Summary of the invention
It is an object of the invention to provide a kind of automatic feeding device, to solve in existing resin powder molding process
The technical problem that efficiency is low, labor strength is high.The present invention also provides for a kind of resin using this automatic feeding device simultaneously
Powder automatic moulding machine.
In order to realize object above, the automatic feeding device technical scheme in invention is as follows: automatic feeding device, including on
The feeding bin of lower setting and blanking bin, feeding bin is provided with the intermittent automatic feeding mechanism of feed in blanking bin, automatically gives
Material device also includes the reciprocating linear drive mechanism driving blanking bin to move to the compacting displacement of automatic moulding machine, at reciprocating linear
Under the driving of motivation structure, resin powder is sent in corresponding mould by blanking bin, after blanking bin feeding completes, reciprocal straight
Reset under the driving of line drive mechanism, in described blanking bin, be provided with the straight line scraper for being struck off by the resin powder in blanking bin
Mechanism or rotary scraping mechanism.
Described automatic feeding mechanism include spiral that motor and the output shaft with described motor be in transmission connection to
Material bar, described screw feeder bar is positioned at feeding bin, and the external diameter of described screw feeder bar is interior with the discharging opening of described feeding bin
Footpath is equal.
The taper that described feeding bin is big up and small down, described discharging opening is formed by the lower ending opening of feeding bin, described feeding
Being provided with the Gua Bi mechanism scraping the resin powder on feeding bin inwall in storehouse, described Gua Bi mechanism includes along feeding bin
What inwall was obliquely installed scrapes wall pieces, described in scrape wall pieces by described step motor drive.
Described blanking bin is square, and blanking bin bottom has under shed, and described scraping mechanism is straight line scraping mechanism, institute
State the nothing that straight line scraping mechanism includes being positioned at the scraping rod assembly within blanking bin and driving scraping rod assembly linear reciprocation to move
Bar cylinder, Rodless cylinder is in outside blanking bin, and described scraping rod assembly includes the width one of bearing of trend and blanking bin
The scraper cross bar caused, convex on scraper cross bar is provided with one group, along scraper cross bar bearing of trend spaced apart scraper montant.
Between described feeding bin and blanking bin, logical charge tube is connected, the flexible pipe of described material Guan Youyu feeding bin connection and with under
Feed bin connect rigid pipe composition, described rigid pipe is made up of vertical section and tilting section, the top of described blanking bin be provided with for
The fixing seat of fixing described rigid pipe, described fixing seat includes fixing seat body, and described fixing seat body is provided with and rigid pipe
The consistent plug-in opening of tilting section incline direction, described fixing seat body is provided with for the rigid pipe pressure inserted in plug-in opening
Tight compressing structure.
In the present invention, the technical scheme of resin powder automatic moulding machine is as follows: resin powder automatic moulding machine, including oil pressure
Machine, hydraulic press includes that hydraulic press body, hydraulic press body are provided with mould, and hydraulic press body is provided with autofeed dress
Putting, automatic feeding device includes feeding bin setting up and down and blanking bin, and feeding bin is provided with intermittent feed in blanking bin
Automatic feeding mechanism, automatic feeding device also includes driving blanking bin to the dynamic reciprocating linear of the compacting displacement of automatic moulding machine
Drive mechanism, under the driving of reciprocating linear drive mechanism, resin powder is sent in described mould by blanking bin, blanking bin
Reset after feeding completes, under the driving of reciprocating linear drive mechanism, be provided with in described blanking bin for by the tree in blanking bin
Straight line scraping mechanism that cosmetics material strikes off or rotary scraping mechanism.
Described automatic feeding mechanism include spiral that motor and the output shaft with described motor be in transmission connection to
Material bar, described screw feeder bar is positioned at feeding bin, and the external diameter of described screw feeder bar is interior with the discharging opening of described feeding bin
Footpath is equal.
The taper that described feeding bin is big up and small down, described discharging opening is formed by the lower ending opening of feeding bin, described feeding
Being provided with the Gua Bi mechanism scraping the resin powder on feeding bin inwall in storehouse, described Gua Bi mechanism includes along feeding bin
What inwall was obliquely installed scrapes wall pieces, described in scrape wall pieces by described step motor drive.
