CN106084613A - A kind of aging-resistant environment-friendlyinsulation insulation material and preparation method thereof - Google Patents

A kind of aging-resistant environment-friendlyinsulation insulation material and preparation method thereof Download PDF

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CN106084613A
CN106084613A CN201610441883.9A CN201610441883A CN106084613A CN 106084613 A CN106084613 A CN 106084613A CN 201610441883 A CN201610441883 A CN 201610441883A CN 106084613 A CN106084613 A CN 106084613A
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李文军
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L51/00Compositions of graft polymers in which the grafted component is obtained by reactions only involving carbon-to-carbon unsaturated bonds; Compositions of derivatives of such polymers
    • C08L51/06Compositions of graft polymers in which the grafted component is obtained by reactions only involving carbon-to-carbon unsaturated bonds; Compositions of derivatives of such polymers grafted on to homopolymers or copolymers of aliphatic hydrocarbons containing only one carbon-to-carbon double bond
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K2201/00Specific properties of additives
    • C08K2201/011Nanostructured additives
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2201/00Properties
    • C08L2201/08Stabilised against heat, light or radiation or oxydation
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/02Polymer mixtures characterised by other features containing two or more polymers of the same C08L -group
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/03Polymer mixtures characterised by other features containing three or more polymers in a blend
    • C08L2205/035Polymer mixtures characterised by other features containing three or more polymers in a blend containing four or more polymers in a blend

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Abstract

nullThe invention discloses a kind of aging-resistant environment-friendlyinsulation insulation material and preparation method thereof,Insulative composition includes 10 20 parts of EP rubbers by weight、Nitrile rubber 10 20 parts、Natural rubber 10 15 parts、10 15 parts of phenolic resin、Lauxite 38 parts、Triethylene tetramine 10 15 parts、Terpineol 48 parts、Acetoxylsilane 15 25 parts、Butyl oleate 7 12 parts、Reinforcing fiber 10 20 parts、Polyurethane 10 20 parts、Silane coupler 10 15 parts、Nano ceramic powder 10 20 parts、Nano-sized Alumina Powder 7 15 parts、High wear-resistant carbon black 28 parts and maleic anhydride inoculated polypropylene 15 25 parts,Processing technology of the present invention is simple、Manufacturing process is environment friendly and pollution-free,The insulant prepared has the aging resistance of excellence、Corrosion-resistant、Resistance to elevated temperatures,And there is good mechanical performance and electric property,Improve the service life of product.

