CN106067377A - A kind of new-energy automobile thin film capacitor - Google Patents

A kind of new-energy automobile thin film capacitor Download PDF

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Publication number
CN106067377A
CN106067377A CN201610352788.1A CN201610352788A CN106067377A CN 106067377 A CN106067377 A CN 106067377A CN 201610352788 A CN201610352788 A CN 201610352788A CN 106067377 A CN106067377 A CN 106067377A
Authority
CN
China
Prior art keywords
new
capacitor
polypropylene film
sidewall
thin film
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201610352788.1A
Other languages
Chinese (zh)
Inventor
陈忠友
刘辉军
方霞
张锐
张进
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
NINGGUO YUHUA ELECTRIC CO Ltd
Original Assignee
NINGGUO YUHUA ELECTRIC CO Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by NINGGUO YUHUA ELECTRIC CO Ltd filed Critical NINGGUO YUHUA ELECTRIC CO Ltd
Priority to CN201610352788.1A priority Critical patent/CN106067377A/en
Publication of CN106067377A publication Critical patent/CN106067377A/en
Pending legal-status Critical Current

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Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01GCAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
    • H01G4/00Fixed capacitors; Processes of their manufacture
    • H01G4/32Wound capacitors
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01GCAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
    • H01G4/00Fixed capacitors; Processes of their manufacture
    • H01G4/002Details
    • H01G4/005Electrodes
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01GCAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
    • H01G4/00Fixed capacitors; Processes of their manufacture
    • H01G4/002Details
    • H01G4/018Dielectrics
    • H01G4/06Solid dielectrics
    • H01G4/14Organic dielectrics
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01GCAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
    • H01G4/00Fixed capacitors; Processes of their manufacture
    • H01G4/002Details
    • H01G4/224Housing; Encapsulation
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01GCAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
    • H01G4/00Fixed capacitors; Processes of their manufacture
    • H01G4/002Details
    • H01G4/228Terminals
    • H01G4/236Terminals leading through the housing, i.e. lead-through
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01GCAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
    • H01G4/00Fixed capacitors; Processes of their manufacture
    • H01G4/33Thin- or thick-film capacitors 

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Manufacturing & Machinery (AREA)
  • Fixed Capacitors And Capacitor Manufacturing Machines (AREA)

Abstract

The present invention proposes a kind of new-energy automobile thin film capacitor, including housing, capacitor body, exit, potting compound, capacitor body is formed by metallized polypropylene film winding, metallized polypropylene film includes polypropylene film body, the screen band of band wave trimming is set in the side of polypropylene film body, the straight line trimming adding thickness coating is set at the opposite side that polypropylene film body is corresponding, polypropylene film body has the coat of metal by vacuum evaporation;Coat of metal pattern is half rectangular safety anti-explosive structure, is provided with electric fuse in half rectangular safety anti-explosive structure.The coat of metal pattern of metallized polypropylene film of the present invention is half rectangular safety anti-explosive structure, metallized polypropylene film side is provided with wave trimming, the electric capacity core body that it is wound into increases relative to straight line cutting film with the contact area of the coat of metal, substantially reduce contact resistance, improve product surge current and mechanical shock ability, substantially increase the safety of electric capacity.

