CN106082940A - A kind of fly ash autoclaved brick and preparation method thereof - Google Patents

A kind of fly ash autoclaved brick and preparation method thereof Download PDF

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Publication number
CN106082940A
CN106082940A CN201610427458.4A CN201610427458A CN106082940A CN 106082940 A CN106082940 A CN 106082940A CN 201610427458 A CN201610427458 A CN 201610427458A CN 106082940 A CN106082940 A CN 106082940A
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China
Prior art keywords
fly ash
building block
ash autoclaved
entrained concrete
autoclaved brick
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CN201610427458.4A
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Chinese (zh)
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CN106082940B (en
Inventor
刘国勋
宋天增
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Xuzhou Zhonglun Photovoltaic Material Co.,Ltd.
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Wugang Ke Jian Building Materials Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B30/00Compositions for artificial stone, not containing binders
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B18/00Use of agglomerated or waste materials or refuse as fillers for mortars, concrete or artificial stone; Treatment of agglomerated or waste materials or refuse, specially adapted to enhance their filling properties in mortars, concrete or artificial stone
    • C04B18/04Waste materials; Refuse
    • C04B18/16Waste materials; Refuse from building or ceramic industry
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2201/00Mortars, concrete or artificial stone characterised by specific physical values
    • C04B2201/50Mortars, concrete or artificial stone characterised by specific physical values for the mechanical strength
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/91Use of waste materials as fillers for mortars or concrete

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Civil Engineering (AREA)
  • Environmental & Geological Engineering (AREA)
  • Processing Of Solid Wastes (AREA)
  • Curing Cements, Concrete, And Artificial Stone (AREA)

Abstract

The present invention relates to a kind of fly ash autoclaved brick and preparation method thereof, described fly ash autoclaved brick composition includes air-entrained concrete building block waste material, stone powder, carbide slurry, flyash.The most each component mass fraction in fly ash autoclaved brick is as follows: the air-entrained concrete building block waste material of 35 45 mass fractions, the stone powder of 20 30 mass fractions, the carbide slurry of 10 20 mass fractions, the flyash of 15 25 mass fractions.The present invention has the production cost reducing fly ash autoclaved brick, and plays and economize on resources, and reduces the pollution to environment, reduces the quality of fly ash autoclaved brick, promotes the purpose of the intensity of fly ash autoclaved brick.

