CN106111636A - A kind of pipeline automatic flushing device and method - Google Patents
A kind of pipeline automatic flushing device and method Download PDFInfo
- Publication number
- CN106111636A CN106111636A CN201610703943.XA CN201610703943A CN106111636A CN 106111636 A CN106111636 A CN 106111636A CN 201610703943 A CN201610703943 A CN 201610703943A CN 106111636 A CN106111636 A CN 106111636A
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- Prior art keywords
- pipeline
- grades
- valve
- flushing
- road
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/02—Cleaning pipes or tubes or systems of pipes or tubes
- B08B9/027—Cleaning the internal surfaces; Removal of blockages
- B08B9/032—Cleaning the internal surfaces; Removal of blockages by the mechanical action of a moving fluid, e.g. by flushing
- B08B9/0321—Cleaning the internal surfaces; Removal of blockages by the mechanical action of a moving fluid, e.g. by flushing using pressurised, pulsating or purging fluid
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B2209/00—Details of machines or methods for cleaning hollow articles
- B08B2209/02—Details of apparatuses or methods for cleaning pipes or tubes
- B08B2209/027—Details of apparatuses or methods for cleaning pipes or tubes for cleaning the internal surfaces
- B08B2209/032—Details of apparatuses or methods for cleaning pipes or tubes for cleaning the internal surfaces by the mechanical action of a moving fluid
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Cleaning In General (AREA)
Abstract
The present invention relates to a kind of pipeline automatic flushing device and method, this device includes water pump, described water pump connects tier-1 supervisor road, described tier-1 supervisor road is connected with a plurality of two grades of bypass ducts by multi-way valve, wherein, every road one two grades of bypass duct of Valve controlling, a sections of every corresponding whole pipeline of two grades of bypass ducts, described two grades of bypass ducts are mounted at least one Flushing nozzle.The present invention is made up of two-stage pipeline, tier-1 supervisor road and two grades of bypass duct length are not limited, in flushing process, whole tier-1 supervisor road normal water supply, rinses needs according to reality, can pre-set flush sequence, opening and closing of valve is controlled by control equipment, realize the continuous auto-flushing of pipeline different segment, developing result is good, not waste water resource, efficiency is high and human cost is low, has reached good technique effect.
Description
Technical field
The present invention relates to pipe flushing technical field, particularly relate to a kind of pipeline automatic flushing device and method.
Background technology
The fast development of China's economy advances the fast development of stone industries, and the whole nation occurs in that a collection of big and small stone
Material industry cluster or stone material Industrial Area, industry town.In processing of stone production process, inevitably produce a large amount of powder
Dirt, dust, need to carry out absorption process by special cleaner unit, in absorption process, in order to prevent flying away, and Ren Menyi
As use water curtain formation mechanism absorb dust.
But, after dust is combined with water, substantial amounts of high-turbidity water can be produced, if the waste water that slag field produces is located not in time
Reason, will cause serious pollution to environment.For saving production cost and reducing the pollution that discharge causes, production technology is typically will
High-turbidity water passes through blow-off line or dirt discharge groove, and sewage is entered sedimentation tank, after sedimentation tank repeatedly precipitates, precipitation is produced
Rock ballast outer again transport to slag field landfill;Water then can be reused.
Owing to blow-off line or dirt discharge groove may be long, and the dust ratio of stone material is great, can the row of generation in cleaning process
The most smooth dirty problem, the most at last blow-off line or dirt discharge groove blocking.It addition, use High-Pressure Water to come flushing pipe or groove, even if
High-capacity pump group forces the direction flow wash that liquid is simple, but owing to the ratio of dust is great and pipeline is long, and rinse
Weak effect, waste water resource.It once rinses unclean, usually owing to leaving remaining dregs in pipeline or groove, can produce knot
Block phenomenon.In prior art, remove residual dregs in pipeline or groove, often use the mode of manual cleaning+scrape+brush+sweep, not only
Labor intensity is big, human cost is high, and efficiency is low, it is impossible to realizes automatization and cleans.
Summary of the invention
Great for stone powder ratio, pipeline or the long problem of groove, it is an object of the invention to provide a kind of pipeline auto-flushing
Device and method, can solve water pipe long, rinses tap too much, makes the problem that hydraulic pressure reduces;Also artificial flushing effect can be solved
The problem such as the poorest, waste water resource, labor intensity are big, cost is high, efficiency is low, it is achieved the automatization of pipeline is cleaned.
