CN106115372A - A kind of wire harness coiling die for special purpose, around winding apparatus and lamp manufacturing process - Google Patents
A kind of wire harness coiling die for special purpose, around winding apparatus and lamp manufacturing process Download PDFInfo
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- CN106115372A CN106115372A CN201610482103.5A CN201610482103A CN106115372A CN 106115372 A CN106115372 A CN 106115372A CN 201610482103 A CN201610482103 A CN 201610482103A CN 106115372 A CN106115372 A CN 106115372A
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- wire harness
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 23
- 238000004804 winding Methods 0.000 title claims abstract description 22
- 238000005192 partition Methods 0.000 claims abstract description 4
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 claims description 17
- 239000006071 cream Substances 0.000 claims description 17
- 230000005540 biological transmission Effects 0.000 claims description 14
- 239000002390 adhesive tape Substances 0.000 claims description 13
- 238000003860 storage Methods 0.000 claims description 13
- 239000003292 glue Substances 0.000 claims description 10
- 238000001514 detection method Methods 0.000 claims description 7
- 230000009471 action Effects 0.000 claims description 6
- 238000009413 insulation Methods 0.000 claims description 6
- 239000003973 paint Substances 0.000 claims description 6
- 238000005498 polishing Methods 0.000 claims description 6
- 229920000297 Rayon Polymers 0.000 claims description 4
- 238000004140 cleaning Methods 0.000 claims description 4
- 238000001035 drying Methods 0.000 claims description 3
- 238000010422 painting Methods 0.000 claims description 3
- 238000003756 stirring Methods 0.000 claims description 3
- 239000004020 conductor Substances 0.000 claims 1
- 230000002262 irrigation Effects 0.000 abstract 1
- 238000003973 irrigation Methods 0.000 abstract 1
- 238000000034 method Methods 0.000 description 15
- 230000000694 effects Effects 0.000 description 7
- 239000002932 luster Substances 0.000 description 7
- 238000009826 distribution Methods 0.000 description 4
- 230000008569 process Effects 0.000 description 4
- 238000003466 welding Methods 0.000 description 4
- 230000007812 deficiency Effects 0.000 description 3
- 238000003780 insertion Methods 0.000 description 3
- 230000037431 insertion Effects 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 230000008859 change Effects 0.000 description 2
- 238000006073 displacement reaction Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000000284 extract Substances 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 238000011900 installation process Methods 0.000 description 2
- 230000033001 locomotion Effects 0.000 description 2
- 241001347978 Major minor Species 0.000 description 1
- 230000003044 adaptive effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000013016 damping Methods 0.000 description 1
- 238000005034 decoration Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 238000011017 operating method Methods 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 230000011218 segmentation Effects 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
- 230000001988 toxicity Effects 0.000 description 1
- 231100000419 toxicity Toxicity 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H75/00—Storing webs, tapes, or filamentary material, e.g. on reels
- B65H75/02—Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks
- B65H75/04—Kinds or types
- B65H75/08—Kinds or types of circular or polygonal cross-section
- B65H75/10—Kinds or types of circular or polygonal cross-section without flanges, e.g. cop tubes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H54/00—Winding, coiling, or depositing filamentary material
- B65H54/02—Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H57/00—Guides for filamentary materials; Supports therefor
- B65H57/14—Pulleys, rollers, or rotary bars
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H57/00—Guides for filamentary materials; Supports therefor
- B65H57/28—Reciprocating or oscillating guides
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H75/00—Storing webs, tapes, or filamentary material, e.g. on reels
- B65H75/02—Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks
- B65H75/18—Constructional details
- B65H75/22—Constructional details collapsible; with removable parts
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
- F21V19/00—Fastening of light sources or lamp holders
Landscapes
- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Wire Processing (AREA)
- Manufacture Of Motors, Generators (AREA)
Abstract
The invention discloses a kind of wire harness coiling die for special purpose, around winding apparatus and lamp manufacturing process, its drip irrigation device is: a kind of wire harness coiling die for special purpose, including master module, secondary template, the outer wooden partition of secondary template is provided with some line embedding grooves being linearly distributed, spacing between adjacent line embedding groove keeps consistent, also include plugboard, master module is provided with slippage slot, secondary template sliding is arranged in slippage slot, the secondary template edges of boards being provided with line embedding groove protrude from outside master module, and its production cost can be greatly lowered；A kind of around winding apparatus, it has can make the efficient coiling of concatenation line in the characteristic of wire harness coiling die for special purpose；A kind of lamp manufacturing process, it can promote light fixture and make quality.
Description
Technical field
The present invention relates to light fixture manufacturing technology field, particularly to a kind of wire harness coiling die for special purpose, around winding apparatus and system
Lamp technique.
Background technology
Holiday lamp as a kind of beautifying the environment, shop front decoration, the light fixture that increases festive air be widely used, existing
The Chinese utility model one self-luminous festival lamp luster that Holiday lamp such as notification number is CN204693312U, its include one or
The a plurality of concatenation line connected in a variety of forms, this concatenation line is provided with multiple luminous body, and the festival lamp luster of the above-mentioned type only needs
Single-point is powered, and the luminous body being positioned on same concatenation line can be lit simultaneously, and it is very easy to use, can make according to actual
With the random changing modeling of situation, deeply by market favorable comment.
Being directed to the festival lamp luster of the above-mentioned type, the distance between luminous body thereon to keep relatively uniform substantially, and
In traditional manufacture process, the way of operator is typically whole lamp bundle of getting lines crossed to be broken directly, and is positioned over quarter
On the placement plate of degree, then carry out same intervals welding luminous body successively according to scale, reach luminous body welding and be evenly distributed
Purpose.