Described blanking bin is square, and blanking bin bottom has under shed, and described scraping mechanism is straight line scraping mechanism, institute
State the nothing that straight line scraping mechanism includes being positioned at the scraping rod assembly within blanking bin and driving scraping rod assembly linear reciprocation to move
Bar cylinder, Rodless cylinder is in outside blanking bin, and described scraping rod assembly includes the width one of bearing of trend and blanking bin
The scraper cross bar caused, convex on scraper cross bar is provided with one group, along scraper cross bar bearing of trend spaced apart scraper montant.
Between described feeding bin and blanking bin, logical charge tube is connected, the flexible pipe of described material Guan Youyu feeding bin connection and with under
Feed bin connect rigid pipe composition, described rigid pipe is made up of vertical section and tilting section, the top of described blanking bin be provided with for
The fixing seat of fixing described rigid pipe, described fixing seat includes fixing seat body, and described fixing seat body is provided with and rigid pipe
The consistent plug-in opening of tilting section incline direction, described fixing seat body is provided with for the rigid pipe pressure inserted in plug-in opening
Tight compressing structure.
Beneficial effects of the present invention: automatic feeding device of the present invention in use, is arranged on corresponding hydraulic press, as
A part for resin powder automatic moulding machine.Automatically feeding according to quantity of resin powder can be realized by automatic feeding mechanism, will
Resin powder is delivered in blanking bin, and under the driving of reciprocating linear drive mechanism, intermittent exercise is to compacting position, by resin powder
Send to be pressed in mould and under the effect of upper push-down head.Feed, pressing process realize automatization, improve
Work efficiency, reduces labor intensity, improves working environment.Resin sheet after colding pressing has certain intensity, can deposit,
Mobile, carrying, provides basis for Follow-up Industry automatization.
Detailed description of the invention
The embodiment of resin powder automatic moulding machine of the present invention: as shown in Fig. 1-17, resin powder automatic moulding machine, including
Base 1 and be arranged at the hydraulic press on base 1.Hydraulic press includes hydraulic press body, Hydraulic Station fuel tank 2, electrical control cubicles 10.Hydraulic Station
Fuel tank 2, electrical control cubicles 10 lay respectively at the left and right sides of hydraulic press body.Hydraulic press body includes the lower oil pressure arranged from the bottom to top
Cylinder, lower oil cylinder beam 3, blanking bin 4, upper skid beam 24, upper cylinder beam 6, speedup auxiliary cylinder 8.Hydraulic press body is in speedup auxiliary oil
The left side of cylinder 8 is additionally provided with the surge-tank 7 supplying hydraulic oil to speedup auxiliary cylinder 8.Hydraulic Station fuel tank 2 is provided with Hydraulic Station valve
Group.
Hydraulic press body is provided with resin powder forming mould, in the present embodiment, as a example by moulding resin polishing module.Become
Mould includes upper die body, lower mold body, and upper die body includes seaming chuck 5, seaming chuck fixed structure 35, and seaming chuck 5 is arranged over using
In the regulating block (load is applied by upper cylinder) of the load that transmission resin powder automatic moulding machine applies, regulating block is sphere regulation
Block 36, between seaming chuck 5 with sphere regulating block 36, sphere-contact coordinates.Seaming chuck 5 includes ball head 51 and cylindrical portion 52, bulb
The upper end in portion 51 forms the cooperation sphere for coordinating with sphere regulating block 36 sphere-contact, between ball head 51 and cylindrical portion 52
Being formed with limited step, limited step block upper and lower with seaming chuck fixed structure coordinates to prevent seaming chuck 5 from coming off.Cylindrical portion
Lower surface is plane.Seaming chuck fixed structure is seaming chuck fixed block, is connected on hydraulic press body, and seaming chuck fixed structure sets
Having the shoulder hole of up/down perforation, the cascaded surface 35-1 of shoulder hole forms the confined planes spacing to seaming chuck.Lower mold body includes mould
Frame 15, mould frame 15 is round outside but spuare inside structure, mould frame have up/down perforation, for holding the forming hole of resin powder,
For ease of the material returned after shaping of resin powder, the upper end of forming hole is equipped with, at its aperture, the conical surface of stepping down.The upper end of mould frame
Face is plane.Being provided with chamfering 15-1 at the aperture, upper end of the forming hole of mould, this chamfering forms the described conical surface of stepping down, and becomes
Resin finish module after type is pressed down 9 resin finish modules when ejecting and will not burst apart.Mould frame passes through mold fixed plate 16
It is fixed on hydraulic press body.Push-down head 9 is by the lower hydraulic oil cylinder driving on hydraulic press body.
