CN106066653A - Tension controller - Google Patents
Tension controller Download PDFInfo
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- CN106066653A CN106066653A CN201610237274.1A CN201610237274A CN106066653A CN 106066653 A CN106066653 A CN 106066653A CN 201610237274 A CN201610237274 A CN 201610237274A CN 106066653 A CN106066653 A CN 106066653A
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- tension
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05D—SYSTEMS FOR CONTROLLING OR REGULATING NON-ELECTRIC VARIABLES
- G05D15/00—Control of mechanical force or stress; Control of mechanical pressure
- G05D15/01—Control of mechanical force or stress; Control of mechanical pressure characterised by the use of electric means
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- Automation & Control Theory (AREA)
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Abstract
It is an object of the invention to obtain a kind of tension controller, it can alleviate the workload to user during tension controller setup parameter.Tension controller (100) has: the 1st control portion, and it has the 1st control function that the tension force to relatively long material is controlled；2nd control portion, the display of its management programable display (1) controls；And storage part, its stored picture data, with or without link information and configuration parameter, this picture data shows at the picture of the display that multiple tension controllers (100) each have, should represent whether the Function Extension portion of tension controller (100) is connected with tension controller (100) with or without link information, this configuration parameter represents the setting content of tension controller (100).
Description
Technical field
The present invention relates to a kind of tension controller (tension controller), this tension force controls
Device is to paper, thin film (film), line or the tension force of the such relatively long material of wire (wire)
It is controlled.
Background technology
In existing tension controller, by the tension force to the material exported from tension detector
Carry out the analog data after load conversion (analog data) to process as tension force input,
While monitor (monitor) tension force input, to control output be adjusted so that with
The uniform tension in order of target.The mode controlled by such tension force is referred to as feedback (feedback) formula
Tension force control.It addition, following tension control to be referred to as open loop (open loop) formula
Tension force controls, and the tension force of this open loop type controls have user can select following two kinds of functions, logical
Cross the calculation process carrying out employing coil diameter, thus export matchingly with current material diameter
Controlling the function of output, both functions are: use potentiometer (potentiometer) and surpass
The coil diameter of current material is carried out inputting by sonic sensor (sensor) as analog data
Function；And use cumulative thickness mode or use the coil diameter computing mode of sketch-based user interface computing
The function of the material diameter that computing is current, this cumulative thickness mode uses proximity transducer and rotation
Encoder (rotary encoder).Feedforward (feed forward) is disclosed in non-patent literature 1
The such tension force of/feedback complex formula controls computing, and it detects from tension force by having simultaneously
The tension force of the material of device carries out the input of the analog data after load conversion, proximity transducer and rotation
Turn the input of encoder, thus reaction type and open loop type are combined.
On the other hand, tension controller has one (all-in-one) type and combination
(component) these 2 kinds of type, one-piece type on panel (panel) surface as display function
And there are liquid crystal display or 7 sections of (segment) display, have as operating function
There are graduated disc (dial) or key switch (key switch), are equipped with magnetic powder at interiors of products
Clutch (powder clutch)/brake (brake) power amplifier (power
Amplifier) function, it is possible to be directly connected to magnetic particle clutch/brake.At non-patent literature
2 and non-patent literature 3 disclosed in tension controller be one-piece type tension controller.
Tension controller disclosed in non-patent literature 2 has character at front surface
(character) liquid crystal display shown and 7 n segment display ns, perform tension monitoring, respectively join
Number (parameter) sets and monitors the display of picture.The behaviour setting change of each parameter
Make to use key switch and graduated disc to perform.The key switch that redirects as picture and there is cursor
(cursor) shifting bond(s) (key), picture switch key, tension force setting key, manually set key.
There is the coil diameter arithmetic element (unit) of Function Extension in side set up and use adapter
(connector).Open panel, there is in inside external connection terminal, to tension force control
Signal input and output, the such distribution of network (network) function are attached.Non-patent
Load signal from tension detector is amplified by the tension controller disclosed in document 2, passes through
Tension force correction calculation is scaled tension value.By the tension force fortune with the operation of a machine or stopping linkage
Calculation input signal inputs, and performs feedback control computing so that the tension value after Huan Suan and target
Uniform tension in order, exports operation result as tension control signal output.According to non-specially
Profit tension controller disclosed in document 2, it is possible to adjusted the value of parameter by control characteristic, is adjusted
Whole tension force controls the control characteristic of computing.
It addition, the tension controller disclosed in non-patent literature 2 controls computing as tension force
Miscellaneous function and have taper tension (taper tension) control computing.Such as according to configuration
The setting of parameter (configuration parameter), controls computing, energy as taper tension
Enough internal taper (taper), outer linear tapering or outside foldlines tapering are switched over.
The information of coil diameter is needed, from outside in order to use outer linear tapering or outside foldlines tapering
Perform the input of coil diameter signal, or connect coil diameter arithmetic element and roll up from the input of coil diameter arithmetic element
Footpath information.The function of input and output terminal can utilize input/output terminal subfunction allocation of parameters to enter
Row change, can use coil diameter by performing the setting of input/output terminal subfunction allocation of parameters
Signal inputs.
It addition, the tension controller disclosed in non-patent literature 2 has passing through panel surface
The function that switches over of invalidating of numerical value input that carries out of graduated disc, invalidating
It is single that information can be stored in storage as parameter key lock (parameter key lock) information
Unit.
It addition, the tension controller disclosed in non-patent literature 2 is by network communicating function
It is able to carry out from personal computer (personal computer) or Programmable Logic Controller
(programmable controller) input tension force computing signal, output tension force control letter
Number, set/monitor each parameter.
It addition, the tension controller setting based on configuration parameter disclosed in non-patent literature 2
With the presence or absence connection of coil diameter arithmetic element, and switch tension force and control the shape of miscellaneous function of computing
State, therefore, it is possible to by picture redirect to the setting content of parameter and having of coil diameter arithmetic element
The picture matched without link information redirects and switches over.