It is known that the festival lamp luster overall length of the above-mentioned type is longer, and need to weld the festival lamp luster of such length,
Need a longer concatenation line, the placement plate of such length in traditional job shop, can't be arranged, it is therefore desirable to operation
Personnel carry out segmentation welding, and its operating procedure is relatively complicated, and production efficiency is relatively low, and part producing producer employs as in accompanying drawing 1
Shown wire harness coiling mould, it includes master module 1, is connected to the secondary template 2 of major-minor template, and the outer wooden partition of secondary template 2 is provided with
Some line embedding grooves 3 being linearly distributed, the spacing between adjacent line embedding groove 3 keeps consistent, in actual use, operator
Member on master module 1 and secondary template 2, and concatenates line often around a circle, concatenation line and line embedding groove 3 one_to_one corresponding concatenation line coiling
Arranging, then operator welds a luminous body on every section of concatenation line successively.
Being directed to the festival lamp luster of different batches, the spacing of luminous body is the most inconsistent, the most just need manufacturer for
The festival lamp luster of different batches prepares the wire harness coiling mould of different model, and then significantly improves production cost.
Summary of the invention
The deficiency existed for prior art, first purpose of the present invention is to provide a kind of wire harness coiling die for special purpose,
It can be greatly lowered its production cost.
The above-mentioned technical purpose of the present invention has the technical scheme that a kind of wire harness coiling die for special purpose,
Including master module, secondary template, the outer wooden partition of described secondary template is provided with some line embedding grooves being linearly distributed, adjacent line embedding groove it
Between spacing keep consistent, also include that plugboard, described master module are provided with slippage slot, described secondary template sliding is arranged at sliding
In groove, the secondary template edges of boards being provided with line embedding groove protrude from outside master module, and described plugboard is positioned at secondary template and slippage slot groove
And for controlling to be provided with the protrusion degree of the secondary template edges of boards of line embedding groove at the end.
By technique scheme, according to the difference of actual production batch, multiple different model can be prepared targetedly
Secondary template, the difference of secondary Die and mould plate is merely present in the groove width of line embedding groove, or the distance between adjacent line embedding groove, therewith
Corresponding plugboard also to prepare various different model, and the difference of plugboard is also merely present in the thickness of plugboard and differs；
During actually used, operator, according to actual production batch, measure the actual size of concatenation line and meet production
The lamp sheet required pastes spacing distance, according to the two parameter, first, chooses the most secondary template, makes the rule in secondary template
Groove is consistent with actual concatenation linear dimension；Secondly, select the plugboard of suitable thickness, thus control the protrusion journey of secondary template edges of boards
Spend for the distance controlled between adjacent two lamp sheets；Selected complete after, secondary template and plugboard are inserted simultaneously into master
In the slippage slot of template, it is achieved the combination of three；
During aforesaid operations, either for the concatenation line of which production batch, master module all need not change, i.e. only
Needing to prepare a master module, and for whole wire harness coiling die for special purpose, the volume of master module is maximum, materials are also
Maximum, therefore, is greatly saved production cost；
Further, since this die for special purpose is to use master module, secondary template, plugboard three mutually to splice cooperation and form, its suitability
Can have also been obtained and significantly promote, all can realize recycling, save resource.
Preferably, the end of described plugboard is provided with big end, and described big end is for offseting with plugboard end and protruding from
Plugboard end position, the quantity of described plugboard is two and inserts from the two ends of the slippage slot being positioned at master module respectively.
By technique scheme, the quantity of plugboard arranges two and respectively from the slippage slot being positioned at master module
Two ends are inserted, and the entire length of plugboard can not only be made to be effectively controlled, and can make the protrusion degree of secondary template edges of boards more
Adding equilibrium, after concatenation line coiling, the length scale of each circle concatenation line keeps relatively uniform；Big end is used for and plugboard end
Offseting and protrude from plugboard end position, facilitating operator's hands to pinch big end, the later stage extracts plugboard to facilitate.
Preferably, the sidewall near big end of described master module is provided with spliced eye.
By technique scheme, in such wire harness coiling die for special purpose installation process, on corresponding installed surface
Can arrange projection, this projection can be directly inserted in spliced eye, it addition, also can arrange on corresponding installed surface for holding greatly insertion
Groove；Being arranged such, when installed surface drives whole wire harness coiling die for special purpose to rotate, connection between the two is more stable；
Certainly, spliced eye is set and can reduce the overall weight of whole master module too, reduce cost, reduce and drive energy needed for this mould
Source, reaches energy-saving effect.
The deficiency existed for prior art, second object of the present invention is to provide a kind of Winder, and it has
The efficient coiling of concatenation line can be made in the characteristic of wire harness coiling die for special purpose.
The above-mentioned technical purpose of the present invention has the technical scheme that a kind of around winding apparatus, including machine
Frame, also includes above-mentioned wire harness coiling die for special purpose, haulage gear, and described frame is provided with the first compressed part, the second compressed part；
Described first compressed part includes the first hold-down head, for the first driving assembly driving the first hold-down head to rotate in a circumferential direction；
The second hold-down head that described second compressed part includes being coaxially disposed with the first hold-down head, second drive assembly, described second
Hold-down head is rotatably connected and drives assembly in second, and described second drives assembly for driving the second hold-down head along closer or far from the
Move in one hold-down head direction；
Described wire harness coiling die for special purpose two ends are pressed between the first hold-down head and the second hold-down head respectively；
Described haulage gear is used for guiding concatenation line coiling successively and to make concatenation line to be correspondingly embedded on wire harness coiling die for special purpose
In line embedding groove.
