CN106098852B - DSSC production line - Google Patents

DSSC production line Download PDF

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Publication number
CN106098852B
CN106098852B CN201610628854.3A CN201610628854A CN106098852B CN 106098852 B CN106098852 B CN 106098852B CN 201610628854 A CN201610628854 A CN 201610628854A CN 106098852 B CN106098852 B CN 106098852B
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CN
China
Prior art keywords
roller
unit
roller bearing
printing element
synchronous
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Expired - Fee Related
Application number
CN201610628854.3A
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Chinese (zh)
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CN106098852A (en
Inventor
努桑
措加旺姆
刘秋英
晋亚铭
赵地
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Tibet University
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Tibet University
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Priority to CN201610628854.3A priority Critical patent/CN106098852B/en
Publication of CN106098852A publication Critical patent/CN106098852A/en
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Publication of CN106098852B publication Critical patent/CN106098852B/en
Expired - Fee Related legal-status Critical Current
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/18Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01GCAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
    • H01G9/00Electrolytic capacitors, rectifiers, detectors, switching devices, light-sensitive or temperature-sensitive devices; Processes of their manufacture
    • H01G9/0029Processes of manufacture
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01GCAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
    • H01G9/00Electrolytic capacitors, rectifiers, detectors, switching devices, light-sensitive or temperature-sensitive devices; Processes of their manufacture
    • H01G9/20Light-sensitive devices
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10KORGANIC ELECTRIC SOLID-STATE DEVICES
    • H10K71/00Manufacture or treatment specially adapted for the organic devices covered by this subclass
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy
    • Y02E10/542Dye sensitized solar cells
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy
    • Y02E10/549Organic PV cells
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Physics & Mathematics (AREA)
  • Condensed Matter Physics & Semiconductors (AREA)
  • Electromagnetism (AREA)
  • General Physics & Mathematics (AREA)
  • Computer Hardware Design (AREA)
  • Wire Processing (AREA)
  • Transmission Devices (AREA)

Abstract

The invention provides a kind of DSSC production line, belong to area of solar cell, including operation unit and synchronization unit, first operation unit is divided into setting up and down two sections can realize that the flexible parent metal of the first operation unit is turned to, so that the first streamline forms two parts side by side, shorten the length of the first streamline, facilitate staff to manage;In addition, first operation unit is turned to and can cause that the first roller bearing and the second roller bearing are close to each other, and then can install synchronization unit is consistent it, flexible parent metal length between first roller bearing and the second roller bearing remains constant, situations such as printing effect is poor caused by loosening is avoided the occurrence of, the solar cell properties after production are relatively reliable.

Description

DSSC production line
Technical field
The present invention relates to area of solar cell, flowing water is produced in particular to a kind of DSSC Line.
Background technology
In area of solar cell, DSSC has larger advantage, using cheap organic-fuel And nanometer technology, energy efficiency not only cheap but also that there is height, compared with the conventional solar cell using silicon, can be significantly Reduce preparation cost.
The application for a patent for invention of Application No. 201410174663.5 is produced there is provided a kind of DSSC There is problems with streamline, this preparation facilities:The pipeline length of the first, the first operation unit is long, it has not been convenient to manage; Second, after rewinder and joint unit stop operating, flexible parent metal may continue to move a certain distance under effect of inertia, So as to cause flexible parent metal to loosen, printing effect is influenceed.
The content of the invention
It is an object of the invention to provide a kind of DSSC production line, changed above mentioned problem It is kind.
What the present invention was realized in:
A kind of DSSC production line, including:
Operation unit, the operation unit includes the first operation unit, the second operation unit and bonding process unit, described First operation unit includes the first uncoiler, printing element and the sealant coating unit that set gradually, second planning sheet Unit include the second uncoiler, the bonding process unit include joint unit and rewinder, the sealant coating unit it is soft The flexible parent metal of property base material and the second uncoiler by the adapter unit, first uncoiler and the printing element Between, be provided between second uncoiler and the joint unit two turn to it is opposite and for clamping the flexible base First roller bearing of material, the joint unit includes that two turn to the second opposite roller bearing;
Synchronization unit, the synchronization unit is used to realize first roller bearing and the second roller bearing synchronous axial system, described First operation unit is divided into setting up and down two sections, and flexible parent metal is realized turning to two sections of ends of the first operation unit, The synchronization unit include housing, transfer part and at least three respectively with the transfer part by driving belt be driven it is synchronous Part, the transfer part rotating support in the housing, wherein three synchronous pieces be the first synchronous piece, the second synchronous piece and 3rd synchronous piece, first synchronous piece and the first roller bearing synchronous axial system near first uncoiler, described second is synchronous Part and the first roller bearing synchronous axial system near second uncoiler, the 3rd synchronous piece and the second roller bearing one of them described Synchronous axial system.
Operation unit prints two sheets of flexible base material and finally engagement forms complete DSSC, each The effect of equipment and specific operating process etc. are referred to prior art, will not be repeated here.
Two sections of first operation unit could be arranged to two-layer, for example, can between the two layers be provided with dividing plate etc., certainly, The difference in height of two-layer can not be excessive, manages for convenience, the part of a section of the first operation unit can be arranged at into ground Hereinafter, other end is arranged at more than ground, in order to observe management, it is also possible to set in the beside of the first operation unit Boss, staff can walk about along boss and carry out observing operation etc..The pipeline length of the first operation unit reduces, convenient Staff is managed, also, the normal mounting of synchronization unit can just be better achieved after being turned to by steering unit, former Because the streamline for being the first operation unit is long, the second operation unit streamline is shorter, cause the second operation cell distance Joint unit relatively near, first the second operation of operation cell distance unit is farther out, it is difficult to install synchronization unit.
