CN106120138B - A kind of processing technology of jacquard weave silk pile - Google Patents

A kind of processing technology of jacquard weave silk pile Download PDF

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Publication number
CN106120138B
CN106120138B CN201610698698.8A CN201610698698A CN106120138B CN 106120138 B CN106120138 B CN 106120138B CN 201610698698 A CN201610698698 A CN 201610698698A CN 106120138 B CN106120138 B CN 106120138B
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China
Prior art keywords
fixed
bar
rack
rod
finished product
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Application number
CN201610698698.8A
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Chinese (zh)
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CN106120138A (en
Inventor
鲁金州
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Zhejiang Saifu Textile Co., Ltd
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HAINING JINGBAILI TEXTILE Co Ltd
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Priority to CN201610698698.8A priority Critical patent/CN106120138B/en
Publication of CN106120138A publication Critical patent/CN106120138A/en
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Classifications

    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04BKNITTING
    • D04B21/00Warp knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
    • D04B21/02Pile fabrics or articles having similar surface features
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G21/00Supporting or protective framework or housings for endless load-carriers or traction elements of belt or chain conveyors
    • B65G21/20Means incorporated in, or attached to, framework or housings for guiding load-carriers, traction elements or loads supported on moving surfaces
    • B65G21/2045Mechanical means for guiding or retaining the load on the load-carrying surface
    • B65G21/2063Mechanical means for guiding or retaining the load on the load-carrying surface comprising elements not movable in the direction of load-transport
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G35/00Mechanical conveyors not otherwise provided for
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/52Devices for transferring articles or materials between conveyors i.e. discharging or feeding devices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/74Feeding, transfer, or discharging devices of particular kinds or types
    • B65G47/90Devices for picking-up and depositing articles or materials
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04BKNITTING
    • D04B21/00Warp knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
    • D04B21/06Patterned fabrics or articles
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06CFINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
    • D06C7/00Heating or cooling textile fabrics
    • D06C7/02Setting
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2201/00Cellulose-based fibres, e.g. vegetable fibres
    • D10B2201/01Natural vegetable fibres
    • D10B2201/02Cotton
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2211/00Protein-based fibres, e.g. animal fibres
    • D10B2211/01Natural animal fibres, e.g. keratin fibres
    • D10B2211/04Silk

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Textile Engineering (AREA)
  • Treatment Of Fiber Materials (AREA)

Abstract

The invention provides a kind of processing technology of jacquard weave silk pile.The step of it solves existing production method is excessively complicated, and needs hand press-packing, the low technical problem of production efficiency.The processing technology of this jacquard weave silk pile, the technique comprises the following steps:A, take silk be suede warp, take High count cotton yarn for bottom pass through and parallel, be used as raw material for standby;B, by raw material carry out loop selection formation knitted fabric;C, knitted fabric is put into dye vat carries out dyeing processing, and dewater treatment is carried out to it using common dewaterer, dewatering time is 10 20min;D, lustful knitted fabric will be contaminated heat treatment is carried out by forming machine, setting temperature is 120 160 DEG C, and shaping time is 1 3min, then carries out fibrillation raising, and jacquard weave silk pile is made;E, jacquard weave silk pile packed by baling equipment.The present invention has the advantages that high in machining efficiency.

Description

A kind of processing technology of jacquard weave silk pile
Technical field
The invention belongs to fabric technical field, it is related to a kind of processing technology, particularly a kind of jacquard weave silk pile Processing technology.
Background technology
Pile is using special fabric tissue, method for weaving and arranges processing, is knitting part warp or parallel Thing surface forms the fabric of lint or looped pile.Pile is covered with the broken end of one layer of fine animal fibre due to surface, therefore gloss is soft With soft, fabric is more abundant, and wearability, elasticity and warmth retention property are all very good.Therefore have many uses, be very excellent Clothes, dress ornament and home textile decorative fabric kind.In terms of current production status, in pile yield at most be using bilayer The woven usually double-deck pile fabric through raising of split plot design.But relative to pile fabric usually, jacquard weave pile fabric is set in pile fabric Count that technique is most complicated, production technology difficulty is most strong, and Culture & Arts added value most abundant product.
Through retrieval, such as Chinese patent literature discloses a kind of production method of patterned pile fabric【Application number: 201010554360.8;Publication number:CN 101979741A】.The production method of this patterned pile fabric, it is characterized in that:It is described Fabric is woven on double-needle bed raschel tricot machine, and double-needle bed raschel tricot machine is configured with five yarn guiding chase combs, by from To the order arranged after machine before machine, the sley bar GB1 and GB2 only in preceding needle-bar (1) band yarn lopping are followed successively by, can be in preceding needle-bar (1) With separate type the jacquard comb JB3.1 and JB3.2 of rear needle-bar (2) band yarn lopping, and only in the sley bar of rear needle-bar (2) band yarn lopping GB4 and GB5;Separate type the jacquard comb JB3.1 and JB3.2 are configured using machine No. half, are filled on jacquard comb JB3.1 and JB3.2 There is piezoelectric ceramics Jacquard sley point, it is combined into a jacquard comb;The jacquard comb JB3.1 and JB3.2 to preceding needle-bar (1) and When the knitting needle of needle-bar (2) carries out band yarn motion afterwards, every Jacquard sley point can produce the inclined of needle gage according to design needs Move or do not offset;The fabric is woven on double-needle bed raschel tricot machine, is woven using following process:Sley bar GB1 and sley bar GB2 yarn are woven into the anter fabric (3) formed by string set coil, sley bar GB4 and comb on preceding needle-bar (1) Yarn in comb GB5 is woven into the rear fabric (4) formed by string set coil on rear needle-bar (2);Jacquard sley bar JB3.1 and Yarn (5) in JB3.2 is controlled by the skew to every Jacquard sley point, respectively in preceding needle-bar (1) and/or rear needle-bar (2) Knitting needle on carry out band yarn lopping or the lopping of non-band yarn, form anter fabric (3) and the bonding pad (A) of rear piece fabric (4) and nothing Bonding pad (B), (C), (D);After the completion of braiding, obtained fabric will be woven from centre progress and cut open width, the yarn of bonding pad (A) breaks Open form obtains described patterned pile fabric into lint.
