CN106048131B - Explosion prevention controlling process and device based on converter electric precipitator system - Google Patents

Explosion prevention controlling process and device based on converter electric precipitator system Download PDF

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Publication number
CN106048131B
CN106048131B CN201610638278.0A CN201610638278A CN106048131B CN 106048131 B CN106048131 B CN 106048131B CN 201610638278 A CN201610638278 A CN 201610638278A CN 106048131 B CN106048131 B CN 106048131B
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explosion
gas
electric precipitator
risk
flue
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CN106048131A (en
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刘国华
谢建
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CISDI Engineering Co Ltd
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CISDI Engineering Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21CPROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
    • C21C5/00Manufacture of carbon-steel, e.g. plain mild steel, medium carbon steel or cast steel or stainless steel
    • C21C5/28Manufacture of steel in the converter
    • C21C5/38Removal of waste gases or dust
    • C21C5/40Offtakes or separating apparatus for converter waste gases or dust
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/25Process efficiency

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Environmental & Geological Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Electrostatic Separation (AREA)

Abstract

The present invention provides a kind of explosion prevention controlling process and device based on converter electric precipitator system, this method comprises: the Gas Parameters at acquisition electric precipitator flue entrance;Obtain the power parameter of the electric precipitator comprising: the secondary voltage of power supply and the flashover number of high voltage power supply;Calculated according to the Gas Parameters and judge risk of explosion there are situations;According to judged risk of explosion there are situation, the secondary voltage and flashover number that reduce the electric precipitator high voltage power supply are chosen whether.By acquiring the Gas Parameters at the electric precipitator flue entrance in real time, calculating the explosion limit of mixed gas at flue entrance and judging that flue gas with the presence or absence of risk of explosion, adjusts the electric precipitator high voltage power supply according to result;It avoids electric precipitator and fires phenomenon during coal gas dust removal, improve the safety of converter electric precipitator system.

Description

Explosion prevention controlling process and device based on converter electric precipitator system
Technical field
The present invention relates to industrial gas electrostatic precipitation technology field, more particularly to a kind of based on converter electric precipitator system Explosion prevention controlling process and device.
Background technique
Electric precipitator is differed on biggish metal anode and cathode in two radius of curvature, and high voltage direct current, dimension are passed through Hold the electrostatic field for being enough to make gas ionization, generated electronics after gas ionization: anion and cation are adsorbed on and pass through On the dust of electric field, dust is made to obtain charge.The different dust of charged polarity under the action of electric field force, respectively to opposed polarity Electrode movement, deposition on the electrode, and achieve the purpose that dust and gas separation.Therefore, electric precipitator is widely used in The fields such as metallurgy, building materials, chemical industry, papermaking are recycled with reaching protection environment and resource.
In gas purification field, especially for flue gas of high temperature, high humidity in converter steelmaking process, electrostatic precipitation Technology has higher efficiency of dust collection and cost performance.Since coal gas belongs to flammable explosive gas, along in converter steelmaking process Mixed air, explode three elements in two elements met, if not controlling spark in coal gas electric precipitation purification process, Coal gas will likely explode in electric precipitator, even normally run to influence efficiency of dust collection.
However, converter current coal gas electric precipitator, no matter dry electric precipitation device or wet electrical dust precipitator, can not be thorough Bottom solves the problems, such as explosion-proof.
Summary of the invention
In view of the foregoing deficiencies of prior art, the purpose of the present invention is to provide one kind to be based on converter electric precipitator system The explosion prevention controlling process and device of system prevent explosion for solving in the coal gas of converter electric precipitator course of work in the prior art Problem.
In order to achieve the above objects and other related objects, the present invention provides a kind of based on the explosion-proof of converter electric precipitator system Control method, the electric precipitator is for smelting operation, comprising:
Acquire the Gas Parameters at electric precipitator flue entrance;
Obtain the power parameter of the electric precipitator comprising: the secondary voltage and flashover number of high voltage power supply;
Calculated according to the Gas Parameters and judge risk of explosion there are situations;
According to the judgement risk of explosion there are situation, choose whether to reduce the secondary of the electric precipitator high voltage power supply Voltage and flashover number.