Synchronization unit ensures the first roller bearing and the second roller bearing synchronous axial system, and rewinder drives flexible parent metal to advance, it is not necessary to Synchronization unit pulls flexible parent metal, after setting up synchronization unit, it is only necessary to be additionally provided the power for rotating synchronization unit, power consumption Less, when joint unit pulls flexible parent metal to advance, the flexible parent metal at the first uncoiler and the second uncoiler is synchronized with the movement, When joint unit stops operating, the first roller bearing stops operating immediately, even if flexible parent metal moves under effect of inertia, still Can so cause that the flexible parent metal length between the first roller bearing and the second roller bearing keeps constant, it is to avoid the first operation unit and the second work Flexible parent metal in sequence unit loosens, and the moment keeps tensioned state, it is ensured that the normal printing of printing element, it is not easy to occur missing Print, bite, situations such as flexible parent metal is folded, preparing effect more preferable.In this process, preferably by synchronization unit each The diameter of part controls the linear velocity of the first roller bearing and the second roller bearing equal, and the Main Function of synchronous piece can be synchronous regulation The gearratio of unit, in order to reach the effect above.
Further, the printing element includes the first printing element, the second printing element and the 3rd printing element, described Base material washing unit and base material drying unit, first printing are provided between first uncoiler and first printing element The first sintering machine, the second sintering machine and cooling unit, second printing are provided between unit and second printing element Be provided with dyestuff drying unit and dye wash unit between unit and the 3rd printing element, the 3rd printing element and Electrolyte drying unit is provided between the sealant coating unit, the steering unit is arranged at second printing element And the 3rd between printing element.
Further, first synchronous piece and second synchronous piece be respectively sleeved at first roller bearing outside and It is synchronized with the movement, the inwall of first synchronous piece and second synchronous piece is respectively arranged with ratchet, outside first roller bearing Wall is provided with ratchet corresponding with the ratchet, and when the middle rotating shaft stops operating, first uncoiler can drive described First roller bearing is rotated backward.
In installation process, the flexible parent metal length control that may exist between the first roller bearing and the second roller bearing is inaccurate The situation for causing flexible parent metal to loosen, and then influence printing effect etc.;By the cooperation of ratchet and ratchet, there is flexible parent metal During loosening, rotating shaft and the second roller bearing are motionless in control, rotate backward the first roller bearing, so that flexible parent metal is tensed, printing effect More preferably.
Further, the base material washing unit and/or the dye wash unit include casing, roller group and pre-installation Mechanism;
The casing is provided with cavity, and the roller group includes upper row's roller and lower row's roller, and upper row's roller is located at The top of lower row's roller, upper row's roller and lower row's roller are horizontally installed on the casing including at least two Internal roller, upper row's roller and the lower interlaced setting of row's roller;
The pre-installation mechanism includes pull bar and two half-unit, and two half portions are respectively arranged at relative two of casing Individual inwall, the half portion includes driving gear disc, driven fluted disc and chain, and the driving gear disc and the driven fluted disc turn respectively Dynamic to be arranged in the casing, the driving gear disc of one of them half portion is driving link, and the rotating shaft of the driving link runs through institute The side wall of casing is stated, the roller end of the driving link is provided with the rotation handle for driving the driving link to rotate, described Driving gear disc is engaged with the chain, and the driven fluted disc is engaged for multiple and respectively with the chain, and the chain is ring-type And the half portion includes guide section and reset section, the chain direction of the guide section is set along the direction of motion of flexible parent metal, institute Pull bar is stated for fixing flexible base material, one end of the pull bar is fixedly connected or detachably with the chain of half portion one of them described Connection, the other end of the pull bar is fixedly connected or is detachably connected with the chain of half portion another described, two described half It is connected with each other and is synchronized with the movement between the driving gear disc in portion;
When the rotation handle is rotated, the driving gear disc drives the chain to rotate, pull bar described in the chain-driving Motion.
Casing and roller group are the elements of washing unit, and the axial line of the roller in roller group is general mutually Parallel and horizontally disposed, for holding wash liquid in casing, flexible parent metal bypasses each roller, i.e. roller group and limits The direction of motion of flexible parent metal, in normal work, the flexible parent metal row's of bypassing roller and lower row's roller successively.When one of them During the reel that flexible parent metal reel is finished and more renews or when first time reel installation is carried out, first by the side of flexible parent metal Edge is fixed on pull bar, and pull bar is located at initiating terminal, and staff rotates handle rotates driving gear disc, and driving gear disc drives Chain movement, because two half-unit is synchronized with the movement so that pull bar is moved with chain, and the row of bypassing rolls successively to drive flexible parent metal Cylinder and lower row's roller, until pull bar is located at the end of casing.After the completion of pre-installation, it is only necessary to by the edge of flexible parent metal from pull bar On remove, it is simple to operate, and can also be operated when wash liquid is contained with casing, it is not necessary to will to wash Installed after washing liquid discharge, it is time saving and energy saving, and pre-install that mechanism structure is simple, cost of manufacture is relatively low, effectively improve work effect Rate.
Further, the driven fluted disc of the guide section is sheathed on the rotating shaft of the corresponding roller and by bearing respectively Connection is rotated, the rotating shaft of the driven fluted disc of the reset section is both secured to the side wall of the casing.
Using the rotating shaft of a part of roller as driven fluted disc rotating shaft, it is possible to reduce the quantity of the rotating shaft of driven fluted disc, pass Dynamic structure is easier, and fault rate is lower.
Further, the rotating shaft of the driven fluted disc of the guide section and the reset section is both secured to the side of the casing Wall, the guide section bypasses upper row's roller and lower row's roller and upper row's roller and lower row's roller point successively Not Wei Yu the chain both sides.
The rotating shaft of driven fluted disc is separated with the rotating shaft of roller, motion artifacts each other can be avoided, operation is more Stabilization.
