CN106112103B - High-precision longitudinal oblique shearing machine for amorphous alloy strips - Google Patents
High-precision longitudinal oblique shearing machine for amorphous alloy strips Download PDFInfo
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- CN106112103B CN106112103B CN201610773963.4A CN201610773963A CN106112103B CN 106112103 B CN106112103 B CN 106112103B CN 201610773963 A CN201610773963 A CN 201610773963A CN 106112103 B CN106112103 B CN 106112103B
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- machine
- amorphous alloy
- shearing
- automatic
- discharging machine
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- 238000010008 shearing Methods 0.000 title claims abstract description 62
- 229910000808 amorphous metal alloy Inorganic materials 0.000 title claims abstract description 40
- 239000000463 material Substances 0.000 claims abstract description 45
- 238000007599 discharging Methods 0.000 claims abstract description 31
- 238000003860 storage Methods 0.000 claims abstract description 10
- 230000002457 bidirectional effect Effects 0.000 claims abstract description 8
- 230000007704 transition Effects 0.000 claims abstract description 5
- 238000003825 pressing Methods 0.000 claims description 5
- 238000009434 installation Methods 0.000 claims description 4
- 238000005096 rolling process Methods 0.000 claims description 4
- 238000004519 manufacturing process Methods 0.000 abstract description 2
- 238000007664 blowing Methods 0.000 description 12
- 238000010586 diagram Methods 0.000 description 5
- 230000000694 effects Effects 0.000 description 3
- 239000010410 layer Substances 0.000 description 3
- 238000005520 cutting process Methods 0.000 description 2
- 230000003993 interaction Effects 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000009193 crawling Effects 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000010791 quenching Methods 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 239000002356 single layer Substances 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D31/00—Shearing machines or shearing devices covered by none or more than one of the groups B23D15/00 - B23D29/00; Combinations of shearing machines
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D33/00—Accessories for shearing machines or shearing devices
- B23D33/02—Arrangements for holding, guiding, and/or feeding work during the operation
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Shearing Machines (AREA)
- Crushing And Grinding (AREA)
Abstract
The invention discloses a high-precision longitudinal oblique shearing machine for an amorphous alloy belt, which comprises a base, a vibrating tank, an automatic shearing host, a bidirectional screw rod assembly and amorphous alloy longitudinal oblique shearing machines, wherein a first discharging machine is arranged at the top of the base, a second discharging machine and a third discharging machine arranged at one side of the second discharging machine are arranged at one side of the first discharging machine, a material distributing frame is arranged at one side of the third discharging machine, the automatic shearing host is arranged at one side of the material distributing frame, and a pipeline transition space is arranged at one side of the automatic shearing host. According to the automatic feeding machine, the amorphous strip coil to be sheared is arranged on the automatic feeding machine, the strips are placed in the storage groove, all the strips are respectively guided through the feeding frame and then are intensively shot to pass through the vibration groove and the material guide rail, then are sheared into two strips through the hob cutter, smoothly and naturally pass through the gap between the feeding roller and the blanking roller, the feeding roller is put down, the linkage button is clicked, and the automatic oblique shearing production state of the equipment is achieved until the task setting is completed.
Description
Technical Field
The invention relates to automatic equipment, in particular to a high-precision longitudinal oblique shearing machine for an amorphous alloy belt.
Background
The amorphous alloy strip is an ultrathin fixed-width strip formed by injecting molten steel to achieve super-quenching solidification, and the width specification of the amorphous alloy strip is extremely limited due to the limitation of injection equipment, so that the current market supply bandwidth is only 3-5, and the market needs can not be met, and the longitudinal shearing of the amorphous alloy strip becomes the market needs. Because the traditional amorphous transformer has loud noise, related professional technicians develop the amorphous three-dimensional coil transformer. The amorphous solid roll transformer can significantly reduce noise, but requires a wide variety of amorphous strips of different widths, and requires diagonal strips as shown because of the need to form the arc surface. Because the amorphous alloy strip has the characteristics of ultra-thin ultra-hard and difficult shearing and fragility, no mature and applicable amorphous alloy strip longitudinal oblique shearing machine exists in the market, only one type of amorphous alloy strip longitudinal oblique shearing machine capable of longitudinally shearing a single-layer strip has the shearing edge parallel to the original edge, and the amorphous alloy strip longitudinal oblique shearing machine has the phenomena of low shearing precision, rough shearing edge, multiple notches, extremely easy breakage, low efficiency and the like. Because of the great difficulty of oblique shearing due to the thin and brittle characteristics of the amorphous alloy belt, no such equipment is provided, and therefore, a high-precision longitudinal oblique shearing machine for the amorphous alloy belt is provided.