Description

A kind of new-energy automobile thin film capacitor
Technical field
The present invention relates to capacitor technology field, particularly relate to a kind of new-energy automobile thin film capacitor.
Background technology
In the design of new-energy automobile power pack, need to use high pressure thin film capacitor to carry out smoothing and filter Application, along with what New-energy electric vehicle used day by day increases, the development of high-voltage large-capacity thin film capacitor, production are also by more Carry out the concern of the most people.The applicable performance of the electric property of capacitor, security performance and hot environment directly influences new forms of energy The quality of automobile power source and life-span, but existing capacitor safe performance is the highest, bears surge current and mechanical shock ability More weak;Own inductance is big simultaneously, and under high frequency, oscillation effect is serious;In addition, existing capacitor shell in high temperature environments with Potting compound is easy to crack;And whole capacitor manufacturing process is complicated, it is impossible to meet the requirement that new-energy automobile power supply uses and develops.
Summary of the invention
Based on technical problem present in background technology, the present invention proposes a kind of new-energy automobile thin film capacitor.
A kind of new-energy automobile thin film capacitor that the present invention proposes, including housing, capacitor body, exit, filling Envelope material, capacitor body is formed by metallized polypropylene film winding, and metallized polypropylene film includes polypropylene film body, Arrange the screen band of band wave trimming in the side of polypropylene film body, the opposite side corresponding at polypropylene film body is arranged Add the straight line trimming of thickness coating, polypropylene film body has the coat of metal by vacuum evaporation;Coat of metal pattern is half Rectangular safety anti-explosive structure, is provided with electric fuse in half rectangular safety anti-explosive structure.
Preferably, housing is provided with stack bus bar, and stack bus bar includes the first busbar and the second busbar, and the first busbar sets Having the first bull extraction electrode, the second busbar is provided with the second bull extraction electrode, and capacitor body one end connects the first busbar, The capacitor body other end connects the second busbar.
Preferably, housing is the square casing using insulant single injection-molded, and housing has and is oppositely arranged first Sidewall and the second sidewall and the 3rd sidewall being oppositely arranged and the 4th sidewall, the first side wall is provided with to enclosure interior depression First trapezoidal draw-in groove, the second sidewall is provided with the second trapezoidal draw-in groove to enclosure interior depression.
Preferably, the first side wall is provided with the first reinforcement of strip away from the second sidewall side, and the second sidewall is away from One sidewall side is provided with the second reinforcement of strip.
Preferably, the 3rd sidewall is distributed the 3rd reinforcement of strip near the 4th sidewall side, and the 4th sidewall is close 3rd sidewall side is distributed the 4th reinforcement of strip.
Preferably, the first reinforcement, the second reinforcement all with housing integrated injection molding.
Preferably, the 3rd reinforcement, the 4th reinforcement cross section the most triangular in shape, the 3rd reinforcement, the 4th reinforcement With housing integrated injection molding.
Preferably, potting compound uses resistance to 130 DEG C of High temp. epoxy resinses.
Preferably, housing is provided with the installing hole for fixedly mounting capacitor, studs with knurled metal rivet in installing hole.
