CN106113550B

CN106113550B - Grape crushing machine

Info

Publication number: CN106113550B
Application number: CN201610671360.3A
Authority: CN
Inventors: 陶常民; 李明
Original assignee: Ningxia Mellow Wine Co Ltd
Current assignee: Ningxia Mellow Wine Co Ltd
Priority date: 2016-08-16
Filing date: 2016-08-16
Publication date: 2017-11-07
Anticipated expiration: 2036-08-16
Also published as: CN106113550A

Abstract

A kind of grape crushing machine is made up of pressure-bearing frame, air bag tank, piston pressure trigger structure, material pressure-bearing basket and air inlet and outlet device；The scaffold structure that pressure-bearing frame is made up of pressure-bearing platform, support column and support beam, pressure-bearing platform is located at support body bottom；Air bag tank is constructed in vertical tubular tank body, is fixedly mounted in support beam；Piston pressure trigger structure is made up of piston plate, piston push rod and material pressing plate, and piston pressure device is constituted with air bag tank, and piston plate, which coordinates, to be arranged in air bag tank, and the inner chamber body of air bag tank is divided into two upper blister cavities being not communicated with and lower blister cavities；Beneficial effect is：Simple to operate, expressing process is soft, will not crush grape pip, is influence of the grape juice without tannin smell after squeezing；Juice process is squeezed by inert gas shielding, juice is not influenceed by air oxidation；Capsule tank overall structure is consolidated, and anti-pressure ability is high, is hardly damaged；The Milling Capacity and expressing process of press mechanism disclosure satisfy that the demand of various grape squeezings.

Description

Grape crushing machine

Technical field

The invention belongs to grape wine brewing apparatus technical field, more particularly to a kind of set for the squeezing that grape particle is squeezed the juice It is standby.

Background technology

At present, the Production of Wine factory (chateau) in the domestic major grape wine producing regions of China grape crushing machine have three big Class：(1) Atmosphere Presser；(2) presser type squeezer；(3) expeller.Although these squeezer technology maturations, property Can be single, there is obvious deficiency.Atmosphere Presser excellent performance, but it is only used for the squeezing of general red grape and grape skin, It is not suitable for the squeezing of ice grape.Air bag machine either import machine or home-made machine, because air bag is easily damaged, use cost pole Height, especially import machine price are extremely expensive.Presser type squeezer is easy to use, because the mode that power is transmitted be using hydraulic pressure or Screw mandrel presses, and pressure is big, and expressing process is stiff, and grape pip easily is squeezed into broken, a large amount of tannin etc. is entered wine body, reduces the matter of wine Amount.Expeller can realize the continuous squeezing of grape or grape skin.But expressing process is more stiff than platen press machine thick Rough, broken seed rate is high, has a strong impact on the quality of grape wine.

Above squeezer is all only used for making the squeezing of vin ordinaire, for squeezing require higher ice-wine and White wine, it is impossible to fully meet, reason is：Ice wine requires that pressure is big, and the squeeze pressure of ice grape particle is than other grapes Squeezing requires high a lot of times, and Atmosphere Presser pressure is low, it is impossible to meet pressure requirements, and the squeezing of presser type squeezer is not soft, sternly Ghost image rings quality of squeezing the juice；White wine is easily aoxidized, and is usually after fermentation of first squeezing the juice, after squeezing the juice, grape juice connects with air Quick Oxidation is touched, is unfavorable for fermentation, the quality of grape wine is reduced, it is impossible to produce high-quality white grape wine, so high-quality Making for white wine must can be only achieved purpose by crushing grapes juice in a closed environment full of inert gas.

The content of the invention

The invention aims to overcome all deficiency of existing grape crushing machine, such as：Atmosphere Presser pressure is small, gas Capsule is fragile；Presser type squeezer and expeller expressing process are stiff coarse, and squeezing juice is of poor quality；Existing squeezing The problems such as machine is not suitable for squeezing manufacture white wine and ice-wine has pressure is big, expressing process is soft etc. there is provided one kind The squeezer of advantage, compensate for the deficiency of the existing grape wine squeezer of the above completely.

To achieve these goals, the present invention is solved the above problems using following technical scheme：1. use inflatable gas tank Pressure mode, pneumatic progressive pressure, course of exerting pressure is soft, and gas tank bearing capacity is strong, consume low, efficiently solves existing squeezer The soft, intensity of pressure that can not press it is high both the problem of have both；2 using the grape pressure-bearing basket structure with closed folder dead level construction Make, manufacture inert gas environment, the problem of effectively solving grape juice and oxidizable air contact.