Another object of the present invention is to provide the explosion-proof control device based on converter electric precipitator system, the electric precipitations Device is for smelting operation, comprising:
Acquisition module, for acquiring the Gas Parameters at electric precipitator flue entrance;
Power parameter obtain module, for obtaining the power parameter of the electric precipitator comprising: high voltage power supply it is secondary The flashover number of voltage and high voltage power supply;
Explosion-proof control module, for calculated and judged according to the Gas Parameters risk of explosion there are situations;
Module is adjusted, for, there are situation, choosing whether to reduce the electric precipitator according to the judgement risk of explosion The secondary voltage and flashover number of high voltage power supply.
As described above, the explosion prevention controlling process and device of the invention based on converter electric precipitator system, has with following Beneficial effect:
By acquiring the Gas Parameters at the electric precipitator flue entrance in real time, mixed gas at flue entrance is calculated Explosion limit, detecting flue gas compared with the concentration value of coal gas in flue gas whether there is risk of explosion, detect adjustment institute according to result Electric precipitator high voltage power supply is stated, when there are the high voltage power supplies for when risk of explosion, judging the electric precipitator high voltage power supply for flue gas Whether flashover number is greater than zero, if it is greater than zero, the secondary voltage by reducing high voltage power supply makes the flashover number of high voltage power supply It is zero;Phenomenon is fired during coal gas dust removal so as to avoid electric precipitator, improves converter electric precipitator system Safety.
Detailed description of the invention
Fig. 1 is shown as the explosion prevention controlling process flow chart provided by the invention based on converter electric precipitator system;
Fig. 2 is shown as first of step S3 in the explosion prevention controlling process provided by the invention based on converter electric precipitator system Flow chart;
Fig. 3 is shown as second of step S3 in the explosion prevention controlling process provided by the invention based on converter electric precipitator system Flow chart;
Fig. 4 is shown as the flow chart of the explosion prevention controlling process step S4 provided by the invention based on converter electric precipitator system;
Fig. 5 is shown as the explosion-proof control device structural block diagram provided by the invention based on converter electric precipitator system;
Fig. 6 is shown as explosion-proof control device the first complete structure block diagram provided by the invention based on converter electric precipitator system;
Fig. 7 is shown as explosion-proof control device the second complete structure block diagram provided by the invention based on converter electric precipitator system;
Fig. 8 is shown as the structure chart of the explosion-proof control device embodiment provided by the invention based on converter electric precipitator system.
Component label instructions:
1 fume component analysis instrument
2 electric precipitators
3 explosion-proof control modules
4 high voltage power supplies
5 steel making operation control systems
6 converters
7 waste heat boilers
8 first dust pelletizing systems
9 main air blowers
10 Coal gas switch valves
M1 acquisition module
M2 power parameter obtains module
The explosion-proof control module of M3
M4 adjusts module
M5 smelting parameter obtains module
M311 computing unit
M312 explosion judging unit
The first judging unit of M313
The second judging unit of M314
M321 gas concentration judging unit
M322 third judging unit
The 4th judging unit of M323
M41 holding unit
M42 flashover number judging unit
M43 the first adjustment unit
M44 second adjustment unit
Specific embodiment
Embodiments of the present invention are illustrated by particular specific embodiment below, those skilled in the art can be by this explanation Content disclosed by book is understood other advantages and efficacy of the present invention easily.
