CN106041500A - Intelligent mechanical arm for fast installing screw and work method of intelligent mechanical arm - Google Patents
Intelligent mechanical arm for fast installing screw and work method of intelligent mechanical arm Download PDFInfo
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- CN106041500A CN106041500A CN201610479315.8A CN201610479315A CN106041500A CN 106041500 A CN106041500 A CN 106041500A CN 201610479315 A CN201610479315 A CN 201610479315A CN 106041500 A CN106041500 A CN 106041500A
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- Prior art keywords
- mechanical arm
- screw
- intelligentized
- fast installation
- sucker
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/04—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for assembling or disassembling parts
- B23P19/06—Screw or nut setting or loosening machines
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manipulator (AREA)
Abstract
The invention discloses an intelligent mechanical arm for fast installing a screw. The intelligent mechanical arm comprises a base, a mechanical arm body, a manipulator and a control device; the lower portion of the mechanical arm body is fixed to the base; the manipulator is fixed to the end portion of the mechanical arm; the control device is arranged in the base; a suction cup is arranged on the manipulator; a positioning hole is formed in the middle portion of the suction cup; a magnet is arranged in the positioning hole; and the mechanical arm body and the manipulator are both connected with the control device. According to the intelligent mechanical arm for fast installing the screw, by arranging the suction cup on the manipulator, the screw is sucked onto the suction cup first, then the screw is attracted in the direction of the positioning hole through the magnet in the positioning hole, after the screw enters the positioning hole, the screw is installed by the manipulator, the problem that the screw installing project is huge is well solved, and the screw installing speed is greatly increased; and meanwhile, the screw installing quality is also effectively guaranteed, the production quality of a product is effectively improved, and therefore the enterprise production requirement can be better met.
Description
Technical field
The invention belongs to manufacturing field, particularly to a kind of Intelligentized mechanical arm for Fast Installation screw and
Method of work.
Background technology
Screw is the strangest for everyone, and desk screw is installed, and computer to be screwed, it may be said that it fills
Scolding each place that we live, it is for fixing mostly, and, need many screws one product could be fixed
Living, it is the engineering that a consumption is big that its screw in the production process of each product is installed.
Current most product is the most also dependent on installing manually, also has some occasions to use self-tapping screw, passes through
Electric screw driver is installed, but the purest craft or electric screw driver are all to be as the criterion with people, and it is in the process of welding
In, owing to people has uncontrollability, it can cause installation to loosen or the problem such as neglected loading, so may result in product and installs and do not conform to
Lattice, affect the safety that product uses, for some electric equipment products, also may can produce the problems such as electric leakage, and serious threat makes
The safety of user, thus we need to provide a kind of equipment that can be good at solving screw installation question.
Summary of the invention
Goal of the invention: in order to overcome above deficiency, it is an object of the invention to provide a kind of intelligence for Fast Installation screw
Mechanical arm can be changed, its simple in construction, reasonable in design, it is easy to produce, it is possible to be greatly improved the speed that screw is installed.
Technical scheme: to achieve these goals, the invention provides a kind of intelligent machine for Fast Installation screw
Mechanical arm, including base, mechanical arm, mechanical hand and control device, the bottom of described mechanical arm is fixed on base, described machine
Tool hands is fixed on the end of mechanical arm, and described control device is located in base, and, described mechanical hand is provided with sucker, institute
Stating the middle part of sucker and be provided with hole, location, the inside in described hole, location is provided with magnet, described mechanical arm and mechanical hand all with
Control device to connect.Heretofore described a kind of Intelligentized mechanical arm for Fast Installation screw, by a robotic arm
Arrange sucker to be first drawn onto on sucker by screw, then by the magnet in hole, location, screw attracted to the direction in hole, location,
After screw enters hole, location, it is installed by mechanical hand, well solves the problem that screw installing engineering is great,
It is greatly improved the installation rate of screw, is also effectively guaranteed the installation quality of screw simultaneously, effectively raises product
The quality of production such that it is able to better meet enterprise produce demand.
Heretofore described mechanical arm is made up of one group of joint shaft, and described joint shaft is by joint connector even
Connect, and, the junction between two joint axle is provided with bracing means, the setting of described bracing means, it is possible to increase joint shaft connects
Stability.
Heretofore described mechanical hand is provided with handgrip, and the outside of sucker is located at by described handgrip, and the setting of handgrip allows
It can have a grip during screw is installed as people's manual installation to screw, it is possible to effectively prevents it from pacifying
Dress tilts, thus effectively raises the quality that screw is installed.