Compared with the tension controller disclosed in non-patent literature 2, non-patent literature 3 institute is public
The tension controller opened is that the ease for use to user has carried out the product of special setting, as with non-
The apparent difference of the tension controller disclosed in patent documentation 2, non-patent literature 3
The liquid crystal display of disclosed tension controller front surface is dot matrix character (dot matrix
Character) display, the key switch that picture redirects is picture switch key and function key
(function key), has the invalidating inputting the numerical value for each parameter and cuts
The key lock key (key lock key) changed, does not has the coil diameter arithmetic element of Function Extension to increase
If with adapter, there is no network terminal for connecting.As with disclosed in non-patent literature 2
The difference functionally of force controller, the tension controller disclosed in non-patent literature 3 does not has
Function Extension portion, does not has taper tension to control the outside foldlines tapering of computing, does not has network service
Function.Further, since the operation method that reaction type tension force controls computing is different, therefore initially
Under state, control characteristic is different.
Non-patent literature 1: " " Rhizoma Sparganii テ Application シ ョ Application U Application ト ロ ラ form and name LE
-10WTA-CCLLD-10WTB-CCL takes bright
(applying flexibly) ", Mitsubishi Denki K.K., 2014 01 month row "
Non-patent literature 2: " " Rhizoma Sparganii power system is driven device LE-40MTB and taken
Bright ", Mitsubishi Denki K.K., in October, 2008 row "
Non-patent literature 3: " " Rhizoma Sparganii テ Application シ ョ Application U Application ト ロ ラ form and name LE
-30CTN takes bright (applying flexibly) ", Mitsubishi Denki K.K., 20
14 years 03 month row "
Tension controller disclosed in above-mentioned each non-patent literature shows according to the difference of product
Function, operating function or holding function are different, owing to can not change display content or operation
Method, if therefore user habit is in existing product, then needs again when using other products
Grasp display content, picture redirect, operational approach or holding function.As solving this problem
Method, it is known that tension controller carry (programmable) able to programme display function
Method.By programable display can provide a user with respectively with existing multiple product phases
The picture data (data) of coupling, thus user can at random select programable display
Display content, it is possible to realize the function that user is used to use.
But, owing to holding function is different according to each product, it is therefore desirable to holding function
Most products carries holding function matchingly, for using the use of the few product of holding function
For family, the quantity of required configuration parameter can be caused to increase, therefore tension controller be set
The workload of user during parameter can increase.
Summary of the invention
The present invention is exactly to propose in view of the foregoing, its object is to obtain a kind of tension force
Controller, this tension controller can alleviate the work to user during tension controller setup parameter
Measure.
In order to solve above-mentioned problem, realize purpose, the tension controller of the present invention has the 1st
Control portion, the 1st control portion has the 1st control merit that the tension force to relatively long material is controlled
Can, this tension controller is characterised by having: programable display；2nd control portion,
Its display managing described programable display controls；And storage part, its stored picture data,
With or without link information and configuration parameter, this picture data each has at multiple tension controllers
The picture of display show, the merit of described tension controller should be represented with or without link information
Whether can be connected with described tension controller extension, this configuration parameter represents that described tension force controls
The setting content of device, described picture data corresponding with multiple described tension controllers respectively contains
Having view data individual information, this view data individual information represents in the control of multiple described tension force
The picture of the display that device each has carries out the kind of the picture data of the display content shown,
Described 1st control portion has the 2nd control function, and the 2nd controls function and described picture data
Individual information, described picture data, described with or without link information, the setting of described configuration parameter
The holding function of the holding function for switching described tension controller matchingly, is switched by value
Information switches over.
The effect of invention
Following effect can be obtained, i.e. can alleviate and tension controller is set according to the present invention
The workload of user during parameter.
Accompanying drawing explanation
Fig. 1 is the outside drawing of the tension controller that embodiment relates to.
Fig. 2 is the outward appearance in the Function Extension portion that the tension controller related to embodiment is connected
Figure.
Fig. 3 is the cut-away view of the tension controller that embodiments of the present invention relate to.
Fig. 4 is an example of the function representing the 1st control portion execution as shown in Figure 3
Figure.
Fig. 5 is RAM or the EPROM institute representing and being equipped on the 1st control portion shown in Fig. 3
The figure of one example of the data of storage.
Fig. 6 is an example of the function representing the 2nd control portion execution as shown in Figure 3
Figure.
Fig. 7 is the RAM or flash memories representing and being equipped on the 2nd control portion shown in Fig. 3
The figure of one example of the data that (flash memory) is stored.
Fig. 8 be configuration parameter automatically set/set limit and holding function automatically switch automatic
1st flow chart (flow chart) of switching judging.
Fig. 9 be configuration parameter automatically set/set limit and holding function automatically switch automatic
2nd flow chart of switching judging.
Figure 10 be configuration parameter automatically set/set limit and holding function automatically switch from
3rd flow chart of dynamic switching judging.
Figure 11 be configuration parameter automatically set/set limit and holding function automatically switch from
4th flow chart of dynamic switching judging.
Figure 12 is to represent that generation configuration parameter automatically sets/set restriction and holding function is automatic
The figure of the 1st data of the result of switching.
Figure 13 is to represent that generation configuration parameter automatically sets/set restriction and holding function is automatic
The figure of the 2nd data of the result of switching.
Figure 14 is to represent that generation configuration parameter automatically sets/set restriction and holding function is automatic
The figure of the 3rd data of the result of switching.
Figure 15 is the figure of the 3rd data representing the result generating switching, is to representing hands
Setting in the case of setting constant tension control operation information dynamicly and using parameter selection information
The figure that the data of the form of condition are indicated.
Figure 16 is the figure of an example of the parameter representing tension controller.
Figure 17 shows the defeated of the network communication unit of tension controller of the present embodiment
Enter the 1st figure of output function handoff functionality.
Figure 18 shows the defeated of the network communication unit of tension controller of the present embodiment
Enter the 2nd figure of output function handoff functionality.
Figure 19 is the guide look of the M equipment (device) representing programable display communication function
The figure of a part for table.
