CN106044118A - Workpiece orderly transfer system and method - Google Patents
Workpiece orderly transfer system and method Download PDFInfo
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- CN106044118A CN106044118A CN201610349295.2A CN201610349295A CN106044118A CN 106044118 A CN106044118 A CN 106044118A CN 201610349295 A CN201610349295 A CN 201610349295A CN 106044118 A CN106044118 A CN 106044118A
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- workpiece
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- base plate
- transfer system
- material base
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/02—Devices for feeding articles or materials to conveyors
- B65G47/04—Devices for feeding articles or materials to conveyors for feeding articles
- B65G47/12—Devices for feeding articles or materials to conveyors for feeding articles from disorderly-arranged article piles or from loose assemblages of articles
- B65G47/14—Devices for feeding articles or materials to conveyors for feeding articles from disorderly-arranged article piles or from loose assemblages of articles arranging or orientating the articles by mechanical or pneumatic means during feeding
- B65G47/1492—Devices for feeding articles or materials to conveyors for feeding articles from disorderly-arranged article piles or from loose assemblages of articles arranging or orientating the articles by mechanical or pneumatic means during feeding the articles being fed from a feeding conveyor
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Feeding Of Articles To Conveyors (AREA)
Abstract
The invention discloses a workpiece orderly transfer system and method. The workpiece orderly transfer system comprises a material conveying mechanism for conveying workpieces and a material storing mechanism which is arranged at an outlet of the material conveying mechanism and used for storing the workpieces and further comprises a feeding control mechanism and a PLC control center. The feeding control mechanism and the material storing mechanism are both electrically connected with the PLC control center. The feeding control mechanism comprises a feeding platform and feeding control devices, wherein the feeding platform is arranged between the outlet of the material conveying mechanism and the material storing mechanism and used for allowing the workpieces to pass; and the feeding control devices are used for stopping workpieces on the feeding platform from entering the material storing mechanism after the workpieces arrive at the material storing mechanism. According to the workpiece orderly transfer system and method, the workpieces can be orderly transferred to the next procedure so that the next procedure can be conducted orderly, and clamping and stopping caused by unqualified workpieces can be further avoided.
Description
Technical field
The present invention relates to work pieces process field, especially a kind of orderly transfer system of workpiece and method.
Background technology
During work pieces process, assembling, when workpiece enters next operation after completing last operation, need to carry out in order
Transmission and transfer, in order to quickly and accurately enter next operation and be processed, assemble.General workpiece is defeated by straight line loader etc.
Material mechanism carries between two operations, but shifts workpiece the most in order in course of conveying so that the group of next operation
Dress, processing are problem demanding prompt solutions.
Summary of the invention
The technical problem to be solved in the present invention is to provide that a kind of can to shift workpiece in order orderly to the workpiece of next operation
Transfer system and method.
In order to solve above-mentioned technical problem, the invention provides a kind of orderly transfer system of workpiece, including for carrying work
The feeding unit of part and be located at feeding unit and export and receive the receiving mechanism of described workpiece, also include feed control mechanism and
PLC control centre, described feed control mechanism and receiving mechanism all electrically connect with PLC control centre；
Described feed control mechanism includes being located between feeding unit outlet and receiving mechanism the feeding passed through for workpiece
Platform and workpiece stop the workpiece on feeding platform to enter the feed control device of receiving mechanism after arriving receiving mechanism.
It is preferred that, described receiving mechanism includes a sub-material base plate, and described sub-material base plate is near the limit of feeding platform
Edge be provided with at least one be provided with bottom the workpiece slot position receiving workpiece, each workpiece slot position longitudinally through sensing hole one；
Described feeding platform is provided with conveying passage, and the width of this conveying passage is adaptive with workpiece, and its entrance and exit is respectively
Outlet and workpiece slot position with feeding unit are docked；
Described feed control device includes that signal passes the laser sensor of the sensing hole one of described workpiece slot position and sets
Above conveying passage and the downward stop cylinder of drive end, when workpiece arrives workpiece slot position, the signal quilt of laser sensor
Workpiece blocks, and controls to stop that air cylinder driven end is pressed workpiece down thus stoped the workpiece in conveying passage after the perception of PLC control centre
Advance.