By technique scheme, wire harness coiling die for special purpose is held be installed on the first hold-down head and the second hold-down head it
Between, first drives Component driver the first hold-down head to rotate in a circumferential direction, and the second hold-down head also can rotate, and meanwhile, leads
Draw mechanism action, guide concatenation line coiling successively and to make concatenation line can be correspondingly embedded in line embedding groove on wire harness coiling die for special purpose
In；
Whole operation, the most efficiently, operator only need to by wire harness coiling die for special purpose be installed on the first hold-down head and
Between second hold-down head, other actions are completed by around winding apparatus, wire harness coiling efficient uniform.
Preferably, described first hold-down head and/or the second hold-down head are provided with grafting block and inserting groove, described grafting block
For inserting described spliced eye, described inserting groove is for holding greatly insertion.
By technique scheme, at wire harness coiling die for special purpose with when cooperating around winding apparatus, grafting block can directly be inserted
Entering to the spliced eye being positioned at master module, the big end on wire harness coiling die for special purpose then can be inserted in inserting groove, by concavo-convex
Point is used in conjunction with each other, and when the first hold-down head and the second hold-down head rotate, wire harness coiling die for special purpose is with between the two
Connective stability can be higher, and then improve wire harness coiling quality, the welding quality of later stage lamp sheet can be improved too.
Preferably, also including the storage roller being wound with adhesive tape, described first hold-down head and/or the second hold-down head are provided with use
In the bracing frame supporting storage roller.
By technique scheme, move to prevent the later stage coiling concatenation line on wire harness coiling die for special purpose from occurring relatively
Dynamic, after concatenation line completes with wire harness coiling die for special purpose coiling, operator can directly extract adhesive tape, and handle out from storage roller
Adhesive tape is attached directly to concatenate on line, makes the position of concatenation line be relatively fixed, even if moving at wire harness coiling die for special purpose below
During Dong, produce significant shock, coiling complete after concatenation line between relative movement also will not occur, it is ensured that post-production
Quality；It addition, be provided with the storage roller of adhesive tape on the first hold-down head and/or the second hold-down head, operator are also convenient for it
Rubberizing.
Preferably, described haulage gear includes fixed support, and described fixed support is provided with guide pillar, sliding is connected to guide pillar
On sliding platform, transmission screw rod, the 3rd drive assembly, described transmission screw flight is connected to sliding platform, described 3rd driving group
Part orders about transmission screw rod and rotates and drive sliding platform to slidably reciprocate along guide pillar, the length direction of described guide pillar and the first pressure
The axis of rotation direction of tight head is consistent；
Described sliding platform is provided with the first guide bracket and the second guide bracket；
Described first guide bracket is provided with lead-in wire roller, and described lead-in wire roller is provided with wire lead slot；
Described second guide bracket is provided with main pressure line plate and secondary tension disc, and described main pressure line plate is provided with pressuring line groove, described pair
Tension disc is provided with flexible layer near the sidewall of main pressure line plate, and described secondary tension disc is connected by securing member between main pressure line plate
And make flexible layer be pressed on pressuring line groove.
By technique scheme, the concatenation line of non-coiling passes sequentially through the wire lead slot of lead-in wire roller, then passes through main pressing plate
On pressuring line groove, the locking of securing member makes the flexible layer of secondary tension disc that concatenation line is pressed in pressuring line groove；Finally concatenation line around
Roll up on wire harness coiling die for special purpose；
When actually used, the 3rd drives Component driver transmission screw rod to rotate, and then makes sliding platform carry out sliding fortune along guide pillar
Dynamic, and the first guide bracket and the second guide bracket are all connected on sliding platform, the ground floor damping by the first guide bracket of the concatenation line
Effect；Flexible layer in second guide bracket, first, can at utmost reduce the internal vibration of concatenation line；Secondly, flexible layer also can
Remove the dust on concatenation line lateral wall and impurity；Again, flexible layer is embedded into inside pressuring line groove, increases and concatenates between line
Contact area, can reduce the frictionally damage to concatenation line outer surface too.
Preferably, described first guide bracket being also associated with the platform that goes between, described lead-in wire platform is provided with and wire lead slot one a pair
The fairlead answered, is all embedded with the lead-in wire set passed for concatenation line in every fairlead.
By technique scheme, first, concatenation line, by the lead-in wire effect of the wire lead slot of lead-in wire roller, carries out first and draws
Line effect, first lead-in wire can not only make the pull direction of concatenation line be limited, and can reduce the internal vibration of concatenation line；
Secondly, arranging lead-in wire platform, and go between the lead-in wire set on platform and wire lead slot one_to_one corresponding on the first lead frame, concatenation line is logical
After crossing the first wire lead slot effect arrived, can be formed directly in lead-in wire overlaps and pass, not only acting as second lead-in wire effect, and
Owing to there is lead-in wire set, also can prevent concatenating line and wear and tear with fairlead hole wall.
The deficiency existed for prior art, third object of the present invention is to provide a kind of lamp manufacturing process, and it can carry
Rise light fixture and make quality.