For improving automaticity, this automatic moulding machine also includes charging gear, charging gear include feeding bin 11 and under
Feed bin 4, feeding bin 11 is assemblied on hydraulic press body, and feeding bin 11 is provided with the intermittent autofeed of feed in blanking bin
Mechanism.Hydraulic press body is provided with the fixed mount for fixing feeding bin 11, and fixed mount includes consolidating of two left and right directions extensions
Fixed pole 21, fixing bar 21 is provided with fixed plate 20, and the lower section of fixed plate 20 is provided with fixed cover, and fixed plate is set in by fixed cover
On corresponding fixing bar.Fixed mount is connected on upper cylinder beam, it is ensured that sufficient reservoir volume.The bottom of feeding bin 11 is inserted into
In the fixed installation hole of fixed plate.Hydraulic press body is provided with the gripper shoe 25 for supporting blanking bin and drives blanking bin 4 to exist
The reciprocating linear drive mechanism that in gripper shoe, upwards compacting displacement between pressure head 5 and push-down head 9 is dynamic, in reciprocating linear motivation
Under the driving of structure, resin powder is sent in the mould frame of mould by blanking bin, after blanking bin feeding completes, at reciprocating linear
Reset under the driving of drive mechanism, return to non-compacted position.In the present embodiment, reciprocating linear drive mechanism is propulsion cylinder 22, pushes away
The tache motorice of inlet casing 22 is connected on the warehouse of blanking bin 4.Automatic feeding mechanism includes motor 18 and and motor
The screw feeder bar 27 that the output shaft of 18 is in transmission connection, screw feeder bar 27 is positioned at feeding bin 11, screw feeder bar about 27
Arranging, the external diameter of screw feeder bar 27 is equal with the internal diameter of the discharging opening of feeding bin.The overall big up and small down cone of feeding bin 11
Shape, the bottom of feeding bin is cylindrical shape, in order to coordinate with screw feeder bar.Discharging opening is formed by the lower ending opening of feeding bin.
Feeding bin top is provided with the motor mounting plate 19 for supporting motor, and the both sides of motor mounting plate 19 are provided with removable feeding
Hatch Board.
Being provided with the Gua Bi mechanism scraping the resin powder on feeding bin 11 inwall in feeding bin 11, Gua Bi mechanism wraps
Include that the inwall along feeding bin is obliquely installed scrapes wall pieces, scrapes wall pieces by step motor drive.Scrape wall pieces and include that one is close to
Feed bin inwall scrape wall bar and the connecting rod 32 of wall bar 37 and stepper motor output shaft is scraped in connection.Feeding bin is provided with lucite
Observation window 26, by this observation window it is observed that the height of resin powder in feeding bin, during less than setting height, by having
The material detection switch of machine glass window can be pointed out add resin powder with feedback information.By controlling turning of motor
Speed and rotational angle, thus control the rotational angle of screw feeder bar, reach accurate feeding purpose (in quiescing process, spiral
Between feed bar and feeding bin lower end wall, the material in gap cannot fall).
Between feeding bin with blanking bin, logical charge tube is connected, and expects the flexible pipe 12 of Guan Youyu feeding bin connection and connects with blanking bin
The rigid pipe 17 connect forms.Rigid pipe 17 is made up of vertical section and tilting section, and the top of blanking bin 4 is provided with for fixing rigid pipe
The fixing seat of 17, fixing seat includes that fixing seat body 28, fixing seat body 28 are provided with the tilting section incline direction with rigid pipe
Consistent plug-in opening 39, fixing seat body 28 is provided with the compressing structure for compressing the rigid pipe inserted in plug-in opening, just
Property pipe and plug-in opening realize being tightly connected.Compressing structure includes and fixes the spring bearer plate 40 that seat body is wholely set, elastic pressure
Having gap between plate and fixing seat body, spring bearer plate 40 is provided with bolt hole.Spring bearer plate processes, in four limits
One end be connected with fixing seat body, have certain gap between spring bearer plate and fixing seat body, spring bearer plate is processed slightly
Bao Dian, has certain press-bending property, in order to fixing rigid pipe.
