The automation integrated machine of Al alloy parts disc type
Technical field
The present invention relates to aluminium alloy technical field of processing equipment, and in particular to a kind of Al alloy parts disc type automation one
Body machine.
Background technology
Aluminium alloy has a series of superior physics, chemistry and processing performance, is that maximum, application surface are used in non-ferrous metal
One of most wide metal material.Aluminium workpiece by anodized, it is surface aesthetic, generous, durable, it is widely used in building
Decoration and structural material, communications and transportation, electronic product, household electrical appliance and metal furniture etc., the daily life with the people are closed
System is more and more closer.
The household electrical appliances catch such as traditional refrigerator, refrigerator-freezer, micro-wave oven is mainly simple plastic assembly, stainless steel or copper group
Part, aluminium alloy and plastics composite component etc., simple plastic assembly insufficient strength are easy aging, are easily deformed at high temperature;It is stainless
Steel or copper component material shortage, cost of manufacture are high;Aluminium alloy and plastics composite component need to connect or adhesive strength is preferable,
It can guarantee service life.And it is aluminum alloy handle appearance design fashion, beautiful luxurious, have that surface metal sense is strong, coating color is rich
It is rich it is colorful, fluent form is graceful, a great variety of models, it is portable and smart, high-grade luxurious and environmentally protective durable the features such as, generally by people
Welcome, market prospects are boundless.
Currently, the process of aluminum alloy handle is:Extruding-sawing-press-bending-milling macropore-brill side opening-tapping and chamfering etc.
Mach processing, each process are required for special equipment and operating personnel.And a process is often processed, may all it increase
The probability that workpiece surface scratches, causes yield rate low, working efficiency is low, high processing costs.Therefore, it develops a kind of milling macropore, bore
The automation Al alloy parts process equipment of the processes all-in-one machine such as side opening, tapping, chamfering is extremely urgent.
Invention content
The present invention proposes that a kind of structure is simple, and easy care, work efficiency is high, and knot equipment manufacturing costs are low, high yield rate, peace
The good automation integrated machine of Al alloy parts disc type of full performance.
The invention is realized in this way:
A kind of automation integrated machine of Al alloy parts disc type, it is characterised in that:Including disk mechanism, tool component, on
Discharge station, reserved station, the big face device of saw, brill side opening device, fixed length saw device, tapping device, chamfering saw device and milling are big
Aperture apparatus, several described tool components are arranged along the edge of disk mechanism;The loading and unloading station, reserved station, saw are big
Face device bores side opening device, fixed length saw device, tapping device, chamfering saw device and the big aperture apparatus of milling successively around multigraph press
Structure is arranged in the front of tool component;The disk mechanism includes connecting plate, Fang Tong, dispenser, disk and annulus, several sides
Logical one end is ranked sequentially around disk and is connect with disk, and the other end is connect with connecting plate, is also set between the side Fang Tongyu is logical
There are voussoir, annulus to be set to the top of the logical one end in side and lead to side and be fixedly connected, dispenser is set to disk bottom, is set at the top of dispenser
There are gas swivels, gas swivels that the center of circle of disk and annulus is passed through to be connect with gas swivels fixed seat, gas
Rotary joint fixed seat is fixedly connected with annulus.
Further preferably, the tool component is arranged on connecting plate.
Further preferably, the tool component includes feeding cylinder, prevents weighing plank, press cylinder wounded, fixing by column, workpiece
Plate, guide post fixed plate, pneumatic gripping, tooling fastening connection piece, ball guidance set and tooling fixed plate;The tooling fixed plate
It is fixedly connected set on the top of connecting plate and with connecting plate, feeding cylinder is set to the rear end of tooling fixed plate, and Workpiece fixing plate is set
It is connect with tooling fixed plate in the top of tooling fixed plate and by ball guidance set, Workpiece fixing plate both sides are equipped with binder gas
Cylinder and lean on column, Workpiece fixing plate bottom both ends be equipped with guide sleeve, tooling fastening connection piece be set to Workpiece fixing plate bottom, the work
Part, which is fixed postlaminar part and is equipped with, to be prevented weighing plank wounded;The guide post fixed plate is respectively arranged on the big face dress of loading and unloading station, reserved station, saw
The front end of side opening device, fixed length saw device, tapping device, chamfering saw device and the big aperture apparatus of milling is set, bores, guide post fixed plate is set to
The front of Workpiece fixing plate, guide post fixed plate both ends are equipped with steel ball type guide post corresponding with guide sleeve, and steel ball type guide post being capable of edge
Guide sleeve back-and-forth motion, pneumatic gripping is set to the bottom of guide post fixed plate.