To achieve these goals, technical scheme is as follows: a kind of pipeline automatic flushing device, including water pump,
Described water pump connects tier-1 supervisor road, and described tier-1 supervisor road is connected with a plurality of two grades of bypass ducts by multi-way valve, wherein,
Every road electronic valve one two grades of bypass duct of control, a sections of every corresponding whole pipeline of two grades of bypass ducts, described two
Level bypass duct is mounted at least one Flushing nozzle.
Also including control equipment, described control equipment uses opening and closing of circuit board procedure auto-control valve.
Described valve is electronic valve, or air valve, or mechanical valve.
It is provided with intervalometer in described control equipment, by the time set in advance electronic valve is timed and opens or closes,
The control that time delay opens or closes.
A kind of pipeline auto-flushing method, the method comprises the steps:
Step one, after pipeline flushing device installs, switches on power, and presses pipe flushing button, controls equipment and starts;
Step 2, control equipment first controls last road valve and opens, and remains valve closing, and current enter from tier-1 supervisor road
Rear two grades of bypass ducts, start pipe flushing work;
Step 3, after having rinsed, closes last road valve, opens previous road valve, and current enter previous bar two grades bypass
Pipeline, carries out the flushing of pipeline;
Step 4, reverse order is rinsed successively, until two grades of bypass ducts of Article 1 have rinsed, i.e. completes pipeline punching for the first time
Wash, as there is also dregs in pipeline, repeatable above-mentioned steps, circulation flushing, until it reaches the cleannes of requirements for pipes.
Compared with prior art, the present invention is made up of two-stage pipeline, tier-1 supervisor road by multi-way valve with a plurality of two grades
Bypass duct connects.In flushing process, whole tier-1 supervisor road normal water supply, rinses needs according to reality, can pre-set
Flush sequence, control equipment controls opening and closing of valve, realizes the continuous of pipeline different segment by two grades of bypass ducts
Auto-flushing, simple to operate, convenient, fast, developing result is good, not waste water resource, and efficiency is high and human cost is low, reaches
Good technique effect.
Below with reference to accompanying drawing, the technique effect of design, concrete structure and the generation of the present invention is described further, with
It is fully understood from the purpose of the present invention, feature and effect.
Accompanying drawing explanation
Fig. 1: the structural representation of embodiment of the present invention pipeline automatic flushing device;
Fig. 2: inventive pipeline auto-flushing reverse order purging method flow chart;
Fig. 3: inventive pipeline auto-flushing forward sequence purging method flow chart;
The specific aim purging method flow chart of the specific sections of Fig. 4: inventive pipeline.
Detailed description of the invention
In order to make technical problem solved by the invention, technical scheme and beneficial effect clearer, below in conjunction with
Drawings and Examples, are further elaborated to the present invention.Should be appreciated that specific embodiment described herein is only used
To explain the present invention, it is not intended to limit the present invention.
As it is shown in figure 1, a kind of pipeline automatic flushing device that the present invention provides, including water pump 1, described water pump 1 connects one
Level main pipeline 2, described tier-1 supervisor road 2 is connected with a plurality of two grades of bypass ducts 4 by multi-way valve 3, wherein, every road valve 3
Control two grades of bypass ducts 4, a sections of every corresponding whole pipeline of two grades of bypass ducts 4, described two grades of shunt valves
Road 4 is mounted at least one Flushing nozzle 41.
Tier-1 supervisor road of the present invention and two grades of bypass duct length are not limited.The present invention can according to reality rinse need and
The length of blowdown circuit, installs a plurality of two grades of bypass ducts, and two grades of bypass ducts can be provided with multiple Flushing nozzle according to hydraulic pressure,
Convenient flushing different size and the pipeline of length.Being only one of them embodiment of the present invention as shown in Figure 1, it includes two two
Level bypass duct, wherein, every two grades of bypass ducts are mounted on three Flushing nozzles.Setting of two grades of bypass ducts of the present invention
Put, pipeline different segment can be cleaned one by one, especially the dregs being in pipeline different segment be carried out targetedly
Rinsing, compared with traditional High-Pressure Water flushing, inventive pipeline developing result is good, does not haves the situations such as waste water resource.
In order to, during first time pipe flushing, as far as possible quickly that pipe flushing is clean, the present invention installs multiple Flushing nozzle,
Can ensure that in flushing process, do not stay dead angle, and then reach more preferable developing result.