Disclosure of Invention
The invention mainly aims to provide a high-precision longitudinal oblique shearing machine for an amorphous alloy belt, which consists of an automatic discharging machine, an automatic shearing host machine, a storage trolley, a discharging machine, an electric main control system, a man-machine interaction interface and the like.
In order to achieve the above purpose, the technical scheme adopted by the invention is as follows:
the utility model provides an amorphous alloy takes vertical oblique shearing machine of high accuracy, includes base, vibration groove, automatically cropped host computer, two-way lead screw subassembly and amorphous alloy vertical oblique shearing, the base top is equipped with a blowing machine, a blowing machine one side is equipped with No. two blowing machines and sets up No. three blowing machines in No. two blowing machine one side, no. three blowing machine one side is equipped with the branch work or material rest, branch work or material rest one side is equipped with automatically cropped host computer, automatically cropped host computer one side is equipped with the excessive space of pipeline, the excessive space top of pipeline is equipped with motion control machine case, motion control machine case one side is equipped with the material roller machine case, two-way lead screw subassembly one side is equipped with the guide rail, guide rail one side is equipped with the guide bottom plate, guide bottom plate top is equipped with the guide clamp plate and sets up the amorphous material at guide clamp plate top, two-way lead screw subassembly opposite side is equipped with the regulating hand wheel, the inside angle oblique shearing device that is equipped with of amorphous alloy vertical oblique shearing.
Further, the automatic shearing host machine top is equipped with the frame subassembly, automatic shearing host machine and vibration groove pass through rotary connector and link to each other, frame subassembly bottom is equipped with the master control circuit installation district.
Further, a material guide rail is arranged in the automatic shearing host, one side of the material roller case is connected with a touch screen support, and the touch screen support is connected with a touch screen through a rotating shaft.
Further, a pressure frame is arranged in the material roller case, and a material loading roller and a material unloading roller arranged at the bottom of the material loading roller are arranged at the bottom of the pressure frame.
Further, a hob shaft combination is arranged in the motion control cabinet, a first hob and a second hob are arranged on one side of the hob shaft combination, the second hob is arranged at the bottom of the first hob, and a top frame is arranged at the top of the motion control cabinet.
Further, a control panel is arranged on the outer side of the touch screen.
Further, a unit is jointly formed by the first discharging machine, the second discharging machine and the third discharging machine, and storage tanks are arranged on one sides of the first discharging machine, the second discharging machine and the third discharging machine.
Further, a storage trolley is arranged on one side of the automatic shearing main machine.
Compared with the prior art, the invention has the following beneficial effects:
1. when the amorphous strip advances at a high speed for a long distance between the rolls, the lateral movement of the hob is relatively small, so that the movement speed is very low, and the low-speed crawling is kept.
2. The amorphous strips between the upper and lower feeding rollers are two, the widths of the two strips are greatly different and are continuously changed, and the feeding rollers can stably pull the two strips with unequal and continuously changed widths to move forwards at a high speed.
3. The rolling shear speed of the upper hob and the lower hob are matched with the material pulling speed of the material roller, and no matter where the difference is, the production is carried out as long as the difference is not matched.
4. The lateral runout of the upper hob and the lower hob is small, and the clearance is precisely adjustable, so that the device is suitable for rolling shearing amorphous strips with any layer number between one layer and 15 layers.
5. The upper hob and the lower hob should be suitable for the conditions of ultra-thin ultra-hard and fragile amorphous strips of the rolling shears, and the hob materials should be hard, not broken and wear-resistant.
6. The hob case combination can precisely rotate around the center of the hob case combination at a small angle and is simple and measurable.
Drawings
FIG. 1 is a schematic diagram of the overall structure of a high-precision longitudinal oblique shearing machine for amorphous alloy strips.
Fig. 2 is a schematic diagram of an automatic shearing host machine structure of a high-precision longitudinal oblique shearing machine for an amorphous alloy strip.
FIG. 3 is a schematic diagram of a partial cross-sectional structure of a high-precision longitudinal oblique shear for an amorphous alloy strip according to the present invention.