The explanation of label
1 programable display, 2 adapters, 37 n segment display ns, 4 graduated discs, 5 is manual
Controlling switch key switch, 6 automatically control switch key switch, and 7 key lock key switches, outside 8
Portion's terminal for connecting, 9 adapters, 10 external connection terminals, 11 aerial lugs,
12 the 2nd control portions, 12-1 holding function manually sets verification mistake display, and 12-2 forces
Picture redirects, and 12-3 uses parameter to select change warning, and 12-4 picture redirects switching, 12-5
Operating function invalidating switches, 13RAM, 14 flash memories, 15 the 1st control portions,
15-1 the 1st controls function, and 15-1a tension force controls operational part, and 15-1b taper tension controls
Operational part, 15-2 the 2nd controls function, and 15-2a holding function manually sets verification, 15-2b
Holding function manually sets, and 15-2c body operation function invalidating switches, 15-2d action
Function automatically switches, and 15-2e configuration parameter automatically sets/set restriction, and 15-2f network inputs
Output function switches, and 15-2g input/output terminal subfunction switches, 15-2h tension force correction calculation,
16RAM, 17EPROM, 18 with or without connection judgment circuit, 19 analog-digital converters,
20 digital analog converters, 21 programable display communication units, 22 network communication unit, 30
Control characteristic adjustment parameter, 31 input/output terminal subfunction allocation of parameters, 32 configuration parameters,
33 parameter key lock information, 34 tension force control computing handover information, 35 network input and output
Function allocation of parameters, 36 use parameter selection information, 37 clock rate information, 38 actions
Function has set information, 39 holding function handover informations, 40 picture datas, 41 displays
Information, 42 operation information, 43 picture data individual informations, 81 network service connection ends
Son, 82 tension detector signal input terminals, 83 coil diameter signal input terminals, 84 tension force
Control contact signal input terminal, 85 tension force control contact signal lead-out terminals, 86
Power controls with analog signal output, 100 tension controllers, 110 Function Extension portions.
Detailed description of the invention
Below, the tension controller related to embodiments of the present invention based on accompanying drawing is in detail
Illustrate.Additionally, the present invention is not limited to present embodiment.
Embodiment.
Fig. 1 is the outside drawing of the tension controller that embodiment relates to.Fig. 1 (a) is tension force
The front view of controller, Fig. 1 (b) is the rearview of tension controller.At tension controller
The front of 100 is provided with programable display 1；7 n segment display ns 3, it performs tension force correction
The display of the tension value calculated or execution tension force control the tension control signal of operation result
The display of output valve；Graduated disc 4, it is for the ginseng shown at programable display
The unit that number setting value is set；Non-follow control switch key switch 5, it is used for making able to programme
The picture of display jumps to manually set picture forcibly；Automatically control switch key switch 6,
It is for the automatic or manual of switching control pattern (mode)；And key lock key switch (key
Lock key switch) 7, it is for forbidding the setting of the setting value of each parameter.
Automatically control switch key switch 6 if pressed, then the picture of programable display is forcibly
Jump to tension force setting screen, if pressing Non-follow control switch key switch 5, the most able to programme aobvious
Show that the picture of device jumps to manually set picture forcibly.If pressing key lock key switch 7,
The setting value not carried out merely with graduated disc 4 is prohibited, in the touch of programable display
Panel (touch panel) upper execution numerical value input is also prohibited.
Programable display 1 not only shows the setting screen of each parameter, at programable display 1
Touch panel on be also configured to the key switch of image switching content.This key switch is picture
The operating unit redirected, is also to input, by numerical value, the unit being set pre-set parameter.
That is, the setting of parameter has the touch panel of operation programable display and inputs the side of numerical value
The method that method and operation graduated disc 4 are set.It addition, programable display 1 also performs
Verification mistake (error) when the manually setting display of holding function.
The adapter 2 that picture data forwards it is provided with at the back side of tension controller 100,
It is connected with not shown personal computer；External connection terminal 8, its input is as tension force
Each contact signal of computing signal or simulation (analog) signal, output is as tension force control
Each contact signal of signal or analogue signal；And adapter 9, itself and Function Extension portion 110
Connect.
Adapter 2 is connected with personal computer, after being switched by the operation of personal computer
The multiple picture datas stated, thus change is within the picture that programable display carries out showing shows
Hold, the key switch on the touch panel of change programable display 1.In adapter 9, example
As, input is for performing spool pulse (pulse) signal and the main pulse (major of coil diameter computing
Pulse) signal, output is for limiting the rotation of motor (motor) rotary speed of spool
Restricted speed signal, input is for determining whether the signal of linkage function extension 110.
Fig. 2 is the outward appearance in the Function Extension portion that the tension controller related to embodiment is connected
Figure.Fig. 2 (a) is the front view in Function Extension portion 110, and Fig. 2 (b) is Function Extension portion
The rearview of 110.In the front in Function Extension portion 110, external connection terminal 10 is set,
The back side arranges the aerial lug 11 that the adapter 9 with tension controller 100 is attached.
Function Extension portion 110 has following effects, i.e. as entering the function of tension controller
Various options (option) function that row supplements, is such as coil diameter fortune in Function Extension portion 110
In the case of calculating adapter (adapter), input by not shown to outside terminal for connecting 10
The spool pulse signal that detects of reel sensor or main bang, it addition, connect from outside
Connect and export the rotary speed of motor rotation velocity for limiting spool with terminal 10 and limit letter
Number.It addition, in the case of Function Extension portion 110 is coil diameter computing adapter, connect in outside
Connect between device 11 and adapter 9 except the above-mentioned spool pulse signal of transmission, main bang,
Rotary speed limits outside signal, and also transmission is used for judging that tension controller 100 is with or without connecting merit
The signal of energy extension 110.It addition, at aerial lug 11, via adapter 9 from
Tension controller is powered to Function Extension portion 110.Therefore, it is possible to make Function Extension portion 110 carry out
Action and without performing the input of power supply from external connection terminal 10.
Below, the internal structure of tension controller is illustrated.
