CN106058013A - Chip level LED packaging technology - Google Patents

Chip level LED packaging technology Download PDF

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Publication number
CN106058013A
CN106058013A CN201610622039.6A CN201610622039A CN106058013A CN 106058013 A CN106058013 A CN 106058013A CN 201610622039 A CN201610622039 A CN 201610622039A CN 106058013 A CN106058013 A CN 106058013A
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CN
China
Prior art keywords
chip
fluorescent
packaging technology
led packaging
scale led
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201610622039.6A
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Chinese (zh)
Inventor
罗雪方
瞿澄
罗子杰
陈文娟
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JIANGSU LUOHUA NEW MATERIAL Co Ltd
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JIANGSU LUOHUA NEW MATERIAL Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Application filed by JIANGSU LUOHUA NEW MATERIAL Co Ltd filed Critical JIANGSU LUOHUA NEW MATERIAL Co Ltd
Priority to CN201610622039.6A priority Critical patent/CN106058013A/en
Publication of CN106058013A publication Critical patent/CN106058013A/en
Pending legal-status Critical Current

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L33/00Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L33/48Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the semiconductor body packages
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L33/00Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L33/48Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the semiconductor body packages
    • H01L33/50Wavelength conversion elements
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L33/00Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L33/48Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the semiconductor body packages
    • H01L33/50Wavelength conversion elements
    • H01L33/501Wavelength conversion elements characterised by the materials, e.g. binder
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2933/00Details relating to devices covered by the group H01L33/00 but not provided for in its subgroups
    • H01L2933/0008Processes
    • H01L2933/0033Processes relating to semiconductor body packages
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2933/00Details relating to devices covered by the group H01L33/00 but not provided for in its subgroups
    • H01L2933/0008Processes
    • H01L2933/0033Processes relating to semiconductor body packages
    • H01L2933/0041Processes relating to semiconductor body packages relating to wavelength conversion elements

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  • Engineering & Computer Science (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Manufacturing & Machinery (AREA)
  • Computer Hardware Design (AREA)
  • Power Engineering (AREA)
  • Led Device Packages (AREA)

Abstract

The invention discloses chip level LED packaging technology which comprises an addition-type liquid silicone rubber, flip chips and fluorescent powders. The chip level LED packaging technology mainly comprises a step of orderly weighing a fluorescent powder material and mixing uniformly, a step of uniformly mixing the mixed material and silica gel and carrying out defoaming to obtain fluorescent glue, a step of injecting the fluorescent glue into a mold and carrying out precuring to obtain a semi-solidified fluorescent film, a step of neatly arranging the flip chips at the surface of a PET film, a step of carrying out hot pressing curing on the arranged flip chips and the fluorescent film, carrying out cutting after cooling, and obtaining a chip level packaging LED lamp. The LED lamp prepared by using the technology has the advantages of simple process and high yield, and the manufacturing cost of an LED product is reduced greatly. At the same time, the light excitation and light uniformity are enhanced by using quantum dots.