FIG. 4 is a schematic view of a touch screen of an amorphous alloy strip high-precision longitudinal oblique shear of the present invention.
FIG. 5 is a schematic diagram of a high-precision longitudinal oblique shear for an amorphous alloy ribbon according to the present invention.
Fig. 6 is a schematic diagram of an automatic shearing host machine structure of a high-precision longitudinal oblique shearing machine for an amorphous alloy strip.
FIG. 7 is a cross section of a stock roll case of the high-precision longitudinal oblique shearing machine for amorphous alloy strips.
FIG. 8 is a cross-sectional view of a shaft motion housing and hob housing of a high-precision longitudinal oblique shear with amorphous alloy strips according to the present invention.
In the figure: 1. a base; 2. a storage groove; 3. a first discharging machine; 4. a second discharging machine; 5. a third discharging machine; 6. a material distributing frame; 7. a vibration tank; 8. automatically cutting a host; 9. a storage trolley; 10. a main control circuit installation area; 11. rotating the connector; 12. a frame assembly; 13. a motion control chassis; 14. a material roller case; 15. a touch screen; 16. pipeline excess space; 17. a guide rail; 18. a material guiding bottom plate; 19. a material guiding pressing plate; 20. an amorphous material; 21. an adjusting hand wheel; 22. a bi-directional screw assembly; 23. a control panel; 24. a touch screen bracket; 25. a rotating shaft; 26. a pressure frame; 27. a feeding roller; 28. a blanking roller; 29. a top frame; 30. a first hob; 31. a second hob; 32. a cutter shaft combination; 33. an angle oblique shearing device; 34. and (5) longitudinally and obliquely shearing the amorphous alloy.
Detailed Description
The invention is further described in connection with the following detailed description, in order to make the technical means, the creation characteristics, the achievement of the purpose and the effect of the invention easy to understand.
As shown in fig. 1-8, an amorphous alloy strip high-precision longitudinal oblique shearing machine comprises a base 1, a vibrating trough 7, an automatic shearing host 8, a bidirectional screw rod assembly 22 and an amorphous alloy longitudinal oblique shear 34, wherein a first discharging machine 3 is arranged at the top of the base 1, a second discharging machine 4 and a third discharging machine 5 arranged at the top of the second discharging machine 4 are arranged at one side of the first discharging machine 3, a material separating frame 6 is arranged at one side of the third discharging machine 5, the automatic shearing host 8 is arranged at one side of the material separating frame 6, a pipeline transition space 16 is arranged at one side of the automatic shearing host 8, a motion control case 13 is arranged at the top of the pipeline transition space 16, a material roller case 14 is arranged at one side of the motion control case 13, a material guide rail 17 is arranged at one side of the bidirectional screw rod assembly 22, a material guide bottom plate 18 is arranged at one side of the material guide rail 17, a material guide pressing plate 19 and an amorphous material 20 arranged at the top of the material guide pressing plate 19 are arranged at the top of the other side of the bidirectional screw rod assembly 22, an adjusting hand wheel 21 is arranged at the other side of the bidirectional screw rod assembly 22, and an oblique shearing angle device 33 is arranged at the inner oblique shearing angle 33 of the amorphous alloy.
The invention relates to a high-precision longitudinal oblique shearing machine for an amorphous alloy belt, which consists of an automatic discharging machine, an automatic shearing host machine, a storage trolley, a discharging machine, an electric main control system, a man-machine interaction interface and the like.
Wherein, self-shearing host computer 8 top is equipped with frame subassembly 12, self-shearing host computer 8 and vibration groove 7 link to each other through rotary connector 11, frame subassembly 12 bottom is equipped with master control circuit installation zone 10 and installs, can use.
The automatic shearing host 8 is internally provided with a guide rail 17, one side of the material roller case 14 is connected with a touch screen support 24, and the touch screen support 24 and the touch screen 15 are connected through a rotating shaft 25, so that the automatic shearing host can be rotated conveniently.
The pressure frame 26 is disposed inside the material roller case 14, and a material loading roller 27 and a material unloading roller 28 disposed at the bottom of the material loading roller 27 are disposed at the bottom of the pressure frame 26, so that the material loading roller can fully work.