It is preferred that, described sub-material base plate has a translating device, and this translating device can drive sub-material base plate edge
The direction being perpendicular to conveying passage translates and makes each workpiece slot position to be directed at conveying channel outlet in turn.
It is preferred that, described feed control mechanism also includes that conveying channel outlet is deposited with joint, corresponding workpiece slot position
The dislocation judgment means of sub-material base plate translation is stopped when workpiece.
It is preferred that, described dislocation judgment means includes that rear end with the sensor block of spring and judges that sensor block is
The Fibre Optical Sensor of no movement, this Fibre Optical Sensor electrically connects with PLC control centre；
Described conveying surface channel is available for sensor block front end to the sidewall of feeding platform translation direction in exit formation one and leads to
The breach crossed, is provided with the chute less than conveying passage bottom by this breach, described sensor block is placed in this chute and can slide
In groove slide, spring is in compressive state and abuts with chute far-end, sensor block under spring tension with chute near-end
Abutting, sensor block front end is concordant with described sidewall, if conveying channel outlet exists workpiece with joint, corresponding workpiece slot position and divides
During material base plate translation, the workpiece extruding sensor block on described joint, control flat after the movement of Fibre Optical Sensor perception sensor block
Moving device stops mobile.
It is preferred that, described feeding platform is additionally provided with the gland covered above described chute and conveying passage,
Described gland is removably mounted on feeding platform by bolt.
It is preferred that, described stop cylinder is arranged in described gland.
It is preferred that, described sensor block is provided with sensing hole two, is provided with sensor block and is connected to sliding bottom described chute
Sensing hole three corresponding with sensing hole two during groove near-end, the signal of described Fibre Optical Sensor passes this sensing hole two and sensing hole
Three.
It is preferred that, described feeding machanism is straight line loader.
Present invention also offers a kind of orderly transfer method of workpiece, comprise the following steps:
A, feeding machanism enter sub-material base plate through the conveying passage conveying workpieces of the feeding platform of feed control mechanism
Workpiece slot position；
B, feed control device stop the advance of workpiece in conveying passage；
The translation of c, sub-material base plate makes next workpiece slot bit alignment conveying passage, if dislocation judges when the translation of sub-material base plate starts
Device detects that conveying channel outlet exists workpiece with joint, corresponding workpiece slot position, then PLC control centre controls sub-material base plate
Stop translation, then remove this workpiece；
D, releasing feed control device are to the stop of workpiece in conveying passage；
E, repeat the above steps, until workpiece enters all of workpiece slot position on sub-material base plate.
The orderly transfer system of workpiece of the present invention is by feeding unit, feed control mechanism and the cooperation of receiving mechanism so that
Workpiece is transferred to receiving mechanism in an orderly manner from feeding unit, in order to workpiece enters next operation and processes, and effectively realizes workpiece
Orderly transfer.
Further, due to the existence (such as workpiece is long or resolute) of bad workpiece, sub-material base plate and feeding platform phase
There is workpiece in the place of connecing, in transfer process, the workpiece of joint is easily caused locking and causes damage, present invention also offers mistake
Position judgment means, dislocation judgment means can find bad workpiece in time and notify PLC control centre, thus stopping sub-material base plate
Translation, it is to avoid locking that bad workpiece causes and damage；Sensor block and spring are installed in feeding platform, and Fibre Optical Sensor is solid
It is scheduled on below feeding platform, features simple structure, effectively save space.
Accompanying drawing explanation
Below in conjunction with the accompanying drawings and detailed description of the invention, the present invention is described in further detail:
Fig. 1 is the axonometric chart of the orderly transfer system of workpiece of the present invention.
Fig. 2 is the front view of the orderly transfer system of workpiece of the present invention (hiding translating device).
Fig. 3 is the axonometric chart of feeding platform.
