A kind of preparation method of hemispherical calcium carbonate structure
【Technical field】
The present invention relates to industrial filler field more particularly to a kind of preparation methods of hemispherical calcium carbonate.
【Background technology】
Calcium carbonate is the widest chemical products of current purposes, as the additive and reinforcing agent of a kind of function admirable, quilt
It is widely used in the industry such as rubber, plastics, papermaking, coating, weaving, ink, toothpaste, cosmetics, daily necessities, food, medicine, it can
To improve the heat resistance of product, wearability, dimensional stability, rigidity and machinability, improve the surface color degree of product, improve
The comprehensive mechanical property of product, and reduce the cost of product.But existing calcium carbonate surface has the stronger hydroxyl of hydrophily,
Stronger alkalinity is presented, the calcium carbonate and the compatibility of organic polymer that this hydrophilic and oleophobic property makes are poor, easily form aggregation
Body, cause high polymer inside points disperse it is uneven, so as to cause two kinds of storeroom boundary defects, direct application effect is bad;
Moreover, calcium carbonate, as filler, the performances such as acid resistance, smoothness need to be further improved.
Therefore, it develops new preparation method to be modified pearl filler, improves its compatibility to organic polymer,
Comprehensive performance of the calcium carbonate as additive or reinforcing agent will be improved, widens the application field of calcium carbonate.
【Invention content】
For the above problem of the prior art, the present invention provides a kind of preparation method of hemispherical calcium carbonate, improves
Pearl filler improves the acid resistance and smoothness of filler to the compatibility of organic polymer.
The technical scheme is that:
A kind of preparation method of hemispherical calcium carbonate structure, which is characterized in that include the following steps:
(1) one or more of calcirm-fluoride, calcium chloride, calcium nitrate are dissolved in water and are configured to Ca2+A concentration of 0.1~
The solution of 1mol/L adds nitric acid that the PH of solution is adjusted to 4~5;
(2) dextrin is added in the solution obtained by step (1), the addition of the dextrin is Ca2+The 0.9 of molal quantity~
1.1 times, under the conditions of 50~70 DEG C, stir 10~30min;
(3) quaternary cationic surfactant is added in the solution obtained by step (2), in 30~50 DEG C of conditions
Under, stir 10~30min;
(4) NH of flowing is passed through in the solution obtained by step (3)3And CO2Mixed gas, the stream of the mixed gas
It measures as 0.05~0.5ml/min, NH3And CO2Volume ratio be 1:(0.8~1.2), reaction 4~for 24 hours, generation has white crystals
Mixture;
(5) mixture obtained by step (4) is filtered, it is 6~7 that filter cake is washed to PH;
(6) the filter cake alcohol obtained by step (5) is washed, is spray-dried, obtains final products.
Specifically, the molal quantity of dextrin is equal to Ca in above-mentioned steps (2)2+Molal quantity, the addition of dextrin and its concentration determine
The pattern of product and its integrality of pattern.
Specifically, the quaternary cationic surfactant in above-mentioned steps (3) is hexadecyldimethyl benzyl ammonium pi-allyl
Ammonium chloride or solution property, the positively charged one end of this kind of modifying agent is by Electrostatic Absorption in carbonic acid
Calcium surface, the other end can be crosslinked with high polymer, realize the surface modification to calcium carbonate.
Specifically, the mixed gas flow of above-mentioned steps (4) is 0.1~0.2ml/min, air-flow is bigger, and product is averaged
Grain size is smaller.
Specifically, NH in above-mentioned mixed gas3And CO2Volume ratio be 1:1, NH3So that solution alkaline and keeping alkali
Property, make CO2Crystallization effect it is more preferable, while avoid excessive CO2The problem of making the dissolution of calcium carbonate crystallized.
Specifically, the alcohol of above-mentioned steps (6), which is washed, uses ethyl alcohol or propyl alcohol, and it is safe and non-toxic, be conducive to disperse and dry.
Specifically, the inlet temperature of the spray drying of above-mentioned steps (6) is 80~90 DEG C, outlet temperature is 30~50 DEG C.
Specifically, the product that above-mentioned steps (6) obtain is hemispherical calcium carbonate, hemispherical pattern, which exists, specifically preferentially to be taken
To, can improve the smoothness of condiment, and with the contact angle smaller of water, the moisture resistance and acid resistance of filler can be improved.
Specifically, the average grain diameter of product that above-mentioned steps (6) obtain is 100~500nm, the average grain diameter is accumulative
Size distribution percentage reaches grain size corresponding when 50%, dispersibility of the product in organic polymer in the range
Good, excessive or too small grain size is unfavorable for disperseing, thereby increases and it is possible to can reduce whiteness.
The present invention has technique effect beneficial below:
1) present invention obtains the hemispherical carbonic acid of 100~500nm of average grain diameter by appropriate raw material, proportioning and step
Calcium, good dispersion, and because of its special pattern, as filler when, can regulate and control its position of orientation, can improve the smooth of filler
Degree;2) present invention passes through hexadecyldimethyl benzyl ammonium allyl ammonium chloride or solution property lamp quaternary ammonium
Salt cationic surfactant improves compatibility of the pearl filler to organic polymer, is conducive to it organic high poly-
It is homodisperse in object;3) the hemispherical pattern of product of the present invention, the contact angle smaller with water, can improve the moisture-proof of filler
Property and acid resistance.