Fig. 1 is please referred to Fig. 8.It should be clear that this specification structure depicted in this specification institute accompanying drawings, ratio, size etc., only to Cooperate the revealed content of specification, so that those skilled in the art understands and reads, being not intended to limit the invention can be real The qualifications applied, therefore do not have technical essential meaning, the tune of the modification of any structure, the change of proportionate relationship or size It is whole, in the case where not influencing the effect of present invention can be generated and the purpose that can reach, it should all still fall in disclosed skill Art content obtains in the range of capable of covering.Meanwhile in this specification it is cited as "upper", "lower", "left", "right", " centre " and The term of " one " etc. is merely convenient to being illustrated for narration, rather than to limit the scope of the invention, relativeness It is altered or modified, under the content of no substantial changes in technology, when being also considered as the enforceable scope of the present invention.
Embodiment 1
As shown in Figure 1, providing a kind of explosion prevention controlling process flow chart based on converter electric precipitator system for the present invention, wrap It includes:
Step S1 acquires the Gas Parameters at electric precipitator flue entrance;
Wherein, the Gas Parameters include gas componant and concentration;By being preferably provided at electric precipitator flue entrance Fume component analysis instrument acquires the corresponding concentration of gas componant and various gas componants in Gas Parameters;
Step S2 obtains the power parameter of the electric precipitator comprising: the secondary voltage and flashover number of high voltage power supply;
Wherein, electric precipitator power parameter is mainly high voltage power supply parameter, further includes secondary current;
Step S3, calculated according to the Gas Parameters and judge risk of explosion there are situations;
Wherein, explosion limit in the Gas Parameters of calculating is dense compared with gas concentration value or by the oxygen in flue gas Degree, carbonomonoxide concentration are compared with limit oxygen concentration, limit carbonomonoxide concentration threshold value respectively, are judged quick-fried existing for flue gas Fried risk situation;
Step S4 chooses whether to reduce the electric precipitator high-voltage electricity according to the judgement risk of explosion there are situation The secondary voltage and flashover number in source.
In this example, it by the risk of explosion at real-time judge flue entrance there are situation, chooses whether to adjust institute The mode of electric precipitator is stated to reduce the flashover number of high voltage power supply, has reached and has prevented converter electric precipitator system during the work time Explosion issues, improve the safety of converter electric precipitator system.
As shown in Fig. 2, for step S3 in the explosion prevention controlling process provided by the invention based on converter electric precipitator system First pass figure, comprising:
Step S311 calculates gas concentration and coal gas in flue gas according to the smoke components and concentration of flue entrance acquisition Explosion limit;
Wherein, trie rule is looked into according to reason, when mixed gas anhydrous steam, calculation formula is as follows:
V in formula (1)1To VnThe volume fraction of various gases, L in difference mixed gas1To LnIt is each respectively in mixed gas The explosion limit (explosion limit includes upper explosion limit and lower explosion limit) of kind gas, n are burning mixture type, LmFor (it includes L for the explosion limit of mixed gasThe m upper limitAnd LM lower limit), calculating is the explosion limit of fuel gas in mixed gas.
When mixed gas includes vapor, calculation formula is as follows:
L in formula (2)tFor the explosion limit of fuel gas in mixed gas, can be calculated by formula (1), B is inertia The content of gas, vapor are one kind of inert gas, in this application, the referred to coal gas of mixed gas.
Step S312 is compared with the explosion limit section calculated according to the gas concentration in flue gas, judges institute The flue gas at flue entrance is stated with the presence or absence of risk of explosion;
Step S313 then determines that flue enters when gas concentration is located in the gas explosion limit range in the flue gas There are risk of explosion for flue gas at mouthful;
Step S314 then determines flue when gas concentration is located at other than the gas explosion limit range in the flue gas Risk of explosion is not present in the flue gas of inlet.
In the present embodiment, by calculating the explosion limit section (gas explosion limit range) of mixed gas, by coal gas Concentration is compared with explosion limit section, can judge whether flue entrance flue gas has risk of explosion;To according to quick-fried Fried risk takes the safety measure of response.