Heretofore described handgrip at least 2 grab finger, and, the outside of grabbing fingers is provided with rubber sleeve, described rubber
The setting of set can effectively avoid mechanical hand that screw causes abrasion, thus plays a very good protection screw.
The surface of heretofore described rubber sleeve is provided with texture, and on rubber sleeve, the setting of texture can effectively prevent
Screw is landing in installation process.
Heretofore described control device includes actuator, installs testing agency, alarm mechanism and controlling organization, its
In, described controlling organization uses PLC to control, and described actuator is connected with base, mechanical arm and mechanical hand, described
Installing testing agency to be located on mechanical hand, described alarm mechanism is located on the column of mechanical arm, described actuator, installation
Testing agency and alarm mechanism are all connected with controlling organization, install the setting of testing agency, when after screw installation, by peace
Its situation about installing is detected by dress testing agency, once detects that installation is defective, then it will pass through alarm mechanism
Report to the police.
The lower section of heretofore described base is provided with movable pulley, and the outside of described movable pulley is provided with protective cover, and, institute
With braking vane on the movable pulley stated, described braking vane matches with movable pulley, the setting of movable pulley, allows it can be according to life
Produce need mechanical arm is moved, after it moves to suitable position, by braking vane, it is braked, effectively
Prevent it from the most arbitrarily moving, improve its stability.
Heretofore described installation testing agency is provided with filming apparatus and data storage device, described filming apparatus
Outfan be connected with the input of data storage device, described filming apparatus and data storage device are all with controlling organization even
Connect.
Being provided with extension shell in heretofore described bracing means, the described two ends extending shell are individually fixed in connected
On two joint shafts, and, the inner side of described extension shell is provided with rubber layer, and described rubber layer matches with extending shell, extends shell
Setting, joint shaft junction is being played a very good protection, the setting of described rubber layer, effectively avoid extend shell
And the wear problem between joint shaft, also improves the stability that joint shaft connects simultaneously.
The method of work of heretofore described a kind of Intelligentized mechanical arm for Fast Installation screw, concrete work
Method is as follows:
(1): first by staff, mechanical arm is installed；
(2): after mechanical arm installs, bracing means is installed to the joint of mechanical arm；
(3): treat that, in above-mentioned two steps, after this Intelligentized mechanical arm installs, it will initially enter duty；
(4): the screw that required installation is fixing will be attracted to around sucker by the first sucker on mechanical hand；
(5): then the magnet in hole, location will attract the screw around sucker in hole, location；
(6): after the screw that is attracted enters in 1 ~ 10mm scope in hole, location, controlling organization order actuator will allow and grab
Hands is started working；
(7): then handgrip will carry out the rectification of position and fix screw；
(8) position that screw is installed to be installed needed for it: after screw is fixed by handgrip, is started；
(9): after screw installation in previous step, testing agency is installed will the screw after installing be detected；
(10): installation testing agency, during detection, once finds the situation such as neglected loading or setup error, it will letter
Breath passes to controlling organization；
(11): then controlling organization will carry out warning reminding by alarm mechanism；
(12): after the prompting that receives the report for police service, staff carries out manual review, and reinstalls problematic screw i.e.
Can.
The method of work of heretofore described a kind of Intelligentized mechanical arm for Fast Installation screw, its method is simple
Convenient, after screw being installed by handgrip, then by installing testing agency, the screw after its installation is checked, it is achieved one
The process of self-inspection, while solving the screw loaded down with trivial details problem of installation, also improves the production efficiency of product, improves the installation of product
Quality, thus allow it more preferably meet the demand that enterprise produces.
Technique scheme is it can be seen that there is advantages that
1, heretofore described a kind of Intelligentized mechanical arm for Fast Installation screw, by arranging sucker on a robotic arm
Screw is first drawn onto on sucker, then by the magnet in hole, location, screw is attracted, when screw enters to the direction in hole, location
Entering after positioning hole, it is installed by mechanical hand, well solves the problem that screw installing engineering is great, greatly carries
The high installation rate of screw, is also effectively guaranteed the installation quality of screw simultaneously, effectively raises the production matter of product
Amount, also further increases the safety of product such that it is able to better meet the demand that enterprise produces.
2, heretofore described control device is provided with the setting installing testing agency, when after screw installation, logical
Cross installation testing agency its situation about installing is detected, once detect that installation is defective, then it will be by reporting to the police
Mechanism reports to the police, and allows mechanical arm realize the process of a self-inspection, thus it will be greatly improved the installation quality of product, energy
Enough workloads effectively slowing down later stage quality inspection, thus this Intelligentized mechanical arm will better meet the demand of enterprise.