【Description of the drawings】
Fig. 1 is the stereoscan photograph of embodiment one.
【Specific embodiment】
Below in conjunction with specific embodiment, the present invention is described further.
Embodiment provided below is not to limit the range that the utility model is covered, and described step is not yet
It is to limit its to perform sequence.Those skilled in the art the present invention is done with reference to existing common knowledge it is conspicuously improved,
Also fall into the present invention claims protection domain within.
Embodiment one
A kind of preparation method of hemispherical calcium carbonate structure, which is characterized in that include the following steps:
(1) calcirm-fluoride is dissolved in water and is configured to Ca2+The solution of a concentration of 0.5mol/L adds nitric acid that the PH of solution is adjusted to 4
~5;
(2) dextrin is added in the solution obtained by step (1), the addition of the dextrin is Ca2+1 times of molal quantity,
Under the conditions of 60 DEG C, 10~30min is stirred;The addition of dextrin and its concentration decide the pattern of product and its integrality of pattern;
(3) quaternary cationic surfactant is added in the solution obtained by step (2), under the conditions of 40 DEG C, stirred
Mix 10~30min;The positively charged one end of this kind of modifying agent by Electrostatic Absorption in calcium carbonate surface, the other end can and high polymer
It is crosslinked, realizes the surface modification to calcium carbonate;
(4) NH of flowing is passed through in the solution obtained by step (3)3And CO2Mixed gas, the stream of the mixed gas
It measures as 0.1ml/min, NH3And CO2Volume ratio be 1:1, reaction 4~for 24 hours, mixture of the generation with white crystals;Air-flow is got over
Greatly, the average grain diameter of product is smaller;NH3So that solution alkaline and keep alkalinity, make CO2Crystallization effect it is more preferable, avoid simultaneously
Excessive CO2The problem of making the dissolution of calcium carbonate crystallized, the mixed gas be successfully realized hemispherical calcium carbonate crystallization and
It is precipitated;
(5) mixture obtained by step (4) is filtered, it is 6~7 that filter cake is washed to PH;
(6) the filter cake ethyl alcohol obtained by step (5) is washed 3 times, be spray-dried, inlet temperature is 80~90 DEG C, outlet temperature
It is 30~50 DEG C, obtains final products.As shown in Figure 1, product is the hemispherical calcium carbonate of average grain diameter 150nm.Hemispherical shape
Looks can improve the smoothness of condiment there are specific preferred orientation, and with the contact angle smaller of water, filler can be improved
Moisture resistance and acid resistance.The average grain diameter is that cumulative particle sizes percentile reaches grain size corresponding when 50%, in the model
Good dispersion of the product in organic polymer in enclosing, excessive or too small grain size are unfavorable for disperseing, thereby increases and it is possible to can reduce
Whiteness.
Embodiment two
A kind of preparation method of hemispherical calcium carbonate structure, which is characterized in that include the following steps:
(1) calcium chloride is dissolved in water and is configured to Ca2+The solution of a concentration of 0.1mol/L adds nitric acid that the PH of solution is adjusted to 4
~5;
(2) dextrin is added in the solution obtained by step (1), the addition of the dextrin is Ca2+0.9 times of molal quantity,
Under the conditions of 50 DEG C, 10~30min is stirred;The addition of dextrin and its concentration decide product pattern and its pattern it is complete
Property;
(3) quaternary cationic surfactant is added in the solution obtained by step (2), under the conditions of 30 DEG C, stirred
Mix 10~30min;The positively charged one end of this kind of modifying agent by Electrostatic Absorption in calcium carbonate surface, the other end can and high polymer
It is crosslinked, realizes the surface modification to calcium carbonate;
(4) NH of flowing is passed through in the solution obtained by step (3)3And CO2Mixed gas, the stream of the mixed gas
It measures as 0.05ml/min, NH3And CO2Volume ratio be 1:0.8, reaction 4~for 24 hours, mixture of the generation with white crystals;Gas
Stream is bigger, and the average grain diameter of product is smaller;NH3So that solution alkaline and keep alkalinity, make CO2Crystallization effect it is more preferable, simultaneously
Avoid excessive CO2The problem of making the dissolution of calcium carbonate crystallized, the mixed gas are successfully realized the knot of hemispherical calcium carbonate
Brilliant and precipitation;
(5) mixture obtained by step (4) is filtered, it is 6~7 that filter cake is washed to PH;
(6) the filter cake propyl alcohol obtained by step (5) is washed 3 times, be spray-dried, inlet temperature is 80~90 DEG C, outlet temperature
It is 30~50 DEG C, obtains final products.Product is the hemispherical calcium carbonate of average grain diameter 500nm.There are specific for hemispherical pattern
Preferred orientation, can improve the smoothness of condiment, and with the contact angle smaller of water, the moisture resistance of filler and resistance to can be improved
It is acid.The average grain diameter is that cumulative particle sizes percentile reaches grain size corresponding when 50%, product in the range
Good dispersion in organic polymer, excessive or too small grain size are unfavorable for disperseing, thereby increases and it is possible to can reduce whiteness.