The present invention proposes new-energy automobile thin film capacitor, capacitor body wound by metallized polypropylene film and Becoming, metallized polypropylene film includes polypropylene film body, arranges band wave trimming in the side of polypropylene film body Screen band, arranges the straight line trimming adding thickness coating, on polypropylene film body at the opposite side that polypropylene film body is corresponding The coat of metal is had by vacuum evaporation;Coat of metal pattern is half rectangular safety anti-explosive structure, half rectangular safety anti-explosive knot Structure is provided with electric fuse.The coat of metal pattern of metallized polypropylene film of the present invention is half rectangular safety anti-explosive structure, Metallized polypropylene film side is provided with wave trimming, the contact area phase of the electric capacity core body that it is wound into and the coat of metal Straight line cutting film is increased, substantially reduces contact resistance, improve its resistance to pulse and the ability of big electric current, it is to avoid electric capacity The inefficacy of device, improves product surge current and mechanical shock ability, will not produce short circuit punch-through, substantially increase electric capacity Safety.Further, the present invention uses stack bus bar to draw, and reduces current flow paths, increases circulation area, effectively Reducing the self-induction of capacitor, the self-induction of capacitor drops to below 30nH, substantially reduces the vibration effect under HF switch frequency Should.Further, inventive shell uses insulant single injection-molded, and processing technology is simple, low cost, good looking appearance; By arranging the first elastic draw-in groove, the second elastic draw-in groove, the first reinforcement, the second reinforcement, the 3rd reinforcement and the 4th reinforcement Muscle, improves the hardness of housing the most effectively, it is possible to bears bigger External Force Acting, and enhances housing and potting compound Bond area and intensity, make capacitor not ftracture in severe high and low temperature environment.Further, the present invention uses heatproof 130 DEG C High temp. epoxy resins vacuum encapsulation, product uses under-40 DEG C~105 DEG C of environment, and resin does not ftractures with shell, electrode.
Accompanying drawing explanation
Fig. 1 is that a kind of new-energy automobile thin film capacitor that the present invention proposes assembles structural representation;
Fig. 2 is the axonometric drawing of a kind of new-energy automobile thin film capacitor that the present invention proposes;
Fig. 3 is the front view of a kind of new-energy automobile thin film capacitor that the present invention proposes;
Fig. 4 is sectional view at A-A in Fig. 3;
Fig. 5 is the metallized polypropylene film structural representation of a kind of new-energy automobile thin film capacitor that the present invention proposes Figure;
Fig. 6 is the first busbar structure schematic diagram of a kind of new-energy automobile thin film capacitor that the present invention proposes;
Fig. 7 is the left view of Fig. 6;
Fig. 8 is the second busbar structure schematic diagram of a kind of new-energy automobile thin film capacitor that the present invention proposes;
Fig. 9 is the right view of Fig. 8.
Detailed description of the invention
With reference to Fig. 1, Fig. 2, Fig. 3, Fig. 4, Fig. 5, Fig. 6, Fig. 7, Fig. 8, Fig. 9, Fig. 1 is a kind of new forms of energy vapour that the present invention proposes Automobile-used thin film capacitor assembling structural representation;Fig. 2 is the axle of a kind of new-energy automobile thin film capacitor that the present invention proposes View;Fig. 3 is the front view of a kind of new-energy automobile thin film capacitor that the present invention proposes;Fig. 4 is section view at A-A in Fig. 3 Figure;Fig. 5 is the metallized polypropylene film structural representation of a kind of new-energy automobile thin film capacitor that the present invention proposes;Figure First busbar structure schematic diagram of the 6 a kind of new-energy automobile thin film capacitors proposed for the present invention;Fig. 7 is the left view of Fig. 6 Figure;Fig. 8 is the second busbar structure schematic diagram of a kind of new-energy automobile thin film capacitor that the present invention proposes;Fig. 9 is Fig. 8's Right view.