Further, connected by connector between driven fluted disc described in the side wall and at least one of the casing, it is described Connector includes fixed part and movable part;
The fixed part includes integrally formed ring flange and limited block, and the ring flange is bolted and is arranged at institute The side wall of casing is stated, locating slot is provided between the ring flange and the limited block, the ring flange is provided with columned Locating dowel, the locating dowel is located in the locating slot and there is gap between the limited block, is arranged in the locating dowel There is positioning disk, the positioning disk is provided with the first breach, and the locating slot is U-lag, and the latter half of the U-lag is column Face;
The movable part includes integrally formed first position-arresting disk, the second position-arresting disk and contiguous block, and the contiguous block is set Between first position-arresting disk and second position-arresting disk, first position-arresting disk is provided with passing through the locating dowel U-shaped breach, when movable part is installed on into the fixed part, the contiguous block is embedded in first breach and the two forms complete It is cylindric, the positioning disk is embedded between first position-arresting disk and second position-arresting disk, the positioning disk, described first Position-arresting disk and second position-arresting disk can fit with the cylindrical face of the U-lag, second position-arresting disk away from described The side of the first position-arresting disk is provided with multi-diameter shaft, and the driven fluted disc is sheathed on the multi-diameter shaft and is connected by bearing, described Limited block is provided with the second breach for passing through the multi-diameter shaft;
The limited block is provided with fixture, and the movable part is provided with embedded groove, can make when rotating the movable part The fixture is embedded in the embedded groove and can lock the movable part.
Preferable case is the twice that the length of locating dowel is positioning disc thickness, and the length of locating slot is position disc thickness three Times, the thickness of the thickness of positioning disk, the thickness of contiguous block, the thickness of the first position-arresting disk and the second position-arresting disk is equal.Install driven During fluted disc, positioning disk is arranged in locating dowel first, then movable part is put into locating slot, U-shaped breach alignment locating dowel, The bottom of U-shaped breach can be cylindrical face and can be fitted with locating dowel that the first position-arresting disk is located between positioning disk and ring flange, Second position-arresting disk is located between positioning disk and limited block, and contiguous block is embedded in the first breach, and multi-diameter shaft is located in the second breach, fixed Position disk and contiguous block form a complete disk.It should be noted that disk described in the present invention may refer to plate-like, circle The columns such as column or plectane, thickness can be selected as needed.After movable part is put into locating slot, around locating dowel Axial line rotates movable part, and untill in fixture insertion embedded groove, now, movable part cannot be rotated further, realization activity The locking in portion, being then arranged on driven fluted disc can, it is necessary to when dismantling driven fluted disc on multi-diameter shaft, it is only necessary to by fixture from Taken out in embedded groove, and continue or rotate backward movable part, dismounted relatively simple.The form of fixture is varied, example Hole can be such as threaded on limited block, fixture is bolt, enable that the end of bolt is deep enough embedding by screwing bolt Enter to be realized in groove fixation of movable part etc..
Further, the bottom of the limited block is provided with shoulder hole, and the fixture is I-shaped and is embedded described In shoulder hole, back-moving spring is provided with the shoulder hole, the bottom of the fixture is provided with draw ring.
After in fixture insertion embedded groove, back-moving spring is extruded fixture, so that it is guaranteed that fixture will not be from embedding Enter in groove and depart from, movable part is relatively stable, when pulling draw ring, back-moving spring compression, fixture departs from embedded groove, movable part can be with Rotate, simple to operate, time saving and energy saving, raising operating efficiency.
Further, the side wall of the casing is provided with least one strip through-hole, corresponding with the strip through-hole The rotating shaft of the driven fluted disc is located in the strip through-hole, and the rotating shaft of the driven gear can be slided along the strip through-hole Move and be bolted.
In actually used and manufacturing process, chain-loose, chain may be caused because of reasons such as foozle, abrasions Easily depart from from driven fluted disc, therefore, the position of wherein one or more driven fluted discs is adjusted by strip through-hole, make chain Can tense, it is ensured that the structural stability of pre-installation mechanism.
Further, the pull bar is cylindric or prism-shaped, the rotary shaft of the center line of the pull bar and the roller Heart line is parallel, and the pull bar is provided with the axial direction along pull bar and for the through hole through flexible parent metal, and the pull bar is set There are at least two to tighten bolt, the bolt of tightening is stretched into the through hole and can compress flexible parent metal.
When flexible parent metal is fixed, it is only necessary to flexible parent metal is stretched into through hole and using tightening bolt presses, Fixed form is simple and convenient.
Compared with prior art, the beneficial effects of the invention are as follows:First operation unit is divided into setting up and down two sections can be with Realize that the flexible parent metal of the first operation unit is turned to, so that the first streamline forms two parts side by side, shorten first-class The length of waterline, facilitates staff to manage;In addition, the first operation unit is turned to can cause the first roller bearing and the second roller bearing phase Mutually it is close to, and then can install synchronization unit is consistent it, the flexible parent metal length between the first roller bearing and the second roller bearing Remain constant, it is to avoid situations such as printing effect is poor caused by occurring loosening, the solar cell properties after production are more It is reliable.
Brief description of the drawings
Technical scheme in order to illustrate more clearly the embodiments of the present invention, below will be attached to what is used needed for embodiment Figure is briefly described, it will be appreciated that the following drawings illustrate only certain embodiments of the present invention, thus be not construed as it is right The restriction of scope, for those of ordinary skill in the art, on the premise of not paying creative work, can also be according to this A little accompanying drawings obtain other related accompanying drawings.
