nx " represents), and the part with zero mark is the suitable magnitude of voltage relative to interval h1 (mm) (kV).For example, when interval h1 is 0.18mm or 0.2mm, comprising not applying alive situation (0kV), and the even base of voltage Quasi- value x to a reference value x 5 times (5x) are suitable magnitude of voltage.As when illustrating 1 again, when it is 1.2mm to be spaced h1, then 6x To 10x by as suitable magnitude of voltage.The present inventor etc. has found, is such as produced when carrying out the coating of adhesive 13 to component 11 suitable In suitable electric field, the then adhesive 13 being coated with will not gassing, and coating without adhesive 13 interrupt and suitably in structure The wetting extension of part 11.For some interval h1 shown in Fig. 4, and the convenient electricity of the voltage that is applied supply unit 17 Pressure value is small situation, then has the anxiety that there is bubble in the adhesive 13 that component 11 is coated with to consider, moreover, also adhesive 13 The anxiety not enough relative to the extension of component 11 is considered.On the other hand, for some interval h1, and make what supply unit 17 was applied The convenient magnitude of voltage of voltage is big situation, then has the possibility that electric discharge is produced between mounting table 12 and coating head 14.Go out From in preventing the viewpoint of such improper situation, and determine the scope of the suitable magnitude of voltage for some interval h1.In addition, Fig. 4 Shown in relation be:The voltage that supply unit 17 is applied is that direct current, the pressure from the discharge adhesive 13 of coating head 14 are 0.15MPa (gauge pressure), the thickness h 2 for the adhesive 13 being coated with to component 11 are that 170 μm (microns), coating speed are 10mm/s Coated conditions under person.For typical case, voltage control division 51, which is remembered, different a variety of (it is, comprising in Fig. 4 of coated conditions Illustrated relation is with epigenesist) it is spaced the relation between h1 and suitable magnitude of voltage.
Under referring especially to Fig. 3, continue the explanation of the preparation method for the component that adhesive coating is completed.Implement voltage-regulation After step (S4), voltage control division 51 is to start the application by supply unit 17 to the voltage between mounting table 12 and coating head 14 (S5).Thus, that is, start voltage and apply step.Secondly, operation control part 52 starts the adhesive 13 from coating head 14 Spue (S6).The discharge of adhesive 13 from coating head 14, is pressure (this reality pressed under above-mentioned set coated conditions Apply in form is 0.15MPa) implement.Such as start the discharge of adhesive 13, then maintain to apply alive state by supply unit 17, And while from the discharge adhesive 13 of coating head 14 while acting traveling mechanism portion 15 by operation control part 52, using makes mounting Platform 12 is flatly (along mounting surface 12f direction) mobile (S7).Thus result, coating head 14 is the shape in discharge adhesive 13 Coated face 11f under state relative to the component 11 for being placed in mounting table 12 carries out relativity movement, and is coated with glue to mounting surface 12f Glutinous agent 13.Maintenance applies alive state by supply unit 17, and makes load in the state of the discharge adhesive 13 of coating head 14 The step of the movement of platform 12 is put, equivalent to resin application step.Also, due in resin application step, being by supply unit 17 The application of voltage is carried out, therefore also carries out voltage and applies step.In addition, in figure 3, for convenience of description for the sake of, be opening by voltage The mode for beginning to apply (S5), the order for starting to spue (S6), make mounting table 12 move (S7) of adhesive 13 is carried out is represented, but allusion quotation For type, these steps are progress simultaneously.When from 14 discharge adhesive 13 of coating head, turned into by the thickness h 2 of adhesive 13 The mode of set thickness (being 170 μm in this embodiment), it is considered to which coating speed (being 10mm/s in this embodiment) is adjusted Save the discharge flow of adhesive 13.The regulation of the discharge flow of adhesive 13, can be by the pad set by coating head 14 The thickness of plate 18 and/or the grooving 18c of backing plate 18 wide cut or supplied from adhesive supply unit 16 adhesive 13 plus The change of pressure and implement, these are that is, discharge quantity regulating device.So far it is illustrated from coating head configuration step (S2) Summary untill the step (S7) for moving mounting table 12 is as described below.