Fig. 3 is the cut-away view of the tension controller that embodiments of the present invention relate to.Fig. 4
It it is the figure of an example of the function representing the 1st control portion execution as shown in Figure 3.Fig. 5
It is RAM (the Random Access representing and being equipped on the 1st control portion shown in Fig. 3
Or EPROM (Erasable Programmable Read Only Memory) institute Memory)
The figure of one example of the data of storage.Fig. 6 is to represent that the 2nd control portion as shown in Figure 3 holds
The figure of one example of the function of row.Fig. 7 is to represent the 2nd control portion being equipped on shown in Fig. 3
RAM or the figure of an example of data that stored of flash memories.
Tension controller 100 shown in Fig. 3 has programable display the 1, the 1st control portion
15, the 2nd control portion 12 and external connection terminal 8.1st control portion 15 has RAM
16 and EPROM 17, the 2nd control portion 12 has RAM 13 and flash memories 14.Outward
Portion's terminal for connecting 8 has: network service terminal for connecting 81 connected to the network, tension force
Detector signal input terminal 82, coil diameter signal input terminal 83, tension force control contact are believed
Number input terminal 84, tension force control to control to use with contact signal lead-out terminal 85 and tension force
Analog signal output 86.Arrange between the 2nd control portion 15 of control portion the 12 and the 1st
Programable display communication unit 21.It addition, be connected use with network service in the 1st control portion 15
Network communication unit 22 is set between terminal 81.Connect at network service terminal for connecting 81 and have
Personal computer or Programmable Logic Controller as master (master) website.
As shown in Figure 4, the 1st control portion 15 has the 1st control function 15-1 and the 2nd control
Function 15-2 processed.1st controls function 15-1 has the tension force control controlling function as tension force
Operational part 15-1a and the taper tension as taper tension control function control operational part
15-1b.Control operational part 15-1a performs such as to feedover/the tension force of feedback complex formula at tension force
Control computing, the tension force of open loop type controls computing, the tension force of reaction type controls computing or control
Characteristic processed adjusts.Such as directly tapering is performed in taper tension controls operational part 15-1b
(direct taper), outside foldlines tapering, outer linear tapering, the such cone of internal taper
Degree controls.2nd controls function 15-2 has following function, it may be assumed that holding function manually sets
Verification 15-2a, holding function manually set 15-2b, the switching of body operation function invalidating
15-2c, holding function automatic switchover 15-2d, configuration parameter automatically set/set restriction 15-2e,
Network input/output function switching 15-2f, input/output terminal subfunction switching 15-2g and
Tension force correction calculation 15-2h.
As it is shown in figure 5, store following information in RAM 16 or EPROM 17, it may be assumed that
Control characteristic adjusts parameter 30, and it controls the control characteristic of calculation function for adjusting tension force；
Input/output terminal subfunction allocation of parameters 31；Configuration parameter 32；Parameter key lock information 33；
Tension force controls computing handover information 34；Network input/output function allocation of parameters 35；Use ginseng
Number selection information 36；Clock rate information 37；Holding function has set information 38；And
Holding function handover information 39.Assume to deposit at the RAM 16 or EPROM 17 shown in Fig. 5
Contain the multiple holding functions from pattern (pattern) 1 to pattern n (n is natural number) to cut
Change information 39.In the 1st control portion 15, will store at EPROM 17 when power on
Data read-out to RAM 16, disconnect in the timing (timing) or power supply setting change
Shi Zaici carries out storage and keeps.Additionally, carry out storing at RAM 16 or EPROM 17
Information is not limited to this, and RAM 16 or EPROM 17 the most also stores hardware eigenvalue,
This hardware eigenvalue is for the hardware being inherently associated with the circuit of tension controller
(hardware) fluctuation (variations) of characteristic makes corrections.This hardware eigenvalue is logical
Cross the value after test of dispatching from the factory etc. measures characteristic and this value stored.
Following various control is performed in the 1st control portion 15 constituted in the manner described above, it may be assumed that
Simulation numeral (analog digital) conversion from the signal of not shown tension detector output
Control, tension force correction computing, tension force show computing, tension force computing signal input mould
Intend numeral conversion and control, the digital simulation (digital analog) of tension control signal output turns
Change control, tension force control computing, use Function Extension portion 110 carry out coil diameter computing,
And the Control on Communication of data of transmission and the Control on Communication of network between the 2nd control portion 12,
To the tension force show value of 7 sections of displays, to the display of the tension control signal output valve of 7 sections of displays
The control setting the operation changed control, carried out by key switch or memorizer
(memory) management.
The 2nd control portion 12 shown in Fig. 6 has following function, it may be assumed that holding function manually sets
Fixed verification mistake display 12-1, pressure picture redirect 12-2, use parameter to select change warning
12-3, picture redirect switching 12-4 and operating function invalidating switching 12-5.
As it is shown in fig. 7, as picture data 40 in RAM 13 or flash memories 14
And store following information, it may be assumed that display information 41, operation information 42 and picture data
Body information 43.Picture data 40 respectively with shown in Fig. 3 from personal computer input multiple
Picture data 1,2...n (n is natural number) are corresponding.Picture data 1,2...n are respectively
The data that the display content that shows is relevant are carried out with the display at tension controller.Such as Fig. 3
Shown picture data 1 is for controlling with at the existing tension force shown in above-mentioned non-patent literature 2
The display of device carries out the data that the display content that shows is relevant.Picture data 2 be with non-specially
The display of the profit existing tension controller shown in document 3 has in carrying out the display shown
The data closed.Picture data n is and at the tension controller in addition to these tension controllers
Display carry out the data that the display content that shows is relevant.So, picture data 1,2...n
It is respectively carry out showing aobvious from the display at the display different multiple tension controllers of function
Show the data that content is relevant.Picture data individual information 43 is following information, i.e. to many
The picture of the display that individual tension controller each has carries out the picture of the display content shown
The kind of data is indicated.
In the 2nd control portion 12, will store at flash memories 14 when power on
These data read-out, to RAM 13, are entered when disconnecting again in the timing or power supply setting change
Row storage keeps.