Fig. 4 is the schematic diagram that workpiece enters the workpiece slot position of sub-material base plate.
Fig. 5 is the schematic diagram that sub-material base plate moves to next workpiece slot bit alignment conveying channel outlet.
Fig. 6 is the schematic diagram that conveying channel outlet and joint, corresponding workpiece slot position exist workpiece.
Fig. 7 be conveying channel outlet when there is workpiece with joint, corresponding workpiece slot position sub-material base plate start the signal of translation
Figure.
Detailed description of the invention
Below by embodiment, and combine accompanying drawing, technical scheme is further described.
It is illustrated in figure 1 the axonometric chart of the orderly transfer system of workpiece of the present invention, for becoming apparent from showing native system structure, Fig. 2
Show that the front view after hiding translating device 82, the orderly transfer system of this workpiece include feeding unit 6 (preferably straight line feed
Device), be located at feeding unit 6 export and receive described workpiece 9 with enter the receiving mechanism of next operation, feed control mechanism and
PLC control centre, described feed control mechanism and receiving mechanism all electrically connect with PLC control centre.Fig. 4 to Fig. 7 is that workpiece 9 exists
The schematic diagram of each transfer flow, for becoming apparent from illustrating briefly desired structure, eliminates gland 74, bolt 75, laser sensor
722。
Receiving mechanism includes the sub-material base plate 81 for entering next operation and translating device 82, described sub-material base plate 81
Be provided with near the edge of feeding platform 71 at least one for the workpiece slot position 811 receiving workpiece 9, each end, workpiece slot position 811
Portion be provided with longitudinally through sensing hole 1 (seeing Fig. 4 to Fig. 7).Described sub-material base plate 81 has a translating device 82, should
Translating device 82 can drive sub-material base plate 81 translate along the direction being perpendicular to conveying passage 711 and make each workpiece slot position 811 in turn
Alignment conveying passage 711 exports.
Feed control mechanism includes being located at feeding unit 6 and exports the feeding passed through for workpiece 9 between receiving mechanism and put down
Platform 71 and workpiece 9 stop the workpiece 9 on feeding platform 71 to enter the feed control device of receiving mechanism after arriving receiving mechanism
72.Being illustrated in figure 3 the axonometric chart of feeding platform 71, described feeding platform 71 is provided with conveying passage 711, this conveying passage 711
Width pass through for workpiece 9 with workpiece 9 adaptation, its entrance and exit respectively with outlet and the sub-material base plate 81 of feeding unit 6
Workpiece slot position 811 dock.
As depicted in figs. 1 and 2, described feed control device 72 includes that signal passes the work of alignment conveying passage 711 outlet
The laser sensor 722 of the sensing hole 1 of part groove position 811 and be located at above conveying passage 711 and resistance that drive end is downward
Gear cylinder 721.Seeing Fig. 4, when workpiece 9 arrives workpiece slot position 811, the signal of laser sensor 722 is blocked by workpiece 9, PLC
Control centre obtains and controls to stop that cylinder 721 drive end is pressed workpiece 9 down thus stoped the workpiece 9 in conveying passage 711 after signal
Advance and (owing to the conveying dynamics of straight line loader is little, stop that 721 times pressures of cylinder be enough to the workpiece 9 stoped in conveying passage 711
Advance), it is achieved control the workpiece 9 advance on feeding platform 71, the purpose of stopping.See Fig. 5, stop entering work at workpiece 9
In the case of part groove position 811, material distributing flat translation makes next workpiece slot position 811 be directed at conveying passage 711 to export, and PLC controls it
Controlling to stop that cylinder 721 releases the stop to workpiece 9 to continue feed, repeat the above steps is until workpiece 9 enters all points
The workpiece slot position 811 of material platform.Cooperation by feeding unit 6, feed control mechanism and receiving mechanism so that workpiece 9 is from defeated
Material mechanism 6 is transferred to receiving mechanism in an orderly manner, in order to workpiece 9 enters next operation and processes.