Grape crushing machine of the present invention is filled by pressure-bearing frame, air bag tank, piston pressure trigger structure, material pressure-bearing basket and intake and exhaust Put composition；The scaffold structure that pressure-bearing frame is made up of pressure-bearing platform, support column and support beam, pressure-bearing platform is located at support body bottom Portion；Air bag tank is constructed in vertical tubular tank body, is fixedly mounted in support beam, directly over pressure-bearing platform；Piston pressure Power trigger structure is made up of piston plate, piston push rod and material pressing plate, and piston pressure device is constituted with air bag tank, and piston plate coordinates In air bag tank, the inner chamber body of air bag tank is divided into two upper blister cavities being not communicated with and lower blister cavities, piston push rod Connect piston plate and material pressing plate respectively up and down, material pressing plate is located at outside air bag tank；Air bag is fixedly mounted in air inlet and outlet device On tank wall, the upper blister cavities and lower blister cavities of air bag tank are connected in control respectively；Material pressure-bearing basket is placed on the positive middle part of pressure-bearing platform Position, just the material pressing plate to piston pressure trigger structure.

Described air bag tank is constructed for seal cavity, and upper blister cavities and lower blister cavities air pressure are independently controlled, upper blister cavities top Portion position offers gas port, and lower blister cavities bottom position offers lower gas port.

Blister cavities air gauge and lower blister cavities air gauge are installed with described air bag tank, upper blister cavities air gauge is with Blister cavities air gauge is respectively turned on the upper blister cavities and lower blister cavities of air bag tank.

Described piston pressure trigger structure is made up of piston plate, piston push rod and material pressing plate；Piston push rod is vertically-mounted, Upper end, which is fixedly mounted, is connected to piston plate bottom center position, and center at the top of connection material pressing plate is fixedly mounted in lower end Position；Piston plate, which coordinates, to be arranged in air bag tank, and edges of boards are along air sac sealing ring is provided with, and plate center is provided with electric heating tube, Air sac sealing ring suction nozzle is provided with air sac sealing ring.

Described material pressure-bearing basket is made up of, internal layer basket is sleeved on outer layer in interlayer cavity construction internal layer basket and outer layer basket In basket；Uniformly filter opening is opened up on the bottom plate and side wall of internal layer basket；Outer layer basket on be provided with choose ear, row juice valve and inert gas fill Mouth, chooses ear and is admitted to positioned at outer wall both sides along Central Symmetry position, row's juice valve is located at basket sidewall bottom position, and inert gas fills mouth It is fixedly installed on basket body sidewall.

Described air inlet and outlet device is made up of charged air induction pipe, pressure release blast pipe, upper tracheae and lower tracheae；Charged air induction pipe Connected with one end difference parallel connection of pressure release blast pipe on one end of tracheae and lower tracheae, the parallel pipeline of charged air induction pipe respectively It is provided with tracheae intake valve and lower tracheae intake valve, the parallel pipeline of pressure release blast pipe and is separately installed with tracheae exhaust Valve, lower tracheae air bleeding valve；The other end connection air pressure pump of charged air induction pipe；Outside the other end UNICOM room of pressure release blast pipe； The other end of upper tracheae is connected with the upper gas port of air bag tank, and the other end of lower tracheae is connected with the lower gas port of air bag tank.

Positioning baffle is fixedly installed on described pressure-bearing platform.

The electrical heating switch of described electric heating tube is on the support column of pressure-bearing frame.

The internal layer basket gap of described material pressing plate and material pressure-bearing basket coordinates.

The beneficial effects of the present invention are：Simple to operate, expressing process is soft, will not crush grape pip, is squeezing Influence of the grape juice afterwards without tannin smell；Juice process is squeezed by inert gas shielding, juice is not influenceed by air oxidation； Capsule tank overall structure is consolidated, and anti-pressure ability is high, is hardly damaged；The Milling Capacity and expressing process of press mechanism disclosure satisfy that various The demand of grape squeezing, such as：The squeezing of ice grape, white grape squeezing, have a wide range of application, strong adaptability.