Following various control is performed in the 2nd control portion 12 constituted in the manner described above, it may be assumed that
Between personal computer transmission multiple picture datas 1, the forwarding Control on Communication of 2...n,
The display of programable display 1 controls, the action of the touch panel operation of programable display 1
Control, memorizer manages, the Control on Communication of the data of transmission between the 1st control portion 15.
Function Extension portion 110 has with or without connection judgment circuit 18.With or without connection judgment electricity
In the case of road 18 is connected with adapter 9, electric with or without connection judgment in the 1st control portion 15
Ring (loop) circuit, the 1st control portion 15 numeral (digital) detected is formed between road 18
Signal becomes high level (level), detects and is connected to Function Extension at tension controller 100
Portion 110.In the case of not being connected with adapter 9 with or without connection judgment circuit 18, by the 1st
The digital signal that control portion 15 detects becomes low level, detects at tension controller 100
It is not connected with Function Extension portion 110.In the following description, would indicate that with or without connection judgment circuit
18 information whether being connected with adapter 9 are referred to as " with or without link information ".Assume with or without even
The information of connecing is stored in RAM 16 or EPROM 17.
Defeated with tension detector signal input terminal 82 and coil diameter signal in the 1st control portion 15
Enter and analog-digital converter 19 is set between terminal 83, in the 1st control portion 15 and tension force control
Between system analog signal output 86, digital analog converter 20 is set.Simulation numeral turns
The output of tension detector that parallel operation 19 will input via tension detector signal input terminal 82
Signal and the coil diameter signal via coil diameter signal input terminal 83 input are converted to digital signal also
Export to the 1st control portion 15.In the 1st control portion 15, use from analog-digital converter
The signal of 19 outputs performs corrected value computing and tension force controls computing.Computing is controlled as tension force
Result tension force control output signal be output to digital analog converter 20, by numeral mould
The tension force intending the simulation after transducer 20 conversion controls output signal via tension force control simulation
Signal output terminal 86 exports to control object.
Below, configuration parameter automatically sets/sets restriction 15-2e and holding function is cut automatically
Change 15-2d to illustrate.
In order to perform automatically setting and setting restriction of configuration parameter 32, need to make and following sentence
Disconnected, i.e. tension controller of the present embodiment is controlled by user with existing multiple tension force
Which tension controller in device uses matchingly, or as new product i.e. as existing
Tension controller beyond some tension controllers uses.In order to perform this judgement, the 1st
Control portion 15 use the 1st control portion 15 storage holding function set information 38,
At the picture data individual information 43 of the 2nd control portion 12 storage, with or without linkage function extension
The information of 110.Additionally, in the following description, for the purpose of simplifying the description, by non-patent literature
Existing tension controller shown in 2 is referred to as " existing tension controller 1 ", by non-patent literary composition
Offer the existing tension controller shown in 3 and be referred to as " existing tension controller 2 ".
Fig. 8 be configuration parameter automatically set/set limit and holding function automatically switch automatic
1st flow chart of switching judging.Fig. 9 is that configuration parameter automatically sets/set restriction and action
The 2nd flow chart that the automatic switchover that function automatically switches judges.Figure 10 is that configuration parameter is automatic
Set/set and limit and the 3rd flow chart judged that automatically switches of holding function automatic switchover.
Figure 11 be configuration parameter automatically set/set limit and holding function automatically switch automatically cut
Change the 4th flow chart of judgement.Figure 12 is to represent that generation configuration parameter automatically sets/set restriction
The figure of the 1st data with the result that holding function automatically switches.Figure 13 is to represent generation
Configuration parameter automatically sets/sets and limits the 2nd of the result automatically switched with holding function
The figure of data.Figure 14 is to represent that generation configuration parameter automatically sets/set restriction and holding function
The figure of the 3rd data of the result automatically switched.The 1st data shown in Figure 12 are and open
Power controls the relevant data that automatically switch of computing handover information, the 2nd data shown in Figure 13
Being and use the relevant data of automatics switchover of parameter selection information, the 3rd shown in Figure 14 is several
According to being the data relevant with the automatic switchover of initial value information.In fig. 12 by picture data,
Function Extension, configuration parameter and tension force control computing handover information and are associated.Take in fig. 13
Tension force for Figure 12 controls computing handover information and is associated by use parameter selection information,
The tension force replacing Figure 12 in Figure 14 controls computing handover information and initial value information is associated.
Figure 13,14 data in, use parameter selection information is set to 7 kinds, by initial value believe
Breath is set to 15 kinds, but uses parameter selection information number and initial value Information Number to be not limited to this.
Additionally, " taper tension " is slightly being written as " tapering " from Fig. 8 to Figure 14.
In fig. 8, when the power supply of tension controller 100 is switched on, perform in the 1st control
The holding function of portion 15 processed storage has set the reading (S1001) of information 38, according to institute
The holding function read has set information 38 and has judged whether the setting of holding function completes
(S1002).In the case of holding function has set (S1002 as No), do not perform
The switching of holding function data and execution (S1003).Set in holding function and be not fully complete
In the case of (S1002 is Yes), perform to deposit in the memory element of programable display function
The reading (S1004) of the picture data individual information 43 of storage.
Whether the picture data read-out by judgement is the picture data of existing tension controller 1
(S1005), in the case of picture data is existing tension controller 1 (S1005 is Yes),
Perform the reading (S1006) of the information with or without linkage function extension 110.Based on read-out
Presence or absence link information determine whether linkage function extension 110 (S1007).Do not connecting
In the case of connection function extension 110 (S1007 is Yes), set by taper tension function
It is set to directly (direct) to carry out limiting (S1008).If being performed taper tension by user
The setting (S1009) of function and the setting (S1010) of axle handoff functionality, then coil diameter computing
Function is automatically made setting value=nothing (S1011).Contents phase set with these
Joining ground, holding function handover information is automatically made the data shown in Figure 12,13,14
NO.1～8 (S1012).
Judged result at S1007 is (S1007 is No) in the case of having connection, to inciting somebody to action
Taper tension function is set as inside or directly carries out limiting (S1013).If by user
Perform the setting (S1014) of taper tension function and the setting (S1015) of axle handoff functionality,
Then coil diameter calculation function is automatically made setting value=ratio (S1016).Set by these
Matchingly, holding function handover information is automatically made Figure 12,13,14 to fixed content
Shown data NO.9～14 (S1017).
