A kind of die-cast aluminium shell cleaning showers agent being applied under supertension
Technical field
The present invention relates to a kind of metal cleaning showers agent, particularly relate to the spray of a kind of die-cast aluminium shell being applied under supertension
Drench abluent.
Background technology
Change speed gear box is wanted as the important core component of automobile power assembly, its process technology content, equipment and quality
Asking the highest, the properties of product of its excellence are to embody the key factor of car load enterprise's core competitive advantage.Change speed gear box core zero
Part mainly includes axle, gear and housing, and part is intended to carry out strict cleaning before assembly, to remove the metal fillings on surface, ash
The pollutant such as dirt, cutting fluid, oils and fats.Its middle shell is usually die casting aluminium material, owing to the chemical property of aluminum is active, to cleaning effect
The requirement of fruit is more complicated than ferrous metal, and after not requiring nothing more than cleaning, cleannes meet standard-required, require that abluent exists simultaneously
Low bubble requirement can be met during supertension spray (2MPa~15MPa) deburring, after cleaning, workpiece can not be produced corrosion and variable color,
Can not there be residual and white water wave.At present, on market, most products can not meet the demand simultaneously.
Summary of the invention
The technical problem to be solved is to provide a kind of die-cast aluminium shell cleaning showers being applied under supertension
Agent, this die-cast aluminium shell cleaning showers agent uses under supertension and still can realize low bubble effect.
For solving above-mentioned technical problem, the technical solution adopted in the present invention is as follows:
A kind of die-cast aluminium shell cleaning showers agent being applied under supertension, is made up of the component of following percentage by weight:
1%~2% sodium citrate, 2%~4% sodium gluconate, 3%~5%3-methoxyl group-3-methyl-butanol, 1.5%~3% aluminum
Corrosion inhibiter, 1%~2% ethanol, 3%~5% Polyethylene Glycol, 0.5%~1% sodium polyacrylate, 3%~5% alkyl polyglucoside,
5%~8%EO-PO block copolymer, 1%~2% fatty alcohol EO-PO block copolymer, 0.1%~0.2% defoamer and
65%~75% water;Described alkyl polyglucoside be alkyl carbon number be the alkyl polyglucoside of 4~8 carbon;Described EO-PO block copolymer
Molecular weight is 1700~2800, and wherein EO content in the molecule is 20%~40%;Described fatty alcohol EO-PO block copolymer
The fat alcohol alkoxy compound of 12~14 it is distributed as carbochain.
Further preferably, described aluminum corrosion inhibiter is the one in potassium silicate, sodium silicate or metasilicate pentahydrate sodium.
Further preferably, described Polyethylene Glycol is PEG400.
Further preferably, described alkyl polyglucoside be alkyl carbon number be the alkyl polyglucoside of 6~8 carbon.
Further preferably, the molecular weight of described EO-PO block copolymer is 1700~2000.
Further preferably, described defoamer is organosilicon modified polyether defoamer.
Surfactant selected by inventive formulation is low bubble or bubble-free prod.
Compared with existing metal cleaning showers agent, die-cast aluminium shell cleaning showers agent of the present invention has the beneficial effect that
First, abluent of the present invention, at 20~40 DEG C, remains able to during the spray pressure deburring of 2MPa~15MPa protect
After holding the most still state of low bubble, and cleaning, residual degree is low;
Secondly, abluent basicity of the present invention is low, and with the addition of aluminum corrosion inhibiter, does not haves aluminum and conjunction thereof in cleaning process
Gold corrosion and the problem of variable color;
Finally, abluent of the present invention not Nitrogen-and Phosphorus-containing, tank liquor is not easy breed bacteria and smelly, can increase the service life, with
Time be greatly reduced clean after the intractability of waste water;
Abluent of the present invention is particularly well-suited to the heavy oil dirt of the aluminum under supertension and alloy thereof and cleans (at cleaning aluminum alloy material
Matter does not produce aluminum variable color), not only there is excellent cleaning performance and low bubble (cleaning efficiency >=99%), and safety and environmental protection,
Environmentally safe.
Detailed description of the invention
Below technical solution of the present invention is described further.
In the embodiment of the present invention: alkyl polyglucoside select Simulsol AS48 (this alkyl polyglucoside be alkyl carbon number be 8 carbon
Alkyl polyglucoside, short chain foam is few, and alkali resistance is good, easily rinsing);EO-PO block copolymer selects PE6400, and (its molecular weight is
1750, EO content in the molecule are about 40%, and when EO content in the molecule is 40%, the good water solubility of product, the most permissible
Suds);Fatty alcohol EO-PO block copolymer selects Marlox MO 124, and (carbochain is distributed as the fatty alcohol EO-PO block of 12-14
Copolymer surface tension is low, it is possible to increase the wettability of system);AFE-7610 selected by defoamer.