In production process, workpiece exists defective products is unavoidable, and such as workpiece is long or too short, even if workpiece is
Entering in workpiece slot position 811, conveying passage 711 outlet still suffers from workpiece 9 with joint, corresponding workpiece slot position 811, if this is not
Skilled worker's part 91 is long, then the bad workpiece 91 in workpiece slot position 811 will be partially left at this joint；If this workpiece 9 is too short, then
Next workpiece 9 is by this joint of entrance, and the worst workpiece 91 is long or too short, and sub-material base plate 81 all will be caused in translation
Time blocked by workpiece, cause damage parts.
For solving this problem, feed control mechanism is by offer dislocation judgment means, when conveying passage 711 outlet and corresponding work
When joint, part groove position 811 exists workpiece 9, dislocation judgment means can stop sub-material base plate 81 and translate, with bad in the present embodiment
Illustrating as a example by workpiece 91 is long, the too short situation of bad workpiece 91 is equally applicable, and it will not be described.See Fig. 3, described
Dislocation judgment means includes that rear end with the sensor block 731 of spring 732 and judges the Fibre Optical Sensor whether sensor block 731 moves
Device 733, this Fibre Optical Sensor 733 electrically connects with PLC control centre.Described conveying passage 711 is in the face of feeding platform 71 side of translation
To the sidewall in (direction that i.e. the next empty workpiece slot position 811 of feeding platform 71 translates to conveying passage 711) in exit shape
Becoming one to be available for the breach 713 that sensor block 731 front end is passed through, this breach 713 is other is provided with the chute being less than conveying passage 711 bottom
172, described sensor block 731 is placed in this chute 172 and can slide in chute 172, spring 732 be in compressive state and with cunning
Groove 172 far-end (i.e. away from one end of conveying passage 711) abut, sensor block 731 under the tension force effect of spring 732 with chute
172 near-ends (i.e. near one end of conveying passage 711) abut, and sensor block 731 front end is concordant with described sidewall to be led to for workpiece 9
Cross.Described sensor block 731 is provided with sensing hole 2 734, and being provided with sensor block 731 bottom described chute 172, to be connected to chute 172 near
Sensing hole three corresponding with sensing hole 2 734 during end, the signal of described Fibre Optical Sensor 733 is through this sensing hole 2 734 and sense
Ying Kongsan.
As shown in Figure 6, bad workpiece 91 enters in workpiece slot position 811, due to long (the i.e. conveying passage of bad workpiece 91
There is workpiece with joint, corresponding workpiece slot position 811 in 711 outlets, bad workpiece 91 is too short makes this joint there is workpiece equally),
This bad workpiece 91 is partially left at conveying passage 711 outlet and joint, corresponding workpiece slot position 811, due to laser sensor 722
Signal be blocked, as it is shown in fig. 7, the next workpiece slot position 811 of sub-material base plate 81 translates to conveying passage 711, institute simultaneously
The bad workpiece 91 stated on joint translates and extrudes sensor block 731 with sub-material base plate 81, and sensor block 731 moves rear Fibre Optical Sensor
The signal of device 733 is blocked, Fibre Optical Sensor 733 obtain the movement of induction of signal block 731 after outgoing signal in PLC control
The heart, PLC control centre obtains signal control translating device 82 and stops the translation of sub-material base plate 81, and this bad workpiece 91 is manually removed
After can continue feeding.The gland covered above described chute 172 and conveying passage 711 it is additionally provided with on described feeding platform 71
74, described gland 74 is removably mounted on feeding platform 71 by bolt 75, in order to when bad workpiece 91 blocks can and
Time dismounting gland 74, clear up bad workpiece 91.Described stop cylinder 721 is arranged in described gland 74.Dislocation judgment means energy
Find bad workpiece 91 in time and notify PLC control centre, thus stopping the translation of sub-material base plate 81, it is to avoid bad workpiece 91 is led
The locking caused and damage；Sensor block 731 and spring 732 are installed in feeding platform 71, and Fibre Optical Sensor 733 is fixed on feeding
Below platform 71, features simple structure, effectively save space.
