CN106077648B - A kind of method based on 3D printing composite hard alloy powder compacting guide wheel - Google Patents

A kind of method based on 3D printing composite hard alloy powder compacting guide wheel Download PDF

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Publication number
CN106077648B
CN106077648B CN201610701854.1A CN201610701854A CN106077648B CN 106077648 B CN106077648 B CN 106077648B CN 201610701854 A CN201610701854 A CN 201610701854A CN 106077648 B CN106077648 B CN 106077648B
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powder
cr12mov
1cr18ni9ti
milling
printer
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CN106077648A (en
Inventor
吴鹏
张有德
吴翠凤
常焰平
胡峰
史宣菊
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Anhui Dongfang New Materials Co ltd
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Hefei Orient Energy Efficiency Technology Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F10/00Additive manufacturing of workpieces or articles from metallic powder
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F10/00Additive manufacturing of workpieces or articles from metallic powder
    • B22F10/20Direct sintering or melting
    • B22F10/28Powder bed fusion, e.g. selective laser melting [SLM] or electron beam melting [EBM]
    • B22F1/0003
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F10/00Additive manufacturing of workpieces or articles from metallic powder
    • B22F10/30Process control
    • B22F10/34Process control of powder characteristics, e.g. density, oxidation or flowability
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F9/00Making metallic powder or suspensions thereof
    • B22F9/02Making metallic powder or suspensions thereof using physical processes
    • B22F9/04Making metallic powder or suspensions thereof using physical processes starting from solid material, e.g. by crushing, grinding or milling
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F9/00Making metallic powder or suspensions thereof
    • B22F9/02Making metallic powder or suspensions thereof using physical processes
    • B22F9/04Making metallic powder or suspensions thereof using physical processes starting from solid material, e.g. by crushing, grinding or milling
    • B22F2009/043Making metallic powder or suspensions thereof using physical processes starting from solid material, e.g. by crushing, grinding or milling by ball milling
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/25Process efficiency

Abstract

The invention discloses a kind of method based on 3D printing composite hard alloy powder compacting guide wheel.Including dispensing:40% 45% Cr12MoV powder, 28% 35%1Cr18Mn8Ni5N powder and 18% 25%1Cr18Ni9Ti powder, surplus is Fe powder;Step 2, wet-milling;Step 3, sieve and dry;Step 4,3D printer shaping.The metal 3D printer technique that the present invention uses carries out preparing guide wheel, by the way that Cr12MoV powder, 1Cr18Mn8Ni5N powder and 1Cr18Ni9Ti powder to be mixed to the base material for adding Fe powder and carrying out 3D printing forming parts, with one-shot forming, structural strength, the relative density of the shaping of toughness and microcosmic crystal reaches 99%, the effective service life for improving part, have shaping speed fast, improve precision during product moulding.