Although the production method disclosed in the patent, which can form two sides, the two-sided fuzz fabric of jacquard effect, The step of production method, is excessively complicated, and needs hand press-packing, and therefore low production efficiency, is designed a kind of jacquard weave silk and risen The processing technology of pile fabric is necessary.
The content of the invention
The purpose of the present invention is there is above mentioned problem for existing technology, it is proposed that a kind of jacquard weave silk pile Processing technology, the characteristics of processing technology has high in machining efficiency.
The purpose of the present invention can be realized by following technical proposal:A kind of processing technology of jacquard weave silk pile, Characterized in that, the technique comprises the following steps:
A, take silk be suede warp, take High count cotton yarn for bottom pass through and parallel, be used as raw material for standby;
B, by raw material carry out loop selection formation knitted fabric;
C, knitted fabric is put into dye vat carries out dyeing processing, and dewater treatment is carried out to it using common dewaterer, take off The water time is 10-20min;
D, lustful knitted fabric will be contaminated heat treatment is carried out by forming machine, setting temperature is 120-160 DEG C, shaping time For 1-3min, then fibrillation raising is carried out, jacquard weave silk pile is made;
E, jacquard weave silk pile packed by baling equipment.
Using above structure, by all kinds of plant equipment of reasonable employment, quickly it can be processed, and without manually beating Bag, it is high in machining efficiency.
The baling equipment of the step e includes being provided with conveying arrangement on base, the base, and conveying arrangement includes being in ring The guide rail of shape and some sliding seats, guide rail are fixed on base, and some sliding seats are arranged on guide rail, and sliding seat and one can drive Its moving structure moved back and forth is connected, and rotating shaft is vertically arranged with sliding seat, and rotating shaft lower end can drive watching for its rotation with one Take motor to be connected, rotating shaft upper end is connected with location-plate, be provided with location-plate by demountable structure for placing finished product yardage roll Rack, rack sidepiece, which is offered, to be additionally provided with the through hole for the insertion of fork truck arm, rack and can determine finished product yardage roll The input unit that finished product yardage roll can be input on rack is additionally provided with location structure of the position on rack, base.
The operation principle of baling equipment is as follows:Rack is fixed on location-plate by demountable structure, passes through input Finished product yardage roll is input on rack by device, after rack is piled, and is positioned finished product yardage roll by location structure, by moving Packed finished product yardage roll is transported to required position by dynamic structure, and rack is fitted into counter by fork truck, so as to realize that it is packed Operation, efficiency high of packing;Period can drive axis of rotation by servomotor, and rotating shaft drives sliding seat to rotate, and sliding seat drives Rack is rotated, and the finished product yardage roll of adjacent two layers can be made to be staggeredly placed.
The moving structure includes rack, stepper motor and driving wheel in a ring, and rack is fixed on guide rail, stepping electricity Machine is fixed on sliding seat, and straight down, driving wheel is fixed on the output shaft of stepper motor the output shaft of stepper motor, driving Wheel and rack is meshed.
When needing to move back and forth sliding seat, the output shaft rotation of stepper motor, the output shaft band of stepper motor are controlled Dynamic driving wheel is rotated, and driving wheel and rack is meshed and moves back and forth sliding seat.
The location structure includes the first gag lever post, the second gag lever post and connecting rope, and first gag lever post one end, which is hinged on, puts Frame side is put, the first gag lever post other end is connected with link, and second gag lever post one end is hinged on rack opposite side, and second is spacing The bar other end is connected with connecting rope one end, and the connecting rope other end is connected with hook, and hook can be linked into link;On first gag lever post Also there are some first limited blocks matched with finished product yardage roll, if also having what is matched with finished product yardage roll on the second gag lever post Dry second limited block.
When needing to position finished product yardage roll, the first gag lever post and the second gag lever post are holded up, hook is linked into link In, and the first limited block and the second limited block is leant with finished product yardage roll, finished product yardage roll can be positioned, positioning is convenient.
Some universal wheels are additionally provided with the sliding seat, and universal wheel leans with base.
Using above structure, the slip of sliding seat is can ensure that by universal wheel, meanwhile, play a supporting role.
The demountable structure includes the positioning hole and positioning guide column being opened on location-plate, positioning guide rail upper end and placement Frame is mutually fixed, and positioning guide column lower end can be inserted into positioning hole.
, can be by by the way that positioning guide column lower end is inserted into positioning hole when needing rack being fixed on location-plate Rack is fixed on location-plate, convenient disassembly.
The input unit includes first conveyer belt, storing board, manipulator and mounting bar, and first conveyer belt is arranged on base On, guiding structure is provided with first conveyer belt, storing board is inclined on base, there are some rollers on storing board, deposit Putting plate can drive its travel mechanism moved back and forth to be connected with one, and storing board upper end is leaned on close to first conveyer belt, storing board lower end Nearly guide rail, storing board lower end is further fixed on limiting plate, limiting plate setting supplementary structure, and manipulator one end is fixed on base, The manipulator other end is connected with mounting bar, and being fixed with to be formed between some installation sheets, two neighboring installation sheet on mounting bar is used for Position and be additionally provided with the clamping structure that finished product yardage roll can be positioned in location division on the location division of finished product yardage roll, base.
