CN106122796A - 一种具有对流散热功能的led射灯 - Google Patents
一种具有对流散热功能的led射灯 Download PDFInfo
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- F21V29/87—Organic material, e.g. filled polymer composites; Thermo-conductive additives or coatings therefor
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Abstract
一种具有对流散热功能的LED射灯,包括散热壳体、散热组件、LED照明组件以及固定件,该导热管处于空气对流自然散热空腔内。本发明对流式散热LED灯具形成一空气对流自然散热空腔,热量在腔内对流,加快了散热速度,本发明具有释放负离子功效,具有一定的去除甲醛、甲苯、TVOC等装修污染物的功效。
Description
技术领域
本发明涉及电子光学领域,尤其涉及一种具有对流散热功能的LED射灯。
背景技术
随着人类生产技术的不断变革,作为人们生活必需品的灯具,其功能也是日新月异;同时,由于当今人们的绿色环保观念越来越强,因而绿色环保的照明装置会更受到人们的青睐,因此,除具备传统照明功能之外,对灯具更多人性化功能的追求,已成为当今照明领域的一个发展趋势。中国专利文献CN103957641B是本发明最接近的现有技术。
一方面,将空气负离子技术运用于灯具产品中,使灯具在室内长期释放空气负离子,尤其是负氧离子。由于其在结构上与超氧阴离子自由基相似,因此具有相似的生物活性,能够使活的生物细胞带负电荷,从而使病毒失去对细胞的攻击能力;同时,负氧离子能够和甲醛、甲苯、TVOC等装修污染物发生反应,产物为无毒无味的二氧化碳和水,无二次污染的产生,具有一定的净化室内空气的功效,例如,在人造空气负离子环境中,经测定空气中霉菌、细菌数可降低90%以上。负氧离子被吸入人体后,能调节神经中枢的兴奋状态,改善肺的换气功能,改善血液循环,促进新陈代谢、增强免疫***能力、使人精神振奋、提高工作效率等,它还对高血压、气喘、流感、失眠、关节炎等许多疾病有一定的治疗作用,所以人称负离子为“空气中的维生素”“长寿素”;另一方面,使灯具具有一定的驱赶蚊虫的功能,不仅提升使用者的舒适度,也大大丰富了灯具的使用功能。
迄今,使传统灯具产品同时具有驱赶蚊虫和释放负离子功能的技术设计还未有见。
发明内容
针对现有技术存在的不足,本发明所要解决的技术问题是提供一种具有对流散热功能的LED射灯,不仅长期释放负离子,还具有一定的驱赶蚊虫功效,同时也具有一定的抗菌作用,同时具有一定的去除甲醛、甲苯、TVOC等装修污染物的功效,具有一举多得的效果,丰富了传统灯具的使用功能。
本发明的目的是通过如下技术方案实现的:
一种具有对流散热功能的LED射灯,包括散热壳体、电源驱动模块、散热组件、LED照明组件、透镜以及固定件,所述散热壳体侧壁设有若干纵向设置的散热槽,所述的散热槽贯穿所述散热壳体的侧壁,所述散热组件具有一中空腔体以及用于安置所述LED照明组件的安装面板,在所述散热组件的表面设置有若干纵向设置的散热翅片,每两两相邻的散热翅片间形成一散热通道,所述散热组件紧密套设在所述散热壳体所形成的容置腔体内,在所述散热壳体内设有用于容置所述电源驱动模块的中空柱体,所述中空柱体的侧壁具有若干纵向设置的散热槽,该中空柱体包覆在所述散热组件的中空腔体内;所述固定件通过卡扣与所述散热壳体连接,所述固定件设有若干散热孔以及用于容置所述LED照明组件和透镜的容置空间,所述LED照明组件包括铝基PCB板及LED照明部,所述铝基PCB板与所述散热组件的安装面板之间均匀涂布有散热涂料,在所述的散热壳体内壁表面以及所述中空柱体的外表面均匀涂布有散热涂料,其中,所述散热壳体由下列组份按照重量份数制备而成:
树脂50-65重量份;玻璃纤维10-20重量份;阻燃剂5-8重量份;石墨烯3-4.5重量份;改性芳香胺固化剂3-4重量份;荧光粉0.1-0.3重量份;汽巴艳佳固754光引发剂2-4重量份;聚醚胺催化剂0.5-0.7重量份;二氧化铈0.1-0.15重量份;活性矿物质粉0.7-1重量份;中药精油1-1.2重量份;其中,所述树脂为环氧大豆油丙烯酸酯和双酚A型E51环氧树脂的混合物,所述环氧大豆油丙烯酸酯和双酚A型E51环氧树脂的质量比为2:1-3:2,所述阻燃剂为聚磷酸铵、三聚氰胺以及膨胀型石墨的混合物,所述聚磷酸铵、三聚氰胺以及膨胀型石墨的质量比2:1.5:1.3,所述的荧光粉为Ce和YAG荧光粉混合物,所述荧光粉的粒径≤13μm,所述的活性矿物质粉为锗石、萤石、电气石、六环石按重量比2.5:3:3.7:2的混合物,其中电气石为镁电气石和锂电气石按重量比5:3的混合物,所述活性矿物质粉的粒径≤13μm,所述散热壳体通过如下步骤制备而成:
S1、将所需重量份数的树脂、阻燃剂、石墨烯、荧光粉、汽巴艳佳固754光引发剂以及聚醚胺催化剂置于搅拌机中,在70-80℃下集中高速搅拌调匀,搅拌时间为15-30分钟,待混合均匀后从搅拌机中取出,即制得混合物A,备用;
S2、将物料逐蝇梅50-60重量份,远志15-18重量份,板蓝根13-15重量份,覆盆子3-5重量份,马齿苋3-4重量份,丹参4-4.5重量份,辣蓼草2-3重量份,百部6-7.5重量份,藿香3-4重量份,狼毒3-4重量份去杂质,一起置于-20℃的真空釜2-3小时,然后再置于微波干燥机进行预处理,其中干燥时间为30-40分钟,微波功率为17kw;
S3、将步骤S2处理后的物料一起投入超微粉碎机中粉碎至60目,制得原料药粉末,备用;
S4、将步骤S3中制得的原料药粉末投入超临界二氧化碳萃取装置的萃取釜中,调节萃取压力27.65MPa,萃取温度45℃,二氧化碳流量为1100L/h,动态萃取2小时,直接在分离釜出口用三角瓶收集粗油,备用;
S5、将步骤S4中制得的粗油置于5℃环境中冷冻70分钟,再将冷冻后的粗油置于转速为17000r/min的高速冷冻离心机中离心25分钟,去除杂质后置于85℃真空箱抽真空3小时,即制得挥发油B,备用;
S6、将蕲艾3-4重量份,樟树叶6-8重量份,打破碗花花3-5重量份,榆树皮15-25重量份,鱼腥草4-6重量份,苦地丁3-5重量份,夜交藤3-5重量份,薄荷1-3重量份,甜马郁兰1.5-2.5重量份,香子兰1.5-2重量份,龙涎香0.5-1重量份,冰片1.5-2重量份洗净烘干,一起投入超微粉碎机中粉碎至30目,然后加去离子水浸泡5小时,加水量为所浸泡原料药质量的7倍,搅拌分散调匀,制得中药混合物,备用;
S7、将步骤S6制得的中药混合物于80℃煎煮2小时,收集蒸馏液,并加入***萃取,蒸馏液与***的体积比为2.5:1,取上层油相,然后加无水硫酸钠0.13-0.2重量份干燥,即制得挥发油C,备用;
S8、将步骤S5和S7所制挥发油B和挥发油C混合调匀制得混合油,再边搅拌边依次加入白芍药精油、丝柏精油、雪莲花精油、尤加利精油和蓝甘菊精油,充分搅拌45分钟,静置30分钟,过滤除杂,即得中药精油,其中,所述混合油与白芍药精油、丝柏精油、雪莲花精油、尤加利精油和蓝甘菊精油的质量比为2:0.6:0.5:0.65:0.5:0.45;
S9、将步骤S8制得的中药精油和步骤S1制得的混合物A,在70-80℃下,在搅拌机中集中搅拌混合30分钟,得到混合物D;
S10、将步骤S9制得的混合物D投入球磨机,然后再加入活性矿物质粉、二氧化铈、改性芳香胺固化剂以及玻璃纤维,在70-80℃下进行集中研磨4.5小时,过滤去杂质,即制得预混料;
S11、将步骤S10的预混料放入双螺杆挤出设备内,其中,双螺杆挤出设备的转速为150-250转/分,挤出温度为260-280°C,挤出,冷却,切粒,即得到用于制造所述灯罩壳体所需的复合材料;
S12、将步骤S11制得的复合材料经注塑机加热、挤压、成型、冷却、修整,即得散热壳体。
在一较佳实施例中,在步骤S8中的中药精油还包括以下重量份的组分:表面活性剂3份、避蚊胺0.2份、丁酸丁酯1份、桉树油1.5份、醋酸氯已定0.5份、脂肪醇聚氧乙烯醚硫酸钠1份和苯甲酸钠0.2份。
需要说明的是,经实验证明,在活性矿物质粉中加入适量的二氧化铈(CeO2),利用该稀土元素的辐射能量高,半衰减期限长的特点,可以大幅增加活性矿物质粉的负离子产率,其原理如下:二氧化铈中的Ce4+在光照环境下转化成Ce3+,在转化过程中,电子-空穴的复合几率降低,再在活性矿物质粉中电气石等物质电场的作用下,部分电子被动随电场方向定向移动,电子-空穴复合几率降低,从而在电气石/ CeO2复合粉末表面积聚了大量的电解空气分子的能量,进而产生了高浓度的空气负离子,同时Ce3+又氧化成为Ce4+,继而重复前述的转化过程;同时,经实践检测,在经过本发明复合配比的活性矿物质粉中添加二氧化铈组分,比未经添加二氧化铈的活性矿物质粉负离子的浓度高10倍以上,r射线与自然环境相同。