Before the coating of adhesive 13 starts, by traveling mechanism portion 15, and by the position of the exit wound of bullet 19 of coating head 14 It is set in Y1.Then, in the state of coating head 14 is travelled in the top of component 11 toward Y2 directions relativity, from coating head 14 Exit wound of bullet 19 projects adhesive 13.By with the thickness of backing plate 18 adjusted coating wide cut 13A and coating head 14 coating speed Spend and determine the thickness h 2 of adhesive.Also, the thickness h 2 of adhesive 13 may also be by the viscosity because of adhesive 13 and from coating Influence caused by the pressure of first 14 adhesives 13 spued.For typical case, the adhesive 13 spued from coating head 14 Pressure, for the force feed for the adhesive 13 that coating head 14 is sent to depending on transport machine having from adhesive supply unit 16 (not shown) etc. Power and determine.
In the present invention embodiment in, when carry out adhesive coating when, be from supply unit 17 to mounting table 12 with Apply voltage between coating head 14.By mounting table 12 and coating head 14 are to form event by metal, such as from supply unit 17 During to applying voltage between mounting table 12 and coating head 14, then electric field can be produced.Due to making the profit of adhesive by the electric field Moist improvement and autgmentability lifting, therefore adhesive will not interrupt in midway and can continuously supply adhesive.As described later, due to right Alive result is applied between mounting table 12 and coating head 14, even if the interval between the exit wound of bullet 19 and component 11 of coating head 14 H1 increases, and adhesive still will not be interrupted in midway.
Fig. 5 is the explanation figure of the adhesive coating of the adhesive apparatus for coating of the embodiment using the present invention.Such as Fig. 5 institutes Show, the coating of adhesive 13 is as making coating head 14 be travelled toward the coating direction Y shown in arrow in the top relativity of component 11 Mode is carried out.According to the painting cloth length │ X1-X2 │ of adhesive, in the traveling of 1 time, toward the coated face 11f of component 11 coating side To Y from Y1 to Y2 untill be coated with adhesive 13.
In the coating of this adhesive, as previously described, because from supply unit 17 between mounting table 12 and coating head 14 Apply voltage it is therefore, even if the interval h1 increases between the exit wound of bullet 19 and component 11 of coating head 14, adhesive still will not be Interrupt and can continuously supply adhesive in midway.
Under once again referring especially to Fig. 3, continue the explanation of the preparation method for the component that adhesive coating is completed.Carried entering to exercise After the step (S7) for putting the movement of platform 12, operation control part 52 is to be coated the judgement (S8) whether completed.Whether coating completes, It is the coating end position Y2 for the coated face 11f that component 11 whether is reached by the exit wound of bullet 19 of coating head 14 vertical direction and adds To judge.In judging in the step of whether coating completes (S8), the situation not yet completed is such as coated, being then back to makes mounting table 12 Mobile step (S7), and continue the movement of mounting table 12.On the other hand, completed situation is such as coated, then stops mounting table 12 movement (S9).Secondly, the discharge (S10) of the adhesive 13 from coating head 14 is stopped.Then, stop by supply unit The application (S11) of 17 voltages carried out.Thus, the component that the coating of manufacture adhesive is completed.In addition, in Fig. 3, for convenience of description For the sake of, it is by the movement (S9) for stopping mounting table 12, the discharge (S10) for stopping adhesive 13, the application (S11) for stopping voltage The mode that order is carried out is represented, but for typical case, these steps are progress simultaneously.Also, from the step of the application for starting voltage (S5) the step of the application of voltage is stopped (S11) (extremely stops gluing untill before from (S5) the step of the application for starting voltage Untill the step of discharge of agent 13 (S10)), that is, voltage applies step.