Brief description of the drawings

Accompanying drawing 1 is organigram of the invention；

Accompanying drawing 2 is internal structure schematic diagram of the invention；

In accompanying drawing：

Pressure-bearing frame 1, pressure-bearing platform 11, positioning baffle 111, support column 12, support beam 13, air bag tank 2, upper blister cavities 21st, upper gas port 211, upper blister cavities air gauge 212, lower blister cavities 22, lower gas port 221, lower blister cavities air gauge 222, piston pressure trigger Structure 3, piston plate 31, air sac sealing ring 311, air sac sealing ring suction nozzle 312, electric heating tube 313, electrical heating switch 3131, lived Plug push rod 32, material pressing plate 33, material pressure-bearing basket 4, internal layer basket 41, outer layer basket 42, choose ear 421, row's juice valve 422, inert gas Fill mouth 423, air inlet and outlet device 5, charged air induction pipe 51, upper tracheae intake valve 511, lower tracheae intake valve 512, pressure release blast pipe 52nd, upper tracheae air bleeding valve 521, lower tracheae air bleeding valve 522, upper tracheae 53, lower tracheae 54, air pressure pump 6.

Embodiment

The present invention is described in detail with specific implementation process below in conjunction with the accompanying drawings：

As shown in drawings, grape crushing machine of the present invention is held by pressure-bearing frame 1, air bag tank 2, piston pressure trigger structure 3, material Pressure basket 4 and air inlet and outlet device 5 are constituted；The support body structure that pressure-bearing frame 1 is made up of pressure-bearing platform 11, support column 12 and support beam 13 Make, pressure-bearing platform 11 is located at support body bottom；Air bag tank 2 is constructed in vertical tubular tank body, is fixedly mounted in support beam 13, Directly over pressure-bearing platform 11；Piston pressure trigger structure 3 is made up of piston plate 31, piston push rod 32 and material pressing plate 33, with Air bag tank 2 constitutes piston pressure device, and piston plate 31, which coordinates, to be arranged in air bag tank 2, by the inner chamber body of air bag tank 2 point Two upper blister cavities 21 being not communicated with and lower blister cavities 22 are segmented into, piston push rod connects piston plate 31 and material pressing plate respectively about 32 33, material pressing plate 33 is located at outside air bag tank 2；Air inlet and outlet device 5 is fixedly mounted on the outer wall of air bag tank 2, and control respectively is connected The upper blister cavities 21 of air bag tank 2 and lower blister cavities 22；Material pressure-bearing basket 4 is placed on the center of pressure-bearing platform 11 position, just to piston pressure The material pressing plate 33 of power trigger structure 3.

Described air bag tank 2 is constructed for seal cavity, and upper blister cavities 21 and the lower air pressure of blister cavities 22 are independently controlled, upper capsule The tip position of chamber 21 offers gas port 211, and the lower bottom position of blister cavities 22 offers lower gas port 221.

Blister cavities air gauge 212 and lower blister cavities air gauge 222, upper blister cavities gas are installed with described air bag tank 2 Pressure table 212 and lower blister cavities air gauge 222 are respectively turned on the upper blister cavities 21 and lower blister cavities 22 of air bag tank 2.

Described piston pressure trigger structure 3 is made up of piston plate 31, piston push rod 32 and material pressing plate 33；Piston push rod 32 Vertically-mounted, upper end, which is fixedly mounted, is connected to the bottom center position of piston plate 31, and connection material pressure is fixedly mounted in lower end The top center position of plate 33；Piston plate 31, which coordinates, to be arranged in air bag tank 2, and edges of boards edge is provided with air sac sealing ring 311, plate Center, which is provided with electric heating tube 313, air sac sealing ring 311, is provided with air sac sealing ring suction nozzle 312.

Described material pressure-bearing basket 4 is made up of, internal layer basket 41 is set with interlayer cavity construction internal layer basket 41 and outer layer basket 42 In outer layer basket 42；Uniformly filter opening is opened up on the bottom plate and side wall of internal layer basket 41；It is provided with outer layer basket 42 and chooses ear 421, row's juice Valve 422 and inert gas fill mouth 423, choose ear 421 and are admitted to positioned at outer wall both sides along Central Symmetry position, row's juice valve 422 is located at basket Body sidewall bottom position, inert gas fills mouth 423 and is fixedly installed on basket body sidewall.

Described air inlet and outlet device 5 is made up of charged air induction pipe 51, pressure release blast pipe 52, upper tracheae 53 and lower tracheae 54； Charged air induction pipe 51 connects one end of tracheae 53 and lower tracheae 54, charged air induction with one end difference parallel connection of pressure release blast pipe 52 Tracheae intake valve 511 and lower tracheae intake valve 512, the parallel connection of pressure release blast pipe 52 are separately installed with the parallel pipeline of pipe 51 Tracheae air bleeding valve 521, lower tracheae air bleeding valve 522 are separately installed with pipeline；The other end connection air of charged air induction pipe 51 Compression pump 6；Outside the other end UNICOM room of pressure release blast pipe 52；The other end of upper tracheae 53 connects with the upper gas port 211 of air bag tank 2 Logical, the other end of lower tracheae 54 is connected with the lower gas port 221 of air bag tank 2.