When needing finished product yardage roll being input on rack, finished product yardage roll is put into first conveyer belt one by one, passed through Guiding structure is oriented to finished fabric volume, with the rotation of first conveyer belt, finished product yardage roll is transported on storing board, passed through Travel mechanism drives storing board to move back and forth, and multiple finished product yardage rolls can be lain on storing board, pass through mechanical hand-motion mounting bar It is mobile, installation sheet is inserted between finished product yardage roll, positioned finished product yardage roll by clamping structure, it is by manipulator that its is defeated It is sent on rack, input is quick.
The supplementary structure is some by hole and some banking stops on limiting plate including being opened in, and banking stop is set respectively Accordingly, by the way that in hole, banking stop one end can promote its pusher cylinder moved back and forth to be connected with one, the banking stop other end is Working end, and working end can stretch out limiting plate.
Using above structure, the working end of banking stop is set to stretch out limiting plate by the push rod of pusher cylinder, banking stop can be Auxiliary stopper is carried out to finished fabric volume when storing board is moved.
The guiding structure includes left importing bar and right importing bar, and it is defeated that left importing bar and right importing bar are separately fixed at first Band both sides are sent, the introduction channel passed through for finished product yardage roll is formed between left importing bar and right importing bar.
Using above structure, by the effect of left importing bar and right importing bar, it can make defeated with first in the conveying of finished product yardage roll Send band direct of travel parallel, and moved in first conveyer belt on desired position.
The clamping structure includes left air bag, right air bag, communicating pipe and air pump, and left air bag is fixed on the left of location division, right Air bag is fixed on the right side of location division, communicating pipe one end and left airbags, communicating pipe the other end and right airbags, in communicating pipe Portion is connected with tracheae one end, and the tracheae other end can be connected with the external world, and air pump is arranged on tracheae.
When needing to position the finished product yardage roll on mounting bar, open air pump, by outside air be transported to left air bag and In right air bag, as the volume of left air bag and right air bag becomes larger, the finished product yardage roll on mounting bar can be positioned, clamping can Lean on.
Flow control valve is additionally provided with the tracheae.
Using above structure, the air-flow size in tracheae can adjust by flow control valve.
The travel mechanism includes support, guide rod, guide pin bushing and the first push-rod electric machine, and support is fixed on base, guide rod water Flat to be fixed on support, guide pin bushing is arranged on guide rod, and the first push-rod electric machine is fixed on support, the push rod water of the first push-rod electric machine Flat to set, the push rod end of the first push-rod electric machine is connected with guide pin bushing, and storing board is fixed on guide pin bushing.
When needing to move back and forth storing board, the push rod of the first push-rod electric machine of control moves back and forth, the first push-rod electric machine Push rod drive guide pin bushing move back and forth, guide pin bushing drive storing board move back and forth.
Also have on the left air bag also right anti-skidding with some protrusions on the left anti-slip part of some protrusions, right air bag Portion.
Using above structure, its frictional force can be increased, it is to avoid skidded during use.
The output device that finished product yardage roll can be exported from rack, the output device bag are additionally provided with the base The second conveyer belt, pushing plate, lifting frame, supporting plate and drive cylinder are included, the second conveyer belt is arranged on base, the second conveyer belt One end is fixing end, and the second conveyer belt other end is swinging end, and swinging end can be driven above and below it close to guide rail, and swinging end and one The swing mechanism of swing is connected, and lifting frame is arranged on base, and lifting frame can drive the elevating mechanism phase of its oscilaltion with one Even, drive cylinder is fixed on lifting frame one end, and the piston rod of drive cylinder is horizontally disposed with, and the piston rod end of drive cylinder and pushes away Send plate be connected, supporting plate by connecting rod be fixed on lifting the frame other end, and between supporting plate and pushing plate have supply rack Also there is derived type structure on the gap passed through, lifting frame.
When needing to export finished product yardage roll from rack, rack is moved to the second conveyer belt sidepiece, by rising Descending mechanism drives lifting frame to move up and down, so that required height and position can be adjusted as needed by lifting frame;Control drive cylinder Piston rod move back and forth, the piston rod of drive cylinder drives pushing plate to move back and forth, and pushing plate is by the finished fabric on rack Volume, which is successively pushed on the second conveyer belt, to be output it, and output is quick;Can be to the next of the superiors' finished product yardage roll by supporting plate Layer is supported, it is to avoid inadvertently fallen off during push;Guide effect is played when being exported by derived type structure to finished product yardage roll.
The swing mechanism includes oscillating cylinder and oscillating rod, and oscillating rod one end and base are hinged, the oscillating rod other end It is hinged with swinging end, oscillating cylinder and base are hinged, the piston rod of oscillating cylinder is obliquely installed, the piston rod of oscillating cylinder It is hinged in the middle part of end and oscillating rod.
When the swinging end for needing to make the second conveyer belt is swung up and down, the piston rod of control oscillating cylinder moves back and forth, and puts Take offence cylinder piston rod drive oscillating rod move back and forth, oscillating rod swings up and down the swinging end of the second conveyer belt.
The elevating mechanism includes locating rack, guide rod, guide sleeve and the second push-rod electric machine, and locating rack is fixed on base On, guide rod is fixed on locating rack vertically, and guiding is set on guide rod, and the second push-rod electric machine is fixed on locating rack, Straight down, the push rod end of the second push-rod electric machine is connected the push rod of second push-rod electric machine with guide sleeve, and lifting frame passes through fixation Bar is fixed on guide sleeve.
When needing to move up and down lifting frame, the push rod of the second push-rod electric machine of control is moved up and down, the second push-rod electric machine Push rod drive guide sleeve move up and down, guide sleeve drive lifting frame move up and down.