Further preferably, the pneumatic gripping is equipped with clamp fixed block.
Further preferably, the ball guidance set is equipped with guide pad.
Further preferably, the big face device of the saw includes that holder, guide post fixed seat, steel ball type guide sleeve component, motor are fixed
Plate, high speed sawing motor and pillar;The guide post fixed seat is set to the top of holder, and motor fixing plate is set to guide post fixed seat
Top is simultaneously connect by steel ball type guide sleeve component with guide post fixed seat, and high speed sawing motor is set on motor fixing plate, and high speed is sawed
It cuts motor and is equipped with saw blade, the lifting motor fixed plate is set to the top of motor fixing plate, and lifting motor fixed plate passes through branch
Column is connect with guide post fixed seat, and lifting motor fixed plate is equipped with lifting motor and ball screw elevator.
Further preferably, the brill side opening device include holder, power head fixed plate, parallel bracket, power head pillar and
Tapping power head, the power head fixed plate are set to the top of holder, and power head fixed plate is equipped with power head fixed seat, power
Head fixed seat is equipped with power head pillar, and tapping power head is connect by parallel bracket with power head pillar.
Further preferably, the fixed length saw device includes that holder, guide post fixed seat, steel ball type guide sleeve component, motor are fixed
Plate, lifting motor, lifting motor fixed plate, ball screw elevator, fixed length sawing motor and sawing main shaft, the guide post are fixed
Seat is set to the top of holder, and motor fixing plate is set to the top of guide post fixed seat and is fixed with guide post by steel ball type guide sleeve component
Seat connection, the lifting motor fixed plate are set to the top of motor fixing plate, and lifting motor fixed plate is solid by pillar and guide post
Reservation connects, and lifting motor fixed plate is equipped with lifting motor and ball screw elevator, fixed length sawing motor and sawing main shaft
Set on the both ends of motor fixing plate, fixed length sawing motor is connect by belt with one end of sawing main shaft, sawing main shaft it is another
End is equipped with fixed length saw blade.
Further preferably, the chamfering saw device includes that holder, guide post fixed seat, steel ball type guide sleeve component, motor are fixed
Plate, pillar, lifting motor, lifting motor fixed plate, ball screw elevator, chamfering sawing motor, chamfering saw blade and chamfering saw
Cut main shaft;The guide post fixed seat is set to the top of holder, and motor fixing plate is set to the top of guide post fixed seat and passes through steel ball
Type guide sleeve component is connect with guide post fixed seat, and the lifting motor fixed plate is set to the top of motor fixing plate, and lifting motor is solid
Fixed board is connect by pillar with guide post fixed seat, and lifting motor fixed plate is equipped with lifting motor and ball screw elevator, institute
Chamfering sawing motor is stated to tilt set on the both ends of motor fixing plate, one end and the chamfering sawing motor of the chamfering sawing main shaft,
The other end of chamfering sawing main shaft is connect with chamfering saw blade, and chamfering cylinder and spline shaft coupling are additionally provided on chamfering sawing main shaft
Device.
Further preferably, the big aperture apparatus of the milling includes holder, milling macropore power head, milling macropore power head fixed plate and milling
Big drill, the milling macropore power head fixed plate are set to the top of holder, and macropore power head is fixed set on milling macropore power head
On plate, macropore power head is equipped with the big drill of milling.