Fig. 1 is DSSC production line schematic diagram provided in an embodiment of the present invention;
Fig. 2 is the synchronization unit schematic diagram of Fig. 1;
Fig. 3 is the base material washing unit of Fig. 1 and the one of which structure sectional view of dye wash unit;
Fig. 4 is the base material washing unit of Fig. 1 and another structure sectional view of dye wash unit;
Fig. 5 is the pull bar schematic diagram in Fig. 3 and Fig. 4;
Fig. 6 is the fixed part front view of the connector in Fig. 3 and Fig. 4;
Fig. 7 is the sectional view of Fig. 6;
Fig. 8 is the positioning disk schematic diagram of Fig. 6;
Fig. 9 is the movable part front view of the connector in Fig. 3 and Fig. 4;
Figure 10 is the rearview of Fig. 9;
Figure 11 is the upward view of Fig. 9;
Figure 12 is the sectional view of Fig. 9.
Wherein, above-mentioned accompanying drawing is marked including the following drawings:
First uncoiler 101;Sealant coating unit 102;Second uncoiler 103;Joint unit 104;Rewinder 105; First roller bearing 106;Second roller bearing 107;First printing element 108;Second printing element 109;3rd printing element 110;Base material Washing unit 111;Base material drying unit 112;First sintering machine 113;Second sintering machine 114;Cooling unit 115;Dyestuff is dried Unit 116;Dye wash unit 117;Electrolyte drying unit 118;Steering unit;Synchronization unit 120;Housing 121;Transfer part 122;Synchronous piece 123;First synchronous piece 124;Second synchronous piece 125;3rd synchronous piece 126;Casing 129;Upper row's roller 130; Lower row's roller 131;Pull bar 132;Driving gear disc 133;Driven fluted disc 134;Chain 135;Guide section 136;Reset section 137;Tighten Bolt 138;Strip through-hole 139;Connector 140;Ring flange 141;Limited block 142;Locating slot 143;Locating dowel 144;Positioning disk 145;First breach 146;First position-arresting disk 147;Second position-arresting disk 148;Contiguous block 149;U-shaped breach 150;Multi-diameter shaft 151;The Two breach 152;Fixture 153;Embedded groove 154;Back-moving spring 155;Draw ring 156.
Specific embodiment
The application for a patent for invention of Application No. 201410174663.5 is produced there is provided a kind of DSSC There is problems with streamline, this preparation facilities:The pipeline length of the first, the first operation unit is long, it has not been convenient to manage; Second, after rewinder and joint unit stop operating, flexible parent metal may continue to move a certain distance under effect of inertia, So as to cause flexible parent metal to loosen, printing effect is influenceed.
In order that above mentioned problem is improved, the invention provides a kind of DSSC production line, Including operation unit and synchronization unit, the first operation unit is divided into setting up and down two sections can realize the soft of the first operation unit Property base material turn to so that the first streamline forms two parts side by side, shorten the length of the first streamline, convenient work people Member's management;In addition, the first operation unit is turned to can cause that the first roller bearing and the second roller bearing are close to each other, and then can install same Step unit is consistent it, and the flexible parent metal length between the first roller bearing and the second roller bearing remains constant, it is to avoid occur Situations such as printing effect is poor caused by loosening, the solar cell properties after production are relatively reliable.
To make the purpose, technical scheme and advantage of the embodiment of the present invention clearer, below in conjunction with the embodiment of the present invention In accompanying drawing, the technical scheme in the embodiment of the present invention is clearly and completely described, it is clear that described embodiment is A part of embodiment of the present invention, rather than whole embodiments.Present invention implementation generally described and illustrated in accompanying drawing herein The component of example can be arranged and designed with a variety of configurations.
Therefore, the detailed description of embodiments of the invention below to providing in the accompanying drawings is not intended to limit claimed The scope of the present invention, but be merely representative of selected embodiment of the invention.Based on the embodiment in the present invention, this area is common The every other embodiment that technical staff is obtained under the premise of creative work is not made, belongs to the model of present invention protection Enclose.
It should be noted that:Similar label and letter represents similar terms in following accompanying drawing, therefore, once a certain Xiang Yi It is defined in individual accompanying drawing, then it need not be further defined and explained in subsequent accompanying drawing.
In the description of the invention, it is necessary to explanation, term " " center ", " on ", D score, "left", "right", " vertical ", The orientation or position relationship of the instruction such as " level ", " interior ", " outward " be based on orientation shown in the drawings or position relationship, or should Orientation or position relationship that invention product is usually put when using, are for only for ease of the description present invention and simplify description, without Be indicate or imply meaning device or element must have specific orientation, with specific azimuth configuration and operation, therefore not It is understood that to be limitation of the present invention.Additionally, term " first ", " second ", " the 3rd " etc. are only used for distinguishing description, and can not manage Solve to indicate or implying relative importance.
In the description of the invention, in addition it is also necessary to explanation, unless otherwise clearly defined and limited, term " setting ", " installation ", " connected ", " connection " should be interpreted broadly, for example, it may be fixedly connected, or be detachably connected, or one The connection of body ground;Can mechanically connect, or electrically connect;Can be joined directly together, it is also possible to indirect by intermediary It is connected, can is two connections of element internal.For the ordinary skill in the art, can be with concrete condition understanding State term concrete meaning in the present invention.
Fig. 1 is DSSC production line schematic diagram provided in an embodiment of the present invention;Fig. 2 is Fig. 1's Synchronization unit schematic diagram;Fig. 3 is the base material washing unit of Fig. 1 and the one of which structure sectional view of dye wash unit;Fig. 4 is The base material washing unit of Fig. 1 and another structure sectional view of dye wash unit;Fig. 5 is that the pull bar in Fig. 3 and Fig. 4 is illustrated Figure;Fig. 6 is the fixed part front view of the connector in Fig. 3 and Fig. 4;Fig. 7 is the sectional view of Fig. 6;Fig. 8 shows for the positioning disk of Fig. 6 It is intended to;Fig. 9 is the movable part front view of the connector in Fig. 3 and Fig. 4;Figure 10 is the rearview of Fig. 9;Figure 11 is looked up for Fig. 9's Figure;Figure 12 is the sectional view of Fig. 9.