As manufactured after the component that adhesive coating is completed, then coating head 14 is set to be moved back above component 11 (mounting table 12) Keep away (S12).It is to be made to act traveling mechanism portion 15 by operation control part 52 and move mounting table 12 in this embodiment It is dynamic, coating head 14 is moved relative to the relativity of mounting table 12, and coating head 14 is kept out of the way from the top of component 11.Make painting After the leftover of bolt of cloth 14 is kept out of the way, then adhesive is coated with to the component completed and taken out of (S13) from adhesive apparatus for coating 1.For typical case, by glue Robot (not shown) outside glutinous agent apparatus for coating 1, the component for catching the adhesive coating for being placed in mounting table 12 to complete, and Take out of outside adhesive apparatus for coating 1.For typical case, the structure that the adhesive coating taken out of from adhesive apparatus for coating 1 is completed Part, that is, be carried to the place for carrying out next step (for example, the component for being coated with completion to adhesive is fitted the step of other components). In addition, the next step, the component that can be also set to adhesive is not coated with into completion is carried to other places, and in mounting table 12 Carry out.
It is as described above, the component completed is coated with according to the gluing apparatus for coating 1 and adhesive about this embodiment Preparation method, due to component 11 be coated with adhesive 13 when, the voltage to applying suitable value between mounting table 12 and coating head 14, Therefore the autgmentability of adhesive 13 is lifted, even and if by the exit wound of bullet 19 of coating head 14 and the component 11 for being placed in mounting table 12 Interval h1 between coated face 11f is set as larger, still can suitably be coated with adhesive 13 to coated face 11f.Increase interval h1 Result, there are the situation of convex portion even in coated face 11f, still can suitably be coated with adhesive 13 to coated face 11f. Also, can increase interval h1 result, can thus increase coating starting position Y1 above configured coating head 14 relative to The permissible range of the deviation of the coated face 11f depth of parallelism.Hereinafter, the deviation with regard to this depth of parallelism is illustrated.
As shown in Fig. 6 (A) front elevation, when the top of component 11 of mounting table 12 configuration coating head is placed in, have The entirety of exit wound of bullet 19 does not form parallel relative to coated face 11f, so that the interval h1+ α of the side end X1 sides of coating head 14 are compared with side The interval h1- α for holding X2 sides are big situation (inclination of coating head 14).The inclination of coating head 14, being can penetrating in coating head 14 Multiple place assay intervals h1 in the direction that outlet 19 is extended mode sets multiple clearance detectors 33, you can examined Survey.During the inclination of coating head 14 to be detected, then as shown in the flow chart that Fig. 6 (B) is taken passages, in flow chart shown in Fig. 3 between Between gap detecting step (S3) and voltage adjustment step (S4), (tilt detection is walked the step of the inclination of examinations coating head 14 Suddenly:S3A).In this respect, it is while carrying out gap detection step (S3) and tilt detection step (S3A) for typical case. It can not increase between coating head 14 and component 11 as do not implemented to apply alive conventional mode by supply unit 17 H1 situation is spaced, in order to not make coating head 14 collide component 11, then the depth of parallelism of coating head 14 must be adjusted with high accuracy. However, interval h1 can be set as into larger situation such as the adhesive apparatus for coating 1 about this embodiment, as long as coating head 14 depth of parallelism falls into the scope that can be allowed i.e. enough.In addition, heeling error α is to represent:When front observation (reference picture 6 (A)), Midpoint by the wide cut direction (direction that exit wound of bullet 19 is extended) of coating head 14 and the coated face 11f's parallel to component 11 The meaning of vertical range between the exit wound of bullet 19 in the side end portion of imaginary line L and coating head 14.Thus, the coating head in wide cut direction 14 difference in height, becomes ± α (=2 α).
In Fig. 7, the magnitude of voltage and permissible heeling error α for being spaced h1, supply unit 17 is applied are represented by table Between one of relation.In Fig. 7, interval h1 is represented with mm, with it voltage (kV) is relatively come into table between a reference value x Show (by n times of a reference value x with " nx " represents), by heeling error α μm to represent, the part with zero mark is in interval h1 (mm) permissible heeling error α and during magnitude of voltage (kV).For example, interval h1 is 0.2mm and situation that magnitude of voltage is 2xkV, then may be used Allow to ± 50 μm of heeling error.As when illustrating one again, at interval, h1 is 0.5mm and situation that magnitude of voltage is 3xkV, then may be used Allow to ± 300 μm of heeling error.Do not have the part of zero mark, then have and there is gas in the adhesive 13 that component 11 is coated with The anxiety that the anxiety of bubble is considered, extension of the adhesive 13 for component 11 is not enough is considered or produced between mounting table 12 and coating head 14 The anxiety of electric discharge is considered.Relation shown in Fig. 7, is that coated conditions are person identical with the situation of relation shown in Fig. 4.In addition, just practical Property for, such as shown in Fig. 6 (B), carry out voltage adjustment due to implementing gap detection step (S3) and tilt detection step (S3A) Step (S4), therefore under the relation with reference to the 7th, interval h1 and heeling error α according to detected by by clearance detector 33, And determine suitable magnitude of voltage.For example, by the interval h1 detected by clearance detector 33 be 0.2mm, heeling error α for ± 100 μm of situation, then voltage control division 51 is to electricity in the way of the voltage that supply unit 17 is applied turns into 3xkV to 4xkV Press adjustment portion 17c transmission signals.For typical case, the relation shown in Fig. 7 is in advance through remembering in voltage control division 51.