Description

A kind of method based on 3D printing composite hard alloy powder compacting guide wheel
Technical field
The invention belongs to guide wheel technical field, is led more particularly to one kind based on 3D printing composite hard alloy powder compacting The method of wheel.
Background technology
Guide wheel is the important spare part that consumption is larger in hot rolled rod production line, is the crucial portion in steel rolling guide assembly Part, the shadow land measure equal to fifteen mu in most parts of the Northeast the technical-economic indexes such as operating rate of rolling mill.The many guide and guard part heat resistances deficiency used, it is existing to there is steel bonding etc. As also having some process conditions wearabilities, thermal fatigue property bad, have impact on service life and mill bar quality.
The physical essence of hardness abrasion is a kind of fracture process of special shape, is occurred in the top layer of wear-out part and Ya Biao Layer.When considering hardness number, it is impossible to simply think that hardness more high-wearing feature is better, to take into full account its under various regimes hard Degree.Such as:The hardness changed in the course of work due to Surface hardened layer or softening;Make surface due to being contacted with high temperature rolled piece Temperature raises, and to consider high temperature hardness.
One kind of 3D printing technique (3D printing), i.e. RP technique (Rapid prototype), also known as " increases material manufacturing technology ".So-called " increasing material manufacturing " refers to be different from traditional " removal type " manufacture, it is not necessary to proembryo and mould, directly Connect according to computer graphics data, the method by increasing material generates the object of any shape, and biggest advantage is exactly can letter Change fabrication schedule, shorten the new product development cycle, reduce development cost and risk.
At present, the commonly used method of the 3D printing technique of metal structure is as follows:
Laser melting coating Rapid Manufacturing Technology, laser melting and coating technique+rapid prototyping technology is that is to say, be by Sandia states of the U.S. The David Keicher inventions in family laboratory.
Electron beam melting Rapid Manufacturing Technology Electron Beam Melting (EBM) are developed in recent years one The kind direct manufacturing technology of novel metal part.
Precinct laser fusion (Selective Laser Melting, SLM), uses metal dust as stock;It is near A kind of newest rapid shaping technique that year occurs, is one of latest development form of rapid prototyping manufacturing.Navigated in Beijing Aviation At its university exhibition booth, the large component that a tool is produced using band large-scale metal component laser gain material manufacture (i.e. 3D printing) technology is inhaled The eyeball of everybody is drawn.It is reported that this is with the Large Scale Space Vehicle component of material object exhibition, it is that the laser of maximum increases in the world so far Material manufactures primary load bearing key titanium alloy member airframe entirety reinforcing frame, no mould, entirety, rapid development.The part is first Exposed on airplane exhibition, as the load-supporting part of airliner, have been able to manufacture using domestic 3D printing technique.
Beam-plasma RP technique is applied to the 3D printing aspect of metal parts also in phase of basic research, still has More limitation, as beam-plasma compared to laser energy concentrate performance for or it is poor, this results in near-net-shape system During standby workpiece, when multilayer accumulate, last layer can tend to from the synusia edge trickling accumulated, and cause horizontal direction and vertically The roughness in direction is all larger, or even cannot required shape.
The content of the invention
It is an object of the invention to provide a kind of method based on 3D printing composite hard alloy powder compacting guide wheel, pass through The metal 3D printer technique of use carries out preparing guide wheel, by by Cr12MoV powder, 1Cr18Mn8Ni5N powder and The mixing of 1Cr18Ni9Ti powder adds the substrate forming part that Fe powder carries out 3D printing forming parts.