The motion control case 13 is internally provided with a hob shaft combination 32, one side of the hob shaft combination 32 is provided with a first hob 30 and a second hob 31 arranged at the bottom of the first hob 30, and the top of the motion control case 13 is provided with a top frame 29, so that the cutting effect is better.
Wherein, the outside of the touch screen 15 is provided with a control panel 23, which is convenient to operate and control.
Wherein, a unit is constituteed jointly to blowing machine 3, no. two blowing machines 4 and No. three blowing machines 5, a blowing machine 3, no. two blowing machines 4 and No. three blowing machines 5 one side all are equipped with and deposit silo 2, can conveniently place to play better effect.
Wherein, automatic cutout host computer 8 one side is equipped with storage dolly 9, can conveniently hold.
The foregoing has shown and described the basic principles and main features of the present invention and the advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, and that the above embodiments and descriptions are merely illustrative of the principles of the present invention, and various changes and modifications may be made without departing from the spirit and scope of the invention, which is defined in the appended claims. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (6)
1. The utility model provides an amorphous alloy area high accuracy vertical oblique shear, includes base (1), vibration groove (7), automatically cropped host computer (8), two-way lead screw subassembly (22) and amorphous alloy vertical oblique shear (34), its characterized in that: the automatic feeding machine is characterized in that a first discharging machine (3) is arranged at the top of the base (1), a second discharging machine (4) and a third discharging machine (5) arranged on one side of the second discharging machine (4) are arranged on one side of the first discharging machine (3), a material distributing frame (6) is arranged on one side of the third discharging machine (5), an automatic shearing host machine (8) is arranged on one side of the material distributing frame (6), a pipeline transition space (16) is arranged on one side of the automatic shearing host machine (8), a motion control cabinet (13) is arranged at the top of the pipeline transition space (16), and a material roller cabinet (14) is arranged on one side of the motion control cabinet (13);
the bidirectional screw rod assembly (22) is arranged on the automatic shearing host machine (8);
a guide rail (17) is arranged on one side of the bidirectional screw rod assembly (22), a guide bottom plate (18) is arranged on one side of the guide rail (17), a guide pressing plate (19) and an amorphous material (20) arranged on the top of the guide pressing plate (19) are arranged on the top of the guide bottom plate (18), and an adjusting hand wheel (21) is arranged on the other side of the bidirectional screw rod assembly (22);
the amorphous alloy longitudinal oblique shear (34) is arranged in the motion control cabinet (13), and an angle oblique shear device (33) is arranged in the amorphous alloy longitudinal oblique shear (34);
a pressure frame (26) is arranged in the material roller case (14), and a material loading roller (27) and a material unloading roller (28) arranged at the bottom of the material loading roller (27) are arranged at the bottom of the pressure frame (26);
the novel automatic rolling machine is characterized in that a hob shaft combination (32) is arranged inside the motion control cabinet (13), a first hob (30) and a second hob (31) arranged at the bottom of the first hob (30) are arranged on one side of the hob shaft combination (32), and a top frame (29) is arranged at the top of the motion control cabinet (13).
2. The amorphous alloy strip high-precision longitudinal oblique shearing machine according to claim 1, wherein: the automatic shearing machine is characterized in that a frame assembly (12) is arranged at the top of the automatic shearing machine (8), the automatic shearing machine (8) is connected with the vibrating trough (7) through a rotary connector (11), and a main control circuit installation area (10) is arranged at the bottom of the frame assembly (12).
3. The amorphous alloy strip high-precision longitudinal oblique shearing machine according to claim 1, wherein: one side of the material roller case (14) is connected with a touch screen bracket (24), and the touch screen bracket (24) is connected with the touch screen (15) through a rotating shaft (25).
4. A high precision longitudinal oblique shear for amorphous alloy ribbon as defined in claim 3, wherein: and a control panel (23) is arranged on the outer side of the touch screen (15).
5. The amorphous alloy strip high-precision longitudinal oblique shearing machine according to claim 1, wherein: the automatic feeding machine is characterized in that the first feeding machine (3), the second feeding machine (4) and the third feeding machine (5) jointly form a unit, and storage tanks (2) are arranged on one side of the first feeding machine (3), the second feeding machine (4) and the third feeding machine (5).