本发明基于祖国传统医学,参考现代中药药理研究,从现有中药的药物筛选和反复验证,充分发挥各组份协同作用,其中主要原料的作用简介如下。
逐蝇梅:马鞭草科马缨丹属,属多年生植物,常绿半蔓性灌木,小枝四棱形,长而下垂具有逆向的锐刺,它的枝叶与花朵中挥发出蚊蝇敏感的气味,具有很强的驱逐蚊蝇功效,而对人体无任何伤害,有“驱蚊七变花”美誉。
远志:性温,味苦、辛,具有安神益智、祛痰、消肿的功能,用于心肾不交引起的失眠多梦、健忘惊悸,神志恍惚,咳痰不爽,疮疡肿毒,***肿痛。《本经》记载:主安五脏和五志,令人欢乐忘忧。“《纲目》记载:“和血,消肿,止痛。
板蓝根:对多种细菌有抑制作用,水浸液对枯草杆菌、金黄色葡萄球菌、八联球菌、大肠杆菌、伤寒杆菌、副伤寒杆菌、痢疾(志贺、弗氏)杆菌、肠炎杆菌等都有不同程度的抑制作用;丙酮浸出液也有类似作用, 且对溶血性链球菌有效。
覆盆子:又名复盆子、树倭泡、树莓、麦泡(小麦收获季时结果,故名)等,是一种蔷薇科悬钩子属的木本植物,抑菌作用100%煎剂用平板打洞法,对葡萄球菌有抑制作用,对霍乱弧菌也有抑制作用。
马齿苋:马齿苋科一年生草本植物。肥厚多汁,无毛,高10-30cm, 生于田野路边及庭园废墟等向阳处。国内各地均有分布。该种为药食两用植物。全草供药用,有清热利湿、解毒消肿、消炎、止渴、利尿作用。
丹参:性味苦,微寒。归心、肝经。《滇南本草》记载:补心定志,安神宁心。治健忘怔冲,惊悸不寐,有祛瘀止痛,活血通经,清心除烦之功效,用于***,经闭痛经,症瘕积聚,胸腹刺痛,热痹疼痛,疮疡。
辣蓼草:对各种痢疾杆菌于试管内均有抑制作用,现代临床医学研究表明,辣蓼具有抗菌、抗病毒、抗炎、抗氧化等功效。
百部:可驱除蚊虫,抗病原微生物作用,对乙型溶血性链球菌、脑膜炎球菌、金黄色葡萄球菌、白色葡萄球菌、伤寒杆菌、肺炎杆菌、鼠疫杆菌、炭疽杆菌等多种致病真菌有一定的抑制作用,其水浸液对蚊蝇幼虫、头虱、衣虱及臭虫等均有杀灭作用。
藿香:味辛,性微温。功效:化湿和中,解表、解署的功效,主治湿阻脾胃,胸脘闷胀,食欲不香,恶心、呕吐;夏季暑湿困倦,胸闷不舒,以及外感风寒.恶寒胸闷等病症,具有有较强的抑制真菌作用和抗菌作用。
狼毒:别名川狼毒、续毒、绵大戟、山萝卜、闷花头、热加巴、一扫光、搜山虎、一把香、药罗卜、生扯拢、红火柴头花、猴子根、断肠草,中医学上用其根祛痰、止痛、消积、杀虫。
蕲艾:又名:含17种已知化合物,具有平喘、镇咳、祛痰及清炎作用,有理气血、逐寒湿、调经安胎、温经止血、清热止咳消痰等功效。主治***、腹中冷痛、胎漏下血、胎动不安、宫寒***等症。
打破碗花花:①《陕西中草药》:“苦,凉,有小毒。”②《四川常用中草药》:“苦辛,温,有小毒。”解毒,排脓生肌,消肿散瘀,具有杀蛆虫、孑孓,化积,消肿,散瘀,治顽癣,秃疮,疟疾,小儿疳积,痢疾,痈疖疮肿,瘰疬,跌打损伤。
榆树皮:为榆科植物的干燥树皮或根皮, 甘、平,无毒;利水,通淋,消肿,用于小便不通,淋浊,水肿,痈疽发背,丹毒,疥癣。
鱼腥草:具有抗菌、抗病毒、提高机体免疫力等作用,对各种微生物(尤其是酵母菌和霉菌)均有抑制作用,对溶血性的链球菌、金黄色葡萄球菌、流感杆菌、卡他球菌、肺炎球菌有明显的抑制作用。对大肠杆菌、痢疾杆菌、伤寒杆菌也有作用。
苦地丁:为罂粟科植物地丁紫堇的全草,对甲型链球菌、肺炎球菌、卡他球菌、痢疾杆菌、大肠杆菌、绿脓杆菌有抑制,对副流感仙台病毒亦有抑制作用。
夜交藤: 夜交藤性平无毒,味甘微苦,入心、肝经,有安神养血、祛风通络的功效,主治阴虚血少、虚烦不眠、风湿痹痛、皮肤痒疹等症。
薄荷:为唇形科植物薄荷的干燥地上部分,疏散风热,清利头目,利咽透疹,疏肝行气。
甜马郁兰:可以改善心情苦闷和上瘾症,尤其对弘毅紧张症状有效,能扩张血管、降血压、减轻以及负担,帮助消除心悸,有优异的神经安抚与镇定功能。
香子兰:有特殊的香气,具有抗疲劳和心情郁闷、助荷尔蒙分泌、舒缓焦虑及改善失眠等功效。具有强心、补脑、健胃、解毒、驱风、增强肌肉力量的功效,作芳香型神经******和补肾药,用来治疗癔病、忧郁症 、阳痿、虚热和风湿病。