The above-mentioned technical purpose of the present invention has the technical scheme that a kind of lamp manufacturing process, including with
Lower step:
Step one, coiling: use above-mentioned general around winding apparatus to concatenate line coiling on wire harness coiling die for special purpose；
Step 2, tape: along the length direction of master module, adhesive tape is attached at coiling in the middle of step one wire harness of concatenation line
On coiling die for special purpose；
Step 3, concatenation line are polished: the concatenation line on wire harness coiling die for special purpose in the middle of polishing step 2, and removal is positioned at rule
Concatenation line outer layer insulation paint in groove；
Step 4, painting tin cream: getting rid of in the middle of step 3 smears tin cream on the concatenation line of outer layer insulation paint；
Step 5, attaching lamp sheet: being coated with on the concatenation line of tin cream in step 4 attaches the lamp sheet that can be used for sending light source；
Step 6, lamp sheet attaching degree detect: being coated with on the concatenation line of tin cream in range estimation step 5 is the most all pasted with lamp sheet,
If it is not, then need manually to subsidize lamp sheet on the concatenation line not being pasted with lamp sheet；
Step 7, adhere to lamp sheet: use hot blast successively the concatenation line being pasted with lamp sheet in step 6 to be heated, and then blow and melt
Tin cream, finally makes lamp sheet adhere on concatenation line；
Step 8, lamp sheet adhesiveness detect: manually slightly stir each lamp sheet in step 7, test lamp sheet with concatenate line it
Between adhesion whether firm, if it is not, then need manually to adhere to lamp sheet on concatenation line；
Step 9, lamp sheet viscose glue: to the lamp off-chip surface smear glue in step 8, and make glue be coated on lamp sheet and concatenate
Between line；
Step 10, drying: the lamp sheet in step 9 and concatenation line are put into dehydrator, makes lamp sheet be firmly bonded with concatenating line；
Step 11, tear frock open: extracted in wire harness coiling die for special purpose by the plugboard in step 10, the line embedding groove in secondary template
Separate with concatenation line, finally make wire harness coiling die for special purpose realize separating with concatenation line.
By technique scheme, first, Appropriate application around winding apparatus and wire harness coiling die for special purpose, not only coiling effect
Rate is improved significantly, and with both reasonable coordinations above-mentioned, wire harness coiling efficiency is improved significantly；
Secondly, above-mentioned technical process, pass sequentially through coiling, taped, concatenate line polishing, be coated with tin cream, attach lamp sheet, lamp sheet patch
Attached degree detection, adhere to lamp sheet, the detection of lamp sheet adhesiveness, lamp sheet viscose glue, dry, tear frock open, its follow-up light fixture quality produced
Obtaining the guarantee of abundance, detection process is strict, and light fixture uses time length more also not have the situation that lamp sheet comes off.
Preferably, in the middle of step 8, the detection of lamp sheet adhesiveness uses cleaning brush to enter the lamp sheet adhered on concatenation line
Row cleans and checks that it adheres to firmness.
Pass through technique scheme, it is contemplated that the lamp sheet lateral wall that tin cream itself has certain toxicity and hot blast is blown over
Having certain temperature, operator's hand directs contact with, and easily occurs scalding, and uses cleaning brush, can not only be complete
Avoid the drawback that operator's hand directs contact with, and do not interfere with and check the Detection results adhering to firmness.
In sum, the present invention in contrast to having the beneficial effect that of prior art
(1) cooperating of master module, secondary template and plugboard, and then adaptive degree flexibly between lifting three are passed through,
And master module can only be equipped with a pair, reduce the purpose of its production cost；
(2) around the use of winding apparatus, the coiling that can make wire harness coiling die for special purpose is in hgher efficiency, coiling better quality, and then after being
Of paramount importance basis accomplished fluently by the continuous lamp socket that makes；
(3) take full advantage of around winding apparatus and form complete lamp manufacturing process, can significantly promote light fixture and make quality.
Accompanying drawing explanation
Fig. 1 is the structural representation of wire harness coiling mould in prior art；
Fig. 2 is the structural representation of embodiment one；
Fig. 3 be embodiment one face cross-sectional view；
Fig. 4 is structural representation during embodiment two non-installation wiring coiling die for special purpose；
Fig. 5 is the A portion enlarged drawing of Fig. 4；
Fig. 6 is the B portion enlarged drawing of Fig. 4；
Fig. 7 is the plan structure schematic diagram of embodiment two；
Fig. 8 is the C-C profile of Fig. 7；
Fig. 9 is the D portion enlarged drawing of Fig. 8；
Figure 10 is the structural representation of embodiment two.
Reference: 1, master module；2, secondary template；3, line embedding groove；4, plugboard；5, slippage slot；6, hold greatly；7, lead-in wire
Set；8, spliced eye；9, the first compressed part；10, the first hold-down head；11, first assembly is driven；12, the second compressed part；13, second
Hold-down head；14, second assembly is driven；15, grafting block；16, inserting groove；17, storage roller；18, bracing frame；19, haulage gear；
20, fixed support；21, guide pillar；22, sliding platform；23, transmission screw rod；24, the 3rd assembly is driven；25, the first guide bracket；26,
Two guide bracket；27, lead-in wire roller；28, wire lead slot；29, main pressure line plate；30, pressuring line groove；31, secondary tension disc；32, flexible layer；33、
Lead-in wire platform；34, fairlead；35, frame；36, link；37, guide post；38, sliding component；39, locking piece；40, card extension bar；
41, stopper slot.
Detailed description of the invention
Below in conjunction with accompanying drawing, the present invention is described in further detail.
Embodiment one,
Shown in Figure 2, a kind of wire harness coiling die for special purpose, including rectangular master module 1, a lateral wall of master module 1 sets
There is slippage slot 5, and the cross section of this slippage slot 5 is T-shaped, the length direction of slippage slot 5 and the entire length side of master module 1
To unanimously；Also including secondary template 2, secondary template 2 can be suitable with slippage slot 5, and can be real along the length direction of slippage slot 5
Existing sliding motion, deviates from secondary template 2 and is provided with some line embedding grooves 3 along lineal layout on the sidewall of slippage slot 5 bottom land, adjacent
Interval between line embedding groove 3 keeps consistent；
It addition, see shown in Fig. 2 and Fig. 3, between secondary template 2 and slippage slot 5 bottom land, it is inserted with plugboard 4, the shape of plugboard 4
Shape is square strip, the big end in end 6 of plugboard 4, and the transverse width size of big end 6 is more than the main body transverse width of plugboard 4
Size, and the transverse width size of end 6 greatly is roomy little more than the transverse groove of slippage slot 5, after plugboard 4 inserts slippage slot 5,
Big end 6 can offset with the left and right sides wall of master module 1, limits plugboard 4 and is too much inserted in horizontal sliding groove 5.
