CN106122022B - For the pre-separating system of carried displacement air compressor - Google Patents
For the pre-separating system of carried displacement air compressor Download PDFInfo
- Publication number
- CN106122022B CN106122022B CN201610660518.7A CN201610660518A CN106122022B CN 106122022 B CN106122022 B CN 106122022B CN 201610660518 A CN201610660518 A CN 201610660518A CN 106122022 B CN106122022 B CN 106122022B
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- Prior art keywords
- sand
- partition board
- housing
- grains
- channel
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C29/00—Component parts, details or accessories of pumps or pumping installations, not provided for in groups F04C18/00 - F04C28/00
- F04C29/0092—Removing solid or liquid contaminants from the gas under pumping, e.g. by filtering or deposition; Purging; Scrubbing; Cleaning
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C29/00—Component parts, details or accessories of pumps or pumping installations, not provided for in groups F04C18/00 - F04C28/00
- F04C29/12—Arrangements for admission or discharge of the working fluid, e.g. constructional features of the inlet or outlet
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Compressor (AREA)
Abstract
The invention discloses the pre-separating systems for carried displacement air compressor, including housing, case top is equipped with the exhaust pipe close to blind end, setting is parallel to the partition board of horizontal plane on the blind end of housing, partition board extends to openend from the blind end of housing, and the inner space of housing is divided into air filtration room sum aggregate sand room, one end that the husky room of collection is located at shell nozzle end is provided with the collection sand chamber cap to match, the channel plate of partition board is provided perpendicular to above partition board, sand discharge hole is provided with if being provided with dry passage on channel plate, on partition board.Gas its silt content by channel plate filtering substantially reduces, a small amount of grains of sand will not cause to damage to the air cleaner of air compressor machine, operating personnel are without frequent dismounting and scavenging air filter, there are enough space grains of sand in the husky room of collection, after the grains of sand in the husky room of collection are accumulated to a certain extent, the connection between exhaust pipe and air compressor air intake mouth is disconnected, the husky chamber cap of collection is opened, the grains of sand is exhausted.
Description
Technical field
The present invention relates to air compressor fields, and in particular to for the pre-separating system of carried displacement air compressor.
Background technology
Air compressor is also known as air compressor machine, is the universal machine of modernization industry and the core equipment of pneumatic system,
The mechanical energy of motor or diesel engine is converted into gas pressure energy by air compressor, is reached by compressed gas and is improved gas pressure
Power or the purpose for conveying gas.Air compressor is widely used in steel, electric power, metallurgy, oil, mine, auto industry, aviation
The fields such as space flight and infrastructure.
There are many type of air compressor, are broadly divided into two major class of positive displacement compressor and speed mode air compressor machine.Wherein, hold
Product formula air compressor machine includes swinging air compressor machine, and swinging air compressor machine has rotary piston, mainly including screw-rod air compressor, cunning
Piece compressor, vacuum pump, Roots blower etc..Wherein, screw-rod air compressor is divided into as double-screw compressor and single screw rod compression
Machine, screw-rod air compressor are reduced gas and are returned by the precision-fit between negative and positive rotor and between rotor and body fuselage
Leakage is flowed, is improved work efficiency, in addition, screw-rod air compressor also has many advantages, such as with small vibration, low noise, without vulnerable part.
Air cleaner, first screen of the air cleaner as gas handling system are provided in traditional screw-rod air compressor
Barrier plays a part of that harmful dust, particle, impurity and foreign matter in air is prevented to enter inside compressor, but works as air compressor machine
For under particular job environment, such as when in desert, the air cleaner of traditional screw-rod air compressor can not meet filtering sky
The requirement of gas, due to being relatively large in diameter for the grains of sand, compared with traditional dust, it is easier to the air filtering core of air cleaner is damaged,
And the grains of sand are more in air, aggravated the live load of air cleaner, it is desirable that operating personnel are replaced as frequently as and scavenging air
Filter.
Invention content
The defects of technical problems to be solved by the invention are for traditional air compressor air intake filtration system, it is therefore intended that carry
For being used for the pre-separating system of carried displacement air compressor, when solution conventional screw air compressor machine works in particular circumstances,
Air cleaner can not meet filtered air requirement and be easily damaged, needs frequently replace and cleaning the problem of.