Description

A kind of chip-scale LED packaging technology
Technical field
Originally the present invention relates to LED encapsulation field, particularly relate to a kind of chip-scale LED packaging technology.
Background technology
In recent years, under the advocating and support with national governments relevant policies of whole world energy-saving and emission-reduction, LED illumination obtains quickly Development.Have compared with conventional light source that life-span length, volume be little, energy-conservation, efficient, fast response time, antidetonation, the advantage such as pollution-free, Be considered as " green illumination light source " that can enter general lighting field, LED large-scale application in general lighting be one must Right trend.
Encapsulation is that LED produces the key link formed a connecting link, and in whole LED industry chain, the manufacturing cost of 50% is concentrated In encapsulation.The function of encapsulation is the protection providing chip enough, prevents chip from exposing for a long time or mechanical damage And lost efficacy, to improve the stability of chip;LED is encapsulated, in addition it is also necessary to there is good light extraction efficiency and good thermal diffusivity, Good encapsulation can allow LED possess more preferable luminous efficiency and heat dissipation environment, and then promotes the life-span of LED.Through sending out for many years Exhibition, China's LED encapsulation industry has tended to ripe, has defined complete LED and encapsulate industrial chain.Within 2014, global LED encapsulates market Income reaches 14,600,000,000 dollars, it is contemplated that will increase to 176.4 hundred million dollars with the annual compound growth rate of 3.20% to the year two thousand twenty.
LED encapsulation experienced by LAMP (small-power), Piranha, and SMD encapsulates, high-power (Hi-power), COB integration packaging Etc. several stages.Experienced by chip power growth, perfect, the encapsulating material (epoxy resin changes silica gel into) of sealed in unit among these Improvement, the improvement of fluorescent material, the development of the factors such as expansion of application, create the whole industrial chain of current LED Flourish.Along with commercial lighting and special lighting diversified demand, next packaging trend is high-density packages, and CSP (core Chip size package) realize the representative form of high-density packages just.
According to the definition of J-STD-012 standard, CSP refers to a kind of advanced person encapsulating chi one-inch less than bare chip 1.2 times Packing forms.Under equal area, the packaging density of chip-scale light source adds 16 times, and final encapsulation volume is than traditional contracting Little by 80%, Design of Luminaires space is bigger.CSP have the advantage that 1 product without gold thread, thus reliability is higher;2 use electrically Joint face contacts, and thermal resistance is low, is resistant to big electric current.Meanwhile, wafer-level package is by the welding package bottom weldering of direct for chip eutectic Dish, simplifies production procedure, reduces production cost;3 are greatly reduced without support, thermal resistance, and same device volume can provide more High-power.Therefore CSP encapsulation is gradually had an optimistic view of by industry.At present, 1.9 × 1.9mm and 1.5 that SSC is researched and developed × The CSP chip of 1.5mm has realized batch production.Samsung have developed second filial generation wafer-level package device, the second filial generation in 2015 The compactest only 1.2mm × 1.2mm of CSP product shape.Compared with first generation CSP, size reduction 30%, performance but improves simultaneously 10%.CSP LED product does well in backlight, flash lamp field, along with the progress of technology, following at high-power illumination neck All there is good application in territory, especially in illumination and field of backlights.Following CSP light source cost will fall rapidly upon after will becoming Continuous market development main force.
Currently, due to development cost and the immature problem of development technique, domestic CSP encapsulation is in the starting stage.Main The technology path of stream is after disk cutting, carries out fluorescent powder coating, re-test, braid, this process and conventional point on chip Glue packaging technology is even more like, thus it is uneven to yet suffer from phosphor powder layer structure, colour temperature, photochromic drift, yields after encapsulation The problem such as low.
Summary of the invention
In view of drawbacks described above of the prior art or deficiency, the present invention provides that a kind of technique is simple, low cost, product are stable The chip-scale LED packaging technology that property is excellent.
The present invention provides a kind of chip-scale LED packaging technology, comprises the following steps:
Step one: weigh phosphor raw material mix homogeneously successively;
Step 2: compound is mixed homogeneously with silica gel and deaeration, obtains fluorescent glue;
Step 3: fluorescent glue is injected mould, carries out precuring, obtains semi-solid preparation fluorescent film;
Step 4: by flip-chip proper alignment in PET film surface;
Step 5: by the flip-chip after arrangement and fluorescent film hot-press solidifying, obtain semi-finished product light source;
Step 6: cut after the cooling of semi-finished product light source, obtain wafer-level package LED lamp bead.
It is aluminate substrate fluorescent powder that described phosphor raw material is specially, and nitride substrate fluorescent material, fluoride matrix is glimmering One or more in light powder;
Described phosphor raw material chromaticity coordinates X=0.362~0.656, phosphor raw material particle diameter is 10~15 μm;
Quantum dot is distributed in described silica gel, and described quantum dot is one or more in ZnS, CdZnSe or CdS;
Described fluorescent glue injecting glue mode is a plastic pin cylinder injection method;