As shown in Fig. 1-Figure 12, a kind of DSSC production line is the embodiment of the invention provides, wrapped Include operation unit and synchronization unit 120.
Operation unit includes the first operation unit, the second operation unit and bonding process unit, and the first operation unit includes The first uncoiler 101, printing element and sealant coating unit 102 for setting gradually, the second operation unit include the second uncoiling Machine 103, bonding process unit includes joint unit 104 and rewinder 105, the flexible parent metal of sealant coating unit 102 and the The flexible parent metal of two uncoilers 103 is engaged by joint unit 104, between the first uncoiler 101 and printing element, the second uncoiling Two are provided between machine 103 and joint unit 104 and turn to opposite and for clamping the first roller bearing 106 of flexible parent metal, connect Closing unit 104 includes that two turn to the second opposite roller bearing 107.Two sheets of flexible base material is printed and finally engages shape by operation unit Into complete DSSC, the effect of each equipment and specific operating process etc. are referred to prior art, Will not be repeated here.
Preferably, as shown in figure 1, printing element includes the first printing element 108, the second printing element 109 and the 3rd print Brush unit 110, is provided with base material washing unit 111 between the first uncoiler 101 and the first printing element 108 and base material dries list Unit 112, is provided with the first sintering machine 113, the and of the second sintering machine 114 between the first printing element 108 and the second printing element 109 Cooling unit 115, is provided with dyestuff drying unit 116 and dyestuff is washed between the second printing element 109 and the 3rd printing element 110 Unit 117 is washed, electrolyte drying unit 118 is provided between the 3rd printing element 110 and sealant coating unit 102.
First operation unit is divided into setting up and down two sections, and flexible parent metal is realized turning two section of first end of operation unit It is used to realizing the first roller bearing 106 and the synchronous axial system of the second roller bearing 107 to, synchronization unit 120, two sections of the first operation unit can be with Two-layer is set to, for example, can between the two layers be provided with dividing plate etc., certainly, the difference in height of two-layer can not be excessive, for convenience Management, can be arranged at below ground by the part of a section of the first operation unit, and other end is arranged at more than ground, with It is easy to observation to manage, it is also possible to boss to be set in the beside of the first operation unit, staff can walk about simultaneously along boss Carry out observation operation etc..
As shown in Fig. 2 synchronization unit 120 includes that housing 121, transfer part 122 and at least three are logical with transfer part 122 respectively The synchronous piece 123 of driving belt transmission is crossed, in housing 121, the quantity of transfer part 122 is preferably the rotating support of transfer part 122 Three, three synchronous pieces 123 are the first synchronous piece 124, the second synchronous piece 125 and the 3rd synchronous piece 126, the first synchronous piece 124 With the synchronous axial system of the first roller bearing 106 near the first uncoiler 101, the second synchronous piece 125 near the of the second uncoiler 103 The synchronous axial system of one roller bearing 106, the 3rd synchronous piece 126 and one of them synchronous axial system of the second roller bearing 107.Synchronous piece 123 can be Belt pulley etc., at least three can also be provided with transfer part 122 is used to hang the belt pulley of belt.
Synchronization unit 120 ensures the first roller bearing 106 and the synchronous axial system of the second roller bearing 107, and rewinder 105 drives flexible parent metal Advance, it is not necessary to which synchronization unit 120 pulls flexible parent metal, after setting up synchronization unit 120, it is only necessary to which being additionally provided makes synchronization unit 120 power for rotating, less energy intensive, when joint unit 104 pulls flexible parent metal to advance, the first uncoiler 101 and second Flexible parent metal at uncoiler 103 is synchronized with the movement, and when joint unit 104 stops operating, the first roller bearing 106 stops turning immediately It is dynamic, even if flexible parent metal moves under effect of inertia, still can cause between the first roller bearing 106 and the second roller bearing 107 Flexible parent metal length keeps constant, it is to avoid the flexible parent metal in the first operation unit and the second operation unit loosens, and the moment keeps Tensioned state, it is ensured that the normal printing of printing element, it is not easy to misprint occur, bite, situations such as flexible parent metal is folded, prepare effect Fruit is more preferably.In this process, the He of the first roller bearing 106 is controlled preferably by the diameter of all parts in synchronization unit 120 The linear velocity of the second roller bearing 107 is equal, and the Main Function of synchronous piece 123 can be the gearratio for adjusting synchronization unit 120, so as to In reaching the effect above.
In installation process, may there is the flexible parent metal length control between the first roller bearing 106 and the second roller bearing 107 The inaccurate situation for causing flexible parent metal to loosen, and then influence printing effect etc.;Used as the preferred scheme of the embodiment, first is same The step synchronous piece 125 of part 124 and second is respectively sleeved at the outside of the first roller bearing 106 and is synchronized with the movement, the first synchronous piece 124 and the The inwall of two synchronous pieces 125 is respectively arranged with ratchet, and the outer wall of the first roller bearing 106 is provided with ratchet corresponding with ratchet, transfer When axle stops operating, the first uncoiler 101 can drive the first roller bearing 106 to rotate backward.
By the cooperation of ratchet and ratchet, rotating shaft and the second roller bearing 107 be not when flexible parent metal occur and loosening, in control It is dynamic, the first roller bearing 106 is rotated backward, so that flexible parent metal is tensed, printing effect is more preferable.
As the preferred scheme of the embodiment, as shown in Figure 3, Figure 4, base material washing unit 111 and/or dye wash unit 117 include casing 129, roller group and pre-installation mechanism, and preferably two washing unit structures are same or similar.