The derived type structure includes left export bar, right export bar and adjustment bar, and adjustment bar is fixed on lifting frame, adjustment bar On be provided with bolt connection on left slider and right sliding block, left slider and there is bolt connection on left bolt, right sliding block to have right positioning Bolt, left export bar is fixed on left slider, and right export bar is fixed on right sliding block, is formed between right export bar and right export bar The export passage passed through for finished product yardage roll.
Using above structure, by the effect of left export bar and right export bar, finished product yardage roll can be made smoothly to be output to second On conveyer belt.
The derived type structure also includes having graduation mark, left pointer and right pointer point in left pointer and right pointer, adjustment bar Left slider and right sliding block are not fixed on, and left pointer and right pointer are respectively directed to the graduation mark in adjustment bar.
Using above structure, the graduation mark in adjustment bar is respectively directed to by left pointer and right pointer, can quickly find and see The size of passage is exported, is indicated directly perceived.
Compared with prior art, the processing technology of this jacquard weave silk pile has advantages below:
1st, quickly it can be processed by all kinds of plant equipment of reasonable employment in the present invention, and without hand press-packing, It is high in machining efficiency.
2nd, finished product yardage roll is kept flat on storing board by first conveyer belt, rack is entered into by manipulator On, packed finished product yardage roll is transported to by required position by the movement of sliding seat, rack is fitted into counter by fork truck, from And its operation of packing is realized, efficiency high of packing.
3rd, by the way that positioning guide column lower end is inserted into positioning hole, rack can be fixed on location-plate, convenient disassembly.
4th, outside air is transported in left air bag and right air bag by air pump, with left air bag and right air bag volume by Gradual change is big, can position the finished product yardage roll on mounting bar, reliable clamping.
5th, the graduation mark in adjustment bar is respectively directed to by left pointer and right pointer, can quickly find and see the big of export passage It is small, indicate directly perceived.
Brief description of the drawings
Fig. 1 is the planar structure schematic diagram of baling equipment.
Fig. 2 is the partial enlarged drawing at A in Fig. 1.
Fig. 3 is the planar structure schematic diagram of input unit in baling equipment.
Fig. 4 is the planar structure schematic diagram that baling equipment removes part.
Fig. 5 is the sectional view of supplementary structure in baling equipment.
Fig. 6 is the planar structure schematic diagram of output device in baling equipment.
Fig. 7 is the dimensional structure diagram that baling equipment removes part.
In figure, 1, base;2nd, first conveyer belt;3rd, left importing bar;4th, limiting plate;4a, pass through hole;5th, the first push rod electricity Machine;6th, rack;7th, guide rail;8th, rack;8a, through hole;9th, guide rod;10th, support;11st, guide pin bushing;12nd, storing board;13rd, it is right to import Bar;14th, sliding seat;15th, stepper motor;16th, driving wheel;17th, location-plate;17a, positioning hole;18th, manipulator;19th, mounting bar; 20th, tracheae;21st, flow control valve;22nd, air pump;23rd, communicating pipe;24th, installation sheet;25th, right air bag;26th, left air bag;27th, turn Axle;28th, positioning guide column;29th, the first gag lever post;30th, the first limited block;31st, link;32nd, link up with;33rd, connecting rope;34th, second Gag lever post;35th, the second limited block;36th, universal wheel;37th, servomotor;38th, banking stop;39th, pusher cylinder;40th, oscillating rod; 41st, oscillating cylinder;42nd, guide rod;43rd, guide sleeve;44th, locating rack;45th, the second push-rod electric machine;46th, drive cylinder;47th, push Plate;48th, frame is lifted;49th, supporting plate;51st, the second conveyer belt;52nd, left slider;53rd, left bolt;54th, left export bar;55、 Adjustment bar;56th, right export bar;57th, right bolt;58th, right sliding block.
Embodiment
The following is specific embodiment of the invention and with reference to accompanying drawing, technical scheme is further described, But the present invention is not limited to these embodiments.
The processing technology of this jacquard weave silk pile, the technique comprises the following steps:
A, take silk be suede warp, take High count cotton yarn for bottom pass through and parallel, be used as raw material for standby;In the present embodiment, silk The existing product that in the market can be bought is used with High count cotton yarn
B, by raw material carry out loop selection formation knitted fabric;Loop selection can be one side loop selection or double Face loop selection;
C, knitted fabric is put into dye vat carries out dyeing processing, and dewater treatment is carried out to it using common dewaterer, take off The water time is 10-20min;In the present embodiment, dewatering time is 15min;
D, lustful knitted fabric will be contaminated heat treatment is carried out by forming machine, setting temperature is 120-160 DEG C, shaping time For 1-3min, then fibrillation raising is carried out, jacquard weave silk pile is made;In the present embodiment, setting temperature is 140 DEG C, fixed The type time is 2min;
E, jacquard weave silk pile packed by baling equipment.
Using above structure, by all kinds of plant equipment of reasonable employment, quickly it can be processed, and without manually beating Bag, it is high in machining efficiency.