Described fluorescent glue uses scraper plate to wipe redundance off;
Described scraper plate material is ganoid politef;
Described step the mode of blowing glue is along scraper of a certain fixed-direction;
Described chip is GaN flip-chip;
Described chip arrangement is rectangle or square uniformly arrangement;
Can arrangement chip number it be uniformly 2000~3500 on described PET film;
Described PET film one side has viscosity and thickness is 0.15 μm;
Described heat pressing process uses hydraulic press to carry out press mold solidification;
Described hot pressing condition is: pressure 0.5~1.5Mpa, the dwell time 10~30min.
The chip-scale LED packaging technology of the present invention, first prefabricated fluorescent film, is realized fluorescent film by heat pressing process with chip Wafer-level package.Thus improve the yield of production efficiency and product, reduce producing equipment investment simultaneously, the most significantly drop The manufacturing cost of low LED product.Use LED lamp bead prepared by this technique, a size of 1.0 × 1.0mm, colour temperature 3000~5000K, Brightness 110~130lm, color rendering index > 80;The enhancing light that uses of quantum dot excites the uniformity with light.
Accompanying drawing explanation
Fig. 1 is fluorescent film schematic diagram;
Fig. 2 is arrangements of chips schematic diagram;
Fig. 3 is single lamp bead schematic diagram
1: fluorescence is thin, 2:PET thin film, 3: flip-chip.
Detailed description of the invention
Below in conjunction with embodiment, the application is described in further detail.It is understood that tool described herein Body embodiment is used only for explaining related invention, rather than the restriction to this invention.
It should be noted that in the case of not conflicting, the embodiment in the application and the feature in embodiment can phases Combination mutually.The application is described in detail below with reference to embodiment.
Embodiment 1
By aluminate substrate fluorescent powder, nitride substrate fluorescent material 8:1~6:1 in mass ratio mixing, chromaticity coordinates X after mixing =0.382~0.405, particle diameter 13.6 μm;Phosphor raw material and silica gel are stirred and pours mould, described silica gel after deaeration into In ZnS quantum dot is distributed, precuring becomes fluorescent film;Then chip is lined up 100 × 100mm at PET film2Square, keeps Chip chamber gap 0.8~1.2mm;Finally that chip is hot-forming at hydraulic press with fluorescent film, hydraulic press pressure 0.5~ 1.0Mpa, the dwell time 20~30min, after cooling, cutting obtains 2000~3500 CSP encapsulation lamp bead.After tested, lamp bead A size of 1.0 × 1.0mm, colour temperature 5000~6000K, brightness 120~130lm, color rendering index 80~85.
Embodiment 2
First by aluminate substrate fluorescent powder, nitride substrate fluorescent material 6:1~5:1 in mass ratio mixing, color after mixing Coordinate X=0.397~0.421, particle diameter 14.1 μm;Phosphor raw material and silica gel are stirred and pours mould, institute after deaeration into Stating and CdZnSe quantum dot is distributed in silica gel, precuring becomes fluorescent film;Then chip is lined up 100 × 100mm at PET film2Just Square, keep chip chamber gap 0.8~1.2mm;Finally that chip is hot-forming at hydraulic press with fluorescent film, hydraulic press pressure 1.0~1.5Mpa, the dwell time 10~20min, after cooling, cutting obtains 2000~3500 CSP encapsulation lamp bead.After tested, lamp The size of pearl is 1.0 × 1.0mm, colour temperature 4000~5000K, brightness 1150~125lm, color rendering index 85~90.
Embodiment 3
First by aluminate substrate fluorescent powder, nitride substrate fluorescent material 5:1~3:1 in mass ratio mixing, color after mixing Coordinate X=0.412~0.435, particle diameter 13.8 μm;Secondly phosphor raw material and silica gel are stirred and pours mould after deaeration into Tool, is distributed CdS quantum dot in described silica gel, precuring becomes fluorescent film;Then chip is lined up 100 × 100mm at PET film2 Square, keeps chip chamber gap 0.8~1.2mm;Finally that chip is hot-forming at hydraulic press with fluorescent film, hydraulic press pressure 0.5~1.0Mpa, the dwell time 20~30min, after cooling, cutting obtains 2000~3500 CSP LED lamp bead.After tested, lamp The size of pearl is 1.0 × 1.0mm, colour temperature 3000~4000K, brightness 110~120lm, color rendering index 90~93.
Embodiment 4
First by aluminate substrate fluorescent powder, nitride substrate fluorescent material 4:1~2:1 in mass ratio mixing, color after mixing Coordinate X=0.382~0.442, particle diameter 13.3 μm;Secondly fluorescent material and silica gel are stirred and pours mould, institute after deaeration into State and ZnS is distributed in silica gel, CdS quantum dot precuring becomes fluorescent film;Then chip is lined up 100 × 100mm at PET film2Just Square, keep chip chamber gap 0.8~1.2mm;Finally that chip is hot-forming at hydraulic press with fluorescent film, hydraulic press pressure 0.5~1.0Mpa, the dwell time 15~25min, after cooling, cutting obtains 2000~3500 CSP encapsulation lamp bead.After tested, lamp The size of pearl is 1.0 × 1.0mm, colour temperature 3500~4500K, brightness 110~130lm, color rendering index 90~95.
Above description is only the preferred embodiment of the application and the explanation to institute's application technology principle.People in the art Member should be appreciated that invention scope involved in the application, however it is not limited to the technology of the particular combination of above-mentioned technical characteristic Scheme, also should contain in the case of without departing from described inventive concept simultaneously, above-mentioned technical characteristic or its equivalent feature carry out Combination in any and other technical scheme of being formed.Such as features described above has similar merit with (but not limited to) disclosed herein The technical scheme that the technical characteristic of energy is replaced mutually and formed.