The present invention is achieved through the following technical solutions：For the pre-separating system of carried displacement air compressor, including housing,
Shell one end is blind end, and the other end is openend, and case top is equipped with the exhaust pipe close to blind end, the blind end of housing
Upper set is parallel to the partition board of horizontal plane, and partition board extends to openend from the blind end of housing, and by the inner space of housing
It is divided into the air filtration room above partition board and the collection sand room below partition board, collects one end that husky room is located at shell nozzle end
The collection sand chamber cap to match is provided with, the channel plate of partition board is provided perpendicular to above partition board, is provided on channel plate several logical
Road is provided with sand discharge hole on partition board.In the prior art, air cleaner, air filter are provided in traditional screw-rod air compressor
Clear first barrier of the device as gas handling system, plays and harmful dust, particle, impurity and foreign matter in air is prevented to enter compression
Effect inside machine, air cleaner are highly effective for particle or dust of the processing diameter below 5~80 μm.But when sky
Press is used under particular job environment, such as applied to exploiting oil in desert, when needing the blowing air into drilling well, traditional spiral shell
The air cleaner of rod-type air compressor machine can not meet the requirement of filtered air.Because the grains of sand are relatively large in diameter, usually 250 μm with
On, when this part, the grains of sand are entered in air cleaner, although can be filtered by air cleaner, grains of sand volume is big, matter
Amount is big, the air filtering core of air cleaner is easily damaged after air cleaner is sucked into, even more serious consequence is the grains of sand
Enter inside air compressor machine into air cleaner is penetrated, the core components such as cylinder, screw rod, gs-oil separator are caused to damage；Separately
Outside, it is mingled with a large amount of grains of sand in the air in desert, has aggravated the live load of air cleaner, it is desirable that operating personnel is continually
Load and unload simultaneously scavenging air filter.To solve the above-mentioned problems, the present invention provides pre- points for carried displacement air compressor
From system, the present apparatus includes housing, and shell one end is hatch frame, and the other end is enclosed construction, and gas enters shell from openend
Body, case top are provided with exhaust pipe close to the position of blind end, and exhaust pipe connects the air inlet of air compressor machine, when air compressor machine air-breathing
When, gas enters from openend, escapes and enter air compressor machine from exhaust pipe after filtering.Partition board is provided in housing, partition board is put down
Row is divided into two parts in horizontal plane and by the inner space of housing, and the part above partition board is air filtration room, the part below partition board
For the husky room of collection, equally, openend has been also classified into two parts by partition board, and the openend above partition board is air entry, below partition board
Openend is the sediment ejection opening of the husky room of collection, collects and the collection sand chamber cap to match is provided on the sediment ejection opening of husky room, during present apparatus air-breathing, collection
Husky chamber cap is covered on sediment ejection opening, and collecting in husky room does not have gas circulation, so the grains of sand that the husky interior of collection is collected into will not be from sand discharge hole
It is sucked into air filtration room.The channel plate of partition board is provided perpendicular on partition board, if on channel plate set dry passage, when gas from
When air entry enters air filtration room, a part of gas is directly impinged upon on channel plate, and the direction of air-flow easily changes, but the grains of sand because
The effect of inertia force, it is impossible to as air-flow changes direction, after sand dashed sand is on channel plate, detach, be fallen in partition board with gas
On, it is entered in the husky room of collection by the sand discharge hole on partition board；In channel on a part of gas inlet passages plate, in channel by
Reduce suddenly in the flow area of gas, gas flow rate increases, and the mean free path of gas reduces, the grains of sand entrained by gas it
Between collision and the grains of sand and vias inner walls between collision frequency increase, reduce the kinetic energy of the grains of sand, collided each time
Cheng Zhong, the kinetic energy of the grains of sand continuously decrease, and can not slide out channel with gas by channel along vias inner walls later, finally lead to
Sand discharge hole is crossed to drop down onto in the husky room of collection；Some gas carries a small amount of grains of sand by channel, this portion gas is from high pressure
Side enters low-pressure side, due to the resistance of channel, forms turbulent flow in awave expansion at once after by channel and flow velocity subtracts
Slowly, although and solid by channel, its flow direction is advanced, along with sand no longer with gas to exhaust pipe by channel change
The grain gravity of itself during exhaust pipe is gone to, is gradually dropped down onto on partition board and is collected in the husky room of collection.Preferably,
In order to reduce the grains of sand amount that gas is taken out of from the husky room of collection, a sand discharge hole is only set on partition board.The gas filtered by channel plate
Its silt content of body substantially reduces, and a small amount of grains of sand will not cause to damage to the air cleaner of air compressor machine, operating personnel without
Frequently dismounting and scavenging air filter, collecting husky room has enough space grains of sand, when the grains of sand in the husky room of collection are stacked into
After to a certain degree, the connection between exhaust pipe and air compressor air intake mouth is disconnected, the husky chamber cap of collection is opened, the grains of sand is exhausted.