As Figure 1 and Figure 4, step e baling equipment includes being provided with conveying arrangement, conveying arrangement on base 1, base 1 Including guide rail 7 and some sliding seats 14 in a ring, in the present embodiment, the existing production that guide rail 7 can be bought using in the market Product;Guide rail 7 is fixed on base 1, and some sliding seats 14 are arranged on guide rail 7, in the present embodiment, and the quantity of sliding seat 14 is Three;Sliding seat 14 can drive its moving structure moved back and forth to be connected with one, and rotating shaft 27 is vertically arranged with sliding seat 14, turn The lower end of axle 27 can drive its servomotor 37 rotated to be connected with one, and servomotor 37 is fixed on sliding seat 14, servomotor 37 output shaft is connected with the lower end of rotating shaft 27;The upper end of rotating shaft 27 is connected with location-plate 17, the side that the upper end of rotating shaft 27 is connected by key Formula is connected with location-plate 17;The rack 8 for placing finished product yardage roll is provided with by demountable structure on location-plate 17, placed The sidepiece of frame 8 offers the through hole 8a for the insertion of fork truck arm, and according to actual conditions, rack 8 can also use pallet;Rack 8 On be additionally provided with that be additionally provided with the location structure that can be positioned at finished product yardage roll on rack 8, base 1 can be defeated by finished product yardage roll Enter to the input unit on rack 8.
As shown in Figure 1 and Figure 2, moving structure includes rack 6, stepper motor 15 and driving wheel 16 in a ring, in this implementation In example, the existing product that rack 6 can be bought using in the market;Rack 6 is fixed on guide rail 7, what rack 6 was bolted Mode is fixed on guide rail 7;Stepper motor 15 is fixed on sliding seat 14, and the mode that stepper motor 15 is bolted is fixed On sliding seat 14;Straight down, driving wheel 16 is fixed on the output shaft of stepper motor 15 output shaft of stepper motor 15, is driven Driving wheel 16 is fixed on by way of key is connected on the output shaft of stepper motor 15;Driving wheel 16 is meshed with rack 6.
As shown in figure 4, location structure includes the first gag lever post 29, the second gag lever post 34 and connecting rope 33, the first gag lever post 29 one end are hinged on the side of rack 8, and the other end of the first gag lever post 29 is connected with link 31, and the one end of the second gag lever post 34 is hinged on The opposite side of rack 8, the other end of the second gag lever post 34 is connected with the one end of connecting rope 33,32 phases of the other end of connecting rope 33 and hook Even, hook 32 can be linked into link 31;Also there are some first limited blocks matched with finished product yardage roll on first gag lever post 29 30, also there are on the second gag lever post 34 some second limited blocks 35 matched with finished product yardage roll, in the present embodiment, the first limit The quantity of the position gag lever post 34 of bar 29 and second is respectively to have two the first limited blocks 30, every on four, every first gag lever post 29 Have two the second limited blocks 35 on second gag lever post 34.
As shown in figure 4, being additionally provided with some universal wheels 36, in the present embodiment, the quantity of universal wheel 36 on sliding seat 14 For four;And universal wheel 36 leans with base 1;Using the structure, the slip of sliding seat 14 is can ensure that by universal wheel 36, together When, play a supporting role.
As shown in Figure 1, Figure 2, Figure 4 shows, demountable structure includes positioning hole 17a and the positioning guide column being opened on location-plate 17 28, the upper end of positioning guide rail 7 is mutually fixed with rack 8, and the lower end of positioning guide column 28 can be inserted into positioning hole 17a.
As shown in Fig. 1, Fig. 3, Fig. 4, input unit includes first conveyer belt 2, storing board 12, manipulator 18 and mounting bar 19, first conveyer belt 2 is arranged on base 1, and guiding structure is provided with first conveyer belt 2, and storing board 12 is inclined at bottom On seat 1, there are some rollers on storing board 12, in the present embodiment, the quantity of roller is 30;Storing board 12 and one can band Its travel mechanism for moving back and forth is moved to be connected, the upper end of storing board 12 close to first conveyer belt 2, the lower end of storing board 12 close to guide rail 7, The lower end of storing board 12 is further fixed on limiting plate 4, and the mode that the lower end of storing board 12 is bolted is fixed with limiting plate 4;It is spacing Supplementary structure is set on plate 4, and the one end of manipulator 18 is fixed on base 1, and the other end of manipulator 18 is connected with mounting bar 19, installed Some installation sheets 24 are fixed with bar 19, in the present embodiment, the quantity of installation sheet 24 is six;Two neighboring installation sheet 24 it Between form the folder for being additionally provided with and finished product yardage roll being positioned in location division on the location division for positioning finished product yardage roll, base 1 Locking structure.
As shown in figure 5, supplementary structure include being opened in it is some by hole 4a and some banking stops 38 on limiting plate 4, In the present embodiment, the quantity by hole 4a is six, and the quantity of banking stop 38 is six;Banking stop 38 is separately positioned on accordingly By the way that in the 4a of hole, the one end of banking stop 38 can promote its pusher cylinder 39 moved back and forth to be connected with one, the other end of banking stop 38 is Working end, and working end can stretch out limiting plate 4;Using the structure, the work of banking stop 38 is made by the push rod of pusher cylinder 39 Limiting plate 4 is stretched out at end, and banking stop 38 can carry out auxiliary stopper when storing board 12 is moved to finished fabric volume.
As shown in figure 1, guiding structure includes left importing bar 3 and right importing bar 13, left importing bar 3 and right importing bar 13 are distinguished The both sides of first conveyer belt 2 are fixed on, the introduction channel passed through for finished product yardage roll is formed between left importing bar 3 and right importing bar 13; Using the structure, by left importing bar 3 and the right effect for importing bar 13, can make finished product yardage roll convey in the row of first conveyer belt 2 Enter direction parallel, and moved in first conveyer belt 2 on desired position.
As shown in figure 3, clamping structure includes left air bag 26, right air bag 25, communicating pipe 23 and air pump 22, left air bag 26 is fixed On the left of location division, right air bag 25 is fixed on the right side of location division, communicating pipe 23 one end be connected with left air bag 26, communicating pipe 23 is another End is connected with right air bag 25, is connected in the middle part of communicating pipe 23 with the one end of tracheae 20, the other end of tracheae 20 can be connected with the external world, gas Pump 22 is arranged on tracheae 20;Flow control valve 21 is additionally provided with tracheae 20, can by flow control valve 21 using the structure Adjust the air-flow size in tracheae 20.