Description

A kind of fly ash autoclaved brick and preparation method thereof
Technical field
The present invention relates to a kind of fly ash autoclaved brick and preparation method thereof.
Background technology
Along with country's attention to energy-conserving and environment-protective, the application of flyash brick is more and more extensive.For using coal as fuel Power plant or other industrial undertakings have processed a large amount of waste residue, decrease processing cost, produce for building materials industry the most again and open New resource, turns waste into wealth, and has developed recycling economy.Save farmland, support agricultural.Build the fine coal producing 50000000 pieces per year Ash brick field, can save 50 mu of farmland every year, produce more food about 40,000 jin, has effectively supported agricultural and industrial construction.But at present Flyash brick weight relatively big, and production cost is higher, and proportioning unreasonable, and granule unreasonable allocation affects product matter Amount.The consumption to greatest extent of stone powder and flyash can be replaced so that it is reducing into by other industrial waste a kind of On the basis of Ben can not only rational proportioning, and do not reducing fly ash autoclaved brick intensity even by configuring rational granule Alleviating the weight of flyash brick on the premise of being an up its intensity is current industry problem in the urgent need to address.
Summary of the invention
It is an object of the invention on the basis of existing, it is provided that the preparation method of a kind of new fly ash autoclaved brick, thus Reduce the production cost of fly ash autoclaved brick, and play and economize on resources, reduce the pollution to environment, reduce fly ash autoclaved brick Weight, alleviates the deadweight of building, can optimize building construction design, improve the economy built, promote fly ash autoclaved brick The purpose of intensity.
The technical scheme is that and be achieved in that: a kind of fly ash autoclaved brick, described fly ash autoclaved brick composition Including air-entrained concrete building block waste material, stone powder, carbide slurry, flyash, the most each component mass parts in fly ash autoclaved brick Number is as follows: the air-entrained concrete building block waste material of 35-45 mass fraction, the stone powder of 20-30 mass fraction, 10-20 mass fraction Carbide slurry, the flyash of 15-25 mass fraction.
Technical scheme can be achieved in that a kind of fly ash autoclaved brick, described fly ash autoclaved brick Composition includes air-entrained concrete building block waste material, stone powder, carbide slurry, flyash, the most each component matter in fly ash autoclaved brick Amount number is as follows: the air-entrained concrete building block waste material of 40 mass fractions, the stone powder of 25 mass fractions, the carbide of 15 mass fractions Mud, the flyash of 20 mass fractions.
Further, described air-entrained concrete building block waste material be mainly composed of flyash, white lime, cement and aluminium powder.
A kind of fly ash autoclaved brick, its preparation method is:
(1) first mix after air-entrained concrete building block waste material, stone powder, carbide slurry, flyash metering proportion, stir It is stand-by that trailing wheel is ground into compound;
(2) by above-mentioned compound entrance Full Automatic Liquid brick machine be pressed into adobe, put into park between resting stand-by;
(3) by above-mentioned adobe feeding vapor (steam) temperature more than 174.5 DEG C, operating pressure carries out height at the still kettle of more than 0.8MPa Pressure steam curing, steam curing 10-12 hour is stand-by;
(4) after going out still, steam-pressing brisk is neatly deposited in stockyard and parks, park 1~2 week shrink stable after, detect intensity after parking 1 day Qualified it is finished product.
Further, pulverized particles a diameter of 0.5-1.5 centimetre of described air-entrained concrete building block waste material.
Owing to stone powder and flyash are consumed relatively big by conventional technique, relatively costly.And utilize periphery air entrained concrete to build Block factory produces substantial amounts of aerated blocks waste material in process of production and replaces stone powder and the use of flyash, has both solved these Industry Wastes Material occupies a large amount of soil, the problem that environment causes serious pollution, the proportioning number that more can be found out by the application According to being effectively improved fly ash autoclaved brick intensity.