Casing 129 is provided with cavity, and roller group includes upper row's roller 130 and lower row's roller 131, and upper row's roller 130 is located at The top of lower row's roller 131, upper row's roller 130 and lower row's roller 131 are horizontally installed on inside casing 129 including at least two Roller, upper row's roller 130 and the interlaced setting of lower row's roller 131;Casing 129 and roller group are basic groups of washing unit Into part, the axial line of the roller in roller group is generally parallel to each other and horizontally disposed, for holding in casing 129 Wash liquid, flexible parent metal bypasses the direction of motion that each roller, i.e. roller group limit flexible parent metal, soft in normal work Property the base material row's of bypassing roller 130 and lower row's roller 131 successively.
As shown in Fig. 6-Figure 12, pre-installation mechanism includes pull bar 132 and two half-unit, and two half-unit is respectively arranged at casing 129 relative two inwall, half portion includes driving gear disc 133, driven fluted disc 134 and chain 135, the He of driving gear disc 133 Driven fluted disc 134 is rotatably arranged in casing 129 respectively, and the driving gear disc 133 of one of half portion is driving link, driving link Rotating shaft runs through the side wall of casing 129, and the roller end of driving link is provided with the rotation handle for driving driving link to rotate, actively Fluted disc 133 is engaged with chain 135, and driven fluted disc 134 is engaged for multiple and respectively with chain 135, and chain 135 is ring-type and half portion Including guide section 136 and reset section 137, the direction of chain 135 of guide section 136 is set along the direction of motion of flexible parent metal, pull bar 132 are used for fixing flexible base material, and one end of pull bar 132 is fixedly connected or is detachably connected with the chain 135 of one of half portion, The other end of pull bar 132 is fixedly connected or is detachably connected with the chain 135 of another half portion, the driving gear disc of two half-unit It is connected with each other between 133 and is synchronized with the movement;
When rotating handle rotation, driving gear disc 133 drives chain 135 to rotate, and chain 135 drives pull bar 132 to move.
When the reel that one of flexible parent metal reel is finished and more renews or when first time reel installation is carried out, The edge of flexible parent metal is fixed on pull bar 132 first, pull bar 132 is located at initiating terminal, and staff rotates handle to be made Driving gear disc 133 is rotated, driving gear disc 133 drive chain 135 move, because two half-unit is synchronized with the movement so that pull bar 132 with Chain 135 is moved, and drives the flexible parent metal row's of bypassing roller 130 and lower row's roller 131 successively, until pull bar 132 is located at case The end of body 129.After the completion of pre-installation, it is only necessary to the edge of flexible parent metal is removed from pull bar 132, side simple to operate Just, can also be operated when and being contained with wash liquid in casing 129, it is not necessary to installed after wash liquid is discharged, It is time saving and energy saving, and pre-install that mechanism structure is simple, cost of manufacture is relatively low, effectively improve operating efficiency.
As the preferred scheme of the embodiment, as shown in figure 5, pull bar 132 is cylindric or prism-shaped, in pull bar 132 Heart line is parallel with the rotational axis line of roller, and pull bar 132 is provided with the axial direction along pull bar 132 and for through flexible parent metal Through hole, pull bar 132 is provided with least two and tightens bolt 138, tightens bolt 138 and stretches into through hole and can compress flexible base Material.
When flexible parent metal is fixed, it is only necessary to flexible parent metal is stretched into through hole and is compressed i.e. using bolt 138 is tightened Can, fixed form is simple and convenient.
The rotating shaft of driven fluted disc 134 can have diversified forms, it is for instance possible to use but being not limited to following two ways:Such as Shown in Fig. 3, the first scheme is sheathed on the rotating shaft of corresponding roller and by axle respectively for the driven fluted disc 134 of guide section 136 Dynamic connection is forwarded, the rotating shaft of the driven fluted disc 134 of reset section 137 is both secured to the side wall of casing 129.
Using the rotating shaft of a part of roller as driven fluted disc 134 rotating shaft, it is possible to reduce the number of the rotating shaft of driven fluted disc 134 Amount, drive mechanism is easier, and fault rate is lower.
Second scheme:As shown in figure 4, the rotating shaft of the driven fluted disc 134 of guide section 136 and reset section 137 is both secured to The side wall of casing 129, the row's of bypassing roller 130 and lower row's roller 131 and upper row's roller 130 are rolled guide section 136 with lower row successively Cylinder 131 is respectively positioned at the both sides of chain 135.
The rotating shaft of driven fluted disc 134 is separated with the rotating shaft of roller, motion artifacts each other can be avoided, operation is more Plus stabilization.
Used as the preferred scheme of above two scheme, as shown in Figure 3, Figure 4, the side wall of casing 129 is provided with least one Strip through-hole 139, the rotating shaft of the driven fluted disc 134 corresponding with strip through-hole 139 is located in strip through-hole 139, driven tooth The rotating shaft of wheel can be slided and be bolted along strip through-hole 139.
In actually used and manufacturing process, chain 135 may be caused to loosen because of reasons such as foozle, abrasions, Chain 135 easily departs from from driven fluted disc 134, therefore, wherein one or more driven fluted discs are adjusted by strip through-hole 139 134 position, enables chain 135 to tense, it is ensured that the structural stability of pre-installation mechanism.
As the preferred scheme of above-mentioned second scheme, as shown in figure 4, the side wall and at least one driven tooth of casing 129 Connected by connector 140 between disk 134, connector 140 includes fixed part and movable part.