Inventive pipeline automatic flushing device, also includes that control equipment 5, described control equipment 5 use circuit board program certainly
The opening and closing of brake control valve door 3.Be provided with intervalometer 51 in described control equipment 5, can any regulating time, and pass through
Valve 3 is timed and opens or closes by the time set in advance, the control that time delay opens or closes.
The present invention controls equipment and uses circuit board procedure auto-control, reliable and stable.If intermediate demand stops pipeline punching
When washing, can directly press pipe flushing button, system then quits work.The present invention utilizes Valve controlling to clean pipeline, manages one by one
Road sections is carried out, and is then turned on next road valve and carries out rushing of next sections pipeline after the cleaning of pipeline a certain sections is qualified
Wash.The present invention, by arranging intervalometer in control equipment, realizes the control to valve, after controlling equipment startup, can control
Valve self-timing or Time Delay Opening or closedown.
Valve of the present invention can be electronic valve, or air valve, or mechanical valve.
During the present invention implements, pipe flushing order can be set according to actual needs.
Embodiment one
In general, it is good that pipe flushing there will be pipeline Anterior Segment developing result, and after pipeline, sections developing result is poor, even by
Pile up too many in dregs, current during sections, cannot rinse out the dregs in pipeline after flowing to pipeline at all.It is preferred, therefore, that
The present invention may select pipeline back flush order.
As in figure 2 it is shown, a kind of pipeline auto-flushing method that the present invention provides, the method comprises the steps:
S101, after pipeline flushing device installs, switches on power, and presses pipe flushing button, controls equipment and starts.
S102, control equipment first controls last road valve and opens, and remains valve closing, and current enter from tier-1 supervisor road
Two grades of bypass ducts of the last item, start pipe flushing work.
S103, after having rinsed, closes last road valve, opens previous road valve, and current enter two grades of sides of previous bar
Road pipeline, carries out the flushing of pipeline.
S104, reverse order is rinsed successively, until two grades of bypass ducts of Article 1 have rinsed, i.e. completes pipeline for the first time
Rinse, as there is also dregs in pipeline, repeatable above-mentioned steps, circulation flushing, until it reaches the cleannes of requirements for pipes.
Concrete, in above-mentioned steps S103, after two grades of bypass ducts of previous bar have rinsed, last road can be opened again
Valve, carries out the flushing work of two grades of bypass ducts of the last item, the dirt of residual after rinsing because of two grades of bypass ducts of previous bar
Dirt cleans up.
The present invention is in being embodied as, for the flushing work of each two grades of bypass ducts, and all can be by opening thereafter
Other valves corresponding to two grades of bypass ducts, carry out the cleaning of residual soil in pipeline, it is, of course, preferable to, optional from
Two grades of bypass ducts of the last item start repeated washing process.
Such as: whole pipe-line is provided with 4 two grades of bypass ducts altogether, sequence from front to back be followed successively by the 1st article, the 2nd
Article, the 3rd article, the 4th article, then, it is preferred that first from the last item, i.e. the 4th article two grades of bypass ducts start to rinse work, successively
Reverse order is rinsed, and after the 3rd article of two grades of bypass ducts have rinsed, can be again turned on corresponding to the 4th article of two grades of bypass ducts
Valve, carry out the flushing of the 4th article of two grades of bypass ducts, it is intended to remaining dirt punching after being rinsed the 3rd article of two grades of bypass duct
Wash clean.Carry out the flushing of the 2nd article of two grades of bypass ducts the most again, after the 2nd article of two grades of bypass duct rinses, can be again from the 4th
Two grades of bypass ducts of bar start, back flush successively, until the dirt of residual rinses dry after being rinsed by the 2nd article of two grades of bypass duct
Only.Similar, after the 1st article of two grades of bypass duct rinses, the most inversely can rush again from the beginning of the 4th article of two grades of bypass ducts
Wash, until remaining dirt is rinsed well after being rinsed by the 1st article of two grades of bypass duct.
Embodiment two
As it is shown on figure 3, inventive pipeline auto-flushing forward rinsing step is as follows:
S201, after pipeline flushing device installs, switches on power, and presses pipe flushing button, controls equipment and starts.
S202, control equipment can first control first via valve and open, and closes residue valve, and current enter from tier-1 supervisor road
Article 1, two grades of bypass ducts, start pipe flushing work.
S203, after having rinsed, closes first via valve, opens the second road valve, and current enter Article 2 two grades bypass
Pipeline, carries out the flushing of pipeline.
S204, forward sequence is rinsed successively, until two grades of bypass ducts of the last item have rinsed, i.e. completes to manage for the first time
Road rinses, as there is also dregs in pipeline, and repeatable above-mentioned steps, circulation flushing, until it reaches the cleannes of requirements for pipes.
