CN106100175A - A kind of efficient D type vacuum cleaner motor - Google Patents
A kind of efficient D type vacuum cleaner motor Download PDFInfo
- Publication number
- CN106100175A CN106100175A CN201610656518.XA CN201610656518A CN106100175A CN 106100175 A CN106100175 A CN 106100175A CN 201610656518 A CN201610656518 A CN 201610656518A CN 106100175 A CN106100175 A CN 106100175A
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- CN
- China
- Prior art keywords
- vacuum cleaner
- type vacuum
- core
- cleaner motor
- motor
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K1/00—Details of the magnetic circuit
- H02K1/06—Details of the magnetic circuit characterised by the shape, form or construction
- H02K1/22—Rotating parts of the magnetic circuit
- H02K1/24—Rotor cores with salient poles ; Variable reluctance rotors
- H02K1/243—Rotor cores with salient poles ; Variable reluctance rotors of the claw-pole type
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K1/00—Details of the magnetic circuit
- H02K1/06—Details of the magnetic circuit characterised by the shape, form or construction
- H02K1/12—Stationary parts of the magnetic circuit
- H02K1/16—Stator cores with slots for windings
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K1/00—Details of the magnetic circuit
- H02K1/06—Details of the magnetic circuit characterised by the shape, form or construction
- H02K1/22—Rotating parts of the magnetic circuit
- H02K1/26—Rotor cores with slots for windings
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K5/00—Casings; Enclosures; Supports
- H02K5/04—Casings or enclosures characterised by the shape, form or construction thereof
- H02K5/20—Casings or enclosures characterised by the shape, form or construction thereof with channels or ducts for flow of cooling medium
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K9/00—Arrangements for cooling or ventilating
- H02K9/02—Arrangements for cooling or ventilating by ambient air flowing through the machine
- H02K9/04—Arrangements for cooling or ventilating by ambient air flowing through the machine having means for generating a flow of cooling medium
- H02K9/06—Arrangements for cooling or ventilating by ambient air flowing through the machine having means for generating a flow of cooling medium with fans or impellers driven by the machine shaft
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K2213/00—Specific aspects, not otherwise provided for and not covered by codes H02K2201/00 - H02K2211/00
- H02K2213/03—Machines characterised by numerical values, ranges, mathematical expressions or similar information
Landscapes
- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Structures Of Non-Positive Displacement Pumps (AREA)
Abstract
The present invention relates to a kind of efficient D type vacuum cleaner motor, including rotor core, stator core, movable vane wheel, determine impeller and fan housing, coiling on rotor core with stator core, rotor core includes mandrel, protruding some external parts in mandrel surface, external part is uniformly distributed and is positioned at mandrel in the radial direction, it is winding slot between two adjacent external parts, external part is 12, angle between the contour line of winding slot both sides is 30 °, the external diameter of shaft core is 18.5mm, and the external diameter of rotor core is 34.1mm, and the width of external part is 2.4mm.Use the rotor core after improvement, the core structure of stator core, the combination determining impeller and movable vane wheel after improvement and the fan housing structure after improvement, effectively improve vacuum, increase suction, improving the efficiency of motor of dust collector, the efficiency of the motor after improvement brings up to 44%～45% from 33%～35%.
Description
Technical field
The present invention relates to motor of dust collector and manufacture field, especially relate to a kind of efficient D type vacuum cleaner motor.
Background technology
In order to meet the requirement of different vacuum cleaner, motor of dust collector is divided into the models such as A, B, D, S, E, L, P according to big I
(the differentiation standard of each company is different, is also not quite similar the naming method of motor).In the market with D type motor of dust collector
Matching internal for conventional D shaped iron core, determine impeller, movable vane is taken turns and fan housing.Along with market is to efficient, the requirement of low-energy consumption electric machine
More and more higher, conventional D type motor increasingly cannot meet requirement and the society requirement to environmental conservation of people's low power consuming.
The D row iron core of existing conventional D type suction cleaner using motor, the space of its winding slot is less, and coiling causes copper factor
Too high, radiating effect is poor, and the efficiency of motor is between 33%～35%, and the utilization rate of electric energy is low, and loss is big；It determines impeller by 17
The uniform composition of sheet blade, the less draft capacity affecting unit interval inner blower in its air channel, cause unit interval inner blower to suck
Equilibrium point can not be reached with the air quantity discharged, cause electric efficiency low；Its movable vane wheel is formed by 8 blades are uniform, and exhaust air rate is relatively
Little, movable vane wheel is big with the local fit clearance of fan housing interface, and when motor runs, the air-flow sub-fraction that blower fan sucks in can enter
Gap between movable vane wheel and fan housing, can rebound formation eddy current when the air-flow entering gap encounters the air-flow of movable vane wheel discharge,
Thus cause airstream vibration, produce noise, and fraction flows into fan section by gap and causes idle work, affects vacuum
And efficiency.