Secondly, for (the institute of adhesive 13 being coated with component 11 of thickness h 2 for the adhesive 13 being coated with component 11 The thickness of the film of formation, sometimes referred to simply as " thickness ") described.In recent years to the background of the request of the miniaturization of product Under, there is a kind of request of the more thinning of thickness h 2 for the adhesive 13 to be made to be coated with component 11.Do not implementing by power supply When device 17 applies alive conventional mode, can adhesive viscosity for such as 3000mPa.s it is higher in the case of, it is impossible to will The thickness h 2 for the adhesive 13 that can be suitably coated with is thinned to the discovery such as 50 μm of degree, but the present inventor, such as to component 11 It is set to produce suitable electric field during coating adhesive 13, even the then higher adhesive 13 of viscosity, it is 50 μ to remain to by thickness h 2 M degree and be suitably coated.
In Fig. 8, interval h1 and power supply when representing to carry out the coating of adhesive 13 by different thickness h 2 by table One of relation between the suitable magnitude of voltage that device 17 is applied.In exemplified by Fig. 8, example thickness h2 is at 180 μm In situation and 50 μm of situation, Fig. 8, interval h1 is represented with mm, voltage (kV) is relatively carried out into table with it between a reference value x Show and (represent n times of a reference value x with " nx "), the part with zero mark is the suitable magnitude of voltage to interval h1 (mm) (kV).When thickness h 2 such as being set into 180 μm, apply the result of the voltage of suitable value by supply unit 17, can be wider Adhesive 13 is suitably coated with by component 11 under conditions of scope.On the other hand, although applicable elements are few, but also can be by The thickness h 2 of coating adhesive 13 is made 50 μm.Thickness h 2 is being made to 50 μm of situation, is being when interval h1 is made into 0.5mm Apply 5xkV voltage, and the voltage for applying 7xkV to 8xkV when h1 is made 1.0mm will be spaced, thus, then can be by adhesive 13 are suitably coated with.In addition, the relation shown in Fig. 8, the voltage applied by supply unit 17 is direct current, and by thickness h 2 180 μm of situation is made, then to be 0.15MPa (gauge pressure) and coating speed from the pressure of the discharge adhesive 13 of coating head 14 For person under 10mm/s coated conditions, and in the situation that thickness h 2 is made to 50 μm, then for from the discharge adhesive of coating head 14 Person under the coated conditions that 13 pressure is 0.14MPa (gauge pressure) and coating speed is 30mm/s.Coating speed is faster, then for Time required for the coating of the adhesive 13 of component 11 is just shorter, and can lift productivity.Thickness h 2 is being made 50 μm Situation, makes the request of the be coated with filming of adhesive 13, and can lift productive advantage with that can respond.
In the situation of the thinning of thickness h 2 for the adhesive 13 for making to be coated on component 11, then coated strands as above are made Part, and set the viscosity or the thickness of backing plate 18 of described adhesive 13 with being also suitable for.Thus, although omit diagram, but its It is that appropriate time before the coating head configuration step (S2) in the flow chart shown in Fig. 3 implements thickness setting procedure and condition is determined Determine step, the thickness h 2 for the adhesive 13 that the thickness setting procedure is coated with by setting to component 11, the conditional decision step is The magnitude of voltage for being spaced h1 and being applied by supply unit 17 is determined according to thickness set in the thickness setting procedure.