龙涎香:是留香最持久的香料,世界上任何一种香料都不能与之相媲美,素有“龙涎之香与日月共存”的说法。《本草纲目》载:可以活血、益精髓、助阳道、通利血脉、化痰平喘;症瘕积聚;心腹疼痛;神昏;廖永言:利水通淋,散癥结,消气结,逐劳虫。
冰片:辛,苦,凉。具有开窍醒神,清热散毒,明目退翳。主治热病高热神昏,中风痰厥惊痫,暑湿蒙蔽清窍,喉痹耳聋,口疮齿肿,疮痈疳痔,目赤肿痛,翳膜遮睛。
需要说明的是,经实践证明,将一定重量份的丹参、辣蓼草和百部进行复配后,不仅可显著提高除菌抗菌的能力,还会产生一种无毒副作用的清香味道,沁人心脾,具有一定的提神效果;同时,经实践证明,将一定重量份的逐蝇梅、远志、樟树叶和打破碗花花进行复配后,使该组合物的驱蚊虫能力得到显著提高;另外,板蓝根、覆盆子、狼毒、薄荷和马齿苋等组分进行配伍后,大大提高了组合物的抗菌除菌能力,经实践检测,复配后的组合物对金黄色葡萄球菌、炭疽杆菌、流感杆菌、卡他球菌、肺炎球菌、大肠杆菌、乙型链球菌、白喉杆菌、伤寒杆菌、绿脓肝菌、痢疾杆菌等40余种病菌具有一定的抑制和杀灭作用。
本发明的效果:
本发明采用中药成份与活性矿物质复配,使本发明不仅可以驱赶蚊虫,还可以释放负离子,清新空气,同时气味芳香,具有健身、驱蚊、杀菌的功效,在实际应用中,还具有一定的去除甲醛、甲苯、TVOC等装修污染物的功效,具有一举多得的效果,丰富了传统灯具的使用功能。
附图说明
图1是本发明分解示意图。
图2是本发明散热壳体和散热组件示意图。
图3是本发明整体示意图。
图4是本发明另一种实施例分解示意图。
图5是本发明另一种实施例整体示意图。
具体实施方式
实施例1:
请参见图1至图5所示
一种具有对流散热功能的LED射灯,包括散热壳体1、电源驱动模块(图中未示出)、散热组件2、LED照明组件(图中未示出)、透镜5以及固定件3,所述散热壳体1侧壁设有若干纵向设置的散热槽10,所述的散热槽10贯穿所述散热壳体1的侧壁,所述散热组件2具有一中空腔体以及用于安置所述LED照明组件的安装面板21,在所述散热组件2的表面设置有若干纵向设置的散热翅片20,每两两相邻的散热翅片20间形成一散热通道200,所述散热组件2紧密套设在所述散热壳体1所形成的容置腔体12内,在所述散热壳体1内设有用于容置所述电源驱动模块的中空柱体11,所述中空柱体11的侧壁具有若干纵向设置的散热槽110,该中空柱体11包覆在所述散热组件2的中空腔体内。
需要说明的是,所述的散热槽10与散热翅片20所形成的散热通道200以及中空柱体11侧壁的散热槽110可以形成对流,以加快空气流动,从而提升散热效果。
所述固定件3通过卡扣与所述散热壳体1连接,所述固定件3设有若干散热孔30以及用于容置所述LED照明组件和透镜5的容置空间31,所述LED照明组件包括铝基PCB板4及LED照明部40,所述铝基PCB板4与所述散热组件2的安装面板21之间均匀涂布有散热涂料,在所述的散热壳体2内壁表面以及所述中空柱体11的外表面均匀涂布有散热涂料(图中未示出),其中,所述散热壳体2由下列组份按照重量份数制备而成:
树脂50重量份;玻璃纤维20重量份;阻燃剂5重量份;石墨烯4.5重量份;改性芳香胺固化剂3重量份;荧光粉0.3重量份;汽巴艳佳固754光引发剂2重量份;聚醚胺催化剂0.7重量份;二氧化铈0.1重量份;活性矿物质粉1重量份;中药精油1重量份;其中,所述树脂为环氧大豆油丙烯酸酯和双酚A型E51环氧树脂的混合物,所述环氧大豆油丙烯酸酯和双酚A型E51环氧树脂的质量比为3:2,所述阻燃剂为聚磷酸铵、三聚氰胺以及膨胀型石墨的混合物,所述聚磷酸铵、三聚氰胺以及膨胀型石墨的质量比2:1.5:1.3,所述的荧光粉为Ce和YAG荧光粉混合物,所述荧光粉的粒径≤13μm,所述的活性矿物质粉为锗石、萤石、电气石、六环石按重量比2.5:3:3.7:2的混合物,其中电气石为镁电气石和锂电气石按重量比5:3的混合物,所述活性矿物质粉的粒径≤13μm,所述散热壳体通过如下步骤制备而成:
S1、将所需重量份数的树脂、阻燃剂、石墨烯、荧光粉、汽巴艳佳固754光引发剂以及聚醚胺催化剂置于搅拌机中,在70℃下集中高速搅拌调匀,搅拌时间为30分钟,待混合均匀后从搅拌机中取出,即制得混合物A,备用;
S2、将物料