To sum up, if needing to meet on market the requirement to high-efficiency motor, efficiency exceedes conventional D type motor of dust collector
If efficiency 35%, the cost spent will increase by 20%～30% on original Motor Foundation, and the market competitiveness is less.
Summary of the invention
The technical problem to be solved is to provide one can improve utilization of energy in the case of cost is less
The efficient D type vacuum cleaner motor of rate, the performance of motor and service efficiency.
The present invention solves its technical problem and is adopted the technical scheme that: a kind of efficient D type vacuum cleaner motor, bag
Include rotor core, stator core, movable vane wheel, determine impeller and fan housing, coiling on described rotor core with stator core, institute
The rotor core stated includes mandrel, and protruding some external parts in described mandrel surface, described external part uniformly divides
Cloth and be positioned at mandrel in the radial direction, is winding slot between two adjacent described external parts, and described external part is 12
Individual, the described angle between the contour line of winding slot both sides is 30 °, and the external diameter of described shaft core is 18.5mm, described rotor
The external diameter of iron core is 34.1mm, and the width of described external part is 2.4mm.
The most concrete, the bottom land of described winding slot is curved.
The most concrete, described winding slot bottom land curved angle is 64 °, a diameter of 3.2mm of described arc.
The most concrete, described external part is in T shape.
The most concrete, described stator core is tetragon, and four angles of described stator core are arc, institute
The angle of the arc stated is 16 °, and the radius of described arc is 35mm.
The most concrete, described rotor core and stator core use the silicon steel of B35A300 to be made.
The most concrete, the described blade determining impeller is 16 and is uniformly distributed, and described blade is arcuation.
The most concrete, the blade of described movable vane wheel is 9 and is uniformly distributed, and described blade is arcuation.
The most concrete, described fan housing air inlet forms an annular groove, adds in described annular groove
Silica gel, the upper port of described movable vane wheel embeds in silica gel.
The most concrete, the degree of depth of described annular groove is 4mm, and the degree of depth of described silicone filler is 4mm.
The invention has the beneficial effects as follows: use the rotor core after improvement, the core structure of stator core, substantially increase
The utilization ratio of the energy；The combination determining impeller and movable vane wheel after improvement, when motor runs, unit interval inner blower are passed through
The air quantity sucked and discharge reaches balance, reduces loss, improves the efficiency of motor of dust collector；Fan housing structure after improvement, fan housing
And almost without gap between movable vane wheel, improve the sealing between movable vane wheel and fan housing, decrease loss, effectively promote
Vacuum, increases suction, improves the efficiency of motor of dust collector；To sum up, the efficiency of the motor after improvement, from 33%～35%, carries
High to 44%～45%.
Accompanying drawing explanation
Fig. 1 is the structural representation of rotor core of the present invention；
Fig. 2 is the structural representation of stator core of the present invention；
Fig. 3 is the structural representation that the present invention determines impeller；
Fig. 4 is the structural representation of movable vane of the present invention wheel；
Fig. 5 is the structural representation of fan housing of the present invention；
Fig. 6 is the package assembly schematic diagram of the present invention.
In figure: 1, rotor core；11, shaft core；12, external part；13, winding slot；2, stator core；21, arc；
3, impeller is determined；31, blade；4, movable vane wheel；41, blade；5, fan housing；51, annular groove.
Detailed description of the invention
Below in conjunction with the accompanying drawings the present invention is explained in detail.
A kind of efficient D type vacuum cleaner motor as shown in Figure 6, including rotor core 1, stator core 2, movable vane wheel 4,
Determining impeller 3 and fan housing 5, in described rotor core 1 and coiling on stator core 2, described rotor core 1 includes mandrel
11, on described mandrel 11 surface, protruding some external parts 12 in " T " font are used for spacing coiling as shown in Figure 1
Group, described external part 12 is uniformly distributed and is positioned at mandrel 11 in the radial direction, two adjacent described external parts 12 it
Between be winding slot 13, the size of winding slot 13 and the density of coiling directly determine the efficiency of motor heat dissipation and electric energy
Utilization rate, described external part 12 is 12, and the described angle between the contour line of winding slot 13 both sides is 30 °, described axle
The external diameter of core 11 is 18.5mm, and the external diameter of described rotor core 1 is 34.1mm, and the width of described external part 12 is 2.4mm.
The change of said structure, directly by the copper factor of coiling than front have dropped 30%, it is possible to increase the utilization rate of electric energy, reducing and damaging
Consumption.Winding slot 13 bottom land is curved, and its angle is 64 °, a diameter of 3.2mm of its arc, at the T of the external part 12 of " T " font
Prefix root is fillet, it is possible to preferably protection coiling will not scratch.