In order to solve the above technical problems, the present invention is achieved by the following technical solutions:
The present invention is a kind of method based on 3D printing composite hard alloy powder compacting guide wheel, is comprised the following steps:
Step 1, dispensing:40%-45% Cr12MoV powder, 28%-35%1Cr18Mn8Ni5N powder and 18%- 25%1Cr18Ni9Ti powder, surplus are Fe powder;
The preparation of A Cr12MoV powder:Cr12MoV is placed in ball mill, ball milling 30h-50h, shape under hydrogen shield Into 5-9 μm of Cr12MoV powder;
B 1Cr18Mn8Ni5N:1Cr18Mn8Ni5N powder is placed in ball mill, the ball milling 30h- under hydrogen shield 50h, form 5-9 μm of 1Cr18Mn8Ni5N powder;
C 1Cr18Ni9Ti:1Cr18Ni9Ti powder is placed in ball mill, ball milling 30h-50h, shape under hydrogen shield Into 5-9 μm of 1Cr18Ni9Ti powder;
Step 2, wet-milling:Cr12MoV powder, the 28%-35% for the dispensing 40%-45% that step 1 is prepared 1Cr18Mn8Ni5N powder and the mixing of 18%-25%1Cr18Ni9Ti powder add Fe powder, using liquid ethanol as ball-milling medium, Add titanium tetrachloride in mechanical milling process, the rotating speed of ball mill is in 90-100r/min, and Ball-milling Time is in 10-30min;
Step 3, sieve and dry:The powder of step 2 milled is sieved, places into vacuum drying chamber and dries, It is molded for 3D printer blank;
Step 4,3D printer shaping:Step 3 is fitted into 3D printer, passes through the Guiding wheel structure parameter of input.
Further, the step 3, sieve and dry:The powder of step 2 milled is sieved, places into vacuum Dry, be molded for 3D printer blank, the 3D printer used is based on electron beam melting Rapid Manufacturing Technology in drying box Printer.
The invention has the advantages that:
The metal 3D printer technique that the present invention uses carries out preparing guide wheel, by by Cr12MoV powder, 1Cr18Mn8Ni5N powder and the mixing of 1Cr18Ni9Ti powder add the base material that Fe powder carries out 3D printing forming parts, have one Secondary shaping, structural strength, the relative density of the shaping of toughness and microcosmic crystal reach 99%, the effective use for improving part In the life-span, have shaping speed fast, improve precision during product moulding.
Certainly, any product for implementing the present invention it is not absolutely required to reach all the above advantage simultaneously.
Embodiment
Below in conjunction with the embodiment of the present invention, the technical scheme in the embodiment of the present invention is clearly and completely described, Obviously, described embodiment is only part of the embodiment of the present invention, rather than whole embodiments.Based in the present invention Embodiment, all other embodiment that those of ordinary skill in the art are obtained under the premise of creative work is not made, all Belong to the scope of protection of the invention.
Embodiment one
Step 1, dispensing:40% Cr12MoV powder, 28%1Cr18Mn8Ni5N powder and 18%1Cr18Ni9Ti powder End, surplus are Fe powder;
The preparation of A Cr12MoV powder:Cr12MoV is placed in ball mill, ball milling 30h-50h, shape under hydrogen shield Into 5-9 μm of Cr12MoV powder;
B 1Cr18Mn8Ni5N:1Cr18Mn8Ni5N powder is placed in ball mill, the ball milling 30h- under hydrogen shield 50h, form 5-9 μm of 1Cr18Mn8Ni5N powder;
C 1Cr18Ni9Ti:1Cr18Ni9Ti powder is placed in ball mill, ball milling 30h-50h, shape under hydrogen shield Into 5-9 μm of 1Cr18Ni9Ti powder;
Step 2, wet-milling:Cr12MoV powder, the 28%1Cr18Mn8Ni5N powder for the dispensing 40% that step 1 is prepared End and the mixing of 18%1Cr18Ni9Ti powder add Fe powder, and using liquid ethanol as ball-milling medium, tetrachloro is added in mechanical milling process Change titanium, the rotating speed of ball mill is in 90-100r/min, and Ball-milling Time is in 10-30min;
Step 3, sieve and dry:The powder of step 2 milled is sieved, places into vacuum drying chamber and dries, It is molded for 3D printer blank;
Step 4,3D printer shaping:Step 3 is fitted into 3D printer, passes through the Guiding wheel structure parameter of input.
Pass through 40% Cr12MoV powder, 28%1Cr18Mn8Ni5N powder and the 18%1Cr18Ni9Ti powder of low content End, as base material component, the Fe powder of high content, tested by the guide wheel 100h, 100m/s speed scroll, surface is damaged Wound, and surface steel bonding.
Embodiment two
A kind of method based on 3D printing composite hard alloy powder compacting guide wheel, following steps:
Step 1, dispensing:43% Cr12MoV powder, 31%1Cr18Mn8Ni5N powder and 22% 1Cr18Ni9Ti Powder, surplus are 15% Fe powder;
The preparation of A Cr12MoV powder:Cr12MoV is placed in ball mill, ball milling 30h-50h, shape under hydrogen shield Into 5-9 μm of Cr12MoV powder;
B 1Cr18Mn8Ni5N:1Cr18Mn8Ni5N powder is placed in ball mill, the ball milling 30h- under hydrogen shield 50h, form 5-9 μm of 1Cr18Mn8Ni5N powder;
C 1Cr18Ni9Ti:1Cr18Ni9Ti powder is placed in ball mill, ball milling 30h-50h, shape under hydrogen shield Into 5-9 μm of 1Cr18Ni9Ti powder;
Step 2, wet-milling:Cr12MoV powder, the 28%-35% for the dispensing 40%-45% that step 1 is prepared 1Cr18Mn8Ni5N powder and the mixing of 18%-25%1Cr18Ni9Ti powder add Fe powder, using liquid ethanol as ball-milling medium, Add titanium tetrachloride in mechanical milling process, the rotating speed of ball mill is in 90-100r/min, and Ball-milling Time is in 10-30min;
Step 3, sieve and dry:The powder of step 2 milled is sieved, places into vacuum drying chamber and dries, It is molded for 3D printer blank;
Step 4,3D printer shaping:Step 3 is fitted into 3D printer, passes through the Guiding wheel structure parameter of input.
Pass through 43% Cr12MoV powder, 31%1Cr18Mn8Ni5N powder and 22% 1Cr18Ni9Ti of low content Powder, surplus is 15% Fe powder, as base material component, the Fe powder of 15% content, and by guide wheel 100h, 100m/s's Speed scroll is tested, and surface effect is good, no surface steel bonding.
Embodiment three
A kind of method based on 3D printing composite hard alloy powder compacting guide wheel, following steps:
Step 1, dispensing:40% Cr12MoV powder, 30%1Cr18Mn8Ni5N powder and 25%1Cr18Ni9Ti powder End, surplus are 5%Fe powder;
The preparation of A Cr12MoV powder:Cr12MoV is placed in ball mill, ball milling 30h-50h, shape under hydrogen shield Into 5-9 μm of Cr12MoV powder;
B 1Cr18Mn8Ni5N:1Cr18Mn8Ni5N powder is placed in ball mill, the ball milling 30h- under hydrogen shield 50h, form 5-9 μm of 1Cr18Mn8Ni5N powder;
C 1Cr18Ni9Ti:1Cr18Ni9Ti powder is placed in ball mill, ball milling 30h-50h, shape under hydrogen shield Into 5-9 μm of 1Cr18Ni9Ti powder;
Step 2, wet-milling:Cr12MoV powder, the 28%-35% for the dispensing 40%-45% that step 1 is prepared 1Cr18Mn8Ni5N powder and the mixing of 18%-25%1Cr18Ni9Ti powder add Fe powder, using liquid ethanol as ball-milling medium, Add titanium tetrachloride in mechanical milling process, the rotating speed of ball mill is in 90-100r/min, and Ball-milling Time is in 10-30min;
Step 3, sieve and dry:The powder of step 2 milled is sieved, places into vacuum drying chamber and dries, It is molded for 3D printer blank;
Step 4,3D printer shaping:Step 3 is fitted into 3D printer, passes through the Guiding wheel structure parameter of input.
Pass through 40% Cr12MoV powder, 30%1Cr18Mn8Ni5N powder and 25% 1Cr18Ni9Ti of low content Powder, surplus is 5% Fe powder, as base material component, the Fe powder of low content, by guide wheel 100h, 100m/s speed Roll experiment is spent, slight damage, no surface steel bonding occurs in surface.
In the description of this specification, the description of reference term " one embodiment ", " example ", " specific example " etc. means At least one implementation of the present invention is contained in reference to specific features, structure, material or the feature that the embodiment or example describe In example or example.In this manual, identical embodiment or example are not necessarily referring to the schematic representation of above-mentioned term. Moreover, specific features, structure, material or the feature of description can close in any one or more embodiments or example Suitable mode combines.
Present invention disclosed above preferred embodiment is only intended to help and illustrates the present invention.Preferred embodiment is not detailed All details are described, it is only described embodiment also not limit the invention.Obviously, according to the content of this specification, It can make many modifications and variations.This specification is chosen and specifically describes these embodiments, is to preferably explain the present invention Principle and practical application so that skilled artisan can be best understood by and utilize the present invention.The present invention is only Limited by claims and its four corner and equivalent.

Claims (1)

  1. A kind of 1. method based on 3D printing composite hard alloy powder compacting guide wheel, it is characterised in that comprise the following steps:
    Step 1, dispensing:40%-45% Cr12MoV powder, 28%-35%1Cr18Mn8Ni5N powder and 18%-25% 1Cr18Ni9Ti powder, surplus are Fe powder;
    The preparation of A Cr12MoV powder:Cr12MoV is placed in ball mill, the ball milling 30h-50h under hydrogen shield, forms 5-9 μm Cr12MoV powder;
    B 1Cr18Mn8Ni5N:1Cr18Mn8Ni5N powder is placed in ball mill, ball milling 30h-50h, shape under hydrogen shield Into 5-9 μm of 1Cr18Mn8Ni5N powder;
    C 1Cr18Ni9Ti:1Cr18Ni9Ti powder is placed in ball mill, the ball milling 30h-50h under hydrogen shield, forms 5-9 μm 1Cr18Ni9Ti powder;
    Step 2, wet-milling:Cr12MoV powder, the 28%-35% for the dispensing 40%-45% that step 1 is prepared 1Cr18Mn8Ni5N powder and the mixing of 18%-25%1Cr18Ni9Ti powder add Fe powder, using liquid ethanol as ball-milling medium, Add titanium tetrachloride in mechanical milling process, the rotating speed of ball mill is in 90-100r/min, and Ball-milling Time is in 10-30min;
    Step 3, sieve and dry:The powder of step 2 milled is sieved, places into vacuum drying chamber and dries, be used for 3D printer blank is molded;
    Step 4,3D printer shaping:The dried powder of step 3 is fitted into 3D printer, inputs Guiding wheel structure parameter; The 3D printer used is the printer based on electron beam melting Rapid Manufacturing Technology.
CN201610701854.1A 2016-08-22 2016-08-22 A kind of method based on 3D printing composite hard alloy powder compacting guide wheel Active CN106077648B (en)

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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6231636B1 (en) * 1998-02-06 2001-05-15 Idaho Research Foundation, Inc. Mechanochemical processing for metals and metal alloys
CN1490424A (en) * 2003-08-27 2004-04-21 崇义章源钨制品有限公司 Nano crystal dosed yttrium carbide alloy composite powder and preparation thereof
CN102151834A (en) * 2011-03-08 2011-08-17 深圳市格林美高新技术股份有限公司 Al2O3-cobalt-based adhesive phase-containing ultrafine hard alloy powder and preparation method and use thereof
CN102864372A (en) * 2012-09-14 2013-01-09 江苏久联冶金机械制造有限公司 Wear-resisting rolling mill guide and guard and manufacture method thereof
CN103014475A (en) * 2012-12-18 2013-04-03 江苏新亚特钢锻造有限公司 Oxide particle reinforced laser cladding high-wear resistance nickel-base alloy powder and preparation method thereof
CN105349844A (en) * 2015-11-29 2016-02-24 印杰 Laser cladding alloy powder with high wear resistance and preparation method thereof

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6231636B1 (en) * 1998-02-06 2001-05-15 Idaho Research Foundation, Inc. Mechanochemical processing for metals and metal alloys
CN1490424A (en) * 2003-08-27 2004-04-21 崇义章源钨制品有限公司 Nano crystal dosed yttrium carbide alloy composite powder and preparation thereof
CN102151834A (en) * 2011-03-08 2011-08-17 深圳市格林美高新技术股份有限公司 Al2O3-cobalt-based adhesive phase-containing ultrafine hard alloy powder and preparation method and use thereof
CN102864372A (en) * 2012-09-14 2013-01-09 江苏久联冶金机械制造有限公司 Wear-resisting rolling mill guide and guard and manufacture method thereof
CN103014475A (en) * 2012-12-18 2013-04-03 江苏新亚特钢锻造有限公司 Oxide particle reinforced laser cladding high-wear resistance nickel-base alloy powder and preparation method thereof
CN105349844A (en) * 2015-11-29 2016-02-24 印杰 Laser cladding alloy powder with high wear resistance and preparation method thereof

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