CN106078229B - Electric precipitator positive plate production line - Google Patents

Electric precipitator positive plate production line Download PDF

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Publication number
CN106078229B
CN106078229B CN201610539282.1A CN201610539282A CN106078229B CN 106078229 B CN106078229 B CN 106078229B CN 201610539282 A CN201610539282 A CN 201610539282A CN 106078229 B CN106078229 B CN 106078229B
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platform
row
group
anode plate
described group
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CN106078229A (en
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林东飘
陈张文
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Fujian Longking Co Ltd.
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Fujian Longking Co Ltd.
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P23/00Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
    • B23P23/06Metal-working plant comprising a number of associated machines or apparatus
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B03SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03CMAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03C3/00Separating dispersed particles from gases or vapour, e.g. air, by electrostatic effect
    • B03C3/34Constructional details or accessories or operation thereof
    • B03C3/40Electrode constructions
    • B03C3/45Collecting-electrodes
    • B03C3/47Collecting-electrodes flat, e.g. plates, discs, gratings

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  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Straightening Metal Sheet-Like Bodies (AREA)
  • Resistance Welding (AREA)

Abstract

The invention discloses a kind of electric precipitator positive plate production lines, group including anode plate arranges platform, including at least two described group of row's platforms, and each described group of row's platform extend in the same direction and it is mutually wrong from, and each described group of row's platform short transverse also it is mutually wrong from;It further include inclined plane at least corresponding with each described group of row's platform other than group row platform described in highest, the anode plate is transferred to corresponding described group of row's platform by the inclined plane.In this way, the group row platform of high-order group row's platform and low level can operation simultaneously so that the process efficiency of group row's efficiency and upstream be made to be consistent improve the efficiency of entire assembly line.Also, the anode plate transmitting of each group row's platform is not interfere with each other.Due to being obliquely installed, anode plate can transmit automatically under self weight, to reduce the working strength of worker, improve production efficiency, production cost is relatively low, can also correspondingly reduce the deformation of anode plate caused by manual handling.