Claims (10)

1. a chip-scale LED packaging technology, it is characterised in that comprise the following steps:
Step one: weigh phosphor raw material mix homogeneously successively;
Step 2: compound is mixed homogeneously with silica gel and deaeration, obtains fluorescent glue;
Step 3: fluorescent glue is injected mould, carries out precuring, obtains semi-solid preparation fluorescent film;
Step 4: by flip-chip proper alignment in PET film surface;
Step 5: by the flip-chip after arrangement and fluorescent film hot-press solidifying, obtain semi-finished product light source;
Step 6: cut after the cooling of semi-finished product light source, obtain wafer-level package LED lamp bead.
A kind of chip-scale LED packaging technology the most according to claim 1, it is characterised in that described step one fluorescent material is former Material is specially as aluminate substrate fluorescent powder, nitride substrate fluorescent material, one or more in fluoride matrix fluorescent material.
3. a kind of chip-scale LED packaging technology according to claim 1, described in 2, it is characterised in that described step one fluorescent material Raw material chromaticity coordinates X=0.362~0.656, phosphor raw material particle diameter is 10~15 μm.
A kind of chip-scale LED packaging technology the most according to claim 1, it is characterised in that divide in described step 2 silica gel Being furnished with quantum dot, described quantum dot is one or more in ZnS, CdZnSe or CdS.
A kind of chip-scale LED packaging technology the most according to claim 1, it is characterised in that described step 3 fluorescent glue is noted Glue mode is a plastic pin cylinder injection method.
A kind of chip-scale LED packaging technology the most according to claim 1, it is characterised in that described step 3 also includes adopting Wiping unnecessary fluorescent glue off with scraper plate, described scraper plate material is ganoid politef.
7. a kind of chip-scale LED packaging technology according to claim 1, described in 6, it is characterised in that frictioning in described step 3 Mode is along scraper of a certain fixed-direction.
A kind of chip-scale LED packaging technology the most according to claim 1, it is characterised in that described step 4 chips is GaN flip-chip, arrangement mode is rectangle or square, and chip number is 2000~3500.
A kind of chip-scale LED packaging technology the most according to claim 1, it is characterised in that in described step 4, PET film is Sticking thin film is had for thick 0.15 μm one side.
A kind of chip-scale LED packaging technology the most according to claim 1, it is characterised in that use liquid in described step 5 Press carries out hot pressing, and pressure is 0.5~1.5Mpa, the dwell time 10~30min.
CN201610622039.6A 2016-07-29 2016-07-29 Chip level LED packaging technology Pending CN106058013A (en)