As shown in figure 1, travel mechanism includes support 10, guide rod 9, the push-rod electric machine 5 of guide pin bushing 11 and first, support 10 is fixed on On base 1, the mode that support 10 is bolted is fixed on base 1;Guide rod 9 is horizontally fixed on support 10, and guide rod 9 leads to Bolted mode is crossed to fix over the mount 10;And guide rod 9 and the direct of travel of first conveyer belt 2 are perpendicular, guide pin bushing 11 is set On guide rod 9, the first push-rod electric machine 5 is fixed over the mount 10, and the mode that the first push-rod electric machine 5 is bolted is fixed on branch On frame 10;The push rod of first push-rod electric machine 5 is horizontally disposed with, and the push rod end of the first push-rod electric machine 5 is connected with guide pin bushing 11, and first pushes away The mode that the push rod end of bar motor 5 is bolted is connected with guide pin bushing 11;Storing board 12 is fixed on guide pin bushing 11, storing board 12 are fixed on by way of welding on guide pin bushing 11.
Also have on left air bag 26 also right anti-skidding with some protrusions on the left anti-slip part of some protrusions, right air bag 25 Portion, in the present embodiment, the quantity of left anti-slip part and right anti-slip part is ten;Using the structure, its frictional force can be increased, it is to avoid Skidded during use.
As shown in fig. 6, the output device that finished product yardage roll can be exported from rack 8 is additionally provided with base 1, output dress Put including the second conveyer belt 51, pushing plate 47, lifting frame 48, supporting plate 49 and drive cylinder 46, the second conveyer belt 51 is arranged on On base 1, the one end of the second conveyer belt 51 be fixing end, the other end of the second conveyer belt 51 be swinging end, swinging end close to guide rail 7, And swinging end can drive its swing mechanism swung up and down to be connected with one, lifting frame 48 is arranged on base 1, lifts frame 48 and one The elevating mechanism of its oscilaltion can be driven to be connected, drive cylinder 46 is fixed on lifting frame 48 one end, drive cylinder 46 passes through spiral shell Tether the mode connect and be fixed on lifting frame 48 one end;The piston rod of drive cylinder 46 is horizontally disposed with, the piston rod of drive cylinder 46 End is connected with pushing plate 47, and the mode that the piston rod end of drive cylinder 46 is bolted is connected with pushing plate 47;Branch Fagging 49 is fixed on the lifting other end of frame 48 by connecting rod, and has between supporting plate 49 and pushing plate 47 logical for rack 8 Also there is derived type structure on the gap crossed, lifting frame 48;Using the structure, when needing to export finished product yardage roll from rack 8 When, rack 8 is moved to the sidepiece of the second conveyer belt 51, drives lifting frame 48 to move up and down by elevating mechanism, so as to lift Frame 48 can adjust required height and position as needed;The piston rod of control drive cylinder 46 moves back and forth, drive cylinder 46 Piston rod drives pushing plate 47 to move back and forth, and the finished product yardage roll on rack 8 is successively pushed to the second conveyer belt by pushing plate 47 Output it on 51, output is quick;Next layer of the superiors' finished product yardage roll can be supported by supporting plate 49, it is to avoid push During inadvertently fall off;Guide effect is played when being exported by derived type structure to finished product yardage roll;According to actual conditions, it can select defeated Go out device.
As shown in fig. 6, swing mechanism includes oscillating cylinder 41 and oscillating rod 40, the one end of oscillating rod 40 and base 1 are hinged, The other end of oscillating rod 40 and swinging end are hinged, and oscillating cylinder 41 and base 1 are hinged, and the piston rod of oscillating cylinder 41, which is tilted, to be set Put, the piston rod end and the middle part of oscillating rod 40 of oscillating cylinder 41 are hinged;Using the structure, when needing to make the second conveyer belt 51 Swinging end when swinging up and down, the piston rod of control oscillating cylinder 41 moves back and forth, and the piston rod of oscillating cylinder 41, which drives, to be swung Bar 40 moves back and forth, and oscillating rod 40 swings up and down the swinging end of the second conveyer belt 51.
As shown in fig. 6, elevating mechanism includes locating rack 44, guide rod 42, the push-rod electric machine 45 of guide sleeve 43 and second, positioning Frame 44 is fixed on base 1, and the mode that locating rack 44 is bolted is fixed on base 1;Guide rod 42 is fixed on vertically On locating rack 44, the mode that guide rod 42 is bolted is fixed on locating rack 44;Guide sleeve 43 is arranged on guide rod 42 On, the second push-rod electric machine 45 is fixed on locating rack 44, and the mode that the second push-rod electric machine 45 is bolted is fixed on positioning On frame 44;Straight down, the push rod end of the second push-rod electric machine 45 is connected the push rod of second push-rod electric machine 45 with guide sleeve 43, the The mode that the push rod end of two push-rod electric machines 45 is bolted is connected with guide sleeve 43;Lifting frame 48 is fixed by fix bar On guide sleeve 43;Using the structure, when needing to move up and down lifting frame 48, on the push rod for controlling the second push-rod electric machine 45 Lower movement, the push rod of the second push-rod electric machine 45 drives guide sleeve 43 to move up and down, and guide sleeve 43 drives lifting frame 48 to move up and down.
