CN106036623B - A kind of enhanced micro-wave vacuum okra of catechin lies fallow the preparation method and products thereof of crisp item - Google Patents

A kind of enhanced micro-wave vacuum okra of catechin lies fallow the preparation method and products thereof of crisp item Download PDF

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CN106036623B
CN106036623B CN201610421442.2A CN201610421442A CN106036623B CN 106036623 B CN106036623 B CN 106036623B CN 201610421442 A CN201610421442 A CN 201610421442A CN 106036623 B CN106036623 B CN 106036623B
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okra
catechin
crisp
vacuum
preparation
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CN106036623A (en
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李大婧
江宁
张钟元
王迪
牛丽影
崔莉
宋江峰
刘春菊
刘春泉
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Jiangsu Academy of Agricultural Sciences
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    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23BPRESERVING, e.g. BY CANNING, MEAT, FISH, EGGS, FRUIT, VEGETABLES, EDIBLE SEEDS; CHEMICAL RIPENING OF FRUIT OR VEGETABLES; THE PRESERVED, RIPENED, OR CANNED PRODUCTS
    • A23B7/00Preservation or chemical ripening of fruit or vegetables
    • A23B7/02Dehydrating; Subsequent reconstitution
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23VINDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
    • A23V2002/00Food compositions, function of food ingredients or processes for food or foodstuffs

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  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Wood Science & Technology (AREA)
  • Zoology (AREA)
  • Food Science & Technology (AREA)
  • Polymers & Plastics (AREA)
  • Pharmaceuticals Containing Other Organic And Inorganic Compounds (AREA)

Abstract

It lies fallow the preparation method and products thereof of crisp item the present invention relates to a kind of enhanced micro-wave vacuum okra of catechin, belongs to field of deep processing of farm products.Tea polyphenols dipping, tea polyphenols concentration 0.05%~0.08%, 25~30kHz of ultrasonic frequency, 0.45~0.56W/cm of power density are carried out to okra using low-frequency ultrasonic waves first2, the okra after impregnation is then drained into surface moisture and carries out micro-wave vacuum again, the first stage is dried in vacuo using continuous microwave, and second stage is dried in vacuo using batch microwave.The present invention, which produces, has effects that the okra of anti-oxidation health lies fallow crisp product, its Epigallo-catechin gallate (EGCG) content improves 2.61 and 1.15 times or more with conventional infusion product than being not impregnated with respectively, and L-Epicatechin gallate content improves 1.88 and 1.06 times or more with conventional infusion product than being not impregnated with respectively.