As Figure 6-Figure 8, fixed part includes integrally formed ring flange 141 and limited block 142, and ring flange 141 passes through Bolt is fixedly installed on the side wall of casing 129, and locating slot 143, ring flange 141 are provided between ring flange 141 and limited block 142 Columned locating dowel 144 is provided with, locating dowel 144 is located in locating slot 143 and there is gap between limited block 142, fixed Positioning disk 145 is arranged with the post 144 of position, positioning disk 145 is provided with the first breach 146, and locating slot 143 is U-lag, U-lag The latter half is cylindrical face;
As shown in Fig. 9-Figure 12, movable part includes integrally formed first position-arresting disk 147, the second position-arresting disk 148 and connection Block 149, contiguous block 149 is arranged between the first position-arresting disk 147 and the second position-arresting disk 148, and the first position-arresting disk 147 is provided with Make the U-shaped breach 150 that locating dowel 144 passes through, when movable part is installed on into fixed part, contiguous block 149 be embedded in the first breach 146 and The two forms complete cylindric, and positioning disk 145 is embedded between the first position-arresting disk 147 and the second position-arresting disk 148, positioning disk 145, First position-arresting disk 147 and the second position-arresting disk 148 can fit with the cylindrical face of U-lag, the second position-arresting disk 148 away from first The side of position-arresting disk 147 is provided with multi-diameter shaft 151, and driven fluted disc 134 is sheathed on multi-diameter shaft 151 and is connected by bearing, spacing Block 142 is provided with the second breach 152 for passing through multi-diameter shaft 151.
Limited block 142 is provided with fixture 153, and movable part is provided with embedded groove 154, and fixation can be made when rotating movable part Part 153 is embedded in embedded groove 154 and can lock movable part.
Preferable case is the twice of the thickness of positioning disk 145 for the length of locating dowel 144, and the length of locating slot 143 is positioning Three times of the thickness of disk 145, the thickness of positioning disk 145, the thickness of contiguous block 149, the thickness of the first position-arresting disk 147 and second are spacing The thickness of disk 148 is equal.When driven fluted disc 134 is installed, positioning disk 145 is arranged in locating dowel 144 first, then by activity Portion is put into locating slot 143, the alignment locating dowel 144 of U-shaped breach 150, and the bottom of U-shaped breach 150 can be cylindrical face and can Fitted with locating dowel 144, the first position-arresting disk 147 is located between positioning disk 145 and ring flange 141, it is fixed that the second position-arresting disk 148 is located at Between position disk 145 and limited block 142, contiguous block 149 is embedded in the first breach 146, and multi-diameter shaft 151 is located in the second breach 152, Positioning disk 145 and contiguous block 149 form a complete disk.It should be noted that disk described in the present invention can refer to For the column such as plate-like, cylindric or plectane, thickness can be selected as needed.Movable part is put into locating slot 143 Afterwards, the axial line around locating dowel 144 rotates movable part, untill in the insertion embedded groove 154 of fixture 153, now, movable part Cannot be rotated further, realize the locking of movable part, then driven fluted disc 134 is arranged on multi-diameter shaft 151 can be, it is necessary to dismantle During driven fluted disc 134, it is only necessary to fixture 153 is taken out from embedded groove 154, and continue or rotate backward movable part, Dismounting is relatively simple.The form of fixture 153 is varied, for example, hole, fixture can be threaded on limited block 142 153 is bolt, enables to realize fixation of movable part etc. in the deep enough embedded groove 154 in the end of bolt by screwing bolt.
As the preferred scheme of the embodiment, as shown in fig. 7, the bottom of limited block 142 is provided with shoulder hole, fixture 153 is I-shaped and be embedded in shoulder hole, and back-moving spring 155 is provided with shoulder hole, and the bottom of fixture 153 is provided with drawing Ring 156.
After in the insertion embedded groove 154 of fixture 153, back-moving spring 155 is extruded fixture 153, so that it is guaranteed that solid Determining part 153 will not depart from from embedded groove 154, and movable part is relatively stable, and when pulling draw ring 156, back-moving spring 155 compresses, Gu Determine part 153 and depart from embedded groove 154, movable part can be rotated, simple to operate, time saving and energy saving, raising operating efficiency.
The preferred embodiments of the present invention are the foregoing is only, is not intended to limit the invention, for the skill of this area For art personnel, the present invention can have various modifications and variations.It is all within the spirit and principles in the present invention, made any repair Change, equivalent, improvement etc., should be included within the scope of the present invention.

Claims (8)

1. a kind of DSSC production line, it is characterised in that including:
Operation unit, the operation unit includes the first operation unit, the second operation unit and bonding process unit, described first Operation unit includes the first uncoiler, printing element and the sealant coating unit that set gradually, the second operation unit bag The second uncoiler is included, the bonding process unit includes joint unit and rewinder, the flexible base of the sealant coating unit The flexible parent metal of material and the second uncoiler by the adapter unit, first uncoiler and the printing element it Between, be provided between second uncoiler and the joint unit two turn to it is opposite and for clamping the flexible parent metal The first roller bearing, the joint unit includes that two turn to opposite the second roller bearing;
Synchronization unit, the synchronization unit is used to realize first roller bearing and the second roller bearing synchronous axial system, described first Operation unit is divided into setting up and down two sections, and flexible parent metal is realized turning to two sections of ends of the first operation unit, described Synchronization unit includes housing, transfer part and at least three synchronous pieces being driven by driving belt with the transfer part respectively, institute Transfer part rotating support is stated in the housing, wherein three synchronous pieces are the first synchronous piece, the second synchronous piece and the 3rd Synchronous piece, first synchronous piece and near first uncoiler the first roller bearing synchronous axial system, second synchronous piece with Near the first roller bearing synchronous axial system of second uncoiler, the 3rd synchronous piece is synchronous with the second roller bearing one of them described Rotate;
The printing element include the first printing element, the second printing element and the 3rd printing element, first uncoiler and Base material washing unit and base material drying unit, first printing element and described are provided between first printing element The first sintering machine, the second sintering machine and cooling unit, second printing element and described are provided between two printing elements Dyestuff drying unit and dye wash unit are provided between three printing elements, the 3rd printing element and the sealant are applied Cover and be provided with electrolyte drying unit between unit, steering is provided between second printing element and the 3rd printing element single Unit;
The base material washing unit and/or the dye wash unit include casing, roller group and pre-installation mechanism;
The casing is provided with cavity, and the roller group includes upper row's roller and lower row's roller, and upper row's roller is located at described The top of lower row's roller, upper row's roller and lower row's roller are horizontally installed on the box house including at least two Roller, upper row's roller and the lower interlaced setting of row's roller;
The pre-installation mechanism includes pull bar and two half-unit, and two half portions are respectively arranged in relative two of casing Wall, the half portion includes driving gear disc, driven fluted disc and chain, and the driving gear disc and the driven fluted disc rotate set respectively Put in the casing, the driving gear disc of one of them half portion is driving link, and the rotating shaft of the driving link runs through the case The side wall of body, the roller end of the driving link is provided with the rotation handle for driving the driving link to rotate, the active Fluted disc is engaged with the chain, and the driven fluted disc is engaged for multiple and respectively with the chain, and the chain is ring-type and institute Stating half portion includes guide section and reset section, and the chain direction of the guide section is set along the direction of motion of flexible parent metal, the drawing Bar is used for fixing flexible base material, and one end of the pull bar is fixedly connected with the chain of half portion one of them described or detachably connects Connect, the other end of the pull bar is fixedly connected or is detachably connected with the chain of half portion another described, two half portions Driving gear disc between be connected with each other and be synchronized with the movement;
When the rotation handle is rotated, the driving gear disc drives the chain to rotate, pull bar motion described in the chain-driving.