Seeing shown in Fig. 2 and Fig. 3, on each master module 1, the left and right sides is inserted with a plugboard 4 respectively, when plugboard 4 is inserted
Time between secondary template 2 and slippage slot 5 bottom land, secondary template 2 edges of boards being provided with line embedding groove 3 protrude from outside master module 1, grafting
The thickness size of plate 4 is directly used in the protrusion degree controlling to be provided with secondary template 2 edges of boards of line embedding groove 3.
Wherein, the close plugboard 4 at master module 1 is held greatly and is provided with spliced eye 8 on the sidewall of 6.
During actually used, operator can select the moderate plugboard 4 of thickness and line embedding groove according to actual needs
3 suitable secondary templates 2 spaced apart, then enter into secondary template 2 sliding in slippage slot 5, and plugboard 4 also correspondence is inserted into cunning
Move in groove 5, and make plugboard 4 between secondary template 2 and the bottom land of slippage slot 5, until the two ends of end 6 and master module 1 greatly
Offseting, whole wire harness coiling die for special purpose has spliced.
Embodiment two,
See shown in Fig. 4 and Fig. 7, a kind of around winding apparatus, including frame 35, frame 35 is provided with such as the line of embodiment one
Bundle coiling die for special purpose, haulage gear the 19, first compressed part the 9, second compressed part 12；First compressed part 9 includes the first of cylinder
Hold-down head 10, first drives assembly 11, this first drive assembly 11 can be selected for driving motor and first drive assembly 11 for
The first hold-down head 10 is driven to rotate in a circumferential direction；Second compressed part 12 includes the second hold-down head being coaxially disposed with the first hold-down head 10
13, second driving assembly 14, second drives assembly 14 for driving the second hold-down head 13 along closer or far from the first hold-down head 10
Moving in direction, the second hold-down head 13 is rotatably connected and drives assembly 14 in second, and wire harness coiling die for special purpose two ends compress respectively
Between the first hold-down head 10 and the second hold-down head 13.
Shown in Figure 10, second drives assembly 14 to include the link being installed in frame 35, on this link 36
Being provided with guide post 37, the length direction after the length direction of guide post 37 is installed with wire harness coiling die for special purpose is consistent, link 36
Being provided with sliding component 38, locking piece 39, sliding component 38 sliding is connected on guide post 37, and the second hold-down head 13 is connected to sliding component
38 near the end of wire harness coiling die for special purpose, and sliding component 38 is provided with card extension bar 40, and locking piece 39 is provided with stopper slot 41, works as cunning
Move part 38 along guide post 37 move to specify position time, card extension bar 40 is connected in stopper slot 41, to limit the cunning of sliding component 38
Pan position.
Seeing shown in Fig. 4 and Fig. 5, the first hold-down head 10 and/or the second hold-down head 13 are provided with grafting block 15 and insert
Access slot 16, grafting block 15 is used for inserting described spliced eye 8, and described inserting groove 16 is for the insertion of big end 6, and grafting block 15 is positioned at correspondence and sets
It is placed in the center on the first hold-down head 10 or the second hold-down head 13, and inserting groove 16 is positioned at the side of grafting block 15, value
Must illustrate, the quantity of inserting groove 16 can be two and two or more, and inserting groove 16 along the first hold-down head 10 or
The center circumferentially array distribution of person's the second hold-down head 13.
See shown in Fig. 5 and Fig. 7, the first hold-down head 10 and/or the second hold-down head 13 are provided with bracing frame 18, support
Be rotatably connected on frame 18 storage roller 17, and storage roller 17 is wound with adhesive tape, when on the first hold-down head 10 and the second hold-down head 13
When being provided with bracing frame 18, storage roller 17 axis of rotation being positioned on the first hold-down head 10 is perpendicular to the master at slippage slot 5 place
Template 1 plane, be positioned on the second hold-down head 13 storage roller 17 axis of rotation then with the storage being positioned on the first hold-down head 10
Roller 17 axis of rotation is mutually perpendicular to；It is arranged such, it is contemplated that attach adhesive tape mainly special in view of preventing being wound in wire harness coiling
With the concatenation line generation relative displacement on mould, therefore need in two opposing sidewalls of master module 1, attach an adhesive tape respectively, with
Overcoming concatenation line generation relative displacement, during practical operation, operator are directly from the first hold-down head 10 and the second hold-down head 13
Storage roller 17 on pull straight out adhesive tape and wire harness coiling die for special purpose outer surface can be attached, operation is very easy.
Seeing shown in Fig. 4 and Fig. 8, haulage gear 19 therein includes fixed support 20, and described fixed support 20 sets
Having sliding platform 22 that guide pillar 21, sliding be connected on guide pillar 21, transmission screw rod the 23, the 3rd to drive assembly 24, the 3rd drives assembly
24 can be selected for electric rotating machine, and fixed support 20 is vertically arranged in frame 35, and in flat between guide pillar 21 and transmission screw rod 23
Row is arranged, and length direction and the axis of rotation direction of the first hold-down head 10 between the two keep consistent, and transmission screw rod 23 wears
And it being threadedly connected to sliding platform 22, guide pillar 21 is too through sliding platform 22, and the 3rd drives the positive and negative rotation action of assembly 24
Order about transmission screw rod 23 rotate and drive sliding platform 22 to slidably reciprocate along guide pillar 21.