Accompanying drawing explanation
Fig. 1 is the structural representation of the present invention；
In figure: base-1, mechanical arm-2, mechanical hand-3, control device-4, sucker-5, location hole-6, bracing means-7, handgrip-
8。
Detailed description of the invention
Below in conjunction with the accompanying drawings and specific embodiment, it is further elucidated with the present invention.
Embodiment
A kind of Intelligentized mechanical arm for Fast Installation screw as shown in Figure 1, including: base 1, mechanical arm 2, machinery
Hands 3 and control device 4；
The relation of above-mentioned each parts is as follows:
Described mechanical arm 2 is made up of one group of joint shaft, and described joint shaft is connected by joint connector, two joint axle it
Between junction be provided with bracing means 7, the bottom of described mechanical arm 2 is fixed on base 1, and described mechanical hand 3 is fixed on machine
The end of mechanical arm 2, described control device 4 is located in base, and, described mechanical hand 3 is provided with sucker 5, described sucker 5
Middle part is provided with hole 6, location, and the inside in hole 6, described location is provided with magnet, described mechanical arm 2 and mechanical hand 3 all with control
Device 4 connects.
Mechanical hand 3 described in the present embodiment is provided with handgrip 8, and the outside of sucker 5 is located at by described handgrip 8, described
Handgrip 8 at least 2 grab finger, and, the outside of grabbing fingers is provided with rubber sleeve, and the surface of described rubber sleeve is provided with texture.
Control device 4 described in the present embodiment includes actuator, installs testing agency, alarm mechanism and control machine
Structure, wherein, described controlling organization uses PLC to control, and described actuator is with base, mechanical arm 2 and mechanical hand 3 even
Connecing, described installation testing agency is located on mechanical hand 3, and described alarm mechanism is located on the column of mechanical arm 2, and described holds
Row mechanism, installation testing agency and alarm mechanism are all connected with controlling organization.
The lower section of the base 1 described in the present embodiment is provided with movable pulley, and the outside of described movable pulley is provided with protective cover,
And, with braking vane on described movable pulley, described braking vane matches with movable pulley.
Installation testing agency described in the present embodiment is provided with filming apparatus and data storage device, described shooting dress
The outfan put is connected with the input of data storage device, and described filming apparatus and data storage device are all and controlling organization
Connect.
Being provided with extension shell in bracing means 7 described in the present embodiment, the described two ends extending shell are individually fixed in phase
On two joint shafts even, and, the inner side of described extension shell is provided with rubber layer, and described rubber layer matches with extending shell.
Embodiment 2
A kind of Intelligentized mechanical arm for Fast Installation screw described in the present embodiment and the mechanical arm in method of work thereof
Structure identical with the structure in embodiment 1.
A kind of Intelligentized mechanical arm for Fast Installation screw as shown in Figure 1, including: base 1, mechanical arm 2, machinery
Hands 3 and control device 4；
The relation of above-mentioned each parts is as follows:
Described mechanical arm 2 is made up of one group of joint shaft, and described joint shaft is connected by joint connector, two joint axle it
Between junction be provided with bracing means 7, the bottom of described mechanical arm 2 is fixed on base 1, and described mechanical hand 3 is fixed on machine
The end of mechanical arm 2, described control device 4 is located in base, and, described mechanical hand 3 is provided with sucker 5, described sucker 5
Middle part is provided with hole 6, location, and the inside in hole 6, described location is provided with magnet, described mechanical arm 2 and mechanical hand 3 all with control
Device 4 connects.
Mechanical hand 3 described in the present embodiment is provided with handgrip 8, and the outside of sucker 5 is located at by described handgrip 8, described
Handgrip 8 at least 2 grab finger, and, the outside of grabbing fingers is provided with rubber sleeve, and the surface of described rubber sleeve is provided with texture.
Control device 4 described in the present embodiment includes actuator, installs testing agency, alarm mechanism and control machine
Structure, wherein, described controlling organization uses PLC to control, and described actuator is with base, mechanical arm 2 and mechanical hand 3 even
Connecing, described installation testing agency is located on mechanical hand 3, and described alarm mechanism is located on the column of mechanical arm 2, and described holds
Row mechanism, installation testing agency and alarm mechanism are all connected with controlling organization.
The lower section of the base 1 described in the present embodiment is provided with movable pulley, and the outside of described movable pulley is provided with protective cover,
And, with braking vane on described movable pulley, described braking vane matches with movable pulley.
Installation testing agency described in the present embodiment is provided with filming apparatus and data storage device, described shooting dress
The outfan put is connected with the input of data storage device, and described filming apparatus and data storage device are all and controlling organization
Connect.