Description

A kind of enhanced micro-wave vacuum okra of catechin lies fallow the preparation method of crisp item And products thereof
Technical field
It lies fallow the preparation method and its production of crisp item the present invention relates to a kind of enhanced micro-wave vacuum okra of catechin Product belong to agricultural product intensive processing field.
Background technique
Okra (Abelmoschus esculentus) belongs to Malvaceae Abelmoschus also known as Abelmoschus esculentus, swordweed, benefit Kidney dish, foreign capsicum are annual herb plant, and cultivation is in tropical and subtropical region extensively, and China is then mainly in Jiangxi, expensive The plantation of the ground such as state, Guangxi, Guangdong.Okra okra fruit is rich in flavones, polyphenol, polysaccharide isoreactivity ingredient for edible, vitamin and Content of mineral substances is also higher, has beautifying face and moistering lotion, promoting digestion and protecting liver, strong kidney qi-restoratives, nourishment for vitality, enhancing immunity of organisms, protection The multiple efficacies such as heart, enhancing blood vessel dilatation power, anti-aging, antitumor.Country's okra cultivated area is wider at present, but yellow Gumbo is only capable of storage 2d~3d at room temperature, if cannot sell or process in time, moisture and nutriment lose more, fruit Easy aging is wilted, and seriously affects shelf life, added value is lower.Drying processing is able to extend its storage life and convenient for storing, to slow Solution production and marketing contradiction is of great significance.Domestic and foreign scholars have carried out extensive research, but main concentration to the drying processing of okra Setose abelmoschus is commonly dehydrated in processing such as heated-air drying, freeze-drying and vacuum microwave dryings.
The catechin contained in okra belongs to flavanols compounds, wherein Epigallo-catechin gallate (EGCG) (EGCG) and L-Epicatechin gallate (ECG) is its main component.According to research reports, EGCG is that antioxygen is turned into catechin With strongest ingredient, have apparent removing interior free yl, anticancer, anti-inflammatory, anti-mutation, anti-aging and improvement liver function etc. raw It is studied in states such as Sino-U.S. to be listed in potential anticancer drug for object activity.Catechin (C) and epicatechin (EC) and youngster Catechin gallate (CG) and L-Epicatechin gallate (ECG) are 2 pairs of enantiomters;Nutgall catechin galla turcica Acid esters (GCG) is the enantiomter of EGCG, and GCG and EGCG are nutgall catechin (GC) and epigallocatechin respectively (EGC) with gallic acid formed ester, all have many pharmacological activity, as antioxidant activity, antibacterial activity, anticancer and other The effects of anti-cardiovascular disease.Some researches show that catechin component can generate different journeys in drying process in okra The loss of degree, to reduce its alimentary health-care function.
In recent years, crisp leisure food quietly enters market, more and more by consumers.Some Domestic enterprise Also the market is aimed at, fruit and vegetable drying snack food processing project is actively prepared.Have the fried crisp item of okra on the market at present to produce Product, Chinese patent CN201510974453.9 disclose a kind of instant crisp pieces health food processing technology of okra, and China is specially Sharp CN201310738414.X discloses a kind of production method of instant crisp pieces of okra;However, being process by frying Product oil content it is very high, nutrient component damages are more, and are difficult to solve Oxidation of Fat and Oils adverse effect caused by product quality, Product quality is low.Currently, there has been no about the dry processing catechin of ultrasonic wave assistant soakage tea polyphenols combined vacuum microwave bulking Enhanced okra lies fallow the relevant report of crisp product.
Summary of the invention
Technical problem
It lies fallow the preparation side of crisp item the object of the present invention is to provide a kind of enhanced micro-wave vacuum okra of catechin Method and products thereof.The present invention pre-processes okra using low-frequency ultrasonic waves dipping tea polyphenols, has using ultrasonic wave Mechanical effect, cavitation effect and fuel factor etc. improve the tea polyphenols pickling efficiency of okra under lower dipping temperature, make It obtains the contained catechin component of catechin and okra itself in external source tea polyphenols and synergy occurs, simultaneously because ultrasonic Wave is to puncture cell membrane in moment and keep the structure and cell appearance of okra tissue, finally carry out microwave vacuum puffing and Dry, production obtains the crisp product that lie fallow containing the health okra compared with high-catechin class anti-oxidation function ingredient.
Technical solution
The enhanced micro-wave vacuum okra of a kind of catechin provided by the present invention lie fallow crisp item preparation method and its Product, comprising the following steps:
(1) raw material selection, shearing, cleaning: selection is cleaned, is drained, stalk without rotten, no disease and pests harm fresh okra;
(2) ultrasonic wave impregnation: using low-frequency ultrasonic waves impregnate tea polyphenols, tea polyphenols concentration be 0.05%~ 0.08%, ultrasonication frequency is 25~30kHz, and power density is 0.45~0.56W/cm2, initial feed liquid temperature be 30~ 35 DEG C, solid-liquid ratio 1: 3~1: 5, the ultrasonic immersing time is 10~30min;
(3) micro-wave vacuum: the okra after low-frequency ultrasonic waves impregnation is drained into surface moisture, it is true to be placed in microwave In empty drying equipment, 80~90kPa of vacuum degree is set, first stage Microwave emission power is 9.5~12.5W/g, drying time 3.0~5.0min;Second stage Microwave emission power is 4.0~6.0W/g, is dried in vacuo 6~10min using batch microwave, when Between intermittently than being 1.5~3.0, it is dry to 5% or less moisture content.
(4) it packs: the health okra obtained crisp product that lie fallow with nitrogen filling packing machine is subjected to nitrogen-filled packaging.
Beneficial effect
The invention has the advantages that low-frequency ultrasonic waves tea polyphenols dipping combined vacuum microwave bulking through the invention is dry Dry okra improves crisp leisure product catechin functional active components storage rate of okra, is verified from following several respects:
1) it is dehydrated the Epigallo-catechin gallate (EGCG) storage rate of okra product: passing through product epi-nutgall catechu The detection of plain gallic acid ester content, compared with being not impregnated with the sample of conventional impregnation, the epi-nutgall of product of the present invention Catechin and gallate content has been respectively increased 2.61 and 1.15 times or more.
2) it is dehydrated the L-Epicatechin gallate storage rate of okra product: passing through product L-Epicatechin gallate The detection of content, compared with the sample of conventional impregnation, compared with being not impregnated with the sample of conventional impregnation, the present invention is produced The L-Epicatechin gallate content of product has been respectively increased 1.88 and 1.06 times or more.
In synthesis, the present invention impregnates tea polyphenols using low-frequency ultrasonic waves, effectively improves the production of okra microwave vacuum puffing Catechin active functional component content in product is prepared for the enhanced okra of catechin and lies fallow crisp product.
Detailed description of the invention
The impregnation of Fig. 1 difference is to Epigallo-catechin gallate (EGCG) in okra micro-wave vacuum product (EGCG) and the influence of L-Epicatechin gallate (ECG) content
(note: CK- is not impregnated with;CI- routinely impregnates;UI- ultrasonic wave dipping)
Specific embodiment
The present invention, but do not limit the invention in any way may be better understood in the following examples.
(1) raw material selection, shearing, cleaning: selection is cleaned, is drained, stalk without rotten, no disease and pests harm fresh okra;
(2) ultrasonic wave impregnation: using low-frequency ultrasonic waves impregnate tea polyphenols, tea polyphenols concentration be 0.05%~ 0.08%, ultrasonication frequency is 25~30kHz, and power density is 0.45~0.56W/cm2, initial feed liquid temperature be 30~ 35 DEG C, solid-liquid ratio 1: 3~1: 5, the ultrasonic immersing time is 10~30min;
(3) micro-wave vacuum: the okra after low-frequency ultrasonic waves impregnation is drained into surface moisture, it is true to be placed in microwave In empty drying equipment, 80~90kPa of vacuum degree is set, first stage Microwave emission power is 9.5~12.5W/g, drying time 3.0~5.0min;Second stage Microwave emission power is 4.0~6.0W/g, is dried in vacuo 6~10min using batch microwave, when Between intermittently than being 1.5~3.0, it is dry to 5% or less moisture content.
(4) it packs: the health okra obtained crisp product that lie fallow with nitrogen filling packing machine is subjected to nitrogen-filled packaging.
Embodiment
1. selection is cleaned, is drained, stalk without rotten, no disease and pests harm fresh okra;
2. clean okra fresh fruit is put into KQ-S1000VDE ultrasonic wave assistant soakage equipment and carries out impregnation, Maceration extract tea polyphenols