More than, the embodiment of the present invention is illustrated, and put up with below with explanation so far under different conditions Voltage application and interval h1 between relation and the suitability of coating of adhesive 13, the depth of parallelism of coating head 14 it is inclined From being supplemented.In the description below, also containing some the result.
Generally, the thickness h 2 such as adhesive is 150 μm of situation, between the exit wound of bullet 19 and component 11 of coating head 14 between It is to keep set distance (such as 200 μm) to prevent adhesive from being interrupted in midway every (gap) h1, but by mounting table Alive result is applied between 12 and coating head 14, it is thus identified that even if the interval between the exit wound of bullet 19 and component 11 of coating head 14 H1 is 1500 μm, and adhesive still will not be interrupted in midway.Confirmed that result is shown in Fig. 9.
In the table shown in Fig. 9, the thickness h 2 for representing adhesive is 150 μm, the viscosity of adhesive is 3000mPa.s, painting Cover the situation that speed is 10mm/sec, it is thus identified that even if interval h1 between the exit wound of bullet 19 and component 11 of coating head 14 is from conventional 200 μm turn into 1500 μm of 7.5 times, adhesive still will not be interrupted in midway and can be coated.Thus, even in component 11 surfaces have the situation of convex portion, and coating head 14 still will not collide convex portion and can be coated.
Figure 10 is the explanation figure of the coating of the adhesive in conventional adhesive apparatus for coating, in the injection of coating head 14 Interval h1 between mouth 19 and component 11 is 200 μm conventional of situation, the convex portion 21 such as in component 11 with more than 200 μm When, the exit wound of bullet 19 of coating head 14 is connected to convex portion 21, so that first 14 traveling can not be coated.Thus, it is impossible to carry out The coating of adhesive.In contrast, in the embodiment of the present invention, even if between the exit wound of bullet 19 and component 11 of coating head 14 Interval h1 be to turn into 1500 μm of 7.5 times from conventional 200 μm, adhesive still will not be interrupted in midway and can applied Cover, even if therefore component 11 still can carry out the coating of adhesive with more than 200 μm of convex portion 21.In fact, component 11 has Though more than 200 μm of convex portion 21 is extreme situation, in the embodiment of the present invention, even if not considering the convex portion of component 11 21, still can easily it be coated.
Figure 11 is the plan for being applied component after adhesive is coated with, and Figure 11 (A) is the embodiment by the present invention Adhesive apparatus for coating and be coated with the plan for being applied component after adhesive, Figure 11 (B) is by not applying alive Conventional adhesive apparatus for coating and be coated with the plan for being applied component after adhesive.It is to represent to be coated with Figure 11 It is big 220 μm, glue that interval h1 between first 14 exit wound of bullet 19 and component 11, which is made more set distance (for example, 200 μm), The situation that the viscosity of glutinous agent is 3000mPa.s and coating speed is 10mm/sec.
As shown in Figure 11 (A), when the situation of the embodiment of the present invention, due to between mounting table 12 and coating head 14 Apply voltage, therefore the terminal (end) of component 11 (in other words, from the exit wound of bullet 19 of the coating head 14 of relative movement told by both ends It is the outer rim of wide cut both sides when the adhesive 13 gone out is coated with to component 11, same as below) adhesive remained in that linearity, But when not applying alive conventional situation, then as shown in Figure 11 (B), terminal (both ends) V1, V2 of component 11 gluing Agent then turns into wavy and can not keep linearity.It follows that by applying voltage between mounting table 12 and coating head 14 Result, even if interval h1 between the exit wound of bullet 19 and component 11 of coating head 14 relatively in the past set distance (for example, 200 μm) For it is big when, the adhesive of the terminal (both ends) of component 11 still can keep linearity.
Figure 12 is the explanation figure of the thickness h 2 of the adhesive after adhesive is coated with, and Figure 12 (A) is the U1-U1 according to Figure 11 (A) The thickness h 2 of adhesive during section, the thickness h 2 of adhesive when Figure 12 (B) is the U2-U2 line sections according to Figure 11 (B) is said Bright figure.