Seeing shown in Fig. 4 and Fig. 6, sliding platform 22 is provided with the first guide bracket 25 and the second guide bracket 26, and first draws
Saddle 25 and the second guide bracket 26 lay respectively at the both sides of sliding platform 22, and the second guide bracket 26 is positioned at relative to sliding platform 22
Near wire harness coiling die for special purpose side, described first guide bracket 25 is provided with lead-in wire roller 27, and the material of lead-in wire roller 27 can be selected for moulding
Expecting, for preventing concatenation line lateral wall from wearing and tearing, to be provided with wire lead slot 28 on lead-in wire roller 27, wire lead slot 28 is cannelure, and
And wire lead slot 28 along lead-in wire roller 27 axis of rotation direction carry out arranged distribution；The platform that goes between it is also associated with in first guide bracket 25
33, the quantity of lead-in wire platform 33 is two, and two lead-in wire platforms 33 are symmetrically distributed in the both sides of lead-in wire roller 27, and each lead-in wire platform 33 sets
Have and wire lead slot 28 fairlead 34 one to one, be all embedded with the lead-in wire set 7 passed for concatenation line in every fairlead 34, draw
The material of line set 7 can be selected for plastics.
See shown in Fig. 8 and Fig. 9, the second guide bracket 26 is provided with main pressure line plate 29 and secondary tension disc 31, described
Main pressure line plate 29 is provided with pressuring line groove 30, and described secondary tension disc 31 is provided with flexible layer 32 near the sidewall of main pressure line plate 29, secondary
It is connected by securing member between tension disc 31 with main pressure line plate 29 and makes flexible layer 32 be pressed on pressuring line groove 30.
Around winding apparatus installation process:
After wire harness coiling die for special purpose has been spliced, the plugboard 4 protruding from wire harness coiling die for special purpose is made to hold greatly 6 to be inserted into
In inserting groove 16 on one hold-down head 10 and the second hold-down head 13, meanwhile, the first hold-down head 10 and the second hold-down head 13
On grafting block 15 be inserted in the spliced eye 8 of master module 1, second drive assembly 14 drive the second hold-down head 13 to first compress
Moving in 10 directions, and makes whole wire harness coiling die for special purpose by firm grip in the first hold-down head 10 and the second hold-down head 13
Between, now the length direction of wire harness coiling die for special purpose and the axis of rotation direction of first compressed part the 9, second compressed part 12 keep
Unanimously, the state after the installation of wire harness coiling die for special purpose can be found in shown in Figure 10；
It addition, concatenation line can sequentially pass through the lead-in wire roller 27 of haulage gear 19, lead-in wire set 7, pressuring line groove 30, and then concatenation line bundle
It is tied on wire harness coiling die for special purpose, and makes concatenation line corresponding with line embedding groove 3.
Around the actually used process of winding apparatus:
First drives assembly 11 action, and then drives the first hold-down head 10 to rotate, and promotes whole wire harness coiling die for special purpose that week occurs
To rotation, meanwhile, the 3rd drives assembly 24 that the action of correspondence also can occur, and drives transmission screw rod 23 to rotate, sliding platform 22
Length direction along transmission screw rod 23 moves along a straight line, and in operation, haulage gear 19 can make guiding concatenation line depend on
Secondary coiling is on wire harness coiling die for special purpose and makes concatenation line can be correspondingly embedded in line embedding groove 3, when on whole wire harness coiling die for special purpose
When full concatenation line, only need to cut off concatenation line, between the first compressed part 9 and the second compressed part 12, wire harness coiling die for special purpose be torn open
Unload down.
Embodiment three,
A kind of lamp manufacturing process, comprises the following steps:
Step one, coiling: use above-mentioned around winding apparatus will concatenation line coiling on wire harness coiling die for special purpose, wherein require each embedding
It is intended to correspondence in wire casing 3 and is embedded with concatenation line；
Step 2, tape: along the length direction of master module 1, adhesive tape is attached at coiling in the middle of step one wire harness of concatenation line
On coiling die for special purpose, after concatenation line coiling completes, wire harness coiling die for special purpose can present spiral distribution, rely on adhesive tape
Adhesion, will not deform upon between the spiral distribution making to be wound on same wire harness coiling die for special purpose concatenation line；
Step 3, concatenation line polishing: use belt grinder that the concatenation line on the wire harness coiling die for special purpose in the middle of step 2 is entered
Row polishing, and remove the concatenation line outer layer insulation paint being positioned at line embedding groove 3, after polishing, can the most with the naked eye observe, position
Whether the concatenation line outer layer in line embedding groove 3 occurs color to change, if identical with true qualities, then needs to polish further, directly
Color to the concatenation line outer layer being positioned at line embedding groove 3 all changes；
Step 4, painting tin cream: getting rid of in the middle of step 3 smears tin cream, after facilitating on the concatenation line of outer layer insulation paint
Phase fixed light sheet；
Step 5, attaching lamp sheet: being coated with on the concatenation line of tin cream in step 4 attaches the lamp sheet that can be used for sending light source,
Lamp sheet can refer to the position of the line embedding groove 3 in secondary template 2 and attaches；
Step 6, lamp sheet attaching degree detect: being coated with on the concatenation line of tin cream in range estimation step 5 is the most all pasted with lamp sheet,
If it is not, then need manually to subsidize lamp sheet on the concatenation line not being pasted with lamp sheet；
Step 7, adhere to lamp sheet: use hot blast successively the concatenation line being pasted with lamp sheet in step 6 to be heated, and then blow and melt
Tin cream, then stands 2 ~ 5 minutes, natural air cooling, or in order to enable cool time, cold wind can be used too to lower the temperature, finally
Lamp sheet is made to adhere on concatenation line；
Step 8, lamp sheet adhesiveness detect: manually slightly stir each lamp sheet in step 7, test lamp sheet with concatenate line it
Between adhesion whether firm, if it is not, then need manually to adhere to lamp sheet on concatenation line；
Step 9, lamp sheet viscose glue: to the lamp off-chip surface smear glue in step 8, and make glue be coated on lamp sheet and concatenate
Between line；
Step 10, drying: the lamp sheet in step 9 and concatenation line are put into dehydrator, makes lamp sheet be firmly bonded with concatenating line；
Step 11, tearing frock open: extracted from wire harness coiling die for special purpose both sides by the plugboard 4 in step 10, secondary template 2 loses slotting
The supporting role of fishplate bar 4, the line embedding groove 3 in secondary template 2 separates with concatenation line, finally makes wire harness coiling die for special purpose and concatenates line in fact
Now separate.