The operation principle of the present invention is that:Workpiece is pressed on Workpiece fixing plate by press cylinder, and feeding cylinder pushes away workpiece
Go out, guide sleeve coordinates with steel ball type guide post, and when guide sleeve and steel ball type guide post generation deviation, ball guidance set contained spring is shunk
Or loosen, so that guide sleeve is corrected with steel ball type guide post, and smoothly coordinate, after feeding cylinder is fully extended, cylinder clamp passes through pressure
Tight tooling fastening connection piece completes tooling and process equipment setting, and last process equipment is processed workpiece.It machines
Qigong clamp unclamps afterwards, and feeding cylinder is shunk, and guide sleeve is detached with steel ball type guide post, separator work, disk mechanism rotation, workpiece
Next process is gone to, until machining.
Compared with prior art, the present invention its substantive distinguishing features outstanding and significant progress are:
Workpiece is pressed on workpiece using press cylinder and fixed by the automation integrated machine of Al alloy parts disc type of the present invention
On plate, feeding cylinder releases workpiece, and guide sleeve coordinates with steel ball type guide post, when guide sleeve and steel ball type guide post generation deviation, rolling
Pearl guidance set contained spring shrinks or loosens, and so that guide sleeve is corrected with steel ball type guide post, and smoothly coordinate, when feeding cylinder is complete
After stretching, cylinder clamp is completed tooling and process equipment setting by compression tooling fastening connection piece, last process equipment pair
Workpiece is processed.Qigong clamp unclamps after processing is completed, and feeding cylinder is shunk, and guide sleeve is detached with steel ball type guide post, separator
Work, disk mechanism rotation, workpiece goes to next process, until machining.Work efficiency is high, has a safety feature;It realizes
Automated production greatly reduces human cost;Scuffing is touched in clamped one time, reduction, improves yield rate;Less investment, manufacturing cost are low;
It is simple in structure, easy care.
Description of the drawings
Fig. 1 is the three-dimensional structure sketch of the automation integrated machine of Al alloy parts disc type of the present invention;
Fig. 2 is the plan structure schematic diagram of the automation integrated machine of Al alloy parts disc type of the present invention;
Fig. 3 is the enlarged structure schematic diagram of disk mechanism 1;
Fig. 4 is the enlarged structure schematic diagram of tool component 2;
Fig. 5 is the enlarged structure schematic diagram for sawing big face device 5;
Fig. 6 is the enlarged structure schematic diagram for boring side opening device 6;
Fig. 7 is the enlarged structure schematic diagram of fixed length saw device 7;
Fig. 8 is the enlarged structure schematic diagram of chamfering saw device 9;
Fig. 9 is the enlarged structure schematic diagram of the big aperture apparatus of milling 10.
Reference numeral title and number explanation:
Disk mechanism 1, loading and unloading station 3, reserved station 4, the big face device 5 of saw, bores side opening device 6, is fixed tool component 2
Long saw device 7, tapping device 8, chamfering saw device 9, the big aperture apparatus 10 of milling, connecting plate 11, side be logical 12, dispenser 13, disk 14,
Voussoir 15, gas swivels 17, gas swivels fixed seat 18, feeding cylinder 19, is prevented weighing plank 20, pressure wounded annulus 16
Expect cylinder 21, by column 22, Workpiece fixing plate 23, guide sleeve 24, guide post fixed plate 25, clamp fixed block 26, pneumatic gripping 27, work
Fill fastening connection piece 28, steel ball type guide post 29, ball guidance set 30, tooling fixed plate 31, guide pad 32, holder 33, guide post
Fixed seat 34, steel ball type guide sleeve component 35, motor fixing plate 36, high speed sawing motor 37, saw blade 38, pillar 39, lifting motor
40, lifting motor fixed plate 41, ball screw elevator 42, power head fixed plate 43, power head fixed seat 44, parallel bracket
45, power head pillar 46, tapping power head 47, fixed length sawing motor 48, belt 49, fixed length saw blade 50, sawing main shaft 51, chamfering
Sawing motor 52, chamfering cylinder 53, chamfering saw blade 54, chamfering sawing main shaft 55, spline shaft coupling 56, milling macropore power head
57, the big drill of milling macropore power head fixed plate 58, milling 59.
