CN106047463A - 一种金属用水基切削液 - Google Patents

一种金属用水基切削液 Download PDF

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CN106047463A
CN106047463A CN201610461317.4A CN201610461317A CN106047463A CN 106047463 A CN106047463 A CN 106047463A CN 201610461317 A CN201610461317 A CN 201610461317A CN 106047463 A CN106047463 A CN 106047463A
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parts
water
cutting liquid
cutting fluid
metals
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黄润翔
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Suzhou Hongke Metal Product Co Ltd
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Abstract

本发明公开了一种金属用水基切削液，其包括以下重量份数的原料：二乙醇胺10~20份、乙二醇5~10份、偏硅酸钠2~5份、硼酸钠5~10份、1.5%浓度的植酸溶液0.5~1份、吐温20 3~8份、卡波树脂2~5份、气相二氧化硅1~3份、琉基苯并噻唑0.5~1份、抗氧剂0.5~1份、聚乙二醇2~6份、乙二胺四乙酸二钠盐1~3份、尼泊金乙酯0.5~1份及水50~80份。本发明提供的一种金属用水基切削液以水作为溶剂，使用过程中无排放及污染，环保性良好、易于清洗、使用安全，可作为通用型金属加工切削液替代传统的矿物油基金属加工液；通过合理原料配比及多次实验证实，本发明提供的切削液具有良好的润滑、防锈性能，而且防锈周期长、冷却性能优良，有助于提高加工精度，延长切削仪器使用寿命。

Description

一种金属用水基切削液
技术领域
本发明涉及一种金属切削液，尤其涉及一种金属用的水基切削液。
背景技术
金属切削液是一种用在金属切削、磨制加工过程中，用来润滑、冷却刀具和加工件的液体，金属切削液需具备良好的防锈性能、润滑性能、除油清洗功能、防腐功能、冷却性能及易稀释等特点。水基金属切削液各项指标均优于皂化油，具有良好的防锈、润滑、冷却、清洗等特点，并且无毒、无味、对人体无侵蚀、对设备不腐蚀、对环境不污染等特点。
金属切削液在切削过程中的润滑作用，可以减小切削过程中的摩擦，形成部分润滑膜，进而减小切削力、摩擦及功率消耗，降低刀具与切削部位的表面温度及刀具磨损，改善工件材料的切削加工的性能。在切削过程中，加入切削液后，切削液渗入砂轮磨粒-工件及磨粒-磨屑之间形成润滑膜，从而使界面间的摩擦减小，进而减小磨削力和摩擦热，提高砂轮使用期限以及工件表面质量。
在金属切削的过程中，尤其是在我国南方地区潮湿多雨季节的环境下，工件要与环境介质以及切削液组分分解/氧化变质而产生的油泥等腐蚀性介质接触而产生腐蚀，与切削液接触的金属部件表面也会因此而腐蚀。而且在工件加工后或工序之间流转过程中暂时存放的时候，也要求金属切削液具备一定的防锈能力，防止环境介质、残存切削液中的油泥等腐蚀性介质对金属产生侵蚀。
发明内容
本发明的目的是提供一种金属用的水基润滑、防腐、冷却性能良好的切削液。
本发明解决上述技术问题采用的技术方案为：一种金属用水基切削液，包括以下重量份数的原料：二乙醇胺10~20份、乙二醇5~10份、偏硅酸钠2~5份、硼酸钠5~10份、1.5%浓度的植酸溶液0.5~1份、吐温20 3~8份、卡波树脂2~5份、气相二氧化硅1~3份、琉基苯并噻唑0.5~1份、抗氧剂0.5~1份、聚乙二醇2~6份、乙二胺四乙酸二钠盐1~3份、尼泊金乙酯0.5~1份及水50~80份。
进一步地，所述一种金属用水基切削液，包括以下重量份数的原料：二乙醇胺15份、乙二醇8份、偏硅酸钠3份、硼酸钠8份、1.5%浓度的植酸溶液0.7份、吐温20 5份、卡波树脂4份、气相二氧化硅2份、琉基苯并噻唑0.8份、抗氧剂0.7份、聚乙二醇5份、乙二胺四乙酸二钠盐2份、尼泊金乙酯0.8份及水65份。
进一步地，所述一种金属用水基切削液，包括以下重量份数的原料：二乙醇胺10份、乙二醇5份、偏硅酸钠2份、硼酸钠5份、1.5%浓度的植酸溶液0.5份、吐温20 3份、卡波树脂2份、气相二氧化硅1份、琉基苯并噻唑0.5份、抗氧剂0.5份、聚乙二醇2份、乙二胺四乙酸二钠盐1份、尼泊金乙酯0.5份及水50份。
进一步地，所述一种金属用水基切削液，包括以下重量份数的原料：二乙醇胺20份、乙二醇10份、偏硅酸钠5份、硼酸钠10份、1.5%浓度的植酸溶液1份、吐温20 8份、卡波树脂5份、气相二氧化硅3份、琉基苯并噻唑1份、抗氧剂1份、聚乙二醇6份、乙二胺四乙酸二钠盐3份、尼泊金乙酯1份及水80份。
与现有技术相比，本发明具备的有益效果为：本发明提供的一种金属用水基切削液以水作为溶剂，使用过程中无排放及污染，环保性良好、易于清洗，可作为通用型金属加工切削液替代传统的矿物油基金属加工液；本发明的切削液无毒无味，对人体无害，对操作人员皮肤无不良刺激，使用安全；通过合理原料配比及多次实验证实，本发明提供的切削液具有良好的润滑、防锈性能，而且防锈周期长、冷却性能优良，有助于提高加工精度，延长切削仪器使用寿命。
具体实施方式
下面结合具体实施例对本发明做进一步的说明。
实施例1：一种金属用水基切削液，包括以下重量份数的原料：二乙醇胺15份、乙二醇8份、偏硅酸钠3份、硼酸钠8份、1.5%浓度的植酸溶液0.7份、吐温20 5份、卡波树脂4份、气相二氧化硅2份、琉基苯并噻唑0.8份、抗氧剂0.7份、聚乙二醇5份、乙二胺四乙酸二钠盐2份、尼泊金乙酯0.8份及水65份。
实施例2：一种金属用水基切削液，包括以下重量份数的原料：二乙醇胺10份、乙二醇5份、偏硅酸钠2份、硼酸钠5份、1.5%浓度的植酸溶液0.5份、吐温20 3份、卡波树脂2份、气相二氧化硅1份、琉基苯并噻唑0.5份、抗氧剂0.5份、聚乙二醇2份、乙二胺四乙酸二钠盐1份、尼泊金乙酯0.5份及水50份。
实施例3：一种金属用水基切削液，包括以下重量份数的原料：二乙醇胺20份、乙二醇10份、偏硅酸钠5份、硼酸钠10份、1.5%浓度的植酸溶液1份、吐温20 8份、卡波树脂5份、气相二氧化硅3份、琉基苯并噻唑1份、抗氧剂1份、聚乙二醇6份、乙二胺四乙酸二钠盐3份、尼泊金乙酯1份及水80份。
实施例4：一种金属用水基切削液，包括以下重量份数的原料：二乙醇胺10份、乙二醇10份、偏硅酸钠2份、硼酸钠10份、1.5%浓度的植酸溶液0.5份、吐温20 8份、卡波树脂2份、气相二氧化硅3份、琉基苯并噻唑0.5份、抗氧剂1份、聚乙二醇2份、乙二胺四乙酸二钠盐3份、尼泊金乙酯0.5份及水80份。
实施例5：一种金属用水基切削液，包括以下重量份数的原料：二乙醇胺12份、乙二醇8份、偏硅酸钠3份、硼酸钠6份、1.5%浓度的植酸溶液0.6份、吐温20 7份、卡波树脂4份、气相二氧化硅2份、琉基苯并噻唑0.8份、抗氧剂0.9份、聚乙二醇5份、乙二胺四乙酸二钠盐2份、尼泊金乙酯0.7份及水70份。
本发明的一种金属用水基切削液产品通用性强，可适合对各种碳钢、铸铁、合金钢等黑色金属以及铝合金、钛合金、锌合金等有色金属的车削、磨削、钻孔、镗孔等加工工艺。