As shown in figure 3, for step S3 in the explosion prevention controlling process provided by the invention based on converter electric precipitator system Second flow chart;Include:
Wherein, the concentration of the carbon monoxide and oxygen at electric precipitator flue entrance in flue gas is acquired, and judges the wind that explodes Danger there are situation,
Step S321 judges the flue according to oxygen concentration in flue gas and carbonomonoxide concentration compared with preset threshold The flue gas of inlet whether there is risk of explosion;
Wherein, oxygen concentration and carbonomonoxide concentration are respectively corresponding with preset threshold, and the preset threshold is quick-fried according to converter It can be some critical value can also be some interval range set by fried risk.
Step S322, when the carbonomonoxide concentration is higher than 12% and oxygen concentration is located in 5%~19% range, then There are risk of explosion for flue gas at judgement flue entrance;
Wherein, when carbonomonoxide concentration be higher than 12% when and oxygen concentration also is located at 5%~19% interval range at this time Interior, then there are risk of explosion for the flue gas for determining at flue entrance.
Step S323, when the carbonomonoxide concentration is lower than 12% or oxygen concentration is lower than 5% or oxygen concentration is higher than When 19%, then determine that risk of explosion is not present in the flue gas at flue entrance;
Wherein, when oxygen concentration is lower than lower than 5%, then determine that explosion wind is not present in the flue gas at flue entrance Danger;When oxygen concentration is higher than in 19% when, then there is no risk of explosion for the flue gas for determining at flue entrance;Work as carbonomonoxide concentration When lower than 12%, then determine that risk of explosion is not present in the flue gas at flue entrance.
In the present embodiment, aforesaid way is second of implementation process for judging gas explosion in converter, meanwhile, at two kinds Judge on the basis of whether having risk of explosion mode in converter, is calculated according to technological parameter needed for different smelting processes corresponding quick-fried Fried limiting threshold value, forms database;When flue gas analyzer breaks down can assistant analysis risk of explosion there are situation, realize The Off-line control of smelting process.
As shown in figure 4, for step S4 in the explosion prevention controlling process provided by the invention based on converter electric precipitator system Flow chart specifically includes:
Step S401, risk of explosion at the flue entrance be there are situation in the absence of, then keep the electricity The supply voltage of deduster;
Specifically, when the concentration of coal gas is not in explosion limit section calculated, risk of explosion, which belongs to, to be not present;Then may be used To ignore, need to only monitor in real time all right.
Step S402, risk of explosion at the flue entrance be there are situation in the presence of, judge the electric precipitation Whether the flashover number of the high voltage power supply of device is greater than zero;
Step S403 reduces the secondary voltage of the electric precipitator if the flashover number of the high voltage power supply is greater than zero It is worth until the flashover number of high voltage power supply is equal to zero;
Step S404 keeps the power supply of the electric precipitator if the flashover number of the high voltage power supply is not more than zero Voltage.
In the present embodiment, by acquiring gas componant and various gas in Gas Parameters at electric precipitator flue entrance The corresponding concentration of body ingredient calculates gas concentration and corresponding explosion limit in the flue entrance flue gas;Judged by comparison Flue gas explosion risk.When there are risk of explosion, judge whether the flashover number of the high voltage power supply of the electric precipitator is greater than zero, such as When the flashover number of fruit high voltage power supply is greater than zero, reduce flashover number etc. of the secondary voltage value until high voltage power supply of the electric precipitator Until zero;If the flashover number of high voltage power supply is not more than zero, the supply voltage of the electric precipitator is kept, according to explosion The state of risk adjusts the secondary voltage value of the electric precipitator in real time, has reached and has evaded electric precipitator drop before discharging or recycling There is the phenomenon that detonation in temperature and dust removal process, improves the explosion-proof security performance of converter electric precipitator system.