As the judged result of S1005, it not existing tension controller 1 at picture data
In the case of (S1005 is No), as shown in Figure 9, it is judged that whether read-out picture data
Picture data (S1018) for existing tension controller 2.It is existing tension force at picture data
In the case of controller 2 (S1018 is Yes), perform with or without linkage function extension 110
The reading (S1019) of information.Connection is determined whether based on read-out presence or absence link information
Function Extension portion 110 (S1020).In the case of not connecting (S1020 is Yes),
Taper tension function is automatically made setting value=nothing (S1021), and axle handoff functionality sets automatically
Being set to setting value=nothing (S1022), coil diameter calculation function is automatically made setting value=nothing
(S1023).Holding function handover information is automatically made shown in Figure 12,13,14
Data NO.15 (S1024).
Judged result at S1020 is (S1020 is No), tapering in the case of having connection
Tension function is automatically made setting value=nothing (S1025), and axle handoff functionality is automatically made
Setting value=nothing (S1026), coil diameter calculation function is automatically made setting value=ratio
(S1027).Holding function handover information is automatically made shown in Figure 12,13,14
Data NO.16 (S1028).
As the judged result of S1018, it not existing tension controller 2 at picture data
In the case of (S1018 is No), as shown in Figure 10, it is judged that whether read-out picture data
Picture data (S1029) for new product.(S1029 in the case of picture data is new product
For Yes), perform the reading (S1030) of the information with or without linkage function extension 110.
Linkage function extension 110 (S1031) is determined whether based on read-out presence or absence link information.
In the case of not connecting (S1031 is Yes), if being performed taper tension by user
The setting (S1032) of function and the setting (S1033) of axle handoff functionality, then coil diameter computing
Function is automatically made setting value=nothing (S1034).With set content matchingly,
Holding function handover information is automatically made data NO.17 shown in Figure 12,13,14～26
(S1035)。
Judged result at S1031 is (S1031 is No) in the case of having connection, to inciting somebody to action
Taper tension function is set as inside or directly carries out limiting (S1036).If by user
Perform the setting (S1038) of the setting (S1037) of taper tension function, axle handoff functionality
With the setting (S1039) of coil diameter calculation function, then with these set contents matchingly,
Holding function handover information is automatically made data NO.27 shown in Figure 12,13,14～38
(S1040)。
As the judged result of S1029, in the case of picture data is not new product
(S1029 is No), as shown in figure 11, it is judged that be user generated data for picture data,
Perform the reading (S1041) of the information with or without linkage function extension 110.Based on read-out
Presence or absence link information determine whether linkage function extension 110 (S1042).Do not connecting
In the case of connecing (S1042 is Yes), taper tension function is automatically made setting value=nothing
(S1043), axle handoff functionality is automatically made setting value=nothing (S1044), coil diameter computing
Function is automatically made setting value=nothing (S1045).Holding function handover information is by automatically
It is set as data NO.39 (S1046) shown in Figure 12,13,14.
Judged result at S1042 is (S1042 is No), tapering in the case of having connection
Tension function is automatically made setting value=nothing, and axle handoff functionality is automatically made setting value=nothing,
Coil diameter calculation function is automatically made setting value=ratio (S1047～S1049).Action merit
Data NO.40 (S1050) shown in Figure 12,13,14 can be automatically made by handover information.
About the data shown in Figure 12, the picture data at programable display is existing tension force
In the case of controller 1,2, unrelated and become feedback with or without linkage function extension 110
Control (FB), in the case of the picture data of programable display is new product, and have
Extension without linkage function 110 matchingly, performs feedback control (FB) and feedforward/feedback
The switching of complex controll (FF/FB).
About the data shown in Figure 13, in the case of using parameter selection information to be zero, sentence
Break and be in serviceable condition for corresponding parameter, switch tension force matchingly with the setting value of parameter
The action of controller.Use parameter selection information be × in the case of, it is judged that for joining accordingly
Number is in unusable state, and unrelated with the setting value of parameter, its holding function does not carry out action.
The switching of the description below is performed, it may be assumed that the control of feedback control by the data shown in Figure 14
Gain processed (gain), the function distribution of input and output terminal, the function of network input and output are divided
Join.In the case of picture data is existing tension controller 1,2, with picture data phase
Determine the initial value of parameter with joining, in the case of picture data is new product, and with or without being connected
The setting value of information and configuration parameter 32 matchingly, the significantly initial value of change parameter.Separately
Outward, in the case of picture data is user generated data, owing to not knowing which user can use
Individual function, therefore uses parameter selection information and initial parameter value information to be only set to minimum
Limit.
As it has been described above, the 2nd control function 15-2 in the 1st control portion 15 is by performing Fig. 8
To the process of Figure 11, thus information 38, picture data individuality letter are set with holding function
Breath 43, the information with or without linkage function extension 110, the setting value phase of configuration parameter 32
Join ground, perform user and wish how to use the judgement of tension controller, with this situation judged result
Switch to Figure 12 to the data shown in 14 holding function handover information matchingly.Thus can
The parameter enough simplifying user sets.
Figure 15 is manually to set constant tension control operation information to representing and use parameter to select letter
The figure that the data of the form imposed a condition in the case of breath are indicated.About figure
The data of 15, as imposing a condition, control operation information, with or without linkage function by tension force
The information of extension, configuration parameter are associated.Control operation information manually setting tension force and make
When using parameter selection information, holding function manually sets verification 15-2a and judges configuration parameter and have
The information of extension without linkage function 110 whether with the data consistent shown in Figure 15, unanimously
In the case of, holding function manually sets 15-2b makes the content manually set effective.Differing
In the case of cause, holding function manually sets the content invalid that 15-2b makes to manually set, by core
Mistake is shown at programable display.
Figure 16 is the figure of an example of the parameter representing tension controller.For each parameter,
By device numbering, setting content, it is used for judging that the clock rate information of the kind of parameter is associated.