6. The amorphous alloy strip high-precision longitudinal oblique shearing machine according to claim 1, wherein: one side of the automatic shearing host machine (8) is provided with a storage trolley (9).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610773963.4A CN106112103B (en) | 2016-08-31 | 2016-08-31 | High-precision longitudinal oblique shearing machine for amorphous alloy strips |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610773963.4A CN106112103B (en) | 2016-08-31 | 2016-08-31 | High-precision longitudinal oblique shearing machine for amorphous alloy strips |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN106112103A CN106112103A (en) | 2016-11-16 |
| CN106112103B true CN106112103B (en) | 2023-12-26 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610773963.4A Active CN106112103B (en) | 2016-08-31 | 2016-08-31 | High-precision longitudinal oblique shearing machine for amorphous alloy strips |
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| Country | Link |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN112518006A (en) * | 2020-11-17 | 2021-03-19 | 广东工业大学 | Processing method and device of iron-based amorphous alloy strip |
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|---|---|---|---|---|
| JPH09192919A (en) * | 1996-01-18 | 1997-07-29 | Daihen Corp | Cutting device for amorphous magnetic alloy strip |
| CN2746996Y (en) * | 2004-10-11 | 2005-12-21 | 王耀庭 | Full automatic and roller type feeding and cutting machine for arc shaped silicon steel sheet |
| EP1749603A1 (en) * | 2005-08-05 | 2007-02-07 | Vai Cosim | Device for slitting sheets |
| CN101643160A (en) * | 2009-05-31 | 2010-02-10 | 北京中机联供非晶科技股份有限公司 | Feeding device for amorphous alloy ribbons |
| CN101642828A (en) * | 2009-05-31 | 2010-02-10 | 北京中机联供非晶科技股份有限公司 | Amorphous alloy strip shear line |
| CN102009222A (en) * | 2010-09-30 | 2011-04-13 | 赵新岩 | Shearing machine for substrate strip for manufacturing nickel-hydride battery cathode |
| CN102489774A (en) * | 2011-12-29 | 2012-06-13 | 新华都特种电气股份有限公司 | Amorphous alloy strip cutting tool and amorphous alloy slitting device |
| CN104551200A (en) * | 2014-12-29 | 2015-04-29 | 国家电网公司 | Curve cutting machine for amorphous alloy strips |
| CN206200233U (en) * | 2016-08-31 | 2017-05-31 | 上海史密富智能装备股份有限公司 | A kind of longitudinal bevel shearing machine of novel amorphous alloy band high accuracy |
-
2016
- 2016-08-31 CN CN201610773963.4A patent/CN106112103B/en active Active
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH09192919A (en) * | 1996-01-18 | 1997-07-29 | Daihen Corp | Cutting device for amorphous magnetic alloy strip |
| CN2746996Y (en) * | 2004-10-11 | 2005-12-21 | 王耀庭 | Full automatic and roller type feeding and cutting machine for arc shaped silicon steel sheet |
| EP1749603A1 (en) * | 2005-08-05 | 2007-02-07 | Vai Cosim | Device for slitting sheets |
| CN101643160A (en) * | 2009-05-31 | 2010-02-10 | 北京中机联供非晶科技股份有限公司 | Feeding device for amorphous alloy ribbons |
| CN101642828A (en) * | 2009-05-31 | 2010-02-10 | 北京中机联供非晶科技股份有限公司 | Amorphous alloy strip shear line |
| CN102009222A (en) * | 2010-09-30 | 2011-04-13 | 赵新岩 | Shearing machine for substrate strip for manufacturing nickel-hydride battery cathode |
| CN102489774A (en) * | 2011-12-29 | 2012-06-13 | 新华都特种电气股份有限公司 | Amorphous alloy strip cutting tool and amorphous alloy slitting device |
| CN104551200A (en) * | 2014-12-29 | 2015-04-29 | 国家电网公司 | Curve cutting machine for amorphous alloy strips |
| CN206200233U (en) * | 2016-08-31 | 2017-05-31 | 上海史密富智能装备股份有限公司 | A kind of longitudinal bevel shearing machine of novel amorphous alloy band high accuracy |
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| CN106112103A (en) | 2016-11-16 |
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Address after: No. 8 Xinhao Road, Xinchang Town, Pudong New Area, Shanghai, 201314 Patentee after: Shanghai Shimifu Intelligent Equipment Co.,Ltd. Country or region after: China Address before: 200136 No. 531 Jinqiao Road, Shanghai, Pudong New Area Patentee before: Shanghai Shimifu Intelligent Equipment Co.,Ltd. Country or region before: China |
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