Embodiment 2
As shown in figure 5, being the explosion-proof control device structural block diagram provided by the invention based on converter electric precipitator system, packet It includes:
Acquisition module M1, for acquiring the Gas Parameters at electric precipitator flue entrance, the Gas Parameters include gas Ingredient and concentration;
Power parameter obtains module M2, for obtaining the power parameter of the electric precipitator comprising: the two of high voltage power supply Secondary voltage and flashover number;
Explosion-proof control module M3, for calculated and judged according to the Gas Parameters risk of explosion there are situations;
Module M4 is adjusted, for, there are situation, choosing whether to reduce the electric precipitation according to the judgement risk of explosion The secondary voltage and flashover number of device high voltage power supply.
In the present embodiment, before explosion-proof control module M3, smelting parameter can also be set and obtain module M5, for obtaining Take raw material and technological parameter in smelting process and store the explosion limit value of flue gas in smelting process, be risk of explosion there are feelings Condition carries out data analysis;When flue gas analyzer breaks down, controlled using auxiliary of the similar historical data to high voltage power supply, Avoid flammable gas explosion.
Obtain the real-time data acquisition of module M2 by acquisition module M1 and power parameter, explosion-proof control module M3 is according to sentencing Whether the Gas Parameters of disconnected acquisition have risk of explosion;And module M4 is adjusted according to whether having risk of explosion to choose whether to reduce The secondary voltage and flashover number of the electric precipitator high voltage power supply, so as to avoid converter electric precipitator system explode can It can property.
Fig. 6 is shown as the explosion-proof control device complete structure block diagram provided by the invention based on converter electric precipitator system;
The explosion-proof control module M3, comprising:
Computing unit M311, gas componant and concentration for being acquired according to flue entrance are calculated and are mixed in flue entrance The explosion limit of gas;
Explode judging unit M312, for being compared according to the gas composition of mixed gas with calculated explosion limit Compared with judging flue gas at the flue entrance with the presence or absence of risk of explosion;
First judging unit M313 then sentences for the gas concentration when the mixed gas not within the scope of explosion limit Determine the flue gas at flue entrance and risk of explosion is not present;
Second judging unit M314 then determines cigarette for working as the mixed gas gas concentration within the scope of explosion limit There are risk of explosion for the flue gas of road inlet.
Wherein, the adjustment module M4 is specifically included:
Execution unit M41, what it is for the risk of explosion at the flue entrance is that there is no then keep institute there are situation State the supply voltage of electric precipitator;
Flashover number judging unit M42 sentences in the presence of being there are situation for work as the risk of explosion at the flue entrance Whether the flashover number of high voltage power supply of the electric precipitator of breaking is greater than zero;
The first adjustment unit M43 reduces the electric precipitator if the flashover number for the high voltage power supply is greater than zero Secondary voltage value until high voltage power supply flashover number be equal to zero until;
Second adjustment unit M44 keeps the electricity to remove if the flashover number for the high voltage power supply is not more than zero The supply voltage of dirt device.
In the present embodiment, by acquisition module acquire at electric precipitator flue entrance gas componant and various gases at The corresponding concentration divided, computing unit M311 calculate the explosion limit of mixed gas in the flue entrance;Gas concentration judgement is single First M312 is according to smoke components, concentration calculation and judges that the mixed gas whether within the scope of explosion limit, is exploded when existing When risk;The flashover number judging unit M42 judges whether the flashover number of the high voltage power supply of the electric precipitator is greater than zero, if When the flashover number of high voltage power supply is greater than zero, the first adjustment unit M43 reduce the secondary voltage value of the electric precipitator until Until the flashover number of high voltage power supply is equal to zero;If the flashover number of secondary voltage high voltage power supply is not more than zero, second adjustment list First M44 then keeps the supply voltage of the electric precipitator, adjusts the two of the electric precipitator in real time according to the state of risk of explosion Secondary voltage value, reached evade electric precipitator discharge or recycle before cooling and dust removal process in there is the phenomenon that detonation, improve The explosion-proof security performance of converter electric precipitator system.