Stator core 2 is on the basis of original as shown in Figure 2, makes an adjustment the arc 21 on its four angles, Jiang Qijiao
Degree diminishes, and becomes 16 °, and the radius of its arc 21 is 35mm.The benefit so made essentially consists in, and angle formed by arc 21 becomes
Little, so that the space between stator core 2 and the shell of motor becomes big, facilitate air to circulate, so that heat dispersion
More preferably.
Rotor core 1 and stator core 2 all use the silicon steel of B35A300 to be made, according to the performance of silicon steel own, energy
Enough improve the efficiency of motor.
The blade 31 determining impeller 3 as shown in Figure 3 is reduced to 16 from original 17 and is uniformly distributed, and increases in concrete distribution
Gap between big blade 31 so that air channel becomes big, and blade 31 is in gradual change type arc simultaneously, and the rounder and more smooth air channel of radian is more
Smoothness, what air can be more smooth passes through air channel；The blade 41 of movable vane wheel 4 increases to 9 from original 8 as shown in Figure 4
And be uniformly distributed, the quantity of blade 41 adds 1, adds 1 air channel, makes movable vane wheel 4 suction in the unit interval, discharges
Air quantity increases, and blade 41 is in gradual change type arc simultaneously, and radian is rounder and more smooth, and what air can be more smooth passes through air channel.Movable vane
The air of suction is discharged by wheel 4 by determining impeller 3, in order to ensure its efficiency, therefore needs the air capacity sucking with discharging equal, so
And existing technology, the discharge capacity of air is less than the suction volume of air, the most in use, can in blower fan residual air row
Do not go out, thus affect the suction volume of air, and then affect electric efficiency；The present invention by determine impeller 3 blade 31 and
The change design of the blade 41 of movable vane wheel 4, the discharge capacity determining impeller 3 air is taken turns the suction volume of 4 air, thus be ensure that more than movable vane
Air will not be detained in blower fan, therefore ensure that the balance sucking with discharging, thus reduces loss, improves the efficiency of motor.
Fan housing 5 air inlet forms an annular groove 51 as shown in Figure 5, adds silica gel in described annular groove 51,
The upper port of described movable vane wheel 4 embeds in silica gel, and the depth design of annular groove 51 is 4mm, and the silica gel degree of depth of filling is also
4mm, embeds silica gel for convenience, and the height of fan housing 5 is designed as 38mm, and its tolerance is ± 0.1mm.By in annular groove 51
Fill up silica gel so that almost without gap between fan housing 5 and movable vane wheel 4, improve the sealing between movable vane wheel 4 and fan housing 5,
Eddy current will not be formed, decrease loss, effectively improve vacuum, increase suction, improve the efficiency of motor of dust collector.And
Use silicone filler determined by its chemical composition and physical arrangement, its have nontoxic, the moisture absorption is antirust, cohesive force
By force, high temperature resistant (1500 DEG C～1600 DEG C), stable chemical performance, there is the features such as stronger mechanical strength.
In sum, by rotor core 1, the Curve guide impeller of stator core 2 structure, copper factor being have dropped 30%, with
Motor housing space becomes big, convenient heat radiation, improves the utilization rate of the energy；By the movable vane determined after impeller 3 and improvement after improvement
The combination of wheel 4, when motor runs, the air quantity that unit interval inner blower sucks and discharges reaches balance, does not haves air stagnant
Stay phenomenon；Fan housing 5 after improvement, almost without gap between fan housing 5 and movable vane wheel 4, improves between movable vane wheel 4 and fan housing 5
Sealing, decrease loss, effectively improve vacuum, increase suction；By above-mentioned to motor internal building block
Improvement, its efficiency brings up to 44%～45% from original 33%～35%.
It is emphasized that: be the most only presently preferred embodiments of the present invention, not the present invention is made any in form
Restriction, any simple modification, equivalent variations and the modification that above example is made by every technical spirit according to the present invention,
All still fall within the range of technical solution of the present invention.
Claims (10)
1. an efficient D type vacuum cleaner motor, including rotor core (1), stator core (2), movable vane wheel (4), determines leaf
Wheel (3) and fan housing (5), in the upper coiling of described rotor core (1) and stator core (2), described rotor core (1) includes
Mandrel (11), protruding some external parts (12) on described mandrel (11) surface, described external part (12) uniformly divides
Cloth and be positioned at mandrel (11) in the radial direction, is winding slot (13) between two adjacent described external parts (12), and it is special
Levying and be, described external part (12) is 12, and the described angle between the contour line of winding slot (13) both sides is 30 °, described
The external diameter of shaft core (11) be 18.5mm, the external diameter of described rotor core (1) is 34.1mm, the width of described external part (12)
Degree is 2.4mm.