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107068814A (en) * 2017-04-11 2017-08-18 安徽芯瑞达科技股份有限公司 A kind of one side quantum dot CSP backlights and preparation method thereof
CN107546220A (en) * 2017-02-28 2018-01-05 江苏罗化新材料有限公司 LED light source and preparation method thereof
CN110120444A (en) * 2019-04-18 2019-08-13 苏州星烁纳米科技有限公司 The preparation method and products thereof of quantum dot light emitting device
US10505086B2 (en) 2017-09-29 2019-12-10 Au Optronics Corporation Light source device
CN111106227A (en) * 2018-10-25 2020-05-05 江苏罗化新材料有限公司 Simple thin film CSP packaging structure and method
CN113707792A (en) * 2021-09-02 2021-11-26 鸿利智汇集团股份有限公司 CSP manufacturing process

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101740707A (en) * 2009-12-11 2010-06-16 晶科电子(广州)有限公司 Preformed fluorescent powder patch and method for encapsulating same and light emitting diode
CN103165797A (en) * 2013-03-13 2013-06-19 上海大学 Preformed phosphor thin film for white light-emitting diode (LED) thin film packaging and preparation method for thin film
CN104253194A (en) * 2014-09-18 2014-12-31 易美芯光(北京)科技有限公司 Structure and method for packaging of chip-size white LED (light emitting diode)
CN104810458A (en) * 2015-05-04 2015-07-29 华东师范大学 COB packaging process for integrating LED distance light and dipped light of automotive headlamp

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101740707A (en) * 2009-12-11 2010-06-16 晶科电子(广州)有限公司 Preformed fluorescent powder patch and method for encapsulating same and light emitting diode
CN103165797A (en) * 2013-03-13 2013-06-19 上海大学 Preformed phosphor thin film for white light-emitting diode (LED) thin film packaging and preparation method for thin film
CN104253194A (en) * 2014-09-18 2014-12-31 易美芯光(北京)科技有限公司 Structure and method for packaging of chip-size white LED (light emitting diode)
CN104810458A (en) * 2015-05-04 2015-07-29 华东师范大学 COB packaging process for integrating LED distance light and dipped light of automotive headlamp

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107546220A (en) * 2017-02-28 2018-01-05 江苏罗化新材料有限公司 LED light source and preparation method thereof
CN107068814A (en) * 2017-04-11 2017-08-18 安徽芯瑞达科技股份有限公司 A kind of one side quantum dot CSP backlights and preparation method thereof
US10505086B2 (en) 2017-09-29 2019-12-10 Au Optronics Corporation Light source device
CN111106227A (en) * 2018-10-25 2020-05-05 江苏罗化新材料有限公司 Simple thin film CSP packaging structure and method
CN110120444A (en) * 2019-04-18 2019-08-13 苏州星烁纳米科技有限公司 The preparation method and products thereof of quantum dot light emitting device
CN113707792A (en) * 2021-09-02 2021-11-26 鸿利智汇集团股份有限公司 CSP manufacturing process

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Application publication date: 20161026