Description

Electric precipitator positive plate production line
Technical field
The present invention relates to production line technology fields, and in particular to a kind of electric precipitator positive plate production line.
Background technique
The production process of existing electric precipitator positive plate are as follows:
Anode plate is gone out using mill milling;
The anode plate rolled is stacked, mainly lift plate is carried out by 4 people and stacks;
The wrench portion of anode plate and sunpender (generally square steel) are subjected to plug welding welding, it need to be by 4 when carrying out plug welding welding People lifts plate and turns on one's side into after working position, and You Yiming welder carries out high-intensity welding;After completing side high-intensity welding, it need to be lifted by 4 people Plate is turned on one's side again carries out other side high-intensity welding, after the completion of welding, then rights anode plate by 4 people lift plate and stacks;
Anode plate needs group after welding arranges operation, and two group row's platforms, the station of two group row's platforms can generally be arranged The row of group side by side during group is arranged, is welded, another station exists by anode plate dragging is manually carried out a group row into one group of row's platform When group row, need that anode plate is manually pulled the station across previous group row's platform.
There are following technical problems for above scheme:
Anode plate is usually t1.2 steel plate rolling, and width 500mm or so after rolling, length is usually 10m or more, whole work Part is strip, and length direction is without rigidity, when carrying out group row's welding operation, by manually pulling across group row's station to another group Station, great work intensity are arranged, and is easy to happen interference between the row's of group station, influences working efficiency, and increase the change of anode plate Shape amount.
Summary of the invention
The technical issues of interfering between station is arranged for solution group, the present invention provides a kind of production of electric precipitator positive plate Line, the production line can realize mutually non-interference between group row's platform, reduction working strength, improve working efficiency, mitigation anode plate Deformation.
Electric precipitator positive plate production line provided by the invention, the group including anode plate arrange platform, include at least two institutes State group row's platform, and each described group of row's platform extends and mutually wrong from and each described group of row's platform is in height side in the same direction To also it is mutually wrong from;
It further include inclined plane at least corresponding with each described group of row's platform other than group row platform described in highest, institute It states anode plate and corresponding described group of row's platform is transferred to by the inclined plane.
After such arrangement group row platform, the group row platform of high-order group row's platform and low level can operation simultaneously, to make Group row's efficiency and the process efficiency of upstream are consistent, and improve the efficiency of entire assembly line.Also, group row platform in the present embodiment Set-up mode make each group row platform anode plate transmitting do not interfere with each other.Simultaneously as being obliquely installed, anode plate can be certainly Lower automatic transmitting improves production efficiency, production cost is relatively low, can also correspondingly subtract to reduce the working strength of worker again The deformation of anode plate caused by few manual handling.
It optionally, further include part flow arrangement, the part flow arrangement can change conveying inclination angle, and the anode plate is transmitted To highest described group of row's platform or the inclined plane.
It optionally, further include horizontal transport track, the height of the horizontal transport track is equal to or slightly higher than highest institute Group row's platform is stated, the anode plate is transferred to highest described group of row's platform by the horizontal transport track.
It optionally, altogether include two described group of row's platforms, and highest described group of row's platform is supported by supporting leg, and position In the top of the corresponding inclined plane of another described group of row's platform, the inclined plane that the supporting leg is across.
Optionally, highest described group of row's platform, bottom surface is along perpendicular to anode plate direction of transfer, domed setting.
Optionally, the transmitting surface of the inclined plane is made of polyfluortetraethylene plate.
Optionally, the inclined plane includes the inclined plane section that several edges are distributed perpendicular to anode plate direction of transfer.
Optionally, described group of row's platform upstream is equipped with welding post, for welding the anode plate and sunpender;The welding Station includes spot welding station and the automatic displacement welder position after spot welding station.
It optionally, further include horizontal transfer device, the horizontal transmission apparatus passes the anode plate after rolling automatically It is handed to the spot welding station.
It optionally, further include the milling train for rolling anode plate, thrust cylinder, the thrust cylinder push is arranged in the upstream of the milling train The anode plate that finishes is rolled to the horizontal transmission apparatus.
Detailed description of the invention
Fig. 1 is a kind of structural schematic diagram of specific embodiment of electric precipitator positive plate production line provided by the present invention;
Fig. 2 is the partial enlargement diagram at the position A in Fig. 1;
Fig. 3 is the stereoscopic schematic diagram of electric precipitator positive plate production line another kind specific embodiment provided by the present invention;
Fig. 4 is the partial enlargement diagram at the position B in Fig. 3.
The reference numerals are as follows by Fig. 1-4:
100 anode plates;
10 thrust cylinders, 20 milling trains, 30 horizontal transmission apparatus, 401 spot welding stations, 402 automatic displacement welder positions;
50 part flow arrangements, 501 inclination buttcover plates, 502 returning face plates;
601 horizontal transport tracks, 602 inclined planes, 602a inclined plane section;
701 high group row platforms, 701a supporting leg, 702 low groups of row's platforms
Specific embodiment
It is with reference to the accompanying drawing and specific real in order to make those skilled in the art more fully understand technical solution of the present invention Applying example, the present invention is described in further detail.
Fig. 1-2 is please referred to, Fig. 1 is a kind of structure of specific embodiment of electric precipitator positive plate production line provided by the present invention Schematic diagram, this illustrates anode plate 100;Fig. 2 is the partial enlargement diagram at the position A in Fig. 1;Fig. 3 is electricity provided by the present invention The stereoscopic schematic diagram of deduster anode board assembly line another kind specific embodiment, the anode plate out not shown;Fig. 4 is the portion B in Fig. 3 The partial enlargement diagram of position.
100 production line of electric precipitator positive plate, group including anode plate 100 arrange platform, and group row platform mainly will be with The anode plate 100 that sunpender is welded carries out a group row according to actual specification demands and welds.