Being provided with extension shell in bracing means 7 described in the present embodiment, the described two ends extending shell are individually fixed in phase
On two joint shafts even, and, the inner side of described extension shell is provided with rubber layer, and described rubber layer matches with extending shell.
The method of work of a kind of Intelligentized mechanical arm for Fast Installation screw described in the present embodiment, concrete work
Make method as follows:
(1): first by staff, mechanical arm is installed；
(2): after mechanical arm installs, bracing means 7 is installed to the joint of mechanical arm；
(3): treat that, in above-mentioned two steps, after this Intelligentized mechanical arm installs, it will initially enter duty；
(4): the first sucker 5 on mechanical hand 3 will be attracted to sucker 5 around to the screw that required installation is fixing；
(5): then the magnet in hole 6, location will attract the screw around sucker 5 in hole 6, location；
(6): after the screw being attracted enters in 1 ~ 10mm scope in hole 6, location, controlling organization will allow in order actuator
Handgrip 8 is started working；
(7): then handgrip 8 will carry out the rectification of position and fix screw；
(8) position that screw is installed to be installed needed for it: after screw is fixed by handgrip 8, is started；
(9): after screw installation in previous step, testing agency is installed will the screw after installing be detected；
(10): installation testing agency, during detection, once finds the situation such as neglected loading or setup error, it will letter
Breath passes to controlling organization；
(11): then controlling organization will carry out warning reminding by alarm mechanism；
(12): after the prompting that receives the report for police service, staff carries out manual review, and reinstalls problematic screw i.e.
Can.
The above is only the preferred embodiment of the present invention, it is noted that for the ordinary skill people of the art
For Yuan, under the premise without departing from the principles of the invention, it is also possible to make some improvement, these improvement also should be regarded as the present invention's
Protection domain.
Claims (10)
1. the Intelligentized mechanical arm for Fast Installation screw, it is characterised in that: including: base (1), mechanical arm (2), machine
Tool hands (3) and control device (4), the bottom of described mechanical arm (2) is fixed on base (1), and described mechanical hand (3) is fixed on
The end of mechanical arm (2), described control device (4) is located in base, and, described mechanical hand (3) is provided with sucker (5),
The middle part of described sucker (5) is provided with hole, location (6), and the inside in described hole, location (6) is provided with magnet, described mechanical arm
(2) all it is connected with control device (4) with mechanical hand (3).
Intelligentized mechanical arm for Fast Installation screw the most according to claim 1, it is characterised in that: described machinery
Arm (2) is made up of one group of joint shaft, and described joint shaft is connected by joint connector, and, the connection between two joint axle
Place is provided with bracing means (7).
Intelligentized mechanical arm for Fast Installation screw the most according to claim 1, it is characterised in that: described machinery
Hands (3) is provided with handgrip (8), and the outside of sucker (5) is located at by described handgrip (8).
Intelligentized mechanical arm for Fast Installation screw the most according to claim 3, it is characterised in that: described handgrip
(8) at least 2 grab finger, and, the outside of grabbing fingers is provided with rubber sleeve.
Intelligentized mechanical arm for Fast Installation screw the most according to claim 1, it is characterised in that: described rubber
The surface of set is provided with texture.
Intelligentized mechanical arm for Fast Installation screw the most according to claim 1, it is characterised in that: described control
Device (4) includes actuator, installs testing agency, alarm mechanism and controlling organization, and wherein, described controlling organization uses
PLC controls, and described actuator is connected with base, mechanical arm (2) and mechanical hand (3), and described installation testing agency sets
On mechanical hand (3), described alarm mechanism is located on the column of mechanical arm (2), described actuator, installs testing agency
All it is connected with controlling organization with alarm mechanism.
Intelligentized mechanical arm for Fast Installation screw the most according to claim 1, it is characterised in that: described base
(1) lower section is provided with movable pulley, and the outside of described movable pulley is provided with protective cover, and, with braking vane on described movable pulley,
Described braking vane matches with movable pulley.
Intelligentized mechanical arm for Fast Installation screw the most according to claim 6, it is characterised in that: described installation
Being provided with filming apparatus and data storage device in testing agency, the outfan of described filming apparatus is defeated with data storage device
Entering end to connect, described filming apparatus and data storage device are all connected with controlling organization.
Intelligentized mechanical arm for Fast Installation screw the most according to claim 2, it is characterised in that: described reinforcing
Being provided with extension shell in device (7), the described two ends extending shell are individually fixed on connected two joint shaft, and, described in prolong
The inner side stretching shell is provided with rubber layer, and described rubber layer matches with extending shell.