Positioning baffle 111 is fixedly installed on described pressure-bearing platform 11.

The electrical heating switch 3131 of described electric heating tube 313 is arranged on the support column 12 of pressure-bearing frame 1.

41 gaps of internal layer basket of described material pressing plate 33 and material pressure-bearing basket 4 coordinate.

Embodiment：

Grape crushing machine of the present invention as depicted, pressure-bearing frame 1 is made from the preferable steel of stress-bearing capability, air bag tank 2nd, piston pressure trigger structure 3, material pressure-bearing basket 4 are made from stainless steel, and air pressure pump 6 is commercially available normal air compressor. It is completed and solved every shop problem in grape squeezing by following working method：

1. squeeze operation：The present invention controls the upper blister cavities 21 and lower blister cavities 22 of air bag tank 2 to press by air inlet and outlet device 5 Power, so as to control piston pressure trigger structure 3 to be moved up and down in air bag tank 2, is completed to material pressure-bearing basket 4 on pressure-bearing platform 11 The squeezing operation of interior grape berry.By adjust the upper tracheae intake valve 511 on air inlet and outlet device 5, lower tracheae intake valve 512, on Tracheae air bleeding valve 521 and lower 522 4 valves of tracheae air bleeding valve, can individually adjust blister cavities 21 and the lower pressure of blister cavities 22. Tracheae air bleeding valve 521 and lower tracheae intake valve 512 in closing, open lower tracheae air bleeding valve 522 and upper tracheae intake valve 511, under The pressure release of blister cavities 22, piston pressure trigger structure 3 moves down, the press-in material pressure-bearing of material pressing plate 33 basket 4, is squeezed in grape in basket On；Opening pressure in air pressure pump 6, upper blister cavities 21 gradually increases, and the pressure that material pressing plate 33 applies gradually increases, and material is held Grape pressure flexibility increase in basket 4 is pressed, grape rupture outflow juice, grape pip gradually presses to bottom；When upper blister cavities air pressure When table 212 shows that pressure reaches pressure maximum, air pressure pump 6 is closed, stops pressurization；Squeeze after the end of job, open gas Pipe air bleeding valve 521 and lower tracheae intake valve 512, close lower tracheae air bleeding valve 522 and upper tracheae intake valve 511, and upper blister cavities 21 is opened Beginning pressure release returns to normal pressure, opens air pressure increase in air pressure pump 6, lower blister cavities 22, piston pressure trigger structure 3 is held up, thing Expect that pressing plate 33 is proposed from material pressure-bearing basket 4.

2. grape juice operation：Grape in material pressure-bearing basket 4 is crushed under the extruding of material pressing plate 33, and juice is in pressure The interlayer cavity between internal layer basket 41 and outer layer basket 42 is flowed into from the filter opening of internal layer 41 wallboards of basket of material pressure-bearing basket 4 under power In, in expressing process, interlayer cavity is in closed state, fills mouth 423 from the inert gas of outer layer basket 42 and is filled into interlayer cavity Enter the inert gas that will not be reacted with grape juice, make the problem of grape juice in inflow interlayer cavity avoids oxidation, open Row's juice valve 422 on outer layer basket 42, the grape juice squeezed is drained into inert gas filled sealed storage tank.

3. material pressure-bearing basket is replaced：Positioning baffle 111 is provided with pressure-bearing platform 11 of the present invention, crushing grapes will be installed Material pressure-bearing basket 4 is integrally provoked by equipment such as fork trucks from choosing for outer layer basket 42 at ear 421, and movement is placed on pressure-bearing platform 11 On, it is pushed into implement to squeeze operation at positioning baffle 111.After squeezing operation is finished, reuse same procedure and will be equipped with grape The material pressure-bearing basket 4 of slag is transported, and is then charged into the continuation squeezing of material pressure-bearing basket 4 that next basket installs crushing grapes.

4. additional mechanical supercharging operation：When insufficient pressure in upper blister cavities 21, the air pressure that supporting air compressor 6 is supplied is not Can meet squeezing operation when, open electrical heating switch 3131, electric heating tube 313 starts rapidly to radiate, in upper blister cavities 21 gas by Thermal expansion, air pressure becomes big, and additional pressure applicator makes pressure in blister cavities 21 reach required value, and electrical heating switch is closed immediately after 3131, complete squeezing operation.