Production line of the invention arranges platforms including at least two groups, and each group row's platform extends in the same direction and mutual mistake From, each group arrange platform short transverse also it is mutually wrong from.In the embodiment, group row's platform is specially two, as shown in Figure 1, one A group of row's platform is located at left side, and group row's platform is located at right side, i.e., the two extends and is staggered in the same direction, and left group The position for arranging platform is higher than right group and arranges platform, and higher group of position row's platform can be defined as to high group row platform 701, lower It is defined as low group of row's platform 702, minimum group row's platform can be ground.
The production line further include at least with highest group row platform (when only two rows of, then the height of highest group row platform, that is, above-mentioned Group row's platform 701) other than the corresponding inclined plane 602 of each group row's platform, the anode plate 100 of a upper station can be from recast Corresponding group of row's platform is transferred to by inclined plane 602 with lower.
Still by taking Fig. 1 as an example, platform is arranged due to being only provided with two groups, so highest group of row's platform is as shown in figure High group row's platform 701, at this time correspondingly setting one with low group of row's platform 702 to corresponding inclined plane 602.When a upper station For the needs of anode plate 100 when being transmitted to the station of group row's platform, anode plate 100 can transmit supreme group of row's platform 701, can also be through Inclined plane 602 enters low group of row's platform 702.High group row's platform 701 is in a high position, can be supported, be supported by supporting leg 701a Leg 701a can be across the inclined plane 602 of low group of row's platform 702, then high group of row's platform 701 and low group of row's platform 702, inclination Track 602 forms similar grade separation type structure.
It can be seen that so after arrangement group row platform, high group row's platform 701 and low group of row's platform 702 can operation simultaneously, To make the process efficiency of group row's efficiency and upstream be consistent, the efficiency of entire assembly line is improved.Also, group in the present embodiment The set-up mode of row's platform does not interfere with each other the transmitting of anode plate 100 of each group row's platform, the scheme transmitted automatically under self weight The working strength of worker is also reduced, production efficiency is improved, production cost is relatively low, moreover, self weight transmitting can also be reduced manually The deformation of anode plate 100 caused by carrying.
It should be appreciated that the present embodiment is only illustrated so that two groups arrange platform as an example, however, it is clearly not limited to this.For example, In Fig. 1, middle groups row's platform can also be set again by organizing in height between row's platform 701 and low group of row's platform 702, and low at this time group of row is flat Platform 702 moves a certain distance to the right again, and to be staggered with middle groups row's platform, inclined plane 602 is also required to correspondingly lengthen, And the inclination angle of inclined plane 602 corresponding with the middle groups row's platform inclined plane 602 that then inclination angle is greater than low group of row's platform 702 is It can.
The quantity that group row's platform can be determined according to group row's platform and upstream station production efficiency, when the two efficiency differs very When big, can appropriate increase group row platform quantity, it is outer in addition to the entire production line efficiency can be made to improve, it can also be ensured that group row When platform breaks down, other groups row's platform still is able to carry out operation.
Highest group of row's platform, high group row platform 701 as escribed above, bottom surface is along perpendicular to 100 side of transmitting of anode plate To may be configured as domed setting.It is since the length of anode plate 100 is up to more than 10 meters, then corresponding flat in high-order group row Platform also has longer span, easily deforms, and is that arch can reduce deflection by its floor design, top surface still may be used Anode plate 100 is steadily put to guarantee smooth plane.In addition, to further decrease deflection, and reach the mesh of loss of weight , height is also organized row's platform 701 and is set as porous plate by the present embodiment, as shown in Figure 3.
Adaptably with this, the production line in the present embodiment further includes part flow arrangement 50, and part flow arrangement 50 can change defeated Inclination angle is sent, the anode plate 100 of a upper station is transferred to highest group of row's platform or inclined plane 602.As shown in Figure 1, positive When pole plate 100 is sent to the part flow arrangement 50, the loading plate that anode plate 100 is carried on part flow arrangement 50 can be overturn, and work as overturning To with height organize row platform 701 it is parallel when, anode plate 100 can be transmitted to supreme group of row's platform 701, when overturning to and inclined plane 602 pairs can be sent to anode plate 100 on low group of row's platform 702 when corresponding.
The overturning of the loading plate of part flow arrangement 50 can be accomplished in several ways, for example, loading plate can be hinged on point It on the pedestal for flowing device 50, is then driven and is rotated by actuator, actuator can be the power-transmitting parts such as cylinder, lead screw.
With continued reference to FIG. 4, in Fig. 4 the loading plate of part flow arrangement 50 include returning face plate 502 and inclination buttcover plate 501, two Person connects along the direction of transfer of anode plate 100.Inclination buttcover plate 501 tilts down setting, and is mutually connected to inclined plane 602 High-end, returning face plate 502 is set as the pedestal that overturning is connected to part flow arrangement 50, and the shaft of overturning is edge and inclination buttcover plate 501 The position setting to connect.When transmitting 100 supreme groups of row's platforms 701 of anode plate, returning face plate 502 is in a horizontal position, and is transmitted to low Group row's platform 702 when, returning face plate 502 overturning to inclination buttcover plate 501 it is parallel (it is not necessarily parallel, can with anode plate 100 Slide as necessity) so that anode plate 100 slides to inclined plane 602.The part flow arrangement 50 of this kind of set-up mode, inclination pair Fishplate bar 501 connects with returning face plate 502 and inclined plane 602 always, can better ensure that the smooth transfer of anode plate 100. Connecting here, it is clear that be not limited to connect, form preferable linking, only to guarantee that anode plate 100 can be swimmingly Conveying.