As shown in fig. 7, completely being tied for the explosion-proof control device second provided by the invention based on converter electric precipitator system Structure block diagram;
Wherein, explosion-proof control module is that the another of Fig. 6 realizes structure in Fig. 7;Gas Parameters include oxygen in flue gas Concentration and carbonomonoxide concentration, the explosion-proof control module specifically include:
Gas concentration judging unit M321, for according to oxygen concentration in flue gas and carbonomonoxide concentration and preset threshold ratio Compared with judging flue gas at the flue entrance with the presence or absence of risk of explosion;
Third judging unit M322, for when the carbonomonoxide concentration be higher than 12% and oxygen concentration be located at 5%~ When in 19% range, then there are risk of explosion for the flue gas for determining at flue entrance;
4th judging unit M323, for when the carbonomonoxide concentration is lower than 12% or oxygen concentration is lower than 5% or oxygen When gas concentration is higher than 19%, then determine that risk of explosion is not present in the flue gas at flue entrance.
It in the present embodiment, include oxygen and carbon monoxide in flue gas, if further include other fuel gas in flue gas, Similarly, and through the above way it is controlled, be will not repeat them here.
Embodiment 3
As shown in figure 8, being the knot of the explosion-proof control device embodiment provided by the invention based on converter electric precipitator system Composition, comprising:
Flue gas of converter needs to carry out cooling and dedusting before discharge or recycling, when the flue gas that converter 6 generates passes through waste heat After the cooling of boiler 7 and first dust pelletizing system 8, need to realize the refined dedusting of converter gas by electric precipitator 2;At this point, flue gas Main component has CO, CO2, N2, O2, H2 etc., and two kinds of main combustible gas components of CO, H2 are contained in mixed flue gas, are existed Certain risk of explosion.Trie rule is looked by reason, the explosion limit L of two kinds of burning mixtures can be calculated by formula (1)m (it includes LThe m upper limitAnd LM lower limit), as shown by the following formula:
V in formula (3)1、V2For the volume fraction of each group mixed composition;L1、L2It is then the explosion pole of mixed gas each group component Limit.The gas componant and concentration detected by fume component analysis instrument 1 is calculated using explosion-proof control module 3 (M3 in Fig. 5) and is adopted The explosion limit range of mixed gas in the flue gas of collection;By calculating the Mixed Gases Explosion limit, existing flue gas mixing is compared The volume fraction of object judges concrete condition of the flue gas there are risk of explosion, and when there are risk of explosion, explosion-proof control module 3 is sentenced Whether the flashover number of broken height voltage source 4 is greater than zero, if the flashover number of high voltage power supply is greater than zero, explosion-proof control module 3 will be issued Instruction, turns down 4 secondary voltage value of high voltage power supply until the flashover of secondary voltage high voltage power supply counts to zero;When there is no explosions When risk, then high voltage power supply 4 operates normally.
Specifically, it when containing vapor in smoke components, needs vapor utilizing above-mentioned formula as inert gas (2) the explosion limit L of combustible constituent in mixed gas is calculatedtAnd inert gas content is the explosion limit of B.
When calculating the explosion limit of the mixed gas containing vapor, other steps are same as above, and will not repeat them here.
The fume component analysis instrument 1 being mounted on flue gas main pipeline, when a failure occurs it, analyzer issue message to explosion-proof Control module 3, explosion-proof control module 3 are fed back the fault type of fault point to steel making operation control system 5 by PORT COM, Operator is reminded to safeguard;When fume component analysis instrument 1 breaks down, existing explosion-proof control module 3 will stop pre- Fixed algorithm and compare work, the control model under identical smelting process of historical record exported by explosion-proof control module 3, And it is used for the control of equipment at this time and system, until instrument fault is repaired.