逐蝇梅50重量份,远志18重量份,板蓝根13重量份,覆盆子5重量份,马齿苋3重量份,丹参4.5重量份,辣蓼草2重量份,百部7.5重量份,藿香3重量份,狼毒4重量份去杂质,一起置于-20℃的真空釜2小时,然后再置于微波干燥机进行预处理,其中干燥时间为40分钟,微波功率为17kw;
S3、将步骤S2处理后的物料一起投入超微粉碎机中粉碎至60目,制得原料药粉末,备用;
S4、将步骤S3中制得的原料药粉末投入超临界二氧化碳萃取装置的萃取釜中,调节萃取压力27.65MPa,萃取温度45℃,二氧化碳流量为1100L/h,动态萃取2小时,直接在分离釜出口用三角瓶收集粗油,备用;
S5、将步骤S4中制得的粗油置于5℃环境中冷冻70分钟,再将冷冻后的粗油置于转速为17000r/min的高速冷冻离心机中离心25分钟,去除杂质后置于85℃真空箱抽真空3小时,即制得挥发油B,备用;
S6、将蕲艾3重量份,樟树叶8重量份,打破碗花花3重量份,榆树皮25重量份, 鱼腥草4重量份,苦地丁5重量份,夜交藤3重量份,薄荷3重量份,甜马郁兰1.5重量份,香子兰2重量份,龙涎香0.5重量份,冰片2重量份洗净烘干,一起投入超微粉碎机中粉碎至30目,然后加去离子水浸泡5小时,加水量为所浸泡原料药质量的7倍,搅拌分散调匀,制得中药混合物,备用;
S7、将步骤S6制得的中药混合物于80℃煎煮2小时,收集蒸馏液,并加入***萃取,蒸馏液与***的体积比为2.5:1,取上层油相,然后加无水硫酸钠0.13重量份干燥,即制得挥发油C,备用;
S8、将步骤S5和S7所制挥发油B和挥发油C混合调匀制得混合油,再边搅拌边依次加入白芍药精油、丝柏精油、雪莲花精油、尤加利精油和蓝甘菊精油,充分搅拌45分钟,静置30分钟,过滤除杂,即得中药精油,其中,所述混合油与白芍药精油、丝柏精油、雪莲花精油、尤加利精油和蓝甘菊精油的质量比为2:0.6:0.5:0.65:0.5:0.45;
S9、将步骤S8制得的中药精油和步骤S1制得的混合物A,在80℃下,在搅拌机中集中搅拌混合30分钟,得到混合物D;
S10、将步骤S9制得的混合物D投入球磨机,然后再加入活性矿物质粉、二氧化铈、改性芳香胺固化剂以及玻璃纤维,在70℃下进行集中研磨4.5小时,过滤去杂质,即制得预混料;
S11、将步骤S10的预混料放入双螺杆挤出设备内,其中,双螺杆挤出设备的转速为250转/分,挤出温度为260°C,挤出,冷却,切粒,即得到用于制造所述灯罩壳体所需的复合材料;
S12、将步骤S11制得的复合材料经注塑机加热、挤压、成型、冷却、修整,即得散热壳体。
需要说明的是,经实验证明,在活性矿物质粉中加入适量的二氧化铈(CeO2),利用该稀土元素的辐射能量高,半衰减期限长的特点,可以大幅增加活性矿物质粉的负离子产率,其原理如下:二氧化铈中的Ce4+在光照环境下转化成Ce3+,在转化过程中,电子-空穴复合几率降低,再在电气石电场作用下,部分电子被动随电场方向定向移动,电子-空穴复合几率降低,从而在电气石/ CeO2复合粉末表面积聚了大量的电解空气分子的能量,从而产生了高浓度的空气负离子,同时Ce3+又氧化成为Ce4+,继而重复前述的转化过程;同时,经实践检测,经过本发明复合配比的活性矿物质粉比未经配比的电气石粉末负离子浓度高10倍以上,r射线与自然环境相同。
作为优选,所述双酚A型E51环氧树脂采用岳阳巴陵石化生产的标准双酚A型E51环氧树脂;所述环氧大豆油丙烯酸酯采用中山永丰化工有限公司生产的环氧大豆油丙烯酸酯;所述聚磷酸铵采用云南天耀化工有限公司生产的聚磷酸铵;所述膨胀型石墨采用青岛晨阳石墨有限公司生产的膨胀型石墨。
在一较佳实施例中,在步骤S8中的中药精油还包括以下重量份的组分:表面活性剂3份、避蚊胺0.2份、丁酸丁酯1份、桉树油1.5份、醋酸氯已定0.5份、脂肪醇聚氧乙烯醚硫酸钠1份和苯甲酸钠0.2份。
进一步地,在一较佳实施例中,所述散热涂料由下列组份按照重量份数制备而成:
混合树脂65重量份,钠基蒙脱土3.5重量份,羧基丁苯胶乳4重量份,硅树脂甲基支链硅油1.5重量份,聚乙二醇1重量份,正戊烷0.9重量份,纳米二氧化硅1.5重量份,聚丙烯腈基碳纤维7.5重量份,石墨烯5重量份,气相二氧化硅1.5重量份,阻燃剂6重量份,改性芳香胺固化剂4.5重量份,溶剂18重量份,二氧化铈0.12重量份,活性矿物质粉1.5重量份,中药精油2重量份;其中,所述混合树脂为酚醛树脂和环氧树脂的混合物,酚醛树脂和环氧树脂的质量比为4:3;所述聚丙烯腈基碳纤维长度为0.01mm;所述阻燃剂为多聚磷酸铵、三聚氰胺以及膨胀型石墨的混合物,所述多聚磷酸铵、三聚氰胺以及膨胀型石墨的质量比3:1.6:1.5;所述的溶剂为二丙酮醇和丁酯的混合物,所述二丙酮醇和丁酯的质量比为3:2;所述的活性矿物质粉为锗石、萤石、电气石、六环石按重量比2:2:3:1.5的混合物,其中电气石为镁电气石和锂电气石按重量比3:2的混合物,所述活性矿物质粉的粒径≤15μm,所述散热涂料通过如下步骤制备而成:
S1、按重量份称取混合树脂,钠基蒙脱土,羧基丁苯胶乳,硅树脂甲基支链硅油,聚乙二醇,正戊烷,纳米二氧化硅,聚丙烯腈基碳纤维,石墨烯,气相二氧化硅,阻燃剂以及溶剂置于搅拌机中,在80℃下集中高速搅拌调匀,搅拌时间为40分钟,待混合均匀后从搅拌机中取出,即制得树脂混合物,备用;
S2、将物料逐蝇梅20重量份,紫苏叶10重量份,驱虫斑鸠菊7重量份,打破碗花花3.5重量份,黄芩2重量份,甜马郁兰1.5重量份,龙涎香1重量份以及麝香0.7重量份,去杂质,一起投入超微粉碎机中粉碎至100目,然后加去离子水浸泡5小时,加水量为所浸泡原料药质量的7倍,搅拌分散调匀,制得中药混合物,备用;
S3、将步骤S2制得的中药混合物于80℃煎煮2小时,收集蒸馏液,并加入***萃取,蒸馏液与***的体积比为3:2,取上层油相,然后加无水硫酸钠0.13重量份干燥,即制得中药精油,备用;
S4、将步骤S3制得的中药精油与步骤S1制得的树脂混合物,在80℃下,在搅拌机中集中搅拌混合15分钟,得到预混料,然后再将该预混料投入球磨机,加入活性矿物质粉、二氧化铈以及改性芳香胺固化剂,在85℃下,集中研磨5小时,过滤去杂质,即得到散热涂料。
实施例2:
一种具有对流散热功能的LED射灯,其特征在于:包括散热壳体1、电源驱动模块、散热组件2、LED照明组件、透镜5以及固定件3,所述散热壳体1侧壁设有若干纵向设置的散热槽10,所述的散热槽10贯穿所述散热壳体1的侧壁,所述散热组件2具有一中空腔体以及用于安置所述LED照明组件的安装面板21,在所述散热组件2的表面设置有若干纵向设置的散热翅片20,每两两相邻的散热翅片20间形成一散热通道200,所述散热组件2紧密套设在所述散热壳体1所形成的容置腔体12内,在所述散热壳体1内设有用于容置所述电源驱动模块的中空柱体11,所述中空柱体11的侧壁具有若干纵向设置的散热槽110,该中空柱体11包覆在所述散热组件2的中空腔体内;所述固定件3通过卡扣与所述散热壳体1连接,所述固定件3设有若干散热孔30以及用于容置所述LED照明组件和透镜5的容置空间31,所述LED照明组件包括铝基PCB板4及LED照明部40,所述铝基PCB板4与所述散热组件2的安装面板21之间均匀涂布有散热涂料,在所述的散热壳体2内壁表面以及所述中空柱体11的外表面均匀涂布有散热涂料,其中,所述散热壳体2由下列组份按照重量份数制备而成:
树脂65重量份;玻璃纤维15重量份;阻燃剂6重量份;石墨烯4重量份;改性芳香胺固化剂3.5重量份;荧光粉0.2重量份;汽巴艳佳固754光引发剂3重量份;聚醚胺催化剂0.6重量份;二氧化铈0.15重量份;活性矿物质粉0.8重量份;中药精油1.2重量份;其中,所述树脂为环氧大豆油丙烯酸酯和双酚A型E51环氧树脂的混合物,所述环氧大豆油丙烯酸酯和双酚A型E51环氧树脂的质量比为2:1,所述阻燃剂为聚磷酸铵、三聚氰胺以及膨胀型石墨的混合物,所述聚磷酸铵、三聚氰胺以及膨胀型石墨的质量比2:1.5:1.3,所述的荧光粉为Ce和YAG荧光粉混合物,所述荧光粉的粒径≤13μm,所述的活性矿物质粉为锗石、萤石、电气石、六环石按重量比2.5:3:3.7:2的混合物,其中电气石为镁电气石和锂电气石按重量比5:3的混合物,所述活性矿物质粉的粒径≤13μm,所述散热壳体通过如下步骤制备而成:
S1、将所需重量份数的树脂、阻燃剂、石墨烯、荧光粉、汽巴艳佳固754光引发剂以及聚醚胺催化剂置于搅拌机中,在75℃下集中高速搅拌调匀,搅拌时间为20分钟,待混合均匀后从搅拌机中取出,即制得混合物A,备用;
S2、将物料逐蝇梅60重量份,远志15重量份,板蓝根15重量份,覆盆子3重量份,马齿苋4重量份,丹参4重量份,辣蓼草3重量份,百部6重量份,藿香4重量份,狼毒3重量份去杂质,一起置于-20℃的真空釜2.5小时,然后再置于微波干燥机进行预处理,其中干燥时间为35分钟,微波功率为17kw;