In above scheme, in addition to the group of low level arranges platform, the high position in highest order, which assembles platform, can also be arranged conveying Track, such as horizontal transport track 601 corresponding with high group of row's platform 701 shown in FIG. 1, the height of horizontal transport track 601 It is equal to or slightly higher than high group row platform 701, it, can be through dividing after 100 completion of processing of anode plate of a upper station to complete to dock with it Flow 50 horizontal transport of device to horizontal transport track 601, then supreme group of row's platform 701 of horizontal transport again.Thus it is possible, on the one hand, It is connected convenient for establishing with the transmission of group row's platform of highest order;On the other hand, group row's platform of highest order (does not have with part flow arrangement 50 When having part flow arrangement 50, i.e., with a upper station), can be staggered certain distance, avoid other devices to group row a platform operations do It disturbs.
For above-described embodiment, since the group in addition to highest order arranges platform, lower group of row's platform of other positions all can be according to Transmission is realized in self weight by anode plate 100, therefore the transmitting surface of inclined plane 602 should be smooth as far as possible, for example, transmitting surface can It is made of lubricious materials such as polyfluortetraethylene plates, guarantees that transmitting surface has enough smoothness.Certainly, if not against cunning It is dynamic, the devices such as conveyer belt also can be set, equally can reduce working strength, mitigate anode plate 100 and deform, it is apparent that from retransmitting Defeated cost is lower.
It should be noted that corresponding inclined plane 602 is arranged in low group of row's platform 702 by the present embodiment, in fact, all Group row platform corresponding inclined plane can be respectively set.For Fig. 1, milling train 20, spot welding station 401 etc. By manual operation, height is arranged according to ergonomics, can also be by manual operation when being transmitted to group row's platform, highest at this time Group row platform can keep horizontal with station before, therefore high group row platform 701 is equipped with horizontal transport track 601.But it answers Work as understanding, when group not needing to be arranged in parallel between row's platform and upstream station, highest group of row's platform, which is shown, also be can be set Inclined plane, then all anode plates 100 can slide to corresponding group row platform under Gravitative Loads.
As previously mentioned, the length of anode plate 100 is up to more than 10 meters, when the inclined plane 602 of setting is monoblock type, rail is tilted The span in road 602 is relatively long, and needs continually to bear the movement of anode plate 100, easily deforms.Therefore this programme In, along the direction transmitted perpendicular to anode plate 100, inclined plane 602 is divided for several inclined plane section 602a, it is entire to enhance The intensity of inclined plane 602.
Further, please continue to refer to Fig. 1,2.In above scheme, the upstream of group row's platform is equipped with welding post, the station For by anode plate 100 and sunpender (usually square steel) welding, using passing into group row's platform after welding.
Here, welding post specifically includes spot welding station 401 and the automatic displacement welder position positioned at 401 downstream of spot welding station 402.Spot welding station 401 mainly positions anode plate 100 and sunpender, and status requirement is relatively stringent, this step can be by Worker's manual operation can also carry out tack-weld by special welding machine;Automatic displacement welder position 402 is in spot welding station 401 Downstream is mainly further welded and fixed the sunpender that finishes of positioning and anode plate 100, with both ensure it is fixed can By property, required precision is relatively low, can use robot welding, i.e. automatic displacement soldering equipment, realizes sunpender with automatic turning With the multi-direction welding of anode plate 100, overturn without artificial.
As it can be seen that welding post is segmented into spot welding station 401 and automatic displacement welder position according to the characteristic requirements of welding 402, the efficiency of welding can be improved, guarantee the quality of welding.
In addition, the production line of anode plate 100 can also include horizontal transfer device, horizontal transmission apparatus 30 will be after rolling Anode plate 100 is transferred to spot welding station 401 automatically.As shown in Figure 1, the horizontal transmission apparatus 30 is specially transmission belt, anode plate 100 are transmitted to spot welding station 401 through horizontal transmission apparatus 30, can save manpower, and when transmission belt is transmitted automatically, cost also compared with It is low.
The milling train 20 of rolling anode plate 100 can be set in production line, and thrust cylinder 10, thrust can be set in the upstream of milling train 20 Cylinder 10 is preferably cylinder, is also possible to oil cylinder.It is filled by anode plate 100 to the above-mentioned horizontal transport that the push rolling of thrust cylinder 10 finishes 30 are set, efficiency can be improved, reduces worker's intensity.
In above-described embodiment, equipped with thrust cylinder 10, horizontal transmission apparatus 30 other than improving efficiency, reducing labor intensity, The deformation of caused anode plate 100 when manual handling can also be reduced.
For assembly line whole in Fig. 1, by horizontal transmission apparatus 30 to spot welding station 401, by spot welding station 401 to machinery Welding post 402, by mechanical welding post 402 to part flow arrangement 50, pushing equipment can also be can be set by manual handling Carry out automatic push.It can be considered according to factors such as cost control, equipment linking conveniences, using manual or automatic transmitting device.
Pipelining process in Fig. 1 scheme is as follows:
Milling train 20 rolls anode plate 100;
Thrust cylinder 10 is stretched out to elapse the anode plate rolled 100 to horizontal transmission apparatus 30, and after passage, thrust cylinder 10 is multiple Position, milling train 20 are rolled next time;
The anode plate 100 that thrust cylinder 10 pushes is transmitted to spot welding station 401 by horizontal transmission apparatus 30;
After spot welding station 401 implements spot weld operation, the anode plate 100 that spot welding finishes can be transmitted by manually or mechanically device It to mechanical welding post 402, can be welded by automatic displacement welding equipment, after welding, can will be passed by manually or mechanically device Transport to part flow arrangement 50;
Anode plate 100 is transmitted to horizontal transport track 601 by part flow arrangement 50, or be transmitted to inclined plane 602 (can between Both be transmitted separately to every ground);
Supreme group of row's platform 701 or low group of row's platform 702 are transmitted, corresponding group row operation is carried out.
As it can be seen that whole assembly line compared to the prior art in manually stack, weld the scheme of turn-over, this programme is realized substantially It is automatically brought into operation, work efficiency is high, and labor intensity of workers is low, and can reduce deformation of the anode plate 100 in transmission process.
The above is only the preferred embodiment of the present invention, it is noted that those skilled in the art are come It says, various improvements and modifications may be made without departing from the principle of the present invention, these improvements and modifications also should be regarded as Protection scope of the present invention.