In conclusion the present invention passes through the Gas Parameters acquired at the electric precipitator flue entrance in real time, flue is calculated The concentration of coal gas and the gas explosion limit in the flue gas of inlet judge that flue gas with the presence or absence of risk of explosion, is selected according to judging result It selects and whether needs to be adjusted control to the electric precipitator high voltage power supply, when flue gas is there are when risk of explosion, judge the electricity Whether the flashover number of the high voltage power supply of deduster high voltage power supply is greater than zero, if it is greater than zero, by reduce high voltage power supply two Secondary voltage makes the flashover number of power supply high voltage power supply be zero;It is fired during coal gas dust removal so as to avoid electric precipitator Phenomenon improves the safety of converter electric precipitator system.So the present invention effectively overcomes various shortcoming in the prior art And has high industrial utilization value.
The above-described embodiments merely illustrate the principles and effects of the present invention, and is not intended to limit the present invention.It is any ripe The personage for knowing this technology all without departing from the spirit and scope of the present invention, carries out modifications and changes to above-described embodiment.Cause This, institute is complete without departing from the spirit and technical ideas disclosed in the present invention by those of ordinary skill in the art such as At all equivalent modifications or change, should be covered by the claims of the present invention.

Claims (8)

1. a kind of explosion prevention controlling process based on converter electric precipitator system, the electric precipitator is for smelting operation, feature It is, comprising:
Acquire the Gas Parameters at electric precipitator flue entrance;
Obtain the power parameter of the electric precipitator comprising: the secondary voltage and flashover number of high voltage power supply;
Calculated according to the Gas Parameters and judge risk of explosion there are situations;
According to the judgement risk of explosion there are situation, the secondary voltage for reducing the electric precipitator high voltage power supply is chosen whether With flashover number, wherein when risk of explosion is not present in flue gas at the flue entrance, then keep the power supply electricity of the electric precipitator Pressure;
At the flue entrance flue gas there are when risk of explosion, judge the high voltage power supply of the electric precipitator flashover number whether Greater than zero;If the flashover number of the high voltage power supply is greater than zero, reduce the secondary voltage value of the electric precipitator until high pressure Until the flashover number of power supply is equal to zero;If the flashover number of the high voltage power supply is not more than zero, the electric precipitator is kept Supply voltage.
2. the explosion prevention controlling process according to claim 1 based on converter electric precipitator system, which is characterized in that the cigarette Gas parameter includes smoke components and concentration;Calculated according to the Gas Parameters and judge risk of explosion there are situations, comprising:
According to the smoke components and concentration of flue entrance acquisition, the explosion limit of gas concentration and coal gas in flue gas is calculated;
It is compared, is judged at the flue entrance with the explosion limit section calculated according to the gas concentration in flue gas Flue gas whether there is risk of explosion;
When gas concentration is located in the gas explosion limit range in the flue gas, then determine that the flue gas at flue entrance exists Risk of explosion;
When gas concentration is located at other than the gas explosion limit range in the flue gas, then determine flue gas at flue entrance not There are risk of explosion.
3. the explosion prevention controlling process according to claim 1 based on converter electric precipitator system, which is characterized in that acquisition electricity The concentration of carbon monoxide and oxygen at deduster flue entrance in flue gas, and judge risk of explosion there are situations, comprising:
According to oxygen concentration in flue gas and carbonomonoxide concentration compared with preset threshold, judge that the flue gas at the flue entrance is It is no that there are risk of explosion;
When the carbonomonoxide concentration is higher than 12% and oxygen concentration is located in 5%~19% range, then determine that flue enters There are risk of explosion for flue gas at mouthful;
When the carbonomonoxide concentration lower than 12% or oxygen concentration lower than 5% or oxygen concentration be higher than 19% when, then determine cigarette Risk of explosion is not present in the flue gas of road inlet.
4. the explosion prevention controlling process according to claim 3 based on converter electric precipitator system, which is characterized in that described to sentence The Gas Parameters broken at the flue entrance are with the presence or absence of before risk of explosion further include:
Obtaining raw material and technological parameter in smelting process, there are the calculating of the auxiliary of situation to be provided as risk of explosion.