Further, channel plate covering is parallel to the distance between the section at housings close end, channel along channel plate center
Gradually increase to the direction at edge, be mutually parallel between channel, and angle is formed between horizontal plane.Channel plate covering is parallel to
The cross section at housings close end so that gas and the grains of sand into air filtration room will be sieved by channel plate, improve filter
Gas chamber makes the gas silt content after filtering further reduce the capturing efficiency of the grains of sand.Since gas is under pressure into air filtration
Room, flowing belong to viscous flow, i.e. the mean free path of gas is short, on the cross section at housings close end is parallel to, away from
The gas near from air filtration chamber interior walls and partition board, flow velocity is slow, very fast by paracentral position flow velocity, in order to imitate the screening of channel plate
Rate improves, distant between air filtration chamber interior walls or the channel of partition board, and because gas velocity is slower, the grains of sand that gas carries are straight
It connects to impinge upon and separation can be realized on channel plate；Far from closer to the distance between air filtration chamber interior walls or the channel of partition board, i.e., close horizontal stroke
At kernel of section, channel comparatively dense not only can guarantee that the faster gas of center flow velocity can be abundant when by intensive channel
Screen out the grains of sand, it is thus also avoided that the pressure difference of channel plate both sides is too big and causes air compressor machine inspiratory capacity few, and breathing process is slow.Channel it
Between be mutually parallel so that gas and a small amount of grains of sand regularly flow after by channel, will not frequency between gas molecule or the grains of sand
It is numerous to collide.Channel and horizontal plane are provided with angle, not only so that the grains of sand enter after channel there are one incidence angle, allow the grains of sand with
Vias inner walls collide, and change its moving direction, moreover it is possible to make the grains of sand kinetic energy reduction after can be slid along vias inner walls to every
On plate.
Further, angle is 5~20 °.It is found by putting into practice, when angle is less than 5 °, passes through the gas after channel class
The grains of sand of middle carrying are more, do not meet pre-filtered requirement；When angle is more than 20 °, the flowing of gas is hindered, channel plate
The pressure difference increase of both sides, air compressor machine occurs can not air-breathing or the phenomenon that slow breathing process.
Further, the distance of channel plate to openend is channel plate to 1.5~2.5 times of blind end distance.Channel plate
Length to openend is in order to which gas is made to have enough distances to accelerate to certain speed after air entry entrance, is had certain
Kinetic energy reaches gas after channel plate is hit and forms preferable separating effect with the grains of sand；The distance of channel plate to blind end be for
So that gas and the grains of sand from channel by rear, gas can restore from turbulent flow to regular laminar condition, and grains of sand energy
It after lateral kinetic energy slows down, is gradually dropped down onto by gravity in the sand discharge hole on partition board, is found by putting into practice, channel plate is to opening
During 1.5~2.5 times for channel plate to blind end distance of the distance at mouthful end, air filtration room has higher except grains of sand ability.
Further, sand discharge hole is close to channel plate.Setting is to make to impinge upon the solid on channel plate directly to fall in this way
Enter in the husky room of collection, reach good purpose of removing sand.
Compared with prior art, the present invention it has the following advantages and advantages：
1st, the present invention in housing by setting channel plate so that and the gas silt content filtered by channel plate substantially reduces,
A small amount of grains of sand will not cause to damage to the air cleaner of air compressor machine, and operating personnel are without frequent dismounting and scavenging air
Filter, collecting husky room has enough space grains of sand, after the grains of sand in the husky room of collection are accumulated to a certain extent, disconnects exhaust pipe
With the connection between air compressor air intake mouth, the husky chamber cap of collection is opened, the grains of sand are exhausted；
2nd, the regularity of distribution of the invention by rationally setting channel plate upper channel improves the screening efficiency of channel plate, far
Closer to the distance between air filtration chamber interior walls or the channel of partition board, i.e., at cross-section center, channel comparatively dense not only can guarantee
Flow velocity faster gas in center during intensive channel by can fully screen out the grains of sand, it is thus also avoided that the pressure difference of channel plate both sides
Cause air compressor machine inspiratory capacity few greatly very much, breathing process is slow；
3rd, the present invention is had found by putting into practice, when channel angle with horizontal plane is less than 5 °, by the gas after channel class
The grains of sand of carrying are more, do not meet pre-filtered requirement, and when angle is more than 20 °, the flowing of gas is hindered, channel plate two
The pressure difference increase of side, air compressor machine occurs can not air-breathing or the phenomenon that slow breathing process.