As shown in fig. 7, derived type structure includes left export bar 54, right export bar 56 and adjustment bar 55, adjustment bar 55 is fixed on Lift on frame 48, the mode that adjustment bar 55 is bolted is fixed on lifting frame 48;Left slider is provided with adjustment bar 55 52 and right sliding block 58, bolt connection has bolt connection on left bolt 53, right sliding block 58 to have right bolt on left slider 52 57, left export bar 54 is fixed on left slider 52, and right export bar 56 is fixed on right sliding block 58, right export bar 56 and right export bar The export passage passed through for finished product yardage roll is formed between 56;Using the structure, pass through left export bar 54 and the work of right export bar 56 With finished product yardage roll can be made smoothly to be output on the second conveyer belt 51;Derived type structure also includes left pointer and right pointer, adjustment bar 55 Upper to have graduation mark, left pointer and right pointer are separately fixed at left slider 52 and right sliding block 58, and left pointer and right pointer difference Point to the graduation mark in adjustment bar 55;Using the structure, the scale in adjustment bar 55 is respectively directed to by left pointer and right pointer Line, can quickly find the size for seeing export passage, indicate directly perceived.
The operation principle of baling equipment is as follows:The lower end of positioning guide column 28 is inserted into positioning hole 17a, rack 8 is consolidated It is scheduled on location-plate 17;Finished product yardage roll is put into first conveyer belt 2 one by one, passes through left importing bar 3 and right pair for importing bar 13 Finished fabric volume is oriented to, and with the rotation of first conveyer belt 2, finished product yardage roll is transported on storing board 12;Control first is pushed away The push rod of bar motor 5 drives guide pin bushing 11 to move back and forth, and guide pin bushing 11 drives storing board 12 to move back and forth, and multiple finished product yardage rolls can be kept flat On storing board 12;Drive mounting bar 19 to move by manipulator 18, installation sheet 24 is inserted between finished product yardage roll, open gas Pump 22, outside air is transported in left air bag 26 and right air bag 25, and the volume with left air bag 26 and right air bag 25 gradually becomes Greatly, the finished product yardage roll on mounting bar 19 is positioned, be conveyed by manipulator 18 on rack 8;Rack 8 is piled Afterwards, in the present embodiment, each rack 8, which can pack, 20 is rolled into product, and the first gag lever post 29 and the second gag lever post 34 are holded up, will Hook 32 is linked into link 31, and the first limited block 30 and the second limited block 35 is leant with finished product yardage roll, by finished fabric Volume is positioned;The output shaft of control stepper motor 15 drives driving wheel 16 to rotate, and driving wheel 16 is meshed with rack 6 makes sliding seat 14 move back and forth, and packed finished product yardage roll are transported into required position, rack 8 is fitted into counter by fork truck, so as to realize Its operation of packing, efficiency high of packing;Period can drive rotating shaft 27 to rotate by servomotor 37, and rotating shaft 27 drives 14 turns of sliding seat Dynamic, sliding seat 14 drives rack 8 to rotate, and the finished product yardage roll of adjacent two layers can be made to be staggeredly placed;Placement in this baling equipment Frame 8 be similar to pallet structure, after the completion of packing and finished product yardage roll pack into the container together or the luggage carrier of automobile on, due to Finished product yardage roll is cylindric, by location structure the finished fabric in transportation can be avoided to roll out existing rolling.
Specific embodiment described herein is only to spirit explanation for example of the invention.Technology neck belonging to of the invention The technical staff in domain can be made various modifications or supplement to described specific embodiment or be replaced using similar mode Generation, but without departing from the spiritual of the present invention or surmount scope defined in appended claims.

Claims (8)

1. a kind of processing technology of jacquard weave silk pile, it is characterised in that the technique comprises the following steps:
A, take silk be suede warp, take High count cotton yarn for bottom pass through and parallel, be used as raw material for standby;
B, by raw material carry out loop selection formation knitted fabric;
C, knitted fabric is put into dye vat carries out dyeing processing, and dewater treatment is carried out to it using common dewaterer, during dehydration Between be 10-20min;
D, lustful knitted fabric will be contaminated heat treatment is carried out by forming machine, setting temperature is 120-160 DEG C, and shaping time is 1- 3min, then fibrillation raising is carried out, jacquard weave silk pile is made;
E, jacquard weave silk pile packed by baling equipment;The baling equipment of the step e includes base, described Conveying arrangement is provided with base, conveying arrangement includes guide rail and some sliding seats in a ring, and guide rail is fixed on base, if Dry-charged plates seat is arranged on guide rail, and sliding seat can drive its moving structure moved back and forth to be connected with one, be set vertically on sliding seat Rotating shaft is equipped with, rotating shaft lower end can drive its servomotor rotated to be connected with one, and rotating shaft upper end is connected with location-plate, on location-plate Rack for placing finished product yardage roll is provided with by demountable structure, rack sidepiece is offered for the insertion of fork truck arm Be additionally provided with the location structure that finished product yardage roll can be positioned on rack, base be additionally provided with can be by through hole, rack Finished product yardage roll is input to the input unit on rack;The location structure includes the first gag lever post, the second gag lever post and connection Rope, first gag lever post one end is hinged on rack side, and the first gag lever post other end is connected with link, second gag lever post one end hinge Rack opposite side is connected on, the second gag lever post other end is connected with connecting rope one end, the connecting rope other end is connected with hook, linked up with It can be linked into link;Also have on first gag lever post on some first limited blocks matched with finished product yardage roll, the second gag lever post Also there are some second limited blocks matched with finished product yardage roll;The demountable structure includes the positioning being opened on location-plate Hole and positioning guide column, positioning guide rail upper end are mutually fixed with rack, and positioning guide column lower end can be inserted into positioning hole;The input Device includes first conveyer belt, storing board, manipulator and mounting bar, and first conveyer belt is arranged on base, in first conveyer belt Guiding structure is provided with, storing board is inclined on base, there are some rollers on storing board, storing board and one can drive it The travel mechanism moved back and forth is connected, and storing board upper end is close to first conveyer belt, and storing board lower end is close to guide rail, storing board lower end It is further fixed on limiting plate, limiting plate setting supplementary structure, manipulator one end is fixed on base, the manipulator other end and installation Bar is connected, and the positioning formed between some installation sheets, two neighboring installation sheet for positioning finished product yardage roll is fixed with mounting bar The clamping structure that finished product yardage roll can be positioned in location division is additionally provided with portion, base.