As shown in Figure 12 (A), in the situation of the embodiment of the present invention, due to being applied between mounting table 12 and coating head 14 Making alive, although therefore having adhesive in the both sides (near coating starting position Y1 and near coating end position Y2) of component 11 The bulging of (thickness), and the thickness profile (profile) of adhesive is still formed as flat and smooth, but do not applying alive Conventional situation, then as shown in Figure 12 (B), the thickness profile of adhesive has concavo-convex and is not formed into flat and smooth.Thus Understand, due to the thickness profile of adhesive to applying alive result between mounting table 12 and coating head 14, can be made to be formed as flat It is smooth and smooth.
In addition, as shown in Figure 12 (A), in the situation of the form of the present invention, (coating starting position Y1 is attached for the both sides of component 11 Near near and coating end position Y2) adhesive (thickness) bulging relative to thickness h 2, near coating end position Y2 To be few, relatively, then turn into larger near coating starting position Y1.Then, in order to larger in the bulging of adhesive 13 Seek smoothing near coating starting position Y1, be made such as following manner.Operation control part 52 is the painting shown in Fig. 3 In leftover of bolt of cloth configuration step (S2), prediction adhesive 13 coating start when bulging amount after, by make interval h1 reduce reach equivalent to The mode of the degree of institute's bulging, coating head is configured above coating starting position Y1.Then, coating head 14 is made relative to load When putting the relativity of platform 12 movement (the mounting table moving step (S7) shown in Fig. 3), by what is acted by traveling mechanism portion 12 The alignment of mounting table 12 produces the part of the bulging of adhesive 13, makes it in the state of being moved toward horizontal direction also toward vertical direction It is mobile.In other words, watched according to Figure 12 (A), until the bulging disappearance to adhesive 13 since the discharge of adhesive 13 It is in the way of the bulging Come extended intervals h1 for coordinating adhesive 13, to make coating head 14 relative to the phase of mounting table 12 untill position To property movement.Now, voltage control division 51 is the magnitude of voltage that regulation power supply device 17 is applied according to the interval h1 of change.Such as This mode, traveling mechanism portion 15 is controlled by when adhesive 13 starts for the coating of component 11 in the way of extended interval h1 Result, can be controlled in coating when being coated with adhesive 13 to applying between coating head 14 and mounting table 12 in the state of voltage The bulging of issuable adhesive 13 during beginning, and the thickness h 2 of adhesive 13 that can seek to be coated with component 11 is smooth Change.
Secondly, Figure 13 is the explanation figure of the deviation of the depth of parallelism between coating head 14 and component 11.As shown in figure 13, it is coated with First 14 relative to component 11, be by will be maintained at apart from the center O of component 11 deviation distance △ h1 in given area and The mode of keeping parallelism degree is subject to adjustment person.For present situation, it will deviate from being maintained at given area (± 10 apart from △ h1 though being made μm) mode, but by applying alive result between mounting table 12 and coating head 14, it is thus identified that even if deviation distance △ h1 Increase remains to equably be coated with adhesive.Confirmed that result is shown in Figure 14.
In the table shown in Figure 14, be represent adhesive thickness h 2 be 150 μm, the viscosity of adhesive be 3000mPa.s, Coating speed is 10mm/sec situation, and represents that the interval h1 between the exit wound of bullet 19 and component 11 of coating head 14 is 500 μm To 1500 μm of situation.As can be seen from Figure 14, the interval h1 between the exit wound of bullet 19 and component 11 of coating head 14 be 700 μm extremely The left-right deviation (deviation distance △ h1 × 2) of 1000 μm of situation, then coating head, can turn into the left-right deviation of the coating head of present situation 250 μm of 12.5 times of (10 2=20 μm of μ m), it is thus identified that even if the depth of parallelism between coating head 14 and component 11 is somewhat inclined From remaining to equably be coated with adhesive.Accordingly, it is not necessary to be provided with the coating head by coating head relative to the keeping parallelism degree of component 11 14 accurate position adjustment and lift workability.
It is that the resin for being coated on component 11 is made adhesive 13, but be alternatively non-adhesive 13 in described above Resin (such as the fluid resin of function as fender).