The tension force of D0 sets and manually setting of D1 is spendable common parameter under whole states,
D4～D7 is the parameter relevant with the tension force correction correction using parameter to select.In illustrative example
In, tension force correction correction is in serviceable condition.When there is no this spendable parameter, pin
To attempting the access (access) of change setting, in order to will based on clock rate information 37
The tension force correction correction using parameter selection information 36 is set to serviceable condition, and the 2nd controls merit
Can 15-2 display warning.
D1004 becomes tension force and controls the setting value of computing switching, D1008～D1010 becomes and join
Putting the setting value of parameter, D1016～D1022 becomes the setting value using parameter to select.These
Setting value confirms at programable display via programable display communication unit 21, it is possible to
To picture in the way of matchingly the picture of unnecessary parameter being skipped with these setting values
Redirect and switch over.To use other existing by the picture data of existing tension controller
In the case of the function of tension controller or the New function that matches with new product, by
Power controls computing switching, configuration parameter or uses the change that is set for of parameter selection, thus
Picture can be redirected and switch over to the function of other existing products or producing with new
The parameter setting screen of the New function of condition coupling shows, it is possible to use function.
Below, the input/output function switching to network communication unit 22 illustrates.
Figure 17 shows the defeated of the network communication unit of tension controller of the present embodiment
Enter the 1st figure of output function handoff functionality.Figure 18 shows of the present embodiment
2nd figure of the input/output function handoff functionality of the network communication unit of force controller.
It is connected to the individual's meter as main website at the network service terminal for connecting 81 shown in Fig. 3
In the case of calculation machine or Programmable Logic Controller, the network inputoutput data at tension controller is deposited
At remote register (remote register) RWw and remote register RWr, this is remotely posted
Storage RWw is to send to conduct from personal computer or the Programmable Logic Controller as main website
From the signal of the tension controller 100 of (slave) website, this remote register RWr be from
Slave station sends the signal to main website.Under having from the parameter setting method of network communication unit 22
Stating 2 kinds, it may be assumed that establishing method continuously, it is by the parameter of distribution to remote register RWw
Setting value inputs；And request command performs method, it passes through request command
(command), request code (code), setting data parameter optional to user
It is set.Additionally, establishing method is for write parameters continuously, perform continuously to RAM
Write, request command perform method can by request command at random selected by user to
The write of RAM and EPROM.It addition, the parameter from network communication unit 22 monitors method
Having following 2 kinds, it may be assumed that monitor method continuously, it is to distributing to remote register RWr's
The value of parameter monitors；And request command performs method, it passes through request command, request
Code monitors by the optional parameter of user.
In the tension controller of present embodiment, parameter sets can be to or without using continuously
It is set for switching, in the case of using setting continuously, makes the one of remote register RWw
Half is used as to set and distribution function continuously, and residue half is used as to perform request command and distribute merit
Energy.In the case of not using setting continuously, it is used as to hold by whole remote register RWw
Row request command and distribution function.It addition, in the case of using setting continuously, user can
Setting continuously as which parameter is at random set at the remote register RWw set continuously
Determine and use.
Parameter monitors and can use with or without using request command execution result to switch over
Request command performs in the case of result, with the request command that performs of remote register RWw
Quantity matchingly, distribute to remote register RWr by the function that request command performs result.
In the case of not using request command to perform result, as monitoring continuously with, function is distributed
To whole remote register RWr.It addition, monitor also identically with setting continuously continuously,
User can at random set and use as monitoring continuously of which parameter.
The setting of the function distribution set continuously and monitor continuously can be by above-mentioned action merit
Can automatically switch and automatically be set, it is possible to realize sentencing with the state shown in Fig. 8～Figure 11
The automatic function distribution of the network input and output that disconnected result matches.Additionally, Figure 17,18
In the quantity of information of each remote register be 8, but the quantity of information of tension controller is not limited to
This.
Below, aobvious with able to programme to the body operation function of the tension controller of present embodiment
Show that the linkage of device display function and operating function illustrates.
Figure 19 is of the catalog of the M equipment representing programable display communication function
The figure divided.At programable display, there is following function, i.e. be based on by able to programme aobvious
Show that device communication function and tension controller carry out the data message transmitted, forcibly picture is jumped
Turn, or the invalidating of operating function is switched over, this programable display communication function
It is known as triggering M equipment or the D equipment of (trigger) function.Pressing tension force control
The operating function of device automatically control switch key in the case of, the tension force setting screen of M1000
Redirect triggering to be switched on, if by programable display by communication acknowledgement to M1000 by
Connect, then utilize Trigger Function, the picture of programable display is jumped to tension force setting screen.
While jumping to tension force setting screen, prepare the automatic of next time by disconnecting M1000
Control the input of switch key.Similarly, in the case of pressing Non-follow control switch key, M1001
The picture that manually sets redirect triggering and be switched on, if being passed through communication acknowledgement by programable display
It is switched on to M1001, then utilizes Trigger Function, the picture of programable display is redirected
To manually setting picture.While jumping to manually set picture, by disconnecting M1001
And prepare the input automatically controlling switch key of next time.
It addition, M1016～M1047 becomes key lock (key lock) signal of parameter, as
Fruit presses key lock key when programable display demonstrates the setting screen of parameter (1), then
Parameter (1) key lock of M1016 is switched on, parameter (1) be set at illegal state,
If be switched on to M1016 by communication acknowledgement by programable display, then utilize triggering
It is invalid that function makes the numerical value of the parameter (1) of programable display input.Further, if M1016
Be switched on, then the numerical value input of the graduated disc carrying out autonomous agent also becomes invalid, is in and passes through main body
Panel surface cannot be carried out the state set.If pressing key lock key in this condition, then
M1016 is disconnected, the numerical value of programable display input and carry out the number of graduated disc of autonomous agent
Value input becomes effective.Similarly, it is possible to by the on-off of M1017～M1047
The invalidating inputting the numerical value of each parameter switches over.Additionally, M sets in Figure 19
Standby parameter key lock is 32, but the parameter key of tension controller of the present embodiment
The quantity of locking is not limited to this.