Present invention also offers a kind of orderly transfer method of workpiece, comprise the following steps:
A, as shown in Figure 4 and Figure 6, feeding machanism is defeated through the conveying passage 711 of the feeding platform 71 of feed control mechanism
Send the workpiece slot position 811 that workpiece 9 enters sub-material base plate 81；
B, the signal of laser sensor 722 of feed control device 72 are blocked by the workpiece 9 in workpiece slot position 811, stop
Cylinder 721 stops the advance of workpiece 9 in conveying passage 711；
C is as it is shown in figure 5, sub-material base plate 81 translation makes next workpiece slot position 811 be directed at conveying passage 711, if sub-material base plate
When 81 translations start, dislocation judgment means detects that conveying passage 711 outlet exists workpiece with joint, corresponding workpiece slot position 811
9, (i.e. sensor block 731 is extruded by this workpiece 9, and the signal of Fibre Optical Sensor 733 is blocked, and as shown in Figure 7), then PLC controls
Center controls sub-material base plate 81 and stops translation, the most manually removes this workpiece 9；
D, releasing feed control device 72 are to the stop of workpiece 9 in conveying passage 711；
E, repeat the above steps, until workpiece 9 enters all of workpiece slot position 811 on sub-material base plate 81.
The above, the only present invention preferably detailed description of the invention, but protection scope of the present invention is not limited thereto,
Any those familiar with the art in the technical scope that the invention discloses, according to technical scheme and
Inventive concept equivalent or change in addition, all should contain within protection scope of the present invention.
Claims (10)
1. the orderly transfer system of workpiece, including for the feeding unit of conveying workpieces be located at feeding unit and export and receive
The receiving mechanism of described workpiece, it is characterised in that: also including feed control mechanism and PLC control centre, described feeding controls
Mechanism and receiving mechanism all electrically connect with PLC control centre；
Described feed control mechanism includes being located between feeding unit outlet and receiving mechanism the feeding platform passed through for workpiece
And stop the workpiece on feeding platform to enter the feed control device of receiving mechanism after workpiece arrival receiving mechanism.
2. the orderly transfer system of workpiece as claimed in claim 1, it is characterised in that: described receiving mechanism includes at the bottom of a sub-material
Plate, described sub-material base plate is provided with at least one for the workpiece slot position receiving workpiece, each workpiece near the edge of feeding platform
Be provided with bottom groove position longitudinally through sensing hole one；
Described feeding platform is provided with conveying passage, and the width of this conveying passage is adaptive with workpiece, and its entrance and exit is respectively with defeated
The outlet of material mechanism and the docking of workpiece slot position；
Described feed control device includes that signal passes the laser sensor of the sensing hole one of described workpiece slot position and is located at defeated
Above material passage and the downward stop cylinder of drive end, when workpiece arrives workpiece slot position, the signal of laser sensor is by workpiece
Block, control after the perception of PLC control centre to stop that air cylinder driven end is pressed workpiece down thus stoped the workpiece in conveying passage to advance.
3. the orderly transfer system of workpiece as claimed in claim 2, it is characterised in that: described sub-material base plate has a translation dress
Putting, this translating device can drive sub-material base plate to translate and make each workpiece slot position to be directed at defeated in turn along the direction being perpendicular to conveying passage
Material channel outlet.
4. the orderly transfer system of workpiece as described in claims 1 to 3 any one, it is characterised in that: described feed control mechanism
Also include that conveying channel outlet stops the dislocation judgement dress of sub-material base plate translation when there is workpiece with joint, corresponding workpiece slot position
Put.