It is to be made mobile device and distance variable device for by making mounting table 12 relative to coating head 14 in described above The mode of mobile 15 constitutors in traveling mechanism portion, but be alternatively make coating head 14 relative to the composition that mounting table 12 is moved, Or can be the composition for being mutually mobile mounting table 12 and coating head 14.Although also, being made traveling mechanism portion 15 as mobile device And the mode of distance variable device, but can also be made mobile device and distance variable device is made up of Different Individual.In this feelings Shape, can also be made mobile device makes the composition that mounting table 12 is moved and distance variable device moves coating head 14, or can be made Mobile device make coating head 14 move and distance variable device make mounting table 12 move composition, or can be made mobile device and away from The composition for from variset being mutually mobile jointly mounting table 12 and coating head 14.
In described above, although it is by applying DC voltage between mounting table 12 and coating head 14 to be made supply unit 17 Mode institute constitutor, but as adhesive 13 stickiness or the not high situation of resistivity, then or by apply alternating voltage Mode institute constitutor.
In described above, in the gap detection step (S3) shown in Fig. 3, although by the structure placed by mounting table 12 Interval h1 between part 11 and the exit wound of bullet 19 of coating head 14 that side is configured thereon, be made by clearance detector 33 according to Automated manner tester, but can also implement according to manual mode.As the example for the detection for implementing interval h1 according to manual mode, it can lift Example:Mounting table 12 and/or coating head 14 are moved by the rotation of rotating disk, and by the rotating disk determine mounting table 12 and/or The displacement of coating head 14 and the composition of the anglec of rotation, during the angle for such as making turntable rotation set, then can determine to be spaced h1 work Method.
More than, it is stated that the embodiment of the present invention, but the only suggested as an example person of the implementation, and unlimited invention The intention of scope.Such a new embodiment, can be with other a variety of form implementers, in the scope for the main idea for not departing from invention It is interior, it is possible to implement a variety of to omit, replace, changing.This embodiment or its deformation are contained in same in the scope of invention or main idea When, in the scope for being also contained in claim described invention and its equalization.
Here, all documents of publication cited in this specification, patent application and patent will be included, by by each document The concrete content for representing and being incorporated into reference to after and the contents for all describing its content herein respectively, with same limit reference And be incorporated into.
The noun that is associated with used in the explanation (being especially associated with following claims) of the present invention and same The use of deictic word, unless especially censured in this manual, or substantially contradicts with unity and coherence in writing, otherwise may be interpreted as And in odd number and multiple both sides persons.Sentence " possessing ", " having ", " containing " and "comprising", unless otherwise, otherwise It is construed to open language (open-end term) (that is, the meaning of " though contain but do not limit ").Number in this specification It is worth the detailed narration of scope, unless especially censured in this manual, otherwise it is only intended to play as by quite Each value in the range of it describes the effect for the abridged notation being used respectively, and is respectively worth, by the side enumerated respectively in this manual Formula is incorporated into specification.All methods in the present specification, unless especially censured in this manual, or Substantially contradicted with unity and coherence in writing, otherwise all can implement it by all suitable orders.All examples as used in this specification or The exemplary word of person (for example, " etc. "), except non-specifically is advocated, otherwise only represent to be only more preferably to illustrate present invention It is intended to, rather than to the scope of the present invention person of being limited.Any word in specification, also should not be construed as patent application model Enclose the key element do not recorded as indispensable person in the implementation of the present invention signifier.
In this specification, in order to implement the present invention, including the most preferably form known comprising the present inventor, and with regard to this hair Bright more preferably form is illustrated.For those of ordinary skill in the art, described above is such as read, then must Surely it is expressly understood that the deformation of these more preferably embodiments.The present inventor expects that be familiar with the operator suitably can become using such a Shape, and anticipate that the present invention is carried out according to the method beyond specific illustrated person in this specification.Thus, such as applicable law, institute holds Perhaps the amendment of the content described in patent claim comprising institute's apposition in whole this specification in mode, the present invention and Deng thing.In addition, unless especially censured in this manual, or substantially with unity and coherence in writing contradiction, it is otherwise upper in all deformations Any combinations for stating key element are both contained in the present invention.