D type vacuum cleaner motor the most according to claim 1, it is characterised in that the bottom land of described winding slot (13)
Curved.
D type vacuum cleaner motor the most according to claim 2, it is characterised in that described winding slot (13) bottom land arc
Shape angle is 64 °, a diameter of 3.2mm of described arc.
D type vacuum cleaner motor the most according to claim 1, it is characterised in that described external part (12) is in T word
Shape.
D type vacuum cleaner motor the most according to claim 1, it is characterised in that described stator core (2) is in four limits
Shape, four angles of described stator core (2) are arc (21), and the angle of described arc (21) is 16 °, described arc
(21) radius is 35mm.
6. according to the D type vacuum cleaner motor described in any one in Claims 1 to 5, it is characterised in that described rotor
Iron core (1) and stator core (2) use the silicon steel of B35A300 to be made.
D type vacuum cleaner motor the most according to claim 1, it is characterised in that the described blade determining impeller (3)
(31) being 16 and be uniformly distributed, described blade (31) is in arcuation.
D type vacuum cleaner motor the most according to claim 1, it is characterised in that the blade of described movable vane wheel (4)
(41) being 9 and be uniformly distributed, described blade (41) is in arcuation.
D type vacuum cleaner motor the most according to claim 1, it is characterised in that described fan housing (5) air inlet shape
Becoming an annular groove (51), add silica gel in described annular groove (51), the upper port of described movable vane wheel (4) embeds silicon
In glue.
D type vacuum cleaner motor the most according to claim 9, it is characterised in that described annular groove (51) deep
Degree is 4mm, and the degree of depth of described silicone filler is 4mm.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610656518.XA CN106100175B (en) | 2016-08-11 | 2016-08-11 | A kind of D types dust catcher motor |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610656518.XA CN106100175B (en) | 2016-08-11 | 2016-08-11 | A kind of D types dust catcher motor |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN106100175A true CN106100175A (en) | 2016-11-09 |
| CN106100175B CN106100175B (en) | 2018-07-27 |
Family
ID=57455519
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610656518.XA Active CN106100175B (en) | 2016-08-11 | 2016-08-11 | A kind of D types dust catcher motor |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN106100175B (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107023498A (en) * | 2017-05-26 | 2017-08-08 | 无锡康沃特变频电机有限公司 | A kind of dust catcher brush DC efficient electric blower fan structure and its assembly method |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1980001A (en) * | 2005-12-05 | 2007-06-13 | 德昌电机股份有限公司 | General motor and its stator lamination |
| CN103321922A (en) * | 2012-03-22 | 2013-09-25 | 德昌电机(深圳)有限公司 | Air blower, vacuum cleaner and hand drier both provided with same |
| CN203537137U (en) * | 2013-09-18 | 2014-04-09 | 苏州永捷电机有限公司 | Noise-reducing motor of dust collector |
| CN104879318A (en) * | 2015-05-14 | 2015-09-02 | 苏州永捷电机有限公司 | Dust collector motor |
| CN205882888U (en) * | 2016-08-11 | 2017-01-11 | 苏州永捷电机有限公司 | Efficient D type motor for dust catcher |
-
2016
- 2016-08-11 CN CN201610656518.XA patent/CN106100175B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1980001A (en) * | 2005-12-05 | 2007-06-13 | 德昌电机股份有限公司 | General motor and its stator lamination |
| CN103321922A (en) * | 2012-03-22 | 2013-09-25 | 德昌电机(深圳)有限公司 | Air blower, vacuum cleaner and hand drier both provided with same |
| CN203537137U (en) * | 2013-09-18 | 2014-04-09 | 苏州永捷电机有限公司 | Noise-reducing motor of dust collector |
| CN104879318A (en) * | 2015-05-14 | 2015-09-02 | 苏州永捷电机有限公司 | Dust collector motor |
| CN205882888U (en) * | 2016-08-11 | 2017-01-11 | 苏州永捷电机有限公司 | Efficient D type motor for dust catcher |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107023498A (en) * | 2017-05-26 | 2017-08-08 | 无锡康沃特变频电机有限公司 | A kind of dust catcher brush DC efficient electric blower fan structure and its assembly method |
Also Published As
| Publication number | Publication date |
|---|---|
| CN106100175B (en) | 2018-07-27 |
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Address after: Building 6, No. 4955, East Taihu Road, Linhu Town, Wuzhong District, Suzhou City, Jiangsu Province Patentee after: SUZHOU YONGJIE MOTOR Co.,Ltd. Address before: 215159 Suzhou Road, Jiangsu Xinfeng Town of Wuzhong District Province, No. 508 Patentee before: SUZHOU YONGJIE MOTOR Co.,Ltd. |