5. the orderly transfer system of workpiece as claimed in claim 4, it is characterised in that: described dislocation judgment means includes rear end band
There is the sensor block of spring and judge the Fibre Optical Sensor whether sensor block moves, this Fibre Optical Sensor and PLC control centre electricity
Connect；
Described conveying surface channel forms one to the sidewall of feeding platform translation direction in exit and is available for what sensor block front end was passed through
Breach, is provided with the chute less than conveying passage bottom by this breach, described sensor block is placed in this chute and can be in chute
Sliding, spring is in compressive state and abuts with chute far-end, and sensor block abuts with chute near-end under spring tension,
Sensor block front end is concordant with described sidewall, if conveying channel outlet exists workpiece and sub-material base plate with joint, corresponding workpiece slot position
During translation, the workpiece extruding sensor block on described joint, control translating device after the movement of Fibre Optical Sensor perception sensor block
Stop mobile.
6. a kind of orderly transfer system of workpiece as claimed in claim 5, it is characterised in that: it is additionally provided with covering on described feeding platform and exists
Gland above described chute and conveying passage, described gland is removably mounted on feeding platform by bolt.
7. the orderly transfer system of workpiece as claimed in claim 6, it is characterised in that: described stop cylinder is arranged on described gland
In.
8. the orderly transfer system of workpiece as claimed in claim 7, it is characterised in that: described sensor block is provided with sensing hole two, institute
State and be provided with sensor block bottom chute and be connected to sensing hole three corresponding with sensing hole two during chute near-end, described Fibre Optical Sensor
Signal through this sensing hole two and sensing hole three.
9. the orderly transfer system of workpiece as claimed in claim 8, it is characterised in that: described feeding machanism is straight line loader.
10. the orderly transfer method of workpiece, it is characterised in that comprise the following steps:
A, feeding machanism are through the workpiece of the conveying passage conveying workpieces entrance sub-material base plate of the feeding platform of feed control mechanism
Groove position；
B, feed control device stop the advance of workpiece in conveying passage；
The translation of c, sub-material base plate makes next workpiece slot bit alignment conveying passage, if dislocation judgment means when the translation of sub-material base plate starts
Detect that conveying channel outlet exists workpiece with joint, corresponding workpiece slot position, then PLC control centre controls the stopping of sub-material base plate
Translation, then removes this workpiece；
D, releasing feed control device are to the stop of workpiece in conveying passage；
E, repeat the above steps, until workpiece enters all of workpiece slot position on sub-material base plate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610349295.2A CN106044118A (en) | 2016-05-23 | 2016-05-23 | Workpiece orderly transfer system and method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610349295.2A CN106044118A (en) | 2016-05-23 | 2016-05-23 | Workpiece orderly transfer system and method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN106044118A true CN106044118A (en) | 2016-10-26 |
Family
ID=57174200
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610349295.2A Pending CN106044118A (en) | 2016-05-23 | 2016-05-23 | Workpiece orderly transfer system and method |
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| CN (1) | CN106044118A (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108069085A (en) * | 2016-11-08 | 2018-05-25 | 深圳市炫硕智造技术有限公司 | Image detection feeding device and braider |
| CN108946070A (en) * | 2018-07-05 | 2018-12-07 | Tcl王牌电器(惠州)有限公司 | Conveying assembly and automatic feeding |
| CN109230385A (en) * | 2018-09-11 | 2019-01-18 | 芜湖全程智能科技有限公司 | A kind of irregular part charging equipment and its application method |
| CN110329786A (en) * | 2019-08-07 | 2019-10-15 | 四川省烟草公司巴中市公司 | Cigarette Sorting System order board automatic recycling device |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN108069085A (en) * | 2016-11-08 | 2018-05-25 | 深圳市炫硕智造技术有限公司 | Image detection feeding device and braider |
| CN108946070A (en) * | 2018-07-05 | 2018-12-07 | Tcl王牌电器(惠州)有限公司 | Conveying assembly and automatic feeding |
| CN109230385A (en) * | 2018-09-11 | 2019-01-18 | 芜湖全程智能科技有限公司 | A kind of irregular part charging equipment and its application method |
| CN110329786A (en) * | 2019-08-07 | 2019-10-15 | 四川省烟草公司巴中市公司 | Cigarette Sorting System order board automatic recycling device |
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Application publication date: 20161026 |