Description of the drawings
Attached drawing described herein is used for providing further understanding the embodiment of the present invention, forms one of the application
Point, do not form the restriction to the embodiment of the present invention.In the accompanying drawings：
Fig. 1 is schematic structural view of the invention；
Fig. 2 is the enlarged drawing at A in Fig. 1.
Label and corresponding parts title in attached drawing：
1- housings, 2- channel plates, 3- channels, 4- partition boards, 5- collection sand chamber caps, 6- sand discharges hole.
Specific embodiment
To make the objectives, technical solutions, and advantages of the present invention clearer, with reference to embodiment and attached drawing, to this
Invention is described in further detail, and exemplary embodiment of the invention and its explanation are only used for explaining the present invention, do not make
For limitation of the invention.
Embodiment
As depicted in figs. 1 and 2, the present invention is the pre-separating system for carried displacement air compressor, including housing 1, shell
1 one end of body is blind end, and the other end is openend, and 1 top of housing is equipped with the exhaust pipe close to blind end, the closing of housing 1
Setting is parallel to the partition board 4 of horizontal plane on end, and the blind end of partition board 4 from housing 1 extends to openend, and will be in housing 1
Portion space is divided into the air filtration room above partition board 4 and the collection sand room below partition board 4, and the husky room of collection is located at housing 1 and is open
The one end at end is provided with the collection sand chamber cap 5 to match, and 4 top of partition board is provided perpendicular to the channel plate 2 of partition board 4, on channel plate 2
If being provided with dry passage 3, sand discharge hole 6 is provided on partition board 4.Channel plate 2 covers the section for being parallel to 1 blind end of housing, channel 3
The distance between gradually increase along the direction at 2 center of channel plate to edge, be mutually parallel between channel 3, and between horizontal plane
Form angle.Angle is 5~20 °.The distance of channel plate 2 to openend is channel plate 2 to 1.5~2.5 times of blind end distance.
Sand discharge hole 6 is close to channel plate 2.
In use, the exhaust pipe of the present apparatus is connected to the air inlet of air compressor machine, when gas enters air filtration room from air entry
When, a part of gas is directly impinged upon on channel plate 2, is fallen on partition board 4, and the husky room of collection is entered to by the sand discharge hole 6 on partition board 4
In；In channel 3 on a part of gas inlet passages plate 2, in channel 3 between the grains of sand and the grains of sand and vias inner walls it
Between collision frequency increase, reduce the kinetic energy of the grains of sand, in collision process each time, the kinetic energy of the grains of sand continuously decreases, can not
With gas by channel 3, channel 3 is slid out along 3 inner wall of channel later, is dropped down onto in the husky room of collection eventually by sand discharge hole 6；Also
A part of gas carries a small amount of grains of sand by channel 3, but the flow direction of the grains of sand is changed by channel 3, no longer with gas to row
Tracheae advances, and along with the gravity of the grains of sand itself, during exhaust pipe is gone to, gradually drops down onto on partition board 4 and collects
In the husky room of collection.Gas its silt content filtered by channel plate 2 substantially reduces, and a small amount of grains of sand will not be to the air of air compressor machine
Filter causes to damage, and for operating personnel without frequent dismounting and scavenging air filter, collecting husky room has enough spaces to hold
Receive the grains of sand, when the grains of sand accumulation in the husky room of collection to a certain extent after, disconnect the connection between exhaust pipe and air compressor air intake mouth, open
The husky chamber cap 5 of collection is opened, the grains of sand are exhausted.
Above-described specific embodiment has carried out the purpose of the present invention, technical solution and advantageous effect further
It is described in detail, it should be understood that the foregoing is merely the specific embodiment of the present invention, is not intended to limit the present invention
Protection domain, all within the spirits and principles of the present invention, any modification, equivalent substitution, improvement and etc. done should all include
Within protection scope of the present invention.