Claims

1. a kind of grape crushing machine, it is characterised in that：By pressure-bearing frame (1), air bag tank (2), piston pressure trigger structure (3), thing Expect pressure-bearing basket (4) and air inlet and outlet device (5) composition；Pressure-bearing frame (1) is by pressure-bearing platform (11), support column (12) and support beam (13) scaffold structure of composition, pressure-bearing platform (11) is located at support body bottom；Air bag tank (2) is constructed in vertical tubular tank body, Gu Dingan County is in support beam (13), directly over pressure-bearing platform (11)；Piston pressure trigger structure (3) by piston plate (31), Piston push rod (32) and material pressing plate (33) composition, piston pressure device is constituted with air bag tank (2), and piston plate (31) coordinates peace In air bag tank (2), the inner chamber body of air bag tank (2) is divided into two upper blister cavities being not communicated with (21) and lower blister cavities (22), piston push rod (32) connects piston plate (31) and material pressing plate (33) respectively up and down, and material pressing plate (33) is located at air bag Tank (2) is outside；Air inlet and outlet device (5) is fixedly mounted on air bag tank (2) outer wall, and the upper capsule of air bag tank (2) is connected in control respectively Chamber (21) and lower blister cavities (22)；Material pressure-bearing basket (4) is placed on pressure-bearing platform (11) center position, just to piston pressure trigger structure (3) material pressing plate (33).

2. grape crushing machine as claimed in claim 1, it is characterised in that：Air bag tank (2) constructs for seal cavity, upper blister cavities (21) independently controlled with lower blister cavities (22) air pressure, upper blister cavities (21) tip position offers gas port (211), lower blister cavities (22) bottom position offers lower gas port (221).

3. grape crushing machine as claimed in claim 1, it is characterised in that：Air bag tank is installed with blister cavities gas on (2) Table (212) and lower blister cavities air gauge (222) are pressed, upper blister cavities air gauge (212) and lower blister cavities air gauge (222) are respectively turned on air The upper blister cavities (21) and lower blister cavities (22) of capsule tank (2).

4. grape crushing machine as claimed in claim 1, it is characterised in that：Piston push rod on piston pressure trigger structure (3) (32) vertically-mounted, upper end, which is fixedly mounted, is connected to piston plate (31) bottom center position, and connection is fixedly mounted in lower end Center position at the top of material pressing plate (33)；Piston plate (31), which coordinates, to be arranged in air bag tank (2), and edges of boards edge is provided with air bag Sealing ring (311), plate center is provided with electric heating tube (313), air sac sealing ring (311) and is provided with air sac sealing ring suction nozzle (312)。

5. grape crushing machine as claimed in claim 1, it is characterised in that：Material pressure-bearing basket (4) is constructed in interlayer cavity, by interior Layer basket (41) and outer layer basket (42) composition, internal layer basket (41) are sleeved in outer layer basket (42)；The bottom plate and side wall of internal layer basket (41) On uniformly open up filter opening；Outer layer basket (42) on be provided with choose ear (421), row juice valve (422) and inert gas fill mouth (423), choose Ear (421) is admitted to along Central Symmetry position positioned at outer wall both sides, and row's juice valve (422) is located at basket sidewall bottom position, indifferent gas Body fills mouth (423) and is fixedly installed on basket body sidewall.

6. grape crushing machine as claimed in claim 1, it is characterised in that：Air inlet and outlet device (5) by charged air induction pipe (51), let out Pressure tracheae (52), upper tracheae (53) and lower tracheae (54) composition；One end of charged air induction pipe (51) and pressure release blast pipe (52) Parallel connection is connected respectively is separately installed with one end of upper tracheae (53) and lower tracheae (54), the parallel pipeline of charged air induction pipe (51) Gas is separately installed with upper tracheae intake valve (511) and lower tracheae intake valve (512), the parallel pipeline of pressure release blast pipe (52) Pipe air bleeding valve (521), lower tracheae air bleeding valve (522)；The other end connection air pressure pump (6) of charged air induction pipe (51)；Pressure release Outside the other end UNICOM room of blast pipe (52)；The other end of upper tracheae (53) is connected with the upper gas port (211) of air bag tank (2), The other end of lower tracheae (54) is connected with the lower gas port (221) of air bag tank (2).

7. grape crushing machine as claimed in claim 1, it is characterised in that：Pressure-bearing platform is fixedly installed positioning baffle on (11) (111)。

8. grape crushing machine as claimed in claim 1, it is characterised in that：Material pressing plate (33) is interior with material pressure-bearing basket (4) Layer basket (41) gap coordinates.

9. grape crushing machine as claimed in claim 4, it is characterised in that：The electrical heating switch (3131) of electric heating tube (313) On the support column (12) of pressure-bearing frame (1).