Blanking bin 4 is square, and blanking bin 4 bottom has under shed.Mainly include four side plates of surrounding, by four sides
Plate surrounds a square space.The straight line scraping mechanism for being struck off by the resin powder in blanking bin it is provided with in blanking bin 4.Scrape
Material mechanism is straight line scraping mechanism, and straight line scraping mechanism includes being positioned at the scraping rod assembly within blanking bin and driving scraping rod group
The Rodless cylinder 23 that part linear reciprocation moves, Rodless cylinder 23 is in outside blanking bin 4, scraping rod assembly include bearing of trend with
The scraper cross bar 33 that the width of blanking bin 4 is consistent, convex on scraper cross bar 33 is provided with one group, along scraper cross bar extension side
To spaced apart scraper montant 31.Scraping rod assembly has before and after's Rodless cylinder to have two to lay respectively at the left and right sides, scraping rod
Assembly supports 30 by scraper and is in transmission connection with without bar gas.It is provided with lucite between Rodless cylinder 23 and fixing seat body 28 to see
Examine plate 29, the distribution situation of the resin powder of blanking bin can be observed through Perspex plate 29.The lower end edge of blanking bin
It is circumferentially with the seal groove 34 for installing sealing strip, and sealing strip uses polyurethane, blanking bin and gripper shoe 25 slipper seal
Coordinate, prevent resin powder from spilling.The shape of blanking bin is similar to the shape of the forming hole of mould, and size matches, with
Ensure just can be transported in this mould by the resin powder that it is interior when blanking bin moves.
During concrete use, first, resin powder automatic moulding machine is powered on, mixed resin powder is added
In feeding bin 11, setting the weight of the powder needing compacting on the touchscreen, PLC calculates automatically according to the shape of mould
The height of blanking, is led to charge tube by resin powder by the automatic feeding mechanism in feeding bin simultaneously and is transported in blanking bin 4, blanking
Straight line scraping mechanism in storehouse carries out material and loosens, automatically strikes off the material in blanking bin.When blanking bin height reaches program
When setting requires, feeding bin feed terminates.Subsequently into cold pressure procedure, the touch screen of switch board sets and needs pressure, list
The weight of individual product (resin finish module), after having set, presses automatic button.Under the power of propulsion cylinder, blanking bin moves
To hydraulic press work suppress position, push-down head move down under the effect of lower oil cylinder (driving process is SERVO CONTROL, by under
Push-down head displacement monitored in real time by skid beam mangneto displacement transducer installed above, declines actual range and carries out with setpoint distance
Relatively, by the rotating speed of frequency-changing control system control oil pump, thus reach the height of blanking accurately).In blanking process, in blanking bin
Automatic scraping mechanism material is blown into uniformly in the lower mode cavity of mould.After completing to feed intake, at the anti-work of propulsion cylinder
Under with, blanking bin removes compacting position, now under the effect of hydraulic power unit, is quickly moved by seaming chuck speedup auxiliary cylinder
Move on the mould frame of mould, when close to mould frame, be converted to press slowly, until seaming chuck 5 tightly presses close to mould frame end
Face.By the mating spherical surfaces effect of seaming chuck Yu sphere regulating block, so that seaming chuck is tightly fitted with mould frame end face, protect
Card will not flow material in pressure process.Now, hydraulic power unit carries out pressure dual-side, and upper and lower pressure head is applied to resin simultaneously
On powder, reach the pressure set after compression, thus resin-oatmeal becomes resin sheet of colding pressing, and (after having colded pressing, resin sheet has
Certain intensity).While compacting, feeding bin receives the order of PLC, drives screw feeder bar to blanking at motor 18
Storehouse feed, supplements the weight approximating flake products of colding pressing close to resin to the resin powder of blanking bin, the automatic scraping of blanking bin simultaneously
Material in blanking bin is loosened, strikes off by material mechanism.Then upper cylinder upwards backhaul is to top, and lower oil cylinder is in servo-drive
Under effect, the resin sheet colded pressing is ejected from mould frame that (mould frame surrounding has chamfer bevel, it is ensured that when mould unloading ejects
Resin sheet of colding pressing will not burst apart).Finally, under the effect of cylinder, blanking bin parts are promoted to move forward, by cold for the resin of molding
Tabletting is shifted onto on product holding tray.Then next step circulation is carried out.