Claims (5)

1.一种金属用水基切削液，其特征在于，包括以下重量份数的原料：二乙醇胺10~20份、乙二醇5~10份、偏硅酸钠2~5份、硼酸钠5~10份、1.5%浓度的植酸溶液0.5~1份、吐温20 3~8份、卡波树脂2~5份、气相二氧化硅1~3份、琉基苯并噻唑0.5~1份、抗氧剂0.5~1份、聚乙二醇2~6份、乙二胺四乙酸二钠盐1~3份、尼泊金乙酯0.5~1份及水50~80份。
2.根据权利要求1所述的一种金属用水基切削液，其特征在于，包括以下重量份数的原料：二乙醇胺15份、乙二醇8份、偏硅酸钠3份、硼酸钠8份、1.5%浓度的植酸溶液0.7份、吐温20 5份、卡波树脂4份、气相二氧化硅2份、琉基苯并噻唑0.8份、抗氧剂0.7份、聚乙二醇5份、乙二胺四乙酸二钠盐2份、尼泊金乙酯0.8份及水65份。
3.根据权利要求1所述的一种金属用水基切削液，其特征在于，包括以下重量份数的原料：二乙醇胺10份、乙二醇5份、偏硅酸钠2份、硼酸钠5份、1.5%浓度的植酸溶液0.5份、吐温20 3份、卡波树脂2份、气相二氧化硅1份、琉基苯并噻唑0.5份、抗氧剂0.5份、聚乙二醇2份、乙二胺四乙酸二钠盐1份、尼泊金乙酯0.5份及水50份。
4.根据权利要求1所述的一种金属用水基切削液，其特征在于，包括以下重量份数的原料：二乙醇胺20份、乙二醇10份、偏硅酸钠5份、硼酸钠10份、1.5%浓度的植酸溶液1份、吐温20 8份、卡波树脂5份、气相二氧化硅3份、琉基苯并噻唑1份、抗氧剂1份、聚乙二醇6份、乙二胺四乙酸二钠盐3份、尼泊金乙酯1份及水80份。
5.根据权利要求1所述的一种金属用水基切削液，其特征在于，包括以下重量份数的原料：二乙醇胺10份、乙二醇10份、偏硅酸钠2份、硼酸钠10份、1.5%浓度的植酸溶液0.5份、吐温20 8份、卡波树脂2份、气相二氧化硅3份、琉基苯并噻唑0.5份、抗氧剂1份、聚乙二醇2份、乙二胺四乙酸二钠盐3份、尼泊金乙酯0.5份及水80份。
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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH10237479A (ja) * 1997-02-25 1998-09-08 Neos Co Ltd ワイヤソー用水溶性切削液
CN102703196A (zh) * 2012-05-31 2012-10-03 天长市润达金属防锈助剂有限公司 一种环保水基金属切削液

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH10237479A (ja) * 1997-02-25 1998-09-08 Neos Co Ltd ワイヤソー用水溶性切削液
CN102703196A (zh) * 2012-05-31 2012-10-03 天长市润达金属防锈助剂有限公司 一种环保水基金属切削液

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