In specific implementation process, the granule that air-entrained concrete building block waste material is pulverized is the biggest, the fly ash autoclaved brick made Weight is the least, and the granule that air-entrained concrete building block waste material is pulverized is the least, and the fly ash autoclaved brick weight made is the biggest;Aerating mixes Solidifying earth building blocks waste material uses the most, and steam-pressing brisk cost is the lowest, and air-entrained concrete building block waste material uses the fewest, and steam-pressing brisk cost is more Height, but intensity increases accordingly.When air-entrained concrete building block waste granules diameter is less than 0.5 centimeter, the steam-pressing brisk weight of the present invention Measure unchanged with existing steam-pressing brisk weight;When air-entrained concrete building block waste granules is between 0.5-1.5 centimetre, 240mm The weight of standard brick can drop to about 2.2 kilograms from existing about 2.6 kilograms, and the weight of 200mm standard brick can be from existing About 1.8 kilograms drop to about 1.25 kilograms, ensure brick every qualified in the case of, monolithic brick average weight reduce 0.5 kilogram, this is a quantum jump of building material industry;When air-entrained concrete building block waste granules is more than 1.5 centimeters, although steam pressure Brick weight is greatly reduced, but now cannot ensure steam-pressing brisk quality.And air-entrained concrete building block waste material uses and accounts for total amount 40% left side Best results time right, at least can reach 10MPa according to the steam-pressing brisk comprcssive strength made by above-described embodiment.Work as air entrained concrete In the case of not affecting comprcssive strength, cost is declined, when air-entrained concrete building block waste material makes when building block waste material uses ratio to increase When reducing by ratio, steam-pressing brisk comprcssive strength can reach 15MPa or 20MPa.
The present invention has the production cost reducing fly ash autoclaved brick, and plays and economize on resources, and reduces the pollution to environment, Reduce the quality of fly ash autoclaved brick, alleviate the deadweight of building, building construction design can be optimized, improve the economy built Property, promote the purpose of the intensity of fly ash autoclaved brick.
Detailed description of the invention
Being further described the present invention below by several groups of embodiments, these preferred embodiments are not with any side Formula limits the present invention, on the premise of without departing substantially from the technology of the present invention solution, the ordinary skill being the present invention Within any change that personnel easily realize or change both fall within the claims in the present invention protection domain.
Embodiment 1:
The fly ash autoclaved brick of the present embodiment, is made up of the raw material of following mass percent: be respectively 35,40,45 mass fractions Air-entrained concrete building block waste material, the stone powder of 30 mass fractions, the carbide slurry of 20 mass fractions, the flyash of 20 mass fractions.
The preparation method of the fly ash autoclaved brick of the present embodiment, comprises the following steps:
(1) first mix after air-entrained concrete building block waste material, stone powder, carbide slurry, flyash metering proportion, stir It is stand-by that trailing wheel is ground into compound;
(2) by above-mentioned compound entrance Full Automatic Liquid brick machine be pressed into adobe, put into park between resting stand-by;
(3) by above-mentioned adobe feeding vapor (steam) temperature more than 174.5 DEG C, operating pressure carries out height at the still kettle of more than 0.8MPa Pressure steam curing, steam curing 10-12 hour is stand-by;
(4) after going out still, steam-pressing brisk is neatly deposited in stockyard and parks, park 1~2 week shrink stable after, detect intensity after parking 1 day Qualified it is finished product.
Index contrast after table 1 different addition quantity air-entrained concrete building block waste material
Volume/mass fraction Air-entrained concrete building block waste granules/centimetre Weight/kilogram Comprcssive strength/MPa
35 0.5 1.7 20
40 1.0 1.5 15
45 1.5 1.25 10
Embodiment 2:
The fly ash autoclaved brick of the present embodiment, is made up of the raw material of following mass percent: the air entrained concrete of 45 mass fractions Building block waste material, the stone powder of 20 mass fractions, the carbide slurry of 10 mass fractions, the flyash of 15 mass fractions.
The preparation method of the fly ash autoclaved brick of the present embodiment, comprises the following steps:
(1) first mixing after air-entrained concrete building block waste material, stone powder, carbide slurry, flyash metering proportion, stirring is all It is stand-by that even trailing wheel is ground into compound;
(2) by above-mentioned compound entrance Full Automatic Liquid brick machine be pressed into adobe, put into park between resting stand-by;
(3) by above-mentioned adobe feeding vapor (steam) temperature more than 174.5 DEG C, operating pressure carries out height at the still kettle of more than 0.8MPa Pressure steam curing, steam curing 10-12 hour is stand-by;
(4) after going out still, steam-pressing brisk is neatly deposited in stockyard and parks, park 1~2 week shrink stable after, detect intensity after parking 1 day Qualified it is finished product.
Embodiment 3:
The fly ash autoclaved brick of the present embodiment, is made up of the raw material of following mass percent: the air entrained concrete of 40 mass fractions Building block waste material, the stone powder of 25 mass fractions, the carbide slurry of 15 mass fractions, the flyash of 20 mass fractions.