Resin powder automatic moulding machine for resin powder product be capable of self-feeding, automatically strike off, automatic cold-press
Process, weight accuracy controls within 3%, meets resin finish module process demand.Special automatic scraping, the setting of Shu Liao mechanism
Meter, not only stability is high, and ensure that the weight accuracy of resin sheet of colding pressing.The connecting device design of feed bin, not only protects up and down
Demonstrate,prove whole material system and sealed intact, simultaneously replacing, convenient disassembly, provide convenient for producing different grain size replacing hopper.
Feeding bin spiral blanking is with comb material and hopper SERVO CONTROL blanking before and after blanking bin, and the sequencing of three coordinates, greatly
The impact of counterweight accuracy of measurement when reducing bulk density difference.Having colded pressing the resin sheet obtained, not only weight accuracy meets work
Skill requirement, and the resin sheet after colding pressing has certain intensity, can deposit, moves, carry, and for Follow-up Industry, automatization carries
For basis.Automatic moulding machine of the present invention improves work efficiency, reduces labor intensity, improve working environment, it is to avoid powder
Dustiness contaminates.
In other embodiments, regulating block is not sphere regulating block yet, contacts for cylinder between regulating block with seaming chuck
Coordinating, can be arranged such that, the lower end of regulating block is the regulation cylinder of indent, and the upper end of seaming chuck is to coordinate with regulation cylinder
Cooperation cylinder.By the mating reaction of cylindroid, it is also possible to make upper surface laminating tighter of seaming chuck and mould frame, anti-
Only resin-oatmeal stream material.
In other embodiments, seaming chuck fixed structure is not the version within it arranging stepped hole yet, permissible
Arranging the straight hole of a up/down perforation, the lower end edge at straight hole is provided at circumferentially spaced spacing preiection, utilizes this spacing preiection to upper
Pressure head is the most spacing.
In other embodiments, feeding bin also can not use the structure of taper, use feed inlet sections to be taper and under
The feed section in portion is the tubular of level, and screw feeder bar is positioned at the inside of this feed section, motor and screw feeder
The axis of bar is all horizontally oriented.In other embodiments, automatic feeding mechanism can be configured as: includes a charging ram and drives
The cylinder of dynamic charging ram linear motion, matched feeding bin is the feeder of straight feeding portion and cylindrical shape, and feeder makes
Resin powder above-below direction feeds, and material returned bar guides the inside being assemblied in this feeding portion along its axis direction, and cylinder accepts PLC's
Control signal, drives material returned bar to carry out the material returned, and to complete feed once, the stroke that promotes of cylinder can be according to each feed
Amount determine.
In other embodiments, the scraping rod in Gua Bi mechanism also can be replaced by scraping tablet, scrapes tablet and uses long strips
's.
In other embodiments, compressing structure uses the pressing plate arranged independent of fixing seat body, and pressing plate is provided with use
In bolt hole bolted with fixing seat body, pressing plate is provided with the arcuate groove that the lateral wall with rigid pipe is adaptive.Or adopt
With the fixed form of clip, the position of fixing rigid pipe.
In other embodiments, if blanking bin is circular rather than square, the grinding tool for molding is cylindrical
, may be used without rotary scraping mechanism for struck off by resin powder, rotary scraping mechanism includes a motor and by step
Entering motor and drive the scraping rod rotated, the output shaft axis of motor is arranged along the vertical direction.
The embodiment of automatic feeding device of the present invention, the structure of automatic feeding device and above-mentioned resin powder automatic moulding machine
In the structure of charging gear identical, detailed description of the invention no longer describes in detail.