Claims (8)

1. a kind of electric precipitator positive plate production line, the group including anode plate (100) arranges platform, which is characterized in that includes at least Two described group of row's platforms, and each described group of row's platform extends and mutually wrong from and each described group of row's platform exists in the same direction Short transverse also it is mutually wrong from;
It further include inclined plane (602) at least corresponding with each described group of row's platform other than group row platform described in highest, The anode plate (100) is transferred to corresponding described group of row's platform by the inclined plane (602);It further include part flow arrangement (50), the part flow arrangement (50) can change conveying inclination angle, and the anode plate (100) is transferred to highest described group of row Platform or the inclined plane (602);
The inclined plane (602) includes the inclined plane section that several edges are distributed perpendicular to anode plate (100) direction of transfer (602a).
2. electric precipitator positive plate production line as described in claim 1, which is characterized in that further include horizontal transport track (601), the height of the horizontal transport track (601) is equal to or slightly higher than highest described group of row's platform, the anode plate (100) highest described group of row's platform is transferred to by the horizontal transport track (601).
3. electric precipitator positive plate production line as claimed in claim 2, which is characterized in that altogether include that two described group of rows are flat Platform, and highest described group of row's platform is supported by supporting leg (701a), and it is corresponding described to be located at another described group of row's platform The top of inclined plane (602), the inclined plane (602) that the supporting leg (701a) is across.
4. electric precipitator positive plate production line as claimed in claim 3, which is characterized in that highest described group of row's platform, Bottom surface is along perpendicular to anode plate (100) direction of transfer, domed setting.
5. electric precipitator positive plate production line as described in claim 1, which is characterized in that the biography of the inclined plane (602) Surface is passed to be made of polyfluortetraethylene plate.
6. electric precipitator positive plate production line as described in any one in claim 1-5, which is characterized in that on described group of row's platform Trip is equipped with welding post, for welding the anode plate (100) and sunpender;The welding post include spot welding station (401) and Positioned at the automatic displacement welder position (402) in spot welding station (401) downstream.
7. electric precipitator positive plate production line as claimed in claim 6, which is characterized in that further include horizontal transmission apparatus (30), the anode plate (100) after rolling is transferred to the spot welding station by the horizontal transmission apparatus (30) automatically (401).
8. electric precipitator positive plate production line as claimed in claim 7, which is characterized in that further include rolling anode plate (100) Milling train (20), thrust cylinder (10) are arranged in the upstream of the milling train (20), the anode that thrust cylinder (10) the push rolling finishes Plate (100) is extremely the horizontal transmission apparatus (30).
CN201610539282.1A 2016-07-08 2016-07-08 Electric precipitator positive plate production line Active CN106078229B (en)