Specific implementation mode
The automation integrated machine of Al alloy parts disc type of the present invention is made further with reference to the accompanying drawings and embodiments
It is bright.
Embodiment 1
As shown in figure 1-3, a kind of automation integrated machine of Al alloy parts disc type of the invention, it is characterised in that:Including
Disk mechanism 1, loading and unloading station 3, reserved station 4, the big face device 5 of saw, bores side opening device 6, fixed length saw device at tool component 2
7, tapping device 8, chamfering saw device 9 and the big aperture apparatus 10 of milling, several described tool components 2 along disk mechanism 1 edge
Setting;The loading and unloading station 3, reserved station 4, the big face device 5 of saw, bore side opening device 6, fixed length saw device 7, tapping device 8,
Chamfering saw device 9 and the big aperture apparatus of milling 10 are arranged around disk mechanism 1 in the front of tool component 2 successively;The multigraph press
Structure 1 leads to 12, dispenser 13, disk 14 and annulus 16 including connecting plate 11, side, one end of several sides logical 12 is around disk 14
It being ranked sequentially and is connect with disk 14, the other end is connect with connecting plate 11, and voussoir 15 is additionally provided between side logical 12 and side logical 12,
Annulus 16 is set to the top of logical 12 one end in side and is fixedly connected with side logical 12, and dispenser 13 is set to 14 bottom of disk, dispenser 13
Top is equipped with gas swivels 17, and gas swivels 17 pass through the center of circle and the gas swivels of disk 14 and annulus 16
Fixed seat 18 connects, and gas swivels fixed seat 18 is fixedly connected with annulus 16;The tool component 2 is arranged in connecting plate 11
On.
As described in Figure 4, the tool component 2 include feeding cylinder 19, it is anti-weigh wounded plank 20, press cylinder 21, by column 22,
Workpiece fixing plate 23, guide post fixed plate 25, pneumatic gripping 27, tooling fastening connection piece 28, ball guidance set 30 and tooling are solid
Fixed board 31;The tooling fixed plate 31 is set to the top of connecting plate 11 and is fixedly connected with connecting plate 11, and feeding cylinder 19 is set to
The rear end of tooling fixed plate 31, Workpiece fixing plate 23 be set to tooling fixed plate 31 top and by ball guidance set 30 with
Tooling fixed plate 31 connects, and 23 both sides of Workpiece fixing plate are equipped with press cylinder 21 and lean on column 22,23 bottom both ends of Workpiece fixing plate
Equipped with guide sleeve 24, tooling fastening connection piece 28 is set to the bottom of Workpiece fixing plate 23, and 23 rear portion of the Workpiece fixing plate is equipped with anti-
Weigh plank 20 wounded;The guide post fixed plate 25 is respectively arranged on loading and unloading station 3, reserved station 4, the big face device 5 of saw, bores side opening
The front end of device 6, fixed length saw device 7, tapping device 8, chamfering saw device 9 and the big aperture apparatus of milling 10, guide post fixed plate 25 are set to
The front of Workpiece fixing plate 23,25 both ends of guide post fixed plate are equipped with steel ball type guide post 29 corresponding with guide sleeve 24, and steel ball type is led
Column 29 can be moved forward and backward along guide sleeve 24, and pneumatic gripping 27 is set to the bottom of guide post fixed plate 25;On the pneumatic gripping 27
Equipped with clamp fixed block 26;The ball guidance set 30 is equipped with guide pad 32.
As described in Figure 5, the big face device 5 of saw includes holder 33, guide post fixed seat 34, steel ball type guide sleeve component 35, electricity
Machine fixed plate 36, high speed sawing motor 37 and pillar 39;The guide post fixed seat 34 is set to the top of holder 33, motor fixing plate
36 are set to the top of guide post fixed seat 34 and are connect with guide post fixed seat 34 by steel ball type guide sleeve component 35, high speed sawing motor
37 are set on motor fixing plate 36, and high speed sawing motor 37 is equipped with saw blade 38, and the lifting motor fixed plate 41 is set to motor
The top of fixed plate 36, lifting motor fixed plate 41 are connect by pillar 39 with guide post fixed seat 34, lifting motor fixed plate 41
It is equipped with lifting motor 40 and ball screw elevator 42.