Claims (5)

1. a kind of resin imparting device, possesses:
Mounting table, the mounting surface of the component of coating resin is wanted with mounting;
Coating head, spue the resin to the component for being placed in the mounting table;
Mobile device, it makes the coating head toward along the direction of the mounting surface, relative to mounting table relativity movement;
Supply unit, it between the mounting table and the coating head to applying voltage;
Gap detection portion, it detects the discharge opening of the resin formed in the coating head and placed by the mounting table The distance between the component;
Voltage regulating part, it adjusts the electricity by the supply unit to being applied between the mounting table and the coating head The value of pressure;And
First control device, it is set by the voltage-regulation according to by the distance detected by the gap detection portion The magnitude of voltage that portion is adjusted.
2. resin imparting device as claimed in claim 1, wherein, the resin imparting device possesses regulation from the coating head institute The discharge quantity regulating device of the discharge-amount of the resin spued.
3. resin imparting device as claimed in claim 1 or 2, wherein, the resin imparting device possesses:
Distance variable device, it moves coating head relativity in the way of it can approach and leave relative to the mounting table It is dynamic;And
Second control device, it controls into the distance variable device, makes to enter the component for being placed in the mounting surface The distance between described coating head and the mounting table when discharge of the resin of the row from the coating head starts, are less than Distance between the coating head and the mounting table after the discharge of the resin starts.
4. a kind of manufacture method for the component that resin coating is completed, it is by the resin any one of claims 1 to 3 The method for the component that apparatus for coating manufacture resin coating is completed, the manufacture method possesses:
Load step, its will the component of coating resin be placed in the mounting surface;
Coating head configuration step, the coating head is configured in the top of the component placed by the mounting table by it;
Voltage applies step, and it is by the supply unit to applying voltage between the mounting table and the coating head;
Resin application step, it is maintained to applying alive state between the mounting table and the coating head, and from described The mobile device is acted in the state of the coating head discharge resin, so as to be coated with the resin to the component;
Gap detection step, its by the gap detection portion detect the discharge opening with described in placed by the mounting table The distance between component;And
Voltage adjustment step, it adjusts and applied by the voltage according to by the distance detected by the gap detection step Plus the magnitude of voltage that step is applied.
5. a kind of manufacture method for the component that resin coating is completed, possesses:
Load step, its will the component of coating resin be placed in the mounting surface formed in mounting table;
Coating head configuration step, the coating head for the resin that spued to the component is configured at contained in the mounting table by it The top for the component put;
Voltage applies step, and it between the mounting table and the coating head to applying voltage;
Resin application step, it is maintained to applying alive state between the mounting table and the coating head, and from described Coating head spue make in the state of the resin coating head toward along the direction of the mounting surface relative to the mounting table Relativity is moved, so as to be coated with the resin to the component;
Gap detection step, its detect the discharge opening of the resin that is formed in the coating head with it is contained in the mounting table The distance between described component put;And
Voltage adjustment step, it adjusts and applied by the voltage according to by the distance detected by the gap detection step Plus the magnitude of voltage that step is applied.
CN201580014320.5A 2014-03-14 2015-02-16 The manufacture method for the component that resin imparting device and resin coating are completed Active CN106132565B (en)

Applications Claiming Priority (3)

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JP2014051935 2014-03-14
JP2014-051935 2014-03-14
PCT/JP2015/054073 WO2015137042A1 (en) 2014-03-14 2015-02-16 Resin coater and method for manufacturing resin-coated component

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CN109731734A (en) * 2018-12-25 2019-05-10 广州奥松电子有限公司 High-precision small area dispenser system and method

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JP2001137760A (en) * 1999-11-16 2001-05-22 Dainippon Printing Co Ltd Dispenser for highly viscous substance
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KR101748542B1 (en) 2017-06-16
WO2015137042A1 (en) 2015-09-17
KR20160119232A (en) 2016-10-12
CN106132565A (en) 2016-11-16
JPWO2015137042A1 (en) 2017-04-06
TW201600180A (en) 2016-01-01
TWI577458B (en) 2017-04-11

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Address after: Saitama Prefecture, Japan

Patentee after: Olison Company

Address before: Saitama Prefecture, Japan

Patentee before: Olisen Electrical Co., Ltd.