2. DSSC production line according to claim 1, it is characterised in that described first is synchronous Part and second synchronous piece are respectively sleeved at the outside of first roller bearing and are synchronized with the movement, first synchronous piece and described The inwall of the second synchronous piece is respectively arranged with ratchet, and the outer wall of first roller bearing is provided with ratchet corresponding with the ratchet, When the middle rotating shaft stops operating, first uncoiler can drive first roller bearing to rotate backward.
3. DSSC production line according to claim 1, it is characterised in that the guide section Driven fluted disc is sheathed on the rotating shaft of the corresponding roller and is rotated by bearing and connected respectively, the driven fluted disc of the reset section Rotating shaft be both secured to the side wall of the casing.
4. DSSC production line according to claim 1, it is characterised in that the guide section and The rotating shaft of the driven fluted disc of the reset section is both secured to the side wall of the casing, and the guide section bypasses upper row's rolling successively Cylinder and lower row's roller and upper row's roller are with lower row's roller respectively positioned at the both sides of the chain.
5. DSSC production line according to claim 4, it is characterised in that the side of the casing Connected by connector between driven fluted disc described in wall and at least one, the connector includes fixed part and movable part;
The fixed part includes integrally formed ring flange and limited block, and the ring flange is bolted and is arranged at the case The side wall of body, is provided with locating slot between the ring flange and the limited block, the ring flange is provided with columned positioning Post, the locating dowel is located in the locating slot and there is gap between the limited block, and it is fixed to be arranged with the locating dowel Position disk, the positioning disk is provided with the first breach, and the locating slot is U-lag, and the latter half of the U-lag is cylindrical face;
The movable part includes integrally formed first position-arresting disk, the second position-arresting disk and contiguous block, and the contiguous block is arranged on institute State between the first position-arresting disk and second position-arresting disk, first position-arresting disk is provided with the U for passing through the locating dowel V notch v, when movable part is installed on into the fixed part, the contiguous block is embedded in first breach and the two formation is complete Cylindric, the positioning disk is embedded between first position-arresting disk and second position-arresting disk, the positioning disk, first limit Position disk and second position-arresting disk can fit with the cylindrical face of the U-lag, second position-arresting disk away from described the The side of one position-arresting disk is provided with multi-diameter shaft, and the driven fluted disc is sheathed on the multi-diameter shaft and is connected by bearing, the limit Position block is provided with the second breach for passing through the multi-diameter shaft;
The limited block is provided with fixture, and the movable part is provided with embedded groove, can make when rotating the movable part described Fixture is embedded in the embedded groove and can lock the movable part.
6. DSSC production line according to claim 5, it is characterised in that the limited block Bottom is provided with shoulder hole, and the fixture is I-shaped and is embedded in the shoulder hole, is provided with the shoulder hole multiple Position spring, the bottom of the fixture is provided with draw ring.
7. DSSC production line according to claim 1, it is characterised in that the side of the casing Wall is provided with least one strip through-hole, and the rotating shaft of the described driven fluted disc corresponding with the strip through-hole is located in the bar In shape through hole, the rotating shaft of the driven gear can be slided and be bolted along the strip through-hole.
8. DSSC production line according to claim 1, it is characterised in that the pull bar is circle Column or prism-shaped, the center line of the pull bar are parallel with the rotational axis line of the roller, and the pull bar is provided with along pull bar Axial direction and for the through hole through flexible parent metal, the pull bar is provided with least two and tightens bolt, described to tighten spiral shell Bolt is stretched into the through hole and can compress flexible parent metal.
CN201610628854.3A 2016-08-03 2016-08-03 DSSC production line Expired - Fee Related CN106098852B (en)

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Application Number Priority Date Filing Date Title
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CN206148452U (en) * 2016-08-03 2017-05-03 西藏大学 Dye -sensitized solar cell production water line

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KR101048044B1 (en) * 2009-07-02 2011-07-13 건국대학교 산학협력단 Dye-sensitized solar cell production equipment and production method through roll-to-roll continuous process
KR101574516B1 (en) * 2014-03-17 2015-12-07 주식회사 상보 Manufacturing method of a flexible Dye-sensitized solar cell and the device thereof
CN105328973B (en) * 2015-12-09 2018-01-09 重庆锦沙沣包装有限公司 A kind of production unit

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CN206148452U (en) * 2016-08-03 2017-05-03 西藏大学 Dye -sensitized solar cell production water line

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