Description

A kind of aging-resistant environment-friendlyinsulation insulation material and preparation method thereof
Technical field
The present invention relates to insulant preparing technical field, be specially a kind of aging-resistant environment-friendlyinsulation insulation material and preparation thereof Method.
Background technology
In recent years, China's electric utility quickly grows, and network system working voltage grade improves constantly, and network size is progressively Expanding, in electrical network, nucleus equipment is mainly epoxy-based material, and epoxy resin belongs to middle polarity high polymer, its macromole end End has epoxy radicals, has hydroxyl and ehter bond in the middle of key, the most also may proceed to produce hydroxyl and ehter bond, powers up the most outside Charge inducing can be produced during field, cause the more nonpolar polymer of specific insulation of epoxy resin to have certain gap, at present, hang The epoxy resin insulation material specific insulation of network operation is on the low side, and especially under high direct voltage, electric charge gathers for a long time and causes surface Flashover, is one of the maximum hidden danger of extra-high voltage grid safety, owing to the uneven meeting of distribution of space charge causes the abnormal of insulant Becoming, affect the aging of its insulation degree and accelerated material, the most domestic air pollution is serious, and weather conditions are complicated, as electricity The power transmission and transforming equipment pollution flashover of the power No.1 formidable enemy of safety protects still arduous task.
Summary of the invention
It is an object of the invention to provide a kind of aging-resistant environment-friendlyinsulation insulation material and preparation method thereof, to solve the above-mentioned back of the body The problem proposed in scape technology.
For achieving the above object, the present invention provides following technical scheme: a kind of aging-resistant environment-friendlyinsulation insulation material, its component Include EP rubbers 10-20 part, nitrile rubber 10-20 part, natural rubber 10-15 part, phenolic resin 10-15 by weight Part, Lauxite 3-8 part, triethylene tetramine 10-15 part, terpineol 4-8 part, acetoxylsilane 15-25 part, butyl oleate 7- 12 parts, reinforcing fiber 10-20 part, polyurethane 10-20 part, silane coupler 10-15 part, nano ceramic powder 10-20 part, nanometer Alumina powder 7-15 part, high wear-resistant carbon black 2-8 part and maleic anhydride inoculated polypropylene 15-25 part.
Preferably, described reinforcing fiber is made up of 40% steel fibre, 30% glass fibre, 30% Plant fiber's mixing.
Preferably, preferred composition proportion is: 15 parts of EP rubbers, nitrile rubber 15 parts, natural rubber 12 parts, phenolic aldehyde tree 12 parts of fat, Lauxite 5 parts, triethylene tetramine 12 parts, terpineol 6 parts, acetoxylsilane 20 parts, butyl oleate 10 parts, increasing Strong fiber 15 parts, polyurethane 15 parts, silane coupler 12 parts, nano ceramic powder 15 parts, Nano-sized Alumina Powder 11 parts, height are resistance to Mill white carbon black 5 parts and maleic anhydride inoculated polypropylene 20 parts.
Preferably, its preparation method comprises the following steps:
A, by EP rubbers, nitrile rubber, natural rubber, phenolic resin, Lauxite, triethylene tetramine, terpineol mixing after Carrying out mixing in addition banbury, melting temperature is 80 DEG C-100 DEG C, and mixing time is 30min-40min, obtains A mixture;
B, in A mixture add acetoxylsilane, butyl oleate, reinforcing fiber, polyurethane, silane coupler, after mixing Carrying out mechanical agitation, stir speed (S.S.) is 1500-3500 rev/min, and mixing time is 20min-30min, obtains B mixture;
C, addition nano ceramic powder, Nano-sized Alumina Powder, high wear-resistant carbon black, maleic anhydride grafting poly-third in B mixture Alkene, at high temperature carries out high stirring at low speed, and whipping temp is 130 DEG C-150 DEG C, and stirring at low speed speed is 300-600 rev/min, stirs The time of mixing is 3min-6min;Carrying out high-speed stirred afterwards, high-speed stirred speed is 3000-4000 rev/min, and mixing time is 10min-20min, obtains C mixture;
D, C mixture is discharged in double screw extruder, is expressed in injection machine, 185 DEG C of bets after batch mixing is completely melted Molded and get final product.
Compared with prior art, the invention has the beneficial effects as follows: processing technology of the present invention is simple, manufacturing process environmental protection is without dirt Dye, prepare insulant have excellence aging resistance, corrosion-resistant, resistance to elevated temperatures, and have good mechanical performance and Electric property, improves the service life of product;The reinforcing fiber additionally added in the present invention is by 40% steel fibre, 30% glass fibers Dimension, 30% Plant fiber mix composition, it is possible to further enhancing the ageing resistance of material.