As described in Figure 6, the brill side opening device 6 includes holder 33, power head fixed plate 43, parallel bracket 45, power head
Pillar 46 and tapping power head 47, the power head fixed plate 43 are set to the top of holder 33, and power head fixed plate 43 is equipped with
Power head fixed seat 44, power head fixed seat 44 are equipped with power head pillar 46, and tapping power head 47 passes through parallel bracket (45)
It is connect with power head pillar 46.
As described in Figure 7, the fixed length saw device 7 includes holder 33, guide post fixed seat 34, steel ball type guide sleeve component 35, electricity
Machine fixed plate 36, lifting motor 40, lifting motor fixed plate 41, ball screw elevator 42, fixed length sawing motor 48 and sawing
Main shaft 51, the guide post fixed seat 34 are set to the top of holder 33, and motor fixing plate 36 is set to the top of guide post fixed seat 34 simultaneously
It is connect with guide post fixed seat 34 by steel ball type guide sleeve component 35, the lifting motor fixed plate 41 is set to motor fixing plate 36
Top, lifting motor fixed plate 41 connect by pillar 39 with guide post fixed seat 34, and lifting motor fixed plate 41, which is equipped with, to be risen
Motor 40 and ball screw elevator 42 drop, and fixed length sawing motor 48 and sawing main shaft 51 are set to the both ends of motor fixing plate 36,
Fixed length sawing motor 48 is connect by belt 49 with one end of sawing main shaft 51, and the other end of sawing main shaft 51 is equipped with fixed length saw blade
50。
As described in Figure 8, the chamfering saw device 9 includes holder 33, guide post fixed seat 34, steel ball type guide sleeve component 35, electricity
Machine fixed plate 36, pillar 39, lifting motor 40, lifting motor fixed plate 41, ball screw elevator 42, chamfering sawing motor
52, chamfering saw blade 54 and chamfering sawing main shaft 55;The guide post fixed seat 34 is set to the top of holder 33, and motor fixing plate 36 is set
It is connect with guide post fixed seat 34 in the top of guide post fixed seat 34 and by steel ball type guide sleeve component 35, the lifting motor is fixed
Plate 41 is set to the top of motor fixing plate 36, and lifting motor fixed plate 41 is connect by pillar 39 with guide post fixed seat 34, lifts
Motor fixing plate 41 is equipped with lifting motor 40 and ball screw elevator 42, and the chamfering sawing motor 52, which tilts, is set to electricity
The both ends of machine fixed plate 36, one end of the chamfering sawing main shaft 55 and chamfering sawing motor 52, chamfering sawing main shaft 55 it is another
One end is connect with chamfering saw blade 54, and chamfering cylinder 53 and spline shaft coupling 56 are additionally provided on chamfering sawing main shaft 55.
As described in Figure 9, the big aperture apparatus 10 of the milling is fixed including holder 33, milling macropore power head 57, milling macropore power head
Plate 58 and the big drill 59 of milling, the milling macropore power head fixed plate 58 are set to the top of holder 33, and macropore power head 57 is set to
In milling macropore power head fixed plate 58, macropore power head 57 is equipped with the big drill of milling 59.
Operation principle:When equipment is started to work, workpiece is pressed on Workpiece fixing plate by press cylinder, and feeding cylinder is by work
Part is released, and guide sleeve coordinates with steel ball type guide post, when guide sleeve and steel ball type guide post generation deviation, ball guidance set contained spring
It shrinks or loosens, so that guide sleeve is corrected with steel ball type guide post, and smoothly coordinate, after feeding cylinder is fully extended, cylinder clamp is logical
It crosses compression tooling fastening connection piece to complete tooling and process equipment setting, last process equipment is processed workpiece.Processing
Qigong clamp unclamps after the completion, and feeding cylinder is shunk, and guide sleeve is detached with steel ball type guide post, separator work, disk mechanism rotation,
Workpiece goes to next process, until machining.