One example of the representation present disclosure shown in above embodiment, both
Can be combined with technology known to other, it is also possible at the model of the purport without departing from the present invention
In enclosing, a part for structure is omitted, changed.
Claims (8)
1. a tension controller, it has the 1st control portion, and it is right that the 1st control portion has
The 1st control function that the tension force of relatively long material is controlled,
This tension controller is characterised by having:
Programable display；
2nd control portion, its display carrying out described programable display controls；And
Storage part, its stored picture data, with or without link information and configuration parameter, this picture
Face data show at the picture of the display that multiple tension controllers each have, should be with or without
Link information represent the Function Extension portion of described tension controller whether with described tension controller
Connecting, this configuration parameter represents the setting content of described tension controller,
Described picture data corresponding with multiple described tension controllers respectively contains picture number
According to individual information, this view data individual information represents each have at multiple described tension controllers
The picture of some display carries out the kind of the picture data of the display content shown,
Described 1st control portion has the 2nd control function, and the 2nd controls function and described picture
Face data individual information, described picture data, described with or without link information, described configuration parameter
Setting value matchingly, to the action merit of holding function for switching described tension controller
Can switch over by handover information.
Tension controller the most according to claim 1, it is characterised in that
In described holding function handover information, as the information for switching action function
Computing handover information is controlled containing multiple tension force,
Described 1st control function executing is described with what described holding function handover information was comprised
Multiple tension force control the corresponding tension force of computing handover information and control computing.
Tension controller the most according to claim 1, it is characterised in that
In described holding function handover information, as the information for switching action function
Containing multiple use parameter selection information,
This tension controller has the storage part of storage clock rate information, and this clock rate is believed
Breath based on use parameter selection information change parameter can could use state, is used for judging ginseng
Number with multiple described use parameter selection information among which use parameter selection information phase
Association,
Described 2nd controls function for attempting to change the parameter of unusable state
Accessing display warning, this warning promotes parameter to be used to select letter based on described clock rate information
Breath changes to serviceable condition.
Tension controller the most according to claim 1, it is characterised in that
Described 2nd controls function has the portion of manually setting, and this manually sets portion for manually setting
Constant tension control computing handover information and use parameter selection information,
For described with or without link information with described configuration parameter, manually set portion to by described
Set described tension force controls computing handover information and described use parameter selection information is carried out
Verification, with checked result matchingly in described programable display display verification mistake.
Tension controller the most according to claim 1, it is characterised in that
In described holding function handover information, as the information for switching action function
Containing multiple initial parameter value information,
This tension controller has storage control characteristic and adjusts the storage part of parameter, and this control is special
Property adjust parameter for adjust tension force control calculation function control characteristic,
Control characteristic, based on described initial parameter value information, is adjusted by described 2nd control function
The initial value of parameter switches over.
Tension controller the most according to claim 5, it is characterised in that
Having following terminal, this terminal is via communication network and Programmable Logic Controller or individual's meter
Calculation machine connects, and carries out the input and output of tension force control signal,
Having input/output function allocation of parameters, this input/output function allocation of parameters is for right
The function of described terminal and network input and output is allocated,
Based on described initial parameter value information, to input and output terminal and network input and output
Input/output function allocation of parameters switches over.
Tension controller the most according to claim 1, it is characterised in that
There is the operating function of described tension controller,
In linkage the display content of programable display is changed with described operating function.
Tension controller the most according to claim 6, it is characterised in that
Effective to the operating function of programable display function in linkage with described operating function
Or invalid change.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2015088435A JP5963906B1 (en) | 2015-04-23 | 2015-04-23 | Tension controller |
| JP2015-088435 | 2015-04-23 |
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| Publication Number | Publication Date |
|---|---|
| CN106066653A true CN106066653A (en) | 2016-11-02 |
| CN106066653B CN106066653B (en) | 2020-05-01 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110325955A (en) * | 2017-03-21 | 2019-10-11 | 三菱电机株式会社 | Operation display panel and operation displaying method |
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| JP2001148120A (en) * | 1999-11-22 | 2001-05-29 | Sony Corp | Display device for take-up control |
| CN1539636A (en) * | 2003-04-23 | 2004-10-27 | 三菱电机株式会社 | Tension controller |
| CN101673119A (en) * | 2009-10-12 | 2010-03-17 | 天津工业大学 | Method for controlling tension stability of wrap yarn during wrap feeding and rolling process of loom |
| CN102221436A (en) * | 2010-04-16 | 2011-10-19 | 三菱电机株式会社 | Tensometer |
| CN103236559A (en) * | 2013-05-16 | 2013-08-07 | 东莞市雅康精密机械有限公司 | Plate producing and winding control system |
Family Cites Families (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2003195915A (en) * | 2001-12-28 | 2003-07-11 | Toto Ltd | Program for control unit |
| JP5744280B1 (en) * | 2014-04-30 | 2015-07-08 | 三菱電機株式会社 | Tension controller |
-
2015
- 2015-04-23 JP JP2015088435A patent/JP5963906B1/en active Active
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2001148120A (en) * | 1999-11-22 | 2001-05-29 | Sony Corp | Display device for take-up control |
| CN1539636A (en) * | 2003-04-23 | 2004-10-27 | 三菱电机株式会社 | Tension controller |
| CN101673119A (en) * | 2009-10-12 | 2010-03-17 | 天津工业大学 | Method for controlling tension stability of wrap yarn during wrap feeding and rolling process of loom |
| CN102221436A (en) * | 2010-04-16 | 2011-10-19 | 三菱电机株式会社 | Tensometer |
| CN103236559A (en) * | 2013-05-16 | 2013-08-07 | 东莞市雅康精密机械有限公司 | Plate producing and winding control system |
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| CN110325955A (en) * | 2017-03-21 | 2019-10-11 | 三菱电机株式会社 | Operation display panel and operation displaying method |
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| Publication number | Publication date |
|---|---|
| JP5963906B1 (en) | 2016-08-03 |
| CN106066653B (en) | 2020-05-01 |
| JP2016206977A (en) | 2016-12-08 |
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