Detailed description of the invention
Below the technical scheme in the embodiment of the present invention is clearly and completely described, it is clear that described embodiment It is only a part of embodiment of the present invention rather than whole embodiments.Based on the embodiment in the present invention, the common skill in this area The every other embodiment that art personnel are obtained under not making creative work premise, broadly falls into the model of present invention protection Enclose.
The present invention provides a kind of technical scheme: a kind of aging-resistant environment-friendlyinsulation insulation material, its component includes by weight EP rubbers 10-20 part, nitrile rubber 10-20 part, natural rubber 10-15 part, phenolic resin 10-15 part, Lauxite 3-8 Part, triethylene tetramine 10-15 part, terpineol 4-8 part, acetoxylsilane 15-25 part, butyl oleate 7-12 part, reinforcing fiber 10-20 part, polyurethane 10-20 part, silane coupler 10-15 part, nano ceramic powder 10-20 part, Nano-sized Alumina Powder 7- 15 parts, high wear-resistant carbon black 2-8 part and maleic anhydride inoculated polypropylene 15-25 part.
Embodiment one:
The composition proportion used is: 10 parts of EP rubbers, nitrile rubber 10 parts, natural rubber 10 parts, 10 parts of phenolic resin, urea aldehyde Resin 3 parts, triethylene tetramine 10 parts, terpineol 4 parts, acetoxylsilane 15 parts, butyl oleate 7 parts, reinforcing fiber 10 parts, poly- Urethane 10 parts, silane coupler 10 parts, nano ceramic powder 10 parts, Nano-sized Alumina Powder 7 parts, high wear-resistant carbon black 2 parts and Maleic anhydride inoculated polypropylene 15 parts.
In the present embodiment, reinforcing fiber is made up of 40% steel fibre, 30% glass fibre, 30% Plant fiber's mixing.
The preparation method of the present embodiment comprises the following steps:
A, by EP rubbers, nitrile rubber, natural rubber, phenolic resin, Lauxite, triethylene tetramine, terpineol mixing after Carrying out mixing in addition banbury, melting temperature is 80 DEG C, and mixing time is 30min, obtains A mixture;
B, in A mixture add acetoxylsilane, butyl oleate, reinforcing fiber, polyurethane, silane coupler, after mixing Carrying out mechanical agitation, stir speed (S.S.) is 1500 revs/min, and mixing time is 20min, obtains B mixture;
C, addition nano ceramic powder, Nano-sized Alumina Powder, high wear-resistant carbon black, maleic anhydride grafting poly-third in B mixture Alkene, at high temperature carries out high stirring at low speed, and whipping temp is 130 DEG C, and stirring at low speed speed is 300 revs/min, and mixing time is 3min;Carrying out high-speed stirred afterwards, high-speed stirred speed is 3000 revs/min, and mixing time is 10min, obtains C mixture;
D, C mixture is discharged in double screw extruder, is expressed in injection machine, 185 DEG C of bets after batch mixing is completely melted Molded and get final product.
Embodiment two:
The composition proportion used is: 12 parts of EP rubbers, nitrile rubber 12 parts, natural rubber 11 parts, 11 parts of phenolic resin, urea aldehyde Resin 4 parts, triethylene tetramine 11 parts, terpineol 5 parts, acetoxylsilane 16 parts, butyl oleate 8 parts, reinforcing fiber 12 parts, poly- Urethane 12 parts, silane coupler 11 parts, nano ceramic powder 12 parts, Nano-sized Alumina Powder 8 parts, high wear-resistant carbon black 3 parts and Maleic anhydride inoculated polypropylene 17 parts.
In the present embodiment, reinforcing fiber is made up of 40% steel fibre, 30% glass fibre, 30% Plant fiber's mixing.
The preparation method of the present embodiment comprises the following steps:
A, by EP rubbers, nitrile rubber, natural rubber, phenolic resin, Lauxite, triethylene tetramine, terpineol mixing after Carrying out mixing in addition banbury, melting temperature is 85 DEG C, and mixing time is 32min, obtains A mixture;
B, in A mixture add acetoxylsilane, butyl oleate, reinforcing fiber, polyurethane, silane coupler, after mixing Carrying out mechanical agitation, stir speed (S.S.) is 1700 revs/min, and mixing time is 22min, obtains B mixture;
C, addition nano ceramic powder, Nano-sized Alumina Powder, high wear-resistant carbon black, maleic anhydride grafting poly-third in B mixture Alkene, at high temperature carries out high stirring at low speed, and whipping temp is 135 DEG C, and stirring at low speed speed is 350 revs/min, and mixing time is 4min;Carrying out high-speed stirred afterwards, high-speed stirred speed is 3200 revs/min, and mixing time is 12min, obtains C mixture;
D, C mixture is discharged in double screw extruder, is expressed in injection machine, 185 DEG C of bets after batch mixing is completely melted Molded and get final product.