Wherein, in the middle of step 8, the detection of lamp sheet adhesiveness uses cleaning brush to carry out the lamp sheet adhered on concatenation line
Clean and check that it adheres to firmness.
The above is only the exemplary embodiment of the present invention, not for limiting the scope of the invention, this
Bright protection domain is determined by appended claim.
Claims (10)
1. a wire harness coiling die for special purpose, including master module (1), secondary template (2), the outer wooden partition of described secondary template (2) is provided with
Some line embedding grooves (3) being linearly distributed, the spacing between adjacent line embedding groove (3) keeps consistent, it is characterized in that: also include grafting
Plate (4), described master module (1) is provided with slippage slot (5), and described secondary template (2) sliding is arranged in slippage slot (5), is provided with
Secondary template (2) edges of boards of line embedding groove (3) protrude from outside master module (1), and described plugboard (4) is positioned at secondary template (2) and sliding
The protrusion degree of secondary template (2) edges of boards of line embedding groove (3) between groove (5) bottom land and it is provided with for control.
A kind of wire harness coiling die for special purpose the most according to claim 1, is characterized in that: the end of described plugboard (4) is provided with
Big end (6), described big end (6) is for offseting with plugboard (4) end and protruding from plugboard (4) end position, described grafting
The quantity of plate (4) is two and inserts from the two ends of the slippage slot (5) being positioned at master module (1) respectively.
A kind of wire harness coiling die for special purpose the most according to claim 2, is characterized in that: holding near big of described master module (1)
(6) sidewall is provided with spliced eye (8).
4. around a winding apparatus, including frame (35), it is characterized in that: also include that wire harness coiling as claimed in claim 3 is special
Mould, haulage gear (19), described frame (35) is provided with the first compressed part (9), the second compressed part (12)；
Described first compressed part (9) include the first hold-down head (10), for drive the first hold-down head (10) rotate in a circumferential direction first
Drive assembly (11)；
Described second compressed part (12) includes the second hold-down head (13), the second driving group being coaxially disposed with the first hold-down head (10)
Part (14), described second hold-down head (13) is rotatably connected and drives assembly (14) in second, and described second drives assembly (14) to be used for
Drive the second hold-down head (13) along moving closer or far from the first hold-down head (10) direction；
Described wire harness coiling die for special purpose two ends are pressed between the first hold-down head (10) and the second hold-down head (13) respectively；
Described haulage gear (19) is used for guiding concatenation line coiling successively on wire harness coiling die for special purpose and making concatenation line energy corresponding
It is embedded in line embedding groove (3).
One the most according to claim 4, around winding apparatus, is characterized in that: described first hold-down head (10) and/or the second pressure
Tight head (13) is provided with grafting block (15) and inserting groove (16), and described grafting block (15) is used for inserting described spliced eye (8), institute
State inserting groove (16) to insert for big end (6).
One the most according to claim 5, around winding apparatus, is characterized in that: also includes being wound with the storage roller (17) of adhesive tape,
Described first hold-down head (10) and/or the second hold-down head (13) are provided with the bracing frame (18) for supporting storage roller (17).
One the most according to claim 5, around winding apparatus, is characterized in that: described haulage gear (19) includes fixed support
(20), described fixed support (20) is provided with guide pillar (21), sliding is connected on guide pillar (21) sliding platform (22), transmission screw rod
(23), the 3rd driving assembly (24), described transmission screw rod (23) is threadedly connected to sliding platform (22), and the described 3rd drives assembly
(24) order about transmission screw rod (23) rotate and drive sliding platform (22) to slidably reciprocate along guide pillar (21), described guide pillar (21)
Length direction and the axis of rotation direction of the first hold-down head (10) consistent；
Described sliding platform (22) is provided with the first guide bracket (25) and the second guide bracket (26)；
Described first guide bracket (25) is provided with lead-in wire roller (27), and described lead-in wire roller (27) is provided with wire lead slot (28)；
Described second guide bracket (26) is provided with main pressure line plate (29) and secondary tension disc (31), and described main pressure line plate (29) sets
Live conductor groove (30), described secondary tension disc (31) is provided with flexible layer (32), described secondary pressure near the sidewall of main pressure line plate (29)
It is connected by securing member between line plate (31) with main pressure line plate (29) and makes flexible layer (32) be pressed on pressuring line groove (30).
One the most according to claim 7, around winding apparatus, is characterized in that: is also associated with drawing on described first guide bracket (25)
Line platform (33), described lead-in wire platform (33) is provided with and wire lead slot (28) fairlead one to one (34), every fairlead (34)
The most all it is embedded with the lead-in wire set (7) passed for concatenation line.