As shown in Figure 1, Figure 2, Figure 5, the present invention proposes a kind of new-energy automobile thin film capacitor, including housing 1, electric capacity Device fuse, exit, potting compound, capacitor body is formed by metallized polypropylene film 2 winding.Metallized polypropylene film bag Include polypropylene film body 201, the screen band 202 of band wave trimming 203 is set in the side of polypropylene film body 201, poly- The corresponding opposite side of Polypropylene film body 201 arranges the straight line trimming adding thickness coating, passes through on polypropylene film body 201 Vacuum evaporation has the coat of metal;The pattern of the coat of metal is half rectangular safety anti-explosive structure 204, half rectangular safety anti-explosive knot Structure 204 is provided with electric fuse.Metallized polypropylene film 2 side is provided with wave trimming 203, and coat of metal pattern is half Rectangular safety anti-explosive structure 204, the electric capacity core body that it is wound into increases with coat of metal contact area relative rectilinear cutting film, Substantially reduce contact resistance, improve its resistance to pulse and the ability of big electric current, it is to avoid the inefficacy of capacitor, improve product wave Gush electric current and mechanical shock ability, short circuit punch-through will not be produced, substantially increase the safety of electric capacity.
As shown in Figure 1, Figure 2, Figure 3, Figure 4, in the present embodiment, housing 1 is the side using insulant single injection-molded Shape housing 1, housing 1 has and is oppositely arranged the first side wall 101 and the second sidewall 102 and the 3rd sidewall 103 He being oppositely arranged 4th sidewall 104, the first side wall 101 is provided with the first trapezoidal draw-in groove 105 to housing 1 inner recess, the first side wall 101 away from Second sidewall 102 side is provided with the first reinforcement 107 of strip, and the second sidewall 102 is provided with to housing 1 inner recess Two trapezoidal draw-in grooves 106, the second sidewall 102 is provided with the second reinforcement 108 of strip away from the first side wall 101 side, and first adds Strong muscle the 107, second reinforcement 108 all with housing 1 integrated injection molding.3rd sidewall 103 is distributed near the 4th sidewall 104 side Having the 3rd reinforcement 109 of strip, the 4th sidewall 104 is distributed the 4th reinforcement of strip near the 3rd sidewall 103 side Muscle 110, the cross section of the 3rd reinforcement the 109, the 4th reinforcement 110 is the most triangular in shape, the 3rd reinforcement the 109, the 4th reinforcement 110 with housing 1 integrated injection molding.Housing 1 is provided with the installing hole 5 for fixedly mounting capacitor, studs with rolling in installing hole 5 Flower metal rivet.The present embodiment housing 1 uses insulant single injection-molded, and processing technology is simple, low cost, beautiful outline form See;By arranging the first elastic draw-in groove 105, second elastic draw-in groove the 106, first reinforcement the 107, second reinforcement 108, Acanthopanan trifoliatus (L.) Merr. Strong muscle 109 and the 4th reinforcement 110, improve the hardness of housing 1, it is possible to bear bigger External Force Acting the most effectively, and And enhance housing 1 and the bond area of potting compound and intensity, make capacitor not ftracture in severe high and low temperature environment.
As shown in Fig. 1, Fig. 6, Fig. 7, Fig. 8, Fig. 9, in the present embodiment, housing 1 is provided with stack bus bar, and stack bus bar includes First busbar 3 and the second busbar 4, the first busbar 3 is provided with the first bull extraction electrode 301, and the second busbar 4 is provided with more than second Head extraction electrode 401, capacitor body one end connects the first busbar 3, and the capacitor body other end connects the second busbar 4.This Bright employing stack bus bar is drawn, and reduces current flow paths, increases circulation area, effectively reduces the self-induction of capacitor, The self-induction of capacitor drops to below 30nH, substantially reduces the oscillation effect under HF switch frequency.
In the present embodiment, potting compound uses resistance to 130 DEG C of High temp. epoxy resinses.Use 130 DEG C of High temp. epoxy resinses of heatproof true Empty embedding, product uses under-40 DEG C~105 DEG C of environment, and resin does not ftractures with shell, electrode.
The above, the only present invention preferably detailed description of the invention, but protection scope of the present invention is not limited thereto, Any those familiar with the art in the technical scope that the invention discloses, according to technical scheme and Inventive concept equivalent or change in addition, all should contain within protection scope of the present invention.