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CN106078229B true CN106078229B (en) 2019-03-12

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109623742A (en) * 2017-10-09 2019-04-16 上海宝冶集团有限公司 Quick assembly or fitting table for electrostatic precipitator anode plate

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Publication number Priority date Publication date Assignee Title
EP0594079A1 (en) * 1992-10-21 1994-04-27 Ykk Corporation Method and apparatus for conveying trays
CN102409367A (en) * 2011-12-12 2012-04-11 云南驰宏锌锗股份有限公司 Large-area zinc electrolysis anode plate production line
CN103464285A (en) * 2013-09-30 2013-12-25 福建龙净环保股份有限公司 Electric dust collector
CN103991703A (en) * 2013-02-20 2014-08-20 上海嘉峥机械有限公司 Perpendicular flow split conveying device for automatic tire production line
CN105463516A (en) * 2016-01-19 2016-04-06 贵州省新材料研究开发基地 Lead alloy anode plate production method

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0594079A1 (en) * 1992-10-21 1994-04-27 Ykk Corporation Method and apparatus for conveying trays
CN102409367A (en) * 2011-12-12 2012-04-11 云南驰宏锌锗股份有限公司 Large-area zinc electrolysis anode plate production line
CN103991703A (en) * 2013-02-20 2014-08-20 上海嘉峥机械有限公司 Perpendicular flow split conveying device for automatic tire production line
CN103464285A (en) * 2013-09-30 2013-12-25 福建龙净环保股份有限公司 Electric dust collector
CN105463516A (en) * 2016-01-19 2016-04-06 贵州省新材料研究开发基地 Lead alloy anode plate production method

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