S3、将步骤S2处理后的物料一起投入超微粉碎机中粉碎至60目,制得原料药粉末,备用;
S4、将步骤S3中制得的原料药粉末投入超临界二氧化碳萃取装置的萃取釜中,调节萃取压力27.65MPa,萃取温度45℃,二氧化碳流量为1100L/h,动态萃取2小时,直接在分离釜出口用三角瓶收集粗油,备用;
S5、将步骤S4中制得的粗油置于5℃环境中冷冻70分钟,再将冷冻后的粗油置于转速为17000r/min的高速冷冻离心机中离心25分钟,去除杂质后置于85℃真空箱抽真空3小时,即制得挥发油B,备用;
S6、将蕲艾4重量份,樟树叶6重量份,打破碗花花5重量份,榆树皮15重量份, 鱼腥草6重量份,苦地丁3重量份,夜交藤5重量份,薄荷1重量份,甜马郁兰2.5重量份,香子兰1.5重量份,龙涎香1重量份,冰片1.5重量份洗净烘干,一起投入超微粉碎机中粉碎至30目,然后加去离子水浸泡5小时,加水量为所浸泡原料药质量的7倍,搅拌分散调匀,制得中药混合物,备用;
S7、将步骤S6制得的中药混合物于80℃煎煮2小时,收集蒸馏液,并加入***萃取,蒸馏液与***的体积比为2.5:1,取上层油相,然后加无水硫酸钠0.15重量份干燥,即制得挥发油C,备用;
S8、将步骤S5和S7所制挥发油B和挥发油C混合调匀制得混合油,再边搅拌边依次加入白芍药精油、丝柏精油、雪莲花精油、尤加利精油和蓝甘菊精油,充分搅拌45分钟,静置30分钟,过滤除杂,即得中药精油,其中,所述混合油与白芍药精油、丝柏精油、雪莲花精油、尤加利精油和蓝甘菊精油的质量比为2:0.6:0.5:0.65:0.5:0.45;
S9、将步骤S8制得的中药精油和步骤S1制得的混合物A,在75℃下,在搅拌机中集中搅拌混合30分钟,得到混合物D;
S10、将步骤S9制得的混合物D投入球磨机,然后再加入活性矿物质粉、二氧化铈、改性芳香胺固化剂以及玻璃纤维,在75℃下进行集中研磨4.5小时,过滤去杂质,即制得预混料;
S11、将步骤S10的预混料放入双螺杆挤出设备内,其中,双螺杆挤出设备的转速为200转/分,挤出温度为270°C,挤出,冷却,切粒,即得到用于制造所述灯罩壳体所需的复合材料;
S12、将步骤S11制得的复合材料经注塑机加热、挤压、成型、冷却、修整,即得散热壳体。
其余同实施例1。
本发明实施例1和实施例2的测试指标如下:
(1)气味检查:感官,无刺激性异味。
(2)驱蚊效果测试。
依据现有技术中的普通灯具与上述实施例1和实施例2的驱蚊效果进行对比测试,测试数据请见表1。
结论:本发明实施例1和实施例2与市场上普通灯具相比较,均具有一定的驱蚊作用。
(3)负离子检测。
采用负离子测试仪器,主要是针对木材、矿石、陶瓷材料、负离子粉末与相关制成商品(如负离子衣物、项链、毛毯)等所释放出的负离子数量做出测量。
测试结果见表2。
结论:本发明实施例1、实施例2可以持续释放空气负离子,与现有技术中的普通灯具相比较,本发明具有非常明显的优势。
Claims (2)
1.一种具有对流散热功能的LED射灯,其特征在于:包括散热壳体(1)、电源驱动模块、散热组件(2)、LED照明组件、透镜(5)以及固定件(3),所述散热壳体(1)侧壁设有若干纵向设置的散热槽(10),所述的散热槽(10)贯穿所述散热壳体(1)的侧壁,所述散热组件(2)具有一中空腔体以及用于安置所述LED照明组件的安装面板(21),在所述散热组件(2)的表面设置有若干纵向设置的散热翅片(20),每两两相邻的散热翅片(20)间形成一散热通道(200),所述散热组件(2)紧密套设在所述散热壳体(1)所形成的容置腔体(12)内,在所述散热壳体(1)内设有用于容置所述电源驱动模块的中空柱体(11),所述中空柱体(11)的侧壁具有若干纵向设置的散热槽(110),该中空柱体(11)包覆在所述散热组件(2)的中空腔体内;所述固定件(3)通过卡扣与所述散热壳体(1)连接,所述固定件(3)设有若干散热孔(30)以及用于容置所述LED照明组件和透镜(5)的容置空间(31),所述LED照明组件包括铝基PCB板(4)及LED照明部(40),所述铝基PCB板(4)与所述散热组件(2)的安装面板(21)之间均匀涂布有散热涂料,在所述的散热壳体(2)内壁表面以及所述中空柱体(11)的外表面均匀涂布有散热涂料,其中,所述散热壳体(2)由下列组份按照重量份数制备而成:
树脂50-65重量份;玻璃纤维10-20重量份;阻燃剂5-8重量份;石墨烯3-4.5重量份;改性芳香胺固化剂3-4重量份;荧光粉0.1-0.3重量份;汽巴艳佳固754光引发剂2-4重量份;聚醚胺催化剂0.5-0.7重量份;二氧化铈0.1-0.15重量份;活性矿物质粉0.7-1重量份;中药精油1-1.2重量份;其中,所述树脂为环氧大豆油丙烯酸酯和双酚A型E51环氧树脂的混合物,所述环氧大豆油丙烯酸酯和双酚A型E51环氧树脂的质量比为2:1-3:2,所述阻燃剂为聚磷酸铵、三聚氰胺以及膨胀型石墨的混合物,所述聚磷酸铵、三聚氰胺以及膨胀型石墨的质量比2:1.5:1.3,所述的荧光粉为Ce和YAG荧光粉混合物,所述荧光粉的粒径≤13μm,所述的活性矿物质粉为锗石、萤石、电气石、六环石按重量比2.5:3:3.7:2的混合物,其中电气石为镁电气石和锂电气石按重量比5:3的混合物,所述活性矿物质粉的粒径≤13μm,所述散热壳体通过如下步骤制备而成:
S1、将所需重量份数的树脂、阻燃剂、石墨烯、荧光粉、汽巴艳佳固754光引发剂以及聚醚胺催化剂置于搅拌机中,在70-80℃下集中高速搅拌调匀,搅拌时间为15-30分钟,待混合均匀后从搅拌机中取出,即制得混合物A,备用;
S2、将物料逐蝇梅50-60重量份,远志15-18重量份,板蓝根13-15重量份,覆盆子3-5重量份,马齿苋3-4重量份,丹参4-4.5重量份,辣蓼草2-3重量份,百部6-7.5重量份,藿香3-4重量份,狼毒3-4重量份去杂质,一起置于-20℃的真空釜2-3小时,然后再置于微波干燥机进行预处理,其中干燥时间为30-40分钟,微波功率为17kw;
S3、将步骤S2处理后的物料一起投入超微粉碎机中粉碎至60目,制得原料药粉末,备用;
S4、将步骤S3中制得的原料药粉末投入超临界二氧化碳萃取装置的萃取釜中,调节萃取压力27.65MPa,萃取温度45℃,二氧化碳流量为1100L/h,动态萃取2小时,直接在分离釜出口用三角瓶收集粗油,备用;
S5、将步骤S4中制得的粗油置于5℃环境中冷冻70分钟,再将冷冻后的粗油置于转速为17000r/min的高速冷冻离心机中离心25分钟,去除杂质后置于85℃真空箱抽真空3小时,即制得挥发油B,备用;
S6、将蕲艾3-4重量份,樟树叶6-8重量份,打破碗花花3-5重量份,榆树皮15-25重量份,鱼腥草4-6重量份,苦地丁3-5重量份,夜交藤3-5重量份,薄荷1-3重量份,甜马郁兰1.5-2.5重量份,香子兰1.5-2重量份,龙涎香0.5-1重量份,冰片1.5-2重量份洗净烘干,一起投入超微粉碎机中粉碎至30目,然后加去离子水浸泡5小时,加水量为所浸泡原料药质量的7倍,搅拌分散调匀,制得中药混合物,备用;
S7、将步骤S6制得的中药混合物于80℃煎煮2小时,收集蒸馏液,并加入***萃取,蒸馏液与***的体积比为2.5:1,取上层油相,然后加无水硫酸钠0.13-0.3重量份干燥,即制得挥发油C,备用;
S8、将步骤S5和S7所制挥发油B和挥发油C混合调匀制得混合油,再边搅拌边依次加入白芍药精油、丝柏精油、雪莲花精油、尤加利精油和蓝甘菊精油,充分搅拌45分钟,静置30分钟,过滤除杂,即得中药精油,其中,所述混合油与白芍药精油、丝柏精油、雪莲花精油、尤加利精油和蓝甘菊精油的质量比为2:0.6:0.5:0.65:0.5:0.45;
S9、将步骤S8制得的中药精油和步骤S1制得的混合物A,在70-80℃下,在搅拌机中集中搅拌混合30分钟,得到混合物D;
S10、将步骤S9制得的混合物D投入球磨机,然后再加入活性矿物质粉、二氧化铈、改性芳香胺固化剂以及玻璃纤维,在70-80℃下进行集中研磨4.5小时,过滤去杂质,即制得预混料;
S11、将步骤S10的预混料放入双螺杆挤出设备内,其中,双螺杆挤出设备的转速为150-250转/分,挤出温度为260-280°C,挤出,冷却,切粒,即得复合材料;
S12、将步骤S11制得的复合材料经注塑机加热、挤压、成型、冷却、修整,即得散热壳体。
2.根据权利要求1所述的一种具有对流散热功能的LED射灯,其特征在于:在步骤S8中的中药精油还包括以下重量份的组分:表面活性剂3份、避蚊胺0.2份、丁酸丁酯1份、桉树油1.5份、醋酸氯已定0.5份、脂肪醇聚氧乙烯醚硫酸钠1份和苯甲酸钠0.2份。
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