Claims (3)
1. for the pre-separating system of carried displacement air compressor, including housing (1), described housing (1) one end is blind end, separately
One end is openend, the exhaust pipe close to blind end is equipped at the top of housing (1), which is characterized in that on the blind end of housing (1)
Setting is parallel to the partition board (4) of horizontal plane, and the blind end of partition board (4) from the housing (1) extends to openend, and by housing
(1) inner space is divided into the air filtration room above partition board (4) and the collection sand room below partition board (4), and the collection is husky
One end that room is located at housing (1) openend is provided with the collection sand chamber cap (5) to match, be provided perpendicular to above partition board (4) every
The channel plate (2) of plate (4), the channel plate (2) if on be provided with dry passage (3), sand discharge hole (6), institute are provided on partition board (4)
The number for stating sand discharge hole (6) is one；Channel plate (2) covering is parallel to the section of housing (1) blind end, the channel
The distance between (3) gradually increase along the direction at channel plate (2) center to edge, channel is mutually parallel between (3), and with level
Angle is formed between face.
2. the pre-separating system according to claim 1 for carried displacement air compressor, which is characterized in that the angle
It is 5~20 °.
3. the pre-separating system according to claim 1 for carried displacement air compressor, which is characterized in that the channel
The distance of plate (2) to openend is channel plate (2) to 1.5~2.5 times of blind end distance.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610660518.7A CN106122022B (en) | 2016-08-12 | 2016-08-12 | For the pre-separating system of carried displacement air compressor |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610660518.7A CN106122022B (en) | 2016-08-12 | 2016-08-12 | For the pre-separating system of carried displacement air compressor |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN106122022A CN106122022A (en) | 2016-11-16 |
| CN106122022B true CN106122022B (en) | 2018-07-06 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610660518.7A Active CN106122022B (en) | 2016-08-12 | 2016-08-12 | For the pre-separating system of carried displacement air compressor |
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| Country | Link |
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Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US1767089A (en) * | 1925-04-30 | 1930-06-24 | Amos L Miller | Method for dealing with particles in gaseous suspension |
| CN101153588A (en) * | 2006-09-28 | 2008-04-02 | 株式会社泰可诺高槻 | Dust collecting mechanism |
| CN102162452A (en) * | 2011-05-12 | 2011-08-24 | 上海英格索兰压缩机有限公司 | Screw-type air compressor with external air intake and dust filtering functions |
| CN202620949U (en) * | 2012-04-06 | 2012-12-26 | 南昌航空大学 | Line-hole-shaped separating plate water film desulfurizing and dedusting device |
| CN204656259U (en) * | 2015-05-25 | 2015-09-23 | 黄石市蓝天除尘设备制造有限公司 | One is gathered dust demister |
| CN205252755U (en) * | 2015-12-15 | 2016-05-25 | 永兴县灿阳贵金属有限责任公司 | Simple and easy waste gas dust collector |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN206035821U (en) * | 2016-08-12 | 2017-03-22 | 成都正升能源技术开发有限公司 | Be applied to rotor formula air compressor's isolating device in advance |
-
2016
- 2016-08-12 CN CN201610660518.7A patent/CN106122022B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US1767089A (en) * | 1925-04-30 | 1930-06-24 | Amos L Miller | Method for dealing with particles in gaseous suspension |
| CN101153588A (en) * | 2006-09-28 | 2008-04-02 | 株式会社泰可诺高槻 | Dust collecting mechanism |
| CN102162452A (en) * | 2011-05-12 | 2011-08-24 | 上海英格索兰压缩机有限公司 | Screw-type air compressor with external air intake and dust filtering functions |
| CN202620949U (en) * | 2012-04-06 | 2012-12-26 | 南昌航空大学 | Line-hole-shaped separating plate water film desulfurizing and dedusting device |
| CN204656259U (en) * | 2015-05-25 | 2015-09-23 | 黄石市蓝天除尘设备制造有限公司 | One is gathered dust demister |
| CN205252755U (en) * | 2015-12-15 | 2016-05-25 | 永兴县灿阳贵金属有限责任公司 | Simple and easy waste gas dust collector |
Also Published As
| Publication number | Publication date |
|---|---|
| CN106122022A (en) | 2016-11-16 |
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