The preparation method of the fly ash autoclaved brick of the present embodiment, comprises the following steps:
(1) first mixing after air-entrained concrete building block waste material, stone powder, carbide slurry, flyash metering proportion, stirring is all It is stand-by that even trailing wheel is ground into compound;
(2) by above-mentioned compound entrance Full Automatic Liquid brick machine be pressed into adobe, put into park between resting stand-by;
(3) by above-mentioned adobe feeding vapor (steam) temperature more than 174.5 DEG C, operating pressure carries out height at the still kettle of more than 0.8MPa Pressure steam curing, steam curing 10-12 hour is stand-by;
(4) after going out still, steam-pressing brisk is neatly deposited in stockyard and parks, park 1~2 week shrink stable after, detect intensity after parking 1 day Qualified it is finished product.
Embodiment 4:
The fly ash autoclaved brick of the present embodiment, is made up of the raw material of following mass percent: the air entrained concrete of 42 mass fractions Building block waste material, the stone powder of 28 mass fractions, the carbide slurry of 16 mass fractions, the flyash of 21 mass fractions.
The preparation method of the fly ash autoclaved brick of the present embodiment, comprises the following steps:
(1) first mixing after air-entrained concrete building block waste material, stone powder, carbide slurry, flyash metering proportion, stirring is all It is stand-by that even trailing wheel is ground into compound;
(2) by above-mentioned compound entrance Full Automatic Liquid brick machine be pressed into adobe, put into park between resting stand-by;
(3) by above-mentioned adobe feeding vapor (steam) temperature more than 174.5 DEG C, operating pressure carries out height at the still kettle of more than 0.8MPa Pressure steam curing, steam curing 10-12 hour is stand-by;
(4) after going out still, steam-pressing brisk is neatly deposited in stockyard and parks, park 1~2 week shrink stable after, detect intensity after parking 1 day Qualified it is finished product.
Owing to stone powder and flyash are consumed relatively big by conventional technique, relatively costly.And utilize periphery air entrained concrete to build Block factory produces substantial amounts of aerated blocks waste material in process of production and replaces stone powder and the use of flyash, has both solved these Industry Wastes Material occupies a large amount of soil, the problem that environment causes serious pollution, the proportioning number that more can be found out by the application According to being effectively improved fly ash autoclaved brick intensity.
In specific implementation process, the granule that air-entrained concrete building block waste material is pulverized is the biggest, the fly ash autoclaved brick made Weight is the least, and the granule that air-entrained concrete building block waste material is pulverized is the least, and the fly ash autoclaved brick weight made is the biggest;Aerating mixes Solidifying earth building blocks waste material uses the most, and steam-pressing brisk cost is the lowest, and air-entrained concrete building block waste material uses the fewest, and steam-pressing brisk cost is more Height, but intensity increases accordingly.When air-entrained concrete building block waste granules diameter is less than 0.5 centimeter, the steam-pressing brisk weight of the present invention Measure unchanged with existing steam-pressing brisk weight;When air-entrained concrete building block waste granules is between 0.5-1.5 centimetre, 240mm The weight of standard brick can drop to about 2.2 kilograms from existing about 2.6 kilograms, and the weight of 200mm standard brick can be from existing About 1.8 kilograms drop to about 1.25 kilograms, ensure brick every qualified in the case of, monolithic brick average weight reduce 0.5 kilogram, this is a quantum jump of building material industry;When air-entrained concrete building block waste granules is more than 1.5 centimeters, although steam pressure Brick weight is greatly reduced, but now cannot ensure steam-pressing brisk quality.And air-entrained concrete building block waste material uses and accounts for total amount 40% left side Best results time right, at least can reach 10MPa according to the steam-pressing brisk comprcssive strength made by above-described embodiment.Work as air entrained concrete In the case of not affecting comprcssive strength, cost is declined, when air-entrained concrete building block waste material makes when building block waste material uses ratio to increase When reducing by ratio, steam-pressing brisk comprcssive strength can reach 15MPa or 20MPa.
It should be noted that, embodiments described above is illustrative not limiting to technical solution of the present invention, affiliated skill The equivalent of the those of ordinary skill in art field or other amendment of making according to prior art are as long as no beyond the present invention The thinking of technical scheme and scope, should be included in right of the presently claimed invention and within the scope of.