Embodiment three
The present invention can the different segment of flushing pipe as required, control a certain road valve and open, carry out the specific sections of pipeline
Specific aim is cleaned, and as shown in Figure 4, concrete rinsing step is as follows:
S301, after pipeline flushing device installs, switches on power, and presses pipe flushing button, controls equipment and starts.
S302, control equipment controls a wherein road valve and opens, current from tier-1 supervisor road by this road valve enter with
Two grades of bypass ducts that this road valve is corresponding, carry out pipe flushing.
S303, after having rinsed, closes this road valve, opens other road valves corresponding to duct segments to be rinsed
Door, proceeds pipe flushing, until it reaches the cleannes required by whole pipeline.
It should be noted that the present invention does not limit the flush sequence of pipeline, both can reverse order rinse successively, it is possible to depend on
Secondary forward sequence flushing pipe, or forward sequence is staggered with reverse order is rinsed pipeline.Certainly, occurring that dregs are piled up
Particular conduit sections, control equipment can control specific a certain road valve and open, carry out pipe flushing targetedly so that pipe
Road rinses more thorough, and cleannes are higher.
Inventive pipeline automatic flushing device, it is adaptable to municipal administration underground, surface duct, agricultural irrigation, hydraulic engineering and each
Plant in industrial pipeline.
The foregoing is only presently preferred embodiments of the present invention, not in order to limit the present invention, all essences in the present invention
Any amendment, equivalent and the improvement etc. made within god and principle, should be included within the scope of the present invention.
Claims (5)
1. a pipeline automatic flushing device, including water pump (1), it is characterised in that described water pump (1) connects tier-1 supervisor road
(2), described tier-1 supervisor road (2) is connected with a plurality of two grades of bypass ducts (4) by multi-way valve (3), wherein, and every road valve
(3) one two grades bypass ducts (4) are controlled, a sections of two grades every the corresponding whole pipelines of bypass duct (4), described two grades
Bypass duct (4) is mounted at least one Flushing nozzle (41).
2. according to the pipeline automatic flushing device described in claim 1, it is characterised in that also include control equipment (5), described
Control equipment (5) uses opening and closing of circuit board procedure auto-control valve (3).
3. according to the pipeline automatic flushing device described in claim 2, it is characterised in that described valve (3) is electronic valve, or
Air valve, or mechanical valve.
Pipeline automatic flushing device the most according to claim 3, it is characterised in that be provided with in described control equipment (5)
Intervalometer (51), is timed electronic valve by the time set in advance and opens or closes, the control that time delay opens or closes.
5. a pipeline auto-flushing method, fills including the pipeline auto-flushing according to any one of Claims 1-4
Put, it is characterised in that the method comprises the steps:
Step one, after pipeline flushing device installs, switches on power, and presses pipe flushing button, controls equipment and starts;
Step 2, control equipment first controls last road valve and opens, and remains valve closing, and current enter from tier-1 supervisor road
Rear two grades of bypass ducts, start pipe flushing work;
Step 3, after having rinsed, closes last road valve, opens previous road valve, and current enter previous bar two grades bypass
Pipeline, carries out the flushing of pipeline;
Step 4, reverse order is rinsed successively, until two grades of bypass ducts of Article 1 have rinsed, i.e. completes pipeline punching for the first time
Wash, as there is also dregs in pipeline, repeatable above-mentioned steps, circulation flushing, until it reaches the cleannes of requirements for pipes.
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CN201610703943.XA CN106111636A (en) | 2016-08-23 | 2016-08-23 | A kind of pipeline automatic flushing device and method |
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CN201610703943.XA CN106111636A (en) | 2016-08-23 | 2016-08-23 | A kind of pipeline automatic flushing device and method |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111528053A (en) * | 2020-05-29 | 2020-08-14 | 珠江水利委员会珠江水利科学研究院 | Valve capable of automatically controlling flow |
CN113384772A (en) * | 2021-08-02 | 2021-09-14 | 中南大学湘雅医院 | Pancreas washing unit |
CN114260263A (en) * | 2021-12-27 | 2022-04-01 | 亚太轻合金(南通)科技有限公司 | Coil pipe inner wall processing apparatus |
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CN114260263B (en) * | 2021-12-27 | 2023-03-10 | 亚太轻合金(南通)科技有限公司 | Coil pipe inner wall processing apparatus |
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Application publication date: 20161116 |