Embodiment three:
The composition proportion used is: 20 parts of EP rubbers, nitrile rubber 20 parts, natural rubber 15 parts, 15 parts of phenolic resin, urea aldehyde Resin 8 parts, triethylene tetramine 15 parts, terpineol 8 parts, acetoxylsilane 25 parts, butyl oleate 12 parts, reinforcing fiber 20 parts, Polyurethane 20 parts, silane coupler 15 parts, nano ceramic powder 20 parts, Nano-sized Alumina Powder 15 parts, high wear-resistant carbon black 8 parts with And maleic anhydride inoculated polypropylene 25 parts.
In the present embodiment, reinforcing fiber is made up of 40% steel fibre, 30% glass fibre, 30% Plant fiber's mixing.
The preparation method of the present embodiment comprises the following steps:
A, by EP rubbers, nitrile rubber, natural rubber, phenolic resin, Lauxite, triethylene tetramine, terpineol mixing after Carrying out mixing in addition banbury, melting temperature is 95 DEG C, and mixing time is 38min, obtains A mixture;
B, in A mixture add acetoxylsilane, butyl oleate, reinforcing fiber, polyurethane, silane coupler, after mixing Carrying out mechanical agitation, stir speed (S.S.) is 3000 revs/min, and mixing time is 28min, obtains B mixture;
C, addition nano ceramic powder, Nano-sized Alumina Powder, high wear-resistant carbon black, maleic anhydride grafting poly-third in B mixture Alkene, at high temperature carries out high stirring at low speed, and whipping temp is 145 DEG C, and stirring at low speed speed is 550 revs/min, and mixing time is 5.5min;Carrying out high-speed stirred afterwards, high-speed stirred speed is 3800 revs/min, and mixing time is 18min, obtains C mixture;
D, C mixture is discharged in double screw extruder, is expressed in injection machine, 185 DEG C of bets after batch mixing is completely melted Molded and get final product.
Embodiment four:
The composition proportion used is: 15 parts of EP rubbers, nitrile rubber 15 parts, natural rubber 12 parts, 12 parts of phenolic resin, urea aldehyde Resin 5 parts, triethylene tetramine 12 parts, terpineol 6 parts, acetoxylsilane 20 parts, butyl oleate 10 parts, reinforcing fiber 15 parts, Polyurethane 15 parts, silane coupler 12 parts, nano ceramic powder 15 parts, Nano-sized Alumina Powder 11 parts, high wear-resistant carbon black 5 parts with And maleic anhydride inoculated polypropylene 20 parts.
In the present embodiment, reinforcing fiber is made up of 40% steel fibre, 30% glass fibre, 30% Plant fiber's mixing.
The preparation method of the present embodiment comprises the following steps:
A, by EP rubbers, nitrile rubber, natural rubber, phenolic resin, Lauxite, triethylene tetramine, terpineol mixing after Carrying out mixing in addition banbury, melting temperature is 90 DEG C, and mixing time is 35min, obtains A mixture;
B, in A mixture add acetoxylsilane, butyl oleate, reinforcing fiber, polyurethane, silane coupler, after mixing Carrying out mechanical agitation, stir speed (S.S.) is 2500 revs/min, and mixing time is 25min, obtains B mixture;
C, addition nano ceramic powder, Nano-sized Alumina Powder, high wear-resistant carbon black, maleic anhydride grafting poly-third in B mixture Alkene, at high temperature carries out high stirring at low speed, and whipping temp is 140 DEG C, and stirring at low speed speed is 450 revs/min, and mixing time is 4.5min;Carrying out high-speed stirred afterwards, high-speed stirred speed is 3500 revs/min, and mixing time is 15min, obtains C mixture;
D, C mixture is discharged in double screw extruder, is expressed in injection machine, 185 DEG C of bets after batch mixing is completely melted Molded and get final product.
The insulant that common insulant and various embodiments of the present invention prepare is carried out tensile strength, fracture elongation And elasticity modulus test, obtain data such as following table:
From upper table experimental data, the insulant that embodiment four prepares can reach optimum performance.
Processing technology of the present invention is simple, manufacturing process is environment friendly and pollution-free, prepare insulant have excellence aging resistance, Corrosion-resistant, resistance to elevated temperatures, and there is good mechanical performance and electric property, improve the service life of product;Additionally The reinforcing fiber added in the present invention is made up of 40% steel fibre, 30% glass fibre, 30% Plant fiber's mixing, it is possible to further Enhance the ageing resistance of material.
Although an embodiment of the present invention has been shown and described, for the ordinary skill in the art, permissible Understand and these embodiments can be carried out multiple change without departing from the principles and spirit of the present invention, revise, replace And modification, the scope of the present invention be defined by the appended.