Claims (5)

1. a fly ash autoclaved brick, it is characterised in that: described fly ash autoclaved brick composition includes that air-entrained concrete building block gives up Material, stone powder, carbide slurry, flyash, the most each component mass fraction in fly ash autoclaved brick is as follows: 35-45 mass fraction Air-entrained concrete building block waste material, the stone powder of 20-30 mass fraction, the carbide slurry of 10-20 mass fraction, 15-25 mass fraction Flyash.
A kind of fly ash autoclaved brick the most according to claim 1, it is characterised in that: described air-entrained concrete building block gives up Material, stone powder, carbide slurry, flyash mass fraction as follows: the air-entrained concrete building block waste material of 40 mass fractions, 25 mass fractions Stone powder, the carbide slurry of 15 mass fractions, the flyash of 20 mass fractions.
A kind of fly ash autoclaved brick the most according to claim 1 and 2, it is characterised in that: described air-entrained concrete building block Waste material be mainly composed of flyash, white lime and cement.
A kind of fly ash autoclaved brick the most according to claim 1, its preparation method is:
(1) first mix after air-entrained concrete building block waste material, stone powder, carbide slurry, flyash metering proportion, stir It is stand-by that trailing wheel is ground into compound;
(2) by above-mentioned compound entrance Full Automatic Liquid brick machine be pressed into adobe, put into park between resting stand-by;
(3) by above-mentioned adobe feeding vapor (steam) temperature more than 174.5 DEG C, operating pressure carries out height at the still kettle of more than 0.8MPa Pressure steam curing, steam curing 10-12 hour is stand-by;
(4) after going out still, steam-pressing brisk is neatly deposited in stockyard and parks, park 1~2 week shrink stable after, detect intensity after parking 1 day Qualified it is finished product.
A kind of fly ash autoclaved brick the most according to claim 1, it is characterised in that: described air-entrained concrete building block waste material Pulverized particles a diameter of 0.5-1.5 centimetre.
CN201610427458.4A 2016-06-17 2016-06-17 A kind of fly ash autoclaved brick and preparation method thereof Active CN106082940B (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107216103A (en) * 2017-06-26 2017-09-29 含山县绿源新型材料有限公司 A kind of steam-pressing brisk and its preparation technology
CN108046674A (en) * 2018-01-12 2018-05-18 河北美固建材有限公司 A kind of preparation method of steam pressure porous brick
CN109665772A (en) * 2018-12-17 2019-04-23 南京工程学院 A kind of pervious concrete and preparation method thereof for mixing recycled concrete block brick aggregate
CN113087479A (en) * 2020-01-15 2021-07-09 河南兴安新型建筑材料有限公司 Novel solid waste environment-friendly autoclaved aerated concrete and preparation method thereof

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RU2212386C1 (en) * 2002-02-18 2003-09-20 Центральный научно-исследовательский институт геологии нерудных полезных ископаемых Raw meal for fabricating silicate bricks
CN101844909A (en) * 2010-05-15 2010-09-29 高密市孚日建材有限公司 Autoclaved fly ash brick for construction and manufacturing method thereof
CN103496942A (en) * 2013-08-09 2014-01-08 舟山弘业环保材料有限公司 Preparation method of autoclaved fly ash brick
CN105174894A (en) * 2015-10-12 2015-12-23 吴江市范氏新型建材制品有限公司 Autoclaved aerated concrete brick and preparation method thereof
CN105272142A (en) * 2015-10-17 2016-01-27 无为县华标新型墙体材料有限公司 Fly ash sintered brick and production process thereof

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
RU2212386C1 (en) * 2002-02-18 2003-09-20 Центральный научно-исследовательский институт геологии нерудных полезных ископаемых Raw meal for fabricating silicate bricks
CN101844909A (en) * 2010-05-15 2010-09-29 高密市孚日建材有限公司 Autoclaved fly ash brick for construction and manufacturing method thereof
CN103496942A (en) * 2013-08-09 2014-01-08 舟山弘业环保材料有限公司 Preparation method of autoclaved fly ash brick
CN105174894A (en) * 2015-10-12 2015-12-23 吴江市范氏新型建材制品有限公司 Autoclaved aerated concrete brick and preparation method thereof
CN105272142A (en) * 2015-10-17 2016-01-27 无为县华标新型墙体材料有限公司 Fly ash sintered brick and production process thereof

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107216103A (en) * 2017-06-26 2017-09-29 含山县绿源新型材料有限公司 A kind of steam-pressing brisk and its preparation technology
CN108046674A (en) * 2018-01-12 2018-05-18 河北美固建材有限公司 A kind of preparation method of steam pressure porous brick
CN109665772A (en) * 2018-12-17 2019-04-23 南京工程学院 A kind of pervious concrete and preparation method thereof for mixing recycled concrete block brick aggregate
CN113087479A (en) * 2020-01-15 2021-07-09 河南兴安新型建筑材料有限公司 Novel solid waste environment-friendly autoclaved aerated concrete and preparation method thereof

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Address before: 462599 Fangzhuang, Fengzhuang village, Yuanling office, Wugang City, Pingdingshan City, Henan Province

Patentee before: WUGANG KEJIAN BUILDING MATERIAL Co.,Ltd.