10. the method for work for the Intelligentized mechanical arm of Fast Installation screw, it is characterised in that: concrete method of work
As follows:
(1): first by staff, mechanical arm is installed；
(2): after mechanical arm installs, bracing means (7) is installed to the joint of mechanical arm；
(3): treat that, in above-mentioned two steps, after this Intelligentized mechanical arm installs, it will initially enter duty；
(4): the first sucker (5) on mechanical hand (3) will be attracted to sucker (5) around to the screw that required installation is fixing；
(5): then positioning the magnet in hole (6) will attract sucker (5) screw around in hole, location (6)；
(6): after the screw being attracted enters in 1 ~ 10mm scope of hole, location (6), controlling organization will order actuator
Handgrip (8) is allowed to start working；
(7): then handgrip (8) will carry out the rectification of position and fix screw；
(8) position that screw is installed to be installed needed for it: after screw is fixed by handgrip (8), is started；
(9): after screw installation in previous step, testing agency is installed will the screw after installing be detected；
(10): installation testing agency, during detection, once finds the situation such as neglected loading or setup error, it will letter
Breath passes to controlling organization；
(11): then controlling organization will carry out warning reminding by alarm mechanism；
(12): after the prompting that receives the report for police service, staff carries out manual review, and reinstalls problematic screw i.e.
Can.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610479315.8A CN106041500B (en) | 2016-06-28 | 2016-06-28 | A kind of Intelligentized mechanical arm and its working method for Fast Installation screw |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610479315.8A CN106041500B (en) | 2016-06-28 | 2016-06-28 | A kind of Intelligentized mechanical arm and its working method for Fast Installation screw |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN106041500A true CN106041500A (en) | 2016-10-26 |
| CN106041500B CN106041500B (en) | 2018-08-07 |
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ID=57165745
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610479315.8A Active CN106041500B (en) | 2016-06-28 | 2016-06-28 | A kind of Intelligentized mechanical arm and its working method for Fast Installation screw |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108821207A (en) * | 2018-07-09 | 2018-11-16 | 薛敏强 | A kind of Efficient intelligent bottle cap installation mechanical arm |
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| JP2014176933A (en) * | 2013-03-15 | 2014-09-25 | Yaskawa Electric Corp | Robot system and method for controlling the same |
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| CN105436877A (en) * | 2015-12-30 | 2016-03-30 | 苏州博众精工科技有限公司 | Full-automatic screw tightening mechanism |
| CN105500357A (en) * | 2016-01-15 | 2016-04-20 | 苏州艾力光电科技有限公司 | Loading and unloading mechanical arm |
| CN205869928U (en) * | 2016-06-28 | 2017-01-11 | 江苏捷帝机器人股份有限公司 | A intelligent arm for install screw fast |
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|---|---|---|---|---|
| CN101229639A (en) * | 2007-12-16 | 2008-07-30 | 沈孝芹 | Gantry type bolt installing robot |
| JP2014176933A (en) * | 2013-03-15 | 2014-09-25 | Yaskawa Electric Corp | Robot system and method for controlling the same |
| CN204183543U (en) * | 2014-10-01 | 2015-03-04 | 汤绍明 | A kind of manipulator |
| CN105436877A (en) * | 2015-12-30 | 2016-03-30 | 苏州博众精工科技有限公司 | Full-automatic screw tightening mechanism |
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| CN108821207A (en) * | 2018-07-09 | 2018-11-16 | 薛敏强 | A kind of Efficient intelligent bottle cap installation mechanical arm |
Also Published As
| Publication number | Publication date |
|---|---|
| CN106041500B (en) | 2018-08-07 |
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Effective date of registration: 20230523 Address after: Room 585, floor 5, building 1, Hutai fashion, No. 10, Nanhai Road, Liuhe Town, Taicang City, Suzhou City, Jiangsu Province 215400 Patentee after: Suzhou huienyuan medical device accessories Co.,Ltd. Address before: 215138 Shitian Road, Yangchenghu Town, Xiangcheng District, Suzhou City, Jiangsu Province Patentee before: JIANGSU JIEDI ROBOT Co.,Ltd. |
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Effective date of registration: 20230818 Address after: 509 Kangrui Times Square, Keyuan Business Building, 39 Huarong Road, Gaofeng Community, Dalang Street, Longhua District, Shenzhen, Guangdong Province, 518000 Patentee after: Shenzhen lizhuan Technology Transfer Center Co.,Ltd. Address before: Room 585, floor 5, building 1, Hutai fashion, No. 10, Nanhai Road, Liuhe Town, Taicang City, Suzhou City, Jiangsu Province 215400 Patentee before: Suzhou huienyuan medical device accessories Co.,Ltd. |
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