Claims (4)

1. an aging-resistant environment-friendlyinsulation insulation material, it is characterised in that: its component includes EP rubbers 10-20 by weight Part, nitrile rubber 10-20 part, natural rubber 10-15 part, phenolic resin 10-15 part, Lauxite 3-8 part, triethylene tetramine 10-15 part, terpineol 4-8 part, acetoxylsilane 15-25 part, butyl oleate 7-12 part, reinforcing fiber 10-20 part, polyurethane 10-20 part, silane coupler 10-15 part, nano ceramic powder 10-20 part, Nano-sized Alumina Powder 7-15 part, high wear-resistant carbon black 2-8 part and maleic anhydride inoculated polypropylene 15-25 part.
A kind of aging-resistant environment-friendlyinsulation insulation material the most according to claim 1, it is characterised in that: described reinforcing fiber by 40% steel fibre, 30% glass fibre, 30% Plant fiber mix composition.
A kind of aging-resistant environment-friendlyinsulation insulation material the most according to claim 1, it is characterised in that: preferably composition proportion For: 15 parts of EP rubbers, nitrile rubber 15 parts, natural rubber 12 parts, 12 parts of phenolic resin, Lauxite 5 parts, triethylene tetramine 12 parts, terpineol 6 parts, acetoxylsilane 20 parts, butyl oleate 10 parts, reinforcing fiber 15 parts, polyurethane 15 parts, silane coupled Agent 12 parts, nano ceramic powder 15 parts, Nano-sized Alumina Powder 11 parts, high wear-resistant carbon black 5 parts and maleic anhydride grafting poly-third 20 parts of alkene.
A kind of aging-resistant environment-friendlyinsulation insulation material the most according to claim 1, it is characterised in that: its preparation method include with Lower step:
A, by EP rubbers, nitrile rubber, natural rubber, phenolic resin, Lauxite, triethylene tetramine, terpineol mixing after Carrying out mixing in addition banbury, melting temperature is 80 DEG C-100 DEG C, and mixing time is 30min-40min, obtains A mixture;
B, in A mixture add acetoxylsilane, butyl oleate, reinforcing fiber, polyurethane, silane coupler, after mixing Carrying out mechanical agitation, stir speed (S.S.) is 1500-3500 rev/min, and mixing time is 20min-30min, obtains B mixture;
C, addition nano ceramic powder, Nano-sized Alumina Powder, high wear-resistant carbon black, maleic anhydride grafting poly-third in B mixture Alkene, at high temperature carries out high stirring at low speed, and whipping temp is 130 DEG C-150 DEG C, and stirring at low speed speed is 300-600 rev/min, stirs The time of mixing is 3min-6min;Carrying out high-speed stirred afterwards, high-speed stirred speed is 3000-4000 rev/min, and mixing time is 10min-20min, obtains C mixture;
D, C mixture is discharged in double screw extruder, is expressed in injection machine, 185 DEG C of bets after batch mixing is completely melted Molded and get final product.
CN201610441883.9A 2016-06-20 2016-06-20 A kind of aging-resistant environment-friendlyinsulation insulation material and preparation method thereof Pending CN106084613A (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108795021A (en) * 2018-06-28 2018-11-13 江苏明科精密橡塑科技有限公司 A method of along fourth or natural rubber and the compound mixing of polyurethane
CN109192378A (en) * 2018-09-19 2019-01-11 贵州西南制造产业园有限公司 A kind of enhanced cable protective kit
CN109233033A (en) * 2018-07-26 2019-01-18 合肥峰腾节能科技有限公司 A kind of energy saving and environment friendly insulating materials and preparation method thereof
CN111607230A (en) * 2020-06-30 2020-09-01 江阴久盛科技有限公司 Oil-resistant and wear-resistant pulley material and preparation method thereof

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CN103102502A (en) * 2013-02-20 2013-05-15 青岛科技大学 Preparation method of novel insulated rubber
CN103571215A (en) * 2012-07-18 2014-02-12 天瑞企业股份有限公司 High thermal conductivity and EMI sheltering high polymer composite material
CN104610663A (en) * 2015-01-15 2015-05-13 无为县华祥电缆材料有限公司 Aging-resistant and low-temperature-resistant EPDM (ethylene-propylene-diene monomer) rubber cable material
CN105462002A (en) * 2015-11-24 2016-04-06 安徽南洋新材料科技股份有限公司 Shock-resistant tearing-resistant high-weather-resistant cable

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103571215A (en) * 2012-07-18 2014-02-12 天瑞企业股份有限公司 High thermal conductivity and EMI sheltering high polymer composite material
CN103102502A (en) * 2013-02-20 2013-05-15 青岛科技大学 Preparation method of novel insulated rubber
CN104610663A (en) * 2015-01-15 2015-05-13 无为县华祥电缆材料有限公司 Aging-resistant and low-temperature-resistant EPDM (ethylene-propylene-diene monomer) rubber cable material
CN105462002A (en) * 2015-11-24 2016-04-06 安徽南洋新材料科技股份有限公司 Shock-resistant tearing-resistant high-weather-resistant cable

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108795021A (en) * 2018-06-28 2018-11-13 江苏明科精密橡塑科技有限公司 A method of along fourth or natural rubber and the compound mixing of polyurethane
CN109233033A (en) * 2018-07-26 2019-01-18 合肥峰腾节能科技有限公司 A kind of energy saving and environment friendly insulating materials and preparation method thereof
CN109192378A (en) * 2018-09-19 2019-01-11 贵州西南制造产业园有限公司 A kind of enhanced cable protective kit
CN111607230A (en) * 2020-06-30 2020-09-01 江阴久盛科技有限公司 Oil-resistant and wear-resistant pulley material and preparation method thereof

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Application publication date: 20161109