9. a lamp manufacturing process, comprises the following steps:
Step one, coiling: use inciting somebody to action around winding apparatus as described in any one in claim 4 ~ 8 to concatenate line coiling in wire harness
On coiling die for special purpose；
Step 2, tape: along the length direction of master module (1), adhesive tape is attached at coiling in the middle of step one line of concatenation line
On bundle coiling die for special purpose；
Step 3, concatenation line are polished: the concatenation line on wire harness coiling die for special purpose in the middle of polishing step 2, and removal is positioned at rule
Concatenation line outer layer insulation paint in groove (3)；
Step 4, painting tin cream: getting rid of in the middle of step 3 smears tin cream on the concatenation line of outer layer insulation paint；
Step 5, attaching lamp sheet: being coated with on the concatenation line of tin cream in step 4 attaches the lamp sheet that can be used for sending light source；
Step 6, lamp sheet attaching degree detect: being coated with on the concatenation line of tin cream in range estimation step 5 is the most all pasted with lamp sheet,
If it is not, then need manually to subsidize lamp sheet on the concatenation line not being pasted with lamp sheet；
Step 7, adhere to lamp sheet: use hot blast successively the concatenation line being pasted with lamp sheet in step 6 to be heated, and then blow and melt
Tin cream, finally makes lamp sheet adhere on concatenation line；
Step 8, lamp sheet adhesiveness detect: manually slightly stir each lamp sheet in step 7, test lamp sheet with concatenate line it
Between adhesion whether firm, if it is not, then need manually to adhere to lamp sheet on concatenation line；
Step 9, lamp sheet viscose glue: to the lamp off-chip surface smear glue in step 8, and make glue be coated on lamp sheet and concatenate
Between line；
Step 10, drying: the lamp sheet in step 9 and concatenation line are put into dehydrator, makes lamp sheet be firmly bonded with concatenating line；
Step 11, tear frock open: extracted in wire harness coiling die for special purpose by the plugboard (4) in step 10, on secondary template (2)
Line embedding groove (3) separates with concatenation line, finally makes wire harness coiling die for special purpose realize separating with concatenation line.
A kind of lamp manufacturing process the most according to claim 9, is characterized in that: in the middle of step 8, the detection of lamp sheet adhesiveness makes
Clean with cleaning brush adhering to the lamp sheet concatenated on line and check that it adheres to firmness.
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| CN201610482103.5A CN106115372B (en) | 2016-06-23 | 2016-06-23 | A kind of wire harness coiling die for special purpose, around winding apparatus and lamp manufacturing process |
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|---|---|---|---|
| CN201610482103.5A CN106115372B (en) | 2016-06-23 | 2016-06-23 | A kind of wire harness coiling die for special purpose, around winding apparatus and lamp manufacturing process |
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| CN108356380A (en) * | 2018-02-26 | 2018-08-03 | 张凉英 | A kind of lamp string lamp bead welding mould |
| CN108581122A (en) * | 2018-01-08 | 2018-09-28 | 邢义军 | A kind of adjustable harness coiling mould |
| CN111578030A (en) * | 2020-04-16 | 2020-08-25 | 安徽益宁电子科技有限公司 | Urea heating pipe heater strip wind |
| CN112158656A (en) * | 2020-09-24 | 2021-01-01 | 中国船舶科学研究中心 | Device for manufacturing data acquisition wire bundle |
| CN112209185A (en) * | 2020-10-10 | 2021-01-12 | 山东安慧信息科技有限公司 | Big data thing networking controller line is with reason line ware |
| CN114275618A (en) * | 2021-11-19 | 2022-04-05 | 国网山东省电力公司淄博供电公司 | Flexible graphite grounding body rolling and packaging device for power system and using method thereof |
| CN117849562A (en) * | 2024-03-08 | 2024-04-09 | 常州艾博格电器有限公司 | Wire harness sheath insulating properties check out test set |
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| CN108581122B (en) * | 2018-01-08 | 2020-09-11 | 邢义军 | Adjustable wire harness winding die |
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| CN112158656A (en) * | 2020-09-24 | 2021-01-01 | 中国船舶科学研究中心 | Device for manufacturing data acquisition wire bundle |
| CN112209185A (en) * | 2020-10-10 | 2021-01-12 | 山东安慧信息科技有限公司 | Big data thing networking controller line is with reason line ware |
| CN114275618A (en) * | 2021-11-19 | 2022-04-05 | 国网山东省电力公司淄博供电公司 | Flexible graphite grounding body rolling and packaging device for power system and using method thereof |
| CN114275618B (en) * | 2021-11-19 | 2023-07-21 | 国网山东省电力公司淄博供电公司 | Flexible graphite grounding body rolling and packaging device for power system and application method of flexible graphite grounding body rolling and packaging device |
| CN117849562A (en) * | 2024-03-08 | 2024-04-09 | 常州艾博格电器有限公司 | Wire harness sheath insulating properties check out test set |
| CN117849562B (en) * | 2024-03-08 | 2024-05-17 | 常州艾博格电器有限公司 | Wire harness sheath insulating properties check out test set |
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Address after: 317005 Shuangzhai Village, Dongyue Town, Linhai City, Taizhou City, Zhejiang Province Patentee after: Taizhou Wanli Lighting Manufacturing Co., Ltd. Address before: 317005 Shuangzhai Village, Dongyue Town, Linhai City, Taizhou City, Zhejiang Province Patentee before: TAIZHOU WANLI LIGHTING MANUFACTURING CO., LTD. |
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| PE01 | Entry into force of the registration of the contract for pledge of patent right | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of invention: The utility model relates to a special die for wire harness winding, a winding device and a lamp making process Effective date of registration: 20220324 Granted publication date: 20170825 Pledgee: Zhejiang Rural Commercial Bank of China branch of Limited by Share Ltd. Pledgor: Taizhou Wanli Lighting Manufacturing Co.,Ltd. Registration number: Y2022330000384 |