5. a kind of explosion-proof control device based on converter electric precipitator system, the electric precipitator is for smelting operation, feature It is, comprising:
Acquisition module, for acquiring the Gas Parameters at electric precipitator flue entrance;
Power parameter obtains module, for obtaining the power parameter of the electric precipitator comprising: the secondary voltage of high voltage power supply With flashover number;
Explosion-proof control module, for calculated and judged according to the Gas Parameters risk of explosion there are situations;
Module is adjusted, for, there are situation, choosing whether to reduce the electric precipitator high pressure according to the judgement risk of explosion The secondary voltage and flashover number of power supply;Wherein, the adjustment module includes:
Holding unit, what it is for the risk of explosion at the flue entrance is that there is no then keep the electricity to remove there are situation The supply voltage of dirt device;
Flashover number judging unit judges the height of the electric precipitator in the presence of the risk of explosion at the flue entrance Whether the flashover number of voltage source is greater than zero;
The first adjustment unit reduces the electric precipitation if the flashover number for the secondary voltage high voltage power supply is greater than zero The secondary voltage value of device is until the flashover number of high voltage power supply is equal to zero;
Second adjustment unit keeps the electric precipitator if the flashover number for the high voltage power supply is not more than zero Supply voltage.
6. the explosion-proof control device according to claim 5 based on converter electric precipitator system, which is characterized in that the cigarette Gas parameter includes smoke components and concentration, and the explosion-proof control module includes:
Computing unit, smoke components and concentration for being acquired according to flue entrance, calculate flue entrance flue gas in coal gas it is dense The explosion limit of degree and coal gas;
Explosion judging unit is sentenced for being compared according to the gas concentration in flue gas with the explosion limit section calculated The flue gas to break at the flue entrance is with the presence or absence of risk of explosion;
First judging unit is then sentenced for working as the gas concentration in the flue gas not in the gas explosion limit section of calculating Determine the flue gas at flue entrance and risk of explosion is not present;
Second judging unit, for being calculated in resulting gas explosion limit range when the gas concentration in the flue gas, then There are risk of explosion for flue gas at judgement flue entrance.
7. the explosion-proof control device according to claim 5 based on converter electric precipitator system, which is characterized in that the cigarette Gas parameter includes the concentration and carbonomonoxide concentration of oxygen in flue gas, and the explosion-proof control module includes:
Gas concentration judging unit, for compared with preset threshold, being judged according to oxygen concentration in flue gas and carbonomonoxide concentration Flue gas at the flue entrance whether there is risk of explosion;
Third judging unit, for when the carbonomonoxide concentration is higher than 12% and oxygen concentration is located in 5%~19% range When, then there are risk of explosion for the flue gas for determining at flue entrance;
4th judging unit, for when the carbonomonoxide concentration is lower than 12% or oxygen concentration is lower than 5% or oxygen concentration is high When 19%, then determine that risk of explosion is not present in the flue gas at flue entrance.
8. the explosion-proof control device according to claim 5 based on converter electric precipitator system, which is characterized in that described Before explosion-proof control module further include:
Smelting parameter obtains module, for obtaining raw material and technological parameter in smelting process be provided as risk of explosion there are feelings The auxiliary of condition calculates.
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CN107506942B (en) * 2017-09-11 2020-09-25 中冶赛迪工程技术股份有限公司 Method and system for evaluating explosion risk of mixed wet flue gas
CN108048619B (en) * 2018-01-25 2024-02-09 阳春新钢铁有限责任公司 Dry dedusting and waste heat recovery device and method for converter
CN108379968B (en) * 2018-03-12 2021-03-19 四川德胜集团钒钛有限公司 Control system and method of bag-type dust collector
CN108411061B (en) * 2018-03-30 2023-01-10 南京恒瑞环保科技有限公司 Explosion-proof control system and method applied to converter dust removal device
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