Embodiment 1
A kind of die-cast aluminium shell cleaning showers agent being applied under supertension, is made up of the component of following percentage by weight:
1% sodium citrate, 4% sodium gluconate, 3%3-methoxyl group-3-methyl-butanol, 1.5% metasilicate pentahydrate sodium, 1% ethanol,
4%PEG400,1% sodium polyacrylate, 5%SimulsolAS48,6%PE6400,1%Marlox MO 124,0.1%AFE-
7610 and 72.4% water.
The die-cast aluminium shell cleaning showers agent of embodiment 1 uses following preparation technology to prepare:
Step 1, adds formula ratio water in reactor, at normal temperatures toward reactor adds formula ratio sodium citrate,
Sodium gluconate and metasilicate pentahydrate sodium, stirring is until material all dissolves;
Step 2, adds the sodium polyacrylate of formula ratio, 3-methoxyl group-3-methyl-butanol, second in the reactor of step 1
Alcohol, PEG400, alkyl polyglucoside Simulsol AS48, PE6400 and fatty alcohol EO-PO block copolymer, continuously stirred 30 points
Clock, until solution is as clear as crystal;
Step 3, adds the defoamer of formula ratio in the reactor of step 2, stirs 10 minutes.
Embodiment 2
A kind of die-cast aluminium shell cleaning showers agent being applied under supertension, is made up of the component of following percentage by weight:
2% sodium citrate, 2% sodium gluconate, 5%3-methoxyl group-3-methyl-butanol, 3% sodium silicate, 2% ethanol, 5%
PEG400,0.5% sodium polyacrylate, 5%SimulsolAS48,8%PE6400,1.5%Marlox MO 124,0.2%AFE-
7610 and 65.8% water.
The die-cast aluminium shell cleaning showers agent of embodiment 2 uses following preparation technology to prepare:
Step 1, adds formula ratio water in reactor, at normal temperatures toward reactor adds formula ratio sodium citrate,
Sodium gluconate and sodium silicate, stirring is until material all dissolves;
Step 2, adds the sodium polyacrylate of formula ratio, 3-methoxyl group-3-methyl-butanol, second in the reactor of step 1
Alcohol, PEG400, alkyl polyglucoside AS48, PE6400 and fatty alcohol EO-PO block copolymer, continuously stirred 30 minutes, until solution
As clear as crystal;
Step 3, adds the defoamer of formula ratio in the reactor of step 2, stirs 10 minutes.
Embodiment 3
The die-cast aluminium shell cleaning showers agent taking a certain amount of embodiment 1 mixes with water, and obtaining mass percentage concentration is 3%
Stand-by cleanout fluid;Stand-by cleanout fluid is placed in cleaning machine trough, tank liquor temperature is heated to 20~40 DEG C, by die casting aluminium speed change
Tank shell is fixed on the bin of cleaning machine, and regulation spray pressure is 15MPa, and cleaning showers 3min dries up with cold wind after cleaning.
Die-cast aluminium shell cleaning showers agent of the present invention eliminates rapidly produced foam during supertension cleaning showers,
There is not groove phenomenon of overflowing;Surface of the work after cleaning without greasy dirt, without white residual, die-cast aluminium shell surface do not occur corrosion and
Variable color, machining face light;The filtering accuracy of cleannes detection is 10 μm, and result is less than 5mg, meets company standard and is less than
The requirement of 6.5mg.
Sodium citrate, sodium gluconate and sodium polyacrylate in inventive formulation can work in coordination with reduction hardness of water, chelating
Metal ion, has peptizaiton to greasy dirt simultaneously;Aluminum corrosion inhibiter in formula and alkyl polyglucoside can Synergistic realize right
The protection of aluminum workpiece, so that aluminum and alloy thereof are not corroded and variable color in cleaning process, especially in alkyl polyglycoside molecule
Hydroxyl easily react cause chemisorbed with aluminum, and then further enhance aluminum corrosion inhibition, alkyl polyglucoside is at formula simultaneously
In also have solubilized and the most rinsability, make cleaning dry up rear surface of the work without white macula remain;3-methoxyl group-3-methyl-butanol with
Conventional solvents is compared, and has low-down abnormal smells from the patient and the good feature of environmental protection, not only strengthens oil removing ability in abluent, moreover it is possible to
Improve the cloud point of surfactant;EO-PO block copolymer and the fatty alcohol mutual synergism of EO-PO block copolymer, strengthen
The oily waste degradation ability of abluent and dispersibility, wherein EO-PO block copolymer also has good suds suppressing properties;The present invention
Abluent may be implemented in 20~40 DEG C, to spray low bubble under 2MPa~15MPa hyperpressure the most still, and a step realizes die casting aluminium
The cleaning of gear box casing and deburring, it is not necessary to rinsing just can meet the cleannes requirement of workpiece, thus economize on resources and improve
Cleaning efficiency.