2. the processing technology of jacquard weave silk pile according to claim 1, it is characterised in that the moving structure bag Rack, stepper motor and driving wheel in a ring is included, rack is fixed on guide rail, and stepper motor is fixed on sliding seat, stepping Straight down, driving wheel is fixed on the output shaft of stepper motor the output shaft of motor, and driving wheel and rack is meshed.
3. the processing technology of jacquard weave silk pile according to claim 1, it is characterised in that the supplementary structure bag Include be opened in it is some by hole and some banking stops on limiting plate, banking stop be separately positioned on it is corresponding by hole, it is spacing Piece one end can promote its pusher cylinder moved back and forth to be connected with one, and the banking stop other end is working end, and working end can stretch out Limiting plate.
4. the processing technology of jacquard weave silk pile according to claim 1, it is characterised in that the guiding structure bag Left importing bar and right importing bar are included, left importing bar and right importing bar are separately fixed at first conveyer belt both sides, left importing bar and the right side The introduction channel passed through for finished product yardage roll is formed between importing bar.
5. the processing technology of jacquard weave silk pile according to claim 1, it is characterised in that the clamping structure bag Left air bag, right air bag, communicating pipe and air pump are included, left air bag is fixed on the left of location division, and right air bag is fixed on the right side of location division, even Siphunculus one end and left airbags, communicating pipe the other end and right airbags, be connected in the middle part of communicating pipe with tracheae one end, tracheae The other end can be connected with the external world, and air pump is arranged on tracheae;Also there is the left anti-slip part of some protrusions on the left air bag, it is right Also there is the right anti-slip part of some protrusions on air bag.
6. the processing technology of jacquard weave silk pile according to claim 1, it is characterised in that travel mechanism's bag Support, guide rod, guide pin bushing and the first push-rod electric machine are included, support is fixed on base, and guide rod is horizontally fixed on support, guide pin bushing is set On guide rod, the first push-rod electric machine is fixed on support, the push rod of the first push-rod electric machine is horizontally disposed with, and the first push-rod electric machine is pushed away Boom end is connected with guide pin bushing, and storing board is fixed on guide pin bushing.
7. the processing technology of jacquard weave silk pile according to claim 1, it is characterised in that also set on the base The output device that finished product yardage roll can be exported from rack is equipped with, the output device includes the second conveyer belt, pushing plate, liter Frame, supporting plate and drive cylinder drop, the second conveyer belt is arranged on base, second conveyer belt one end is fixing end, the second conveying The band other end is swinging end, and swinging end is close to guide rail, and swinging end can drive its swing mechanism swung up and down to be connected with one, is risen Drop frame is arranged on base, and lifting frame can drive the elevating mechanism of its oscilaltion to be connected with one, and drive cylinder is fixed on lifting Frame one end, the piston rod of drive cylinder is horizontally disposed with, and the piston rod end of drive cylinder is connected with pushing plate, and supporting plate passes through even Extension bar is fixed on the lifting frame other end, and has between supporting plate and pushing plate on the gap passed through for rack, lifting frame also With derived type structure.
8. the processing technology of jacquard weave silk pile according to claim 7, it is characterised in that the swing mechanism bag Oscillating cylinder and oscillating rod are included, oscillating rod one end and base are hinged, and the oscillating rod other end and swinging end are hinged, oscillating cylinder It is hinged, the piston rod of oscillating cylinder is obliquely installed, is hinged in the middle part of the piston rod end of oscillating cylinder and oscillating rod with base; The elevating mechanism includes locating rack, guide rod, guide sleeve and the second push-rod electric machine, and locating rack is fixed on base, guide rod It is fixed on vertically on locating rack, guiding is set on guide rod, and the second push-rod electric machine is fixed on locating rack, the second push rod electricity Straight down, the push rod end of the second push-rod electric machine is connected the push rod of machine with guide sleeve, and lifting frame is fixed on by fix bar leads To putting;The derived type structure includes left export bar, right export bar and adjustment bar, and adjustment bar is fixed on lifting frame, adjustment bar On be provided with bolt connection on left slider and right sliding block, left slider and there is bolt connection on left bolt, right sliding block to have right positioning Bolt, left export bar is fixed on left slider, and right export bar is fixed on right sliding block, is formed between right export bar and right export bar The export passage passed through for finished product yardage roll;The derived type structure also includes having graduation mark in left pointer and right pointer, adjustment bar, Left pointer and right pointer are separately fixed at left slider and right sliding block, and left pointer and right pointer are respectively directed to the scale in adjustment bar Line.
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CN107539820A (en) * 2017-09-19 2018-01-05 广西科技大学鹿山学院 Examination paper self-binder
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Effective date of registration: 20191227

Address after: 314408 No.8 Xinxing Road, Yancang agricultural foreign comprehensive development zone, Chang'an Town, Haining City, Jiaxing City, Zhejiang Province

Patentee after: Zhejiang Saifu Textile Co., Ltd

Address before: Changan city Jiaxing town Zhejiang city of Haining province (314408 agricultural district) River Road No. 57

Patentee before: Haining Jingbaili Textile Co., Ltd.