Embodiment three
A kind of preparation method of hemispherical calcium carbonate structure, which is characterized in that include the following steps:
(1) calcium nitrate is dissolved in water and is configured to Ca2+The solution of a concentration of 1mol/L, add nitric acid the PH of solution is adjusted to 4~
5;
(2) dextrin is added in the solution obtained by step (1), the addition of the dextrin is Ca2+1.1 times of molal quantity,
Under the conditions of 70 DEG C, 10~30min is stirred;The addition of dextrin and its concentration decide product pattern and its pattern it is complete
Property;
(3) quaternary cationic surfactant is added in the solution obtained by step (2), under the conditions of 50 DEG C, stirred
Mix 10~30min;The positively charged one end of this kind of modifying agent by Electrostatic Absorption in calcium carbonate surface, the other end can and high polymer
It is crosslinked, realizes the surface modification to calcium carbonate;
(4) NH of flowing is passed through in the solution obtained by step (3)3And CO2Mixed gas, the stream of the mixed gas
It measures as 0.5ml/min, NH3And CO2Volume ratio be 1:1.2, reaction 4~for 24 hours, mixture of the generation with white crystals;Air-flow
Bigger, the average grain diameter of product is smaller;NH3So that solution alkaline and keep alkalinity, make CO2Crystallization effect it is more preferable, keep away simultaneously
Excessive CO is exempted from2The problem of making the dissolution of calcium carbonate crystallized, the mixed gas are successfully realized the crystallization of hemispherical calcium carbonate
And precipitation;
(5) mixture obtained by step (4) is filtered, it is 6~7 that filter cake is washed to PH;
(6) the filter cake ethyl alcohol obtained by step (5) is washed 3 times, be spray-dried, inlet temperature is 80~90 DEG C, outlet temperature
It is 30~50 DEG C, obtains final products.Product is the hemispherical calcium carbonate of average grain diameter 100nm.There are specific for hemispherical pattern
Preferred orientation, can improve the smoothness of condiment, and with the contact angle smaller of water, the moisture resistance of filler and resistance to can be improved
It is acid.The average grain diameter is that cumulative particle sizes percentile reaches grain size corresponding when 50%, product in the range
Good dispersion in organic polymer, excessive or too small grain size are unfavorable for disperseing, thereby increases and it is possible to can reduce whiteness.
Example IV
A kind of preparation method of hemispherical calcium carbonate structure, which is characterized in that include the following steps:
(1) by calcirm-fluoride, calcium chloride, calcium nitrate according to 1:1:1, which is dissolved in water, is configured to Ca2+A concentration of 0.2mol/L's is molten
Liquid adds nitric acid that the PH of solution is adjusted to 4~5;
(2) dextrin is added in the solution obtained by step (1), the addition of the dextrin is Ca2+1 times of molal quantity,
Under the conditions of 70 DEG C, 10~30min is stirred;The addition of dextrin and its concentration decide the pattern of product and its integrality of pattern;
(3) quaternary cationic surfactant is added in the solution obtained by step (2), under the conditions of 50 DEG C, stirred
Mix 10~30min;The positively charged one end of this kind of modifying agent by Electrostatic Absorption in calcium carbonate surface, the other end can and high polymer
It is crosslinked, realizes the surface modification to calcium carbonate;
(4) NH of flowing is passed through in the solution obtained by step (3)3And CO2Mixed gas, the stream of the mixed gas
It measures as 0.2ml/min, NH3And CO2Volume ratio be 1:1, reaction 4~for 24 hours, mixture of the generation with white crystals;Air-flow is got over
Greatly, the average grain diameter of product is smaller;NH3So that solution alkaline and keep alkalinity, make CO2Crystallization effect it is more preferable, avoid simultaneously
Excessive CO2The problem of making the dissolution of calcium carbonate crystallized, the mixed gas be successfully realized hemispherical calcium carbonate crystallization and
It is precipitated;
(5) mixture obtained by step (4) is filtered, it is 6~7 that filter cake is washed to PH;
(6) the filter cake ethyl alcohol obtained by step (5) is washed 3 times, be spray-dried, inlet temperature is 80~90 DEG C, outlet temperature
It is 30~50 DEG C, obtains final products.As shown in Figure 1, product is the hemispherical calcium carbonate of average grain diameter 380nm.Hemispherical shape
Looks can improve the smoothness of condiment there are specific preferred orientation, and with the contact angle smaller of water, filler can be improved
Moisture resistance and acid resistance.The average grain diameter is that cumulative particle sizes percentile reaches grain size corresponding when 50%, in the model
Good dispersion of the product in organic polymer in enclosing, excessive or too small grain size are unfavorable for disperseing, thereby increases and it is possible to can reduce
Whiteness.