Claims (9)

1. a new-energy automobile thin film capacitor, including housing (1), capacitor body, exit, potting compound, its feature Being, capacitor body is formed by metallized polypropylene film (2) winding, and metallized polypropylene film includes that polypropylene film is originally Body (201), arranges the screen band (202) of band wave trimming (203) in the side of polypropylene film body (201), thin at polypropylene The corresponding opposite side of membrane body (201) arranges the straight line trimming adding thickness coating, by very on polypropylene film body (201) Empty evaporation has the coat of metal;Coat of metal pattern is half rectangular safety anti-explosive structure (204), half rectangular safety anti-explosive structure (204) electric fuse it is provided with in.
New-energy automobile thin film capacitor the most according to claim 1, it is characterised in that housing (1) is provided with lamination Busbar, stack bus bar includes the first busbar (3) and the second busbar (4), and the first busbar (3) is provided with the first bull extraction electrode (301), the second busbar (4) is provided with the second bull extraction electrode (401), and capacitor body one end connects the first busbar (3), electricity The container fuse other end connects the second busbar (4).
New-energy automobile thin film capacitor the most according to claim 1 and 2, it is characterised in that housing (1) is for using absolutely The square casing (1) of edge material single injection-molded, housing (1) has and is oppositely arranged the first side wall (101) and the second sidewall (102) and the 3rd sidewall (103) that is oppositely arranged and the 4th sidewall (104), the first side wall (101) is provided with to housing (1) First trapezoidal draw-in groove (105) of inner recess, the second sidewall (102) is provided with the second trapezoidal card to housing (1) inner recess Groove (106).
New-energy automobile thin film capacitor the most according to claim 3, it is characterised in that the first side wall (101) away from Second sidewall (102) side is provided with first reinforcement (107) of strip, and the second sidewall (102) is away from the first side wall (101) Side is provided with second reinforcement (108) of strip.
New-energy automobile thin film capacitor the most according to claim 3, it is characterised in that the 3rd sidewall (103) is close 4th sidewall (104) side is distributed the 3rd reinforcement (109) of strip, and the 4th sidewall (104) is near the 3rd sidewall (103) Side is distributed the 4th reinforcement (110) of strip.
New-energy automobile thin film capacitor the most according to claim 4, it is characterised in that the first reinforcement (107), Two reinforcements (108) all with housing (1) integrated injection molding.
New-energy automobile thin film capacitor the most according to claim 5, it is characterised in that the 3rd reinforcement (109), The cross section of four reinforcements (110) is the most triangular in shape, and the 3rd reinforcement (109), the 4th reinforcement (110) are with housing (1) integrally Injection mo(u)lding.
8. according to the new-energy automobile thin film capacitor according to any one of claim 1-7, it is characterised in that potting compound is adopted With resistance to 130 DEG C of High temp. epoxy resinses.
9. according to the new-energy automobile thin film capacitor according to any one of claim 1-7, it is characterised in that housing (1) Being provided with the installing hole (5) for fixedly mounting capacitor, installing hole studs with knurled metal rivet in (5).
CN201610352788.1A 2016-05-20 2016-05-20 A kind of new-energy automobile thin film capacitor Pending CN106067377A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116168950A (en) * 2022-11-17 2023-05-26 东莞市纬迪实业有限公司 Anti-cracking gauge film capacitor

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH07169648A (en) * 1993-03-25 1995-07-04 Matsushita Electric Ind Co Ltd Multilayer thin-film capacitor and manufacture thereof
CN203338984U (en) * 2013-05-30 2013-12-11 安徽省宁国市海伟电子有限公司 Wave-slitting type metallized film
CN104252969A (en) * 2014-09-28 2014-12-31 宁国市裕华电器有限公司 Trapezoidal evaporation metalizing polypropylene film capacitor
CN104269271A (en) * 2014-09-28 2015-01-07 宁国市裕华电器有限公司 Novel polypropylene film capacitor
CN104934223A (en) * 2015-06-28 2015-09-23 无锡宸瑞新能源科技有限公司 Thin-film capacitor for automobile

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH07169648A (en) * 1993-03-25 1995-07-04 Matsushita Electric Ind Co Ltd Multilayer thin-film capacitor and manufacture thereof
CN203338984U (en) * 2013-05-30 2013-12-11 安徽省宁国市海伟电子有限公司 Wave-slitting type metallized film
CN104252969A (en) * 2014-09-28 2014-12-31 宁国市裕华电器有限公司 Trapezoidal evaporation metalizing polypropylene film capacitor
CN104269271A (en) * 2014-09-28 2015-01-07 宁国市裕华电器有限公司 Novel polypropylene film capacitor
CN104934223A (en) * 2015-06-28 2015-09-23 无锡宸瑞新能源科技有限公司 Thin-film capacitor for automobile

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116168950A (en) * 2022-11-17 2023-05-26 东莞市纬迪实业有限公司 Anti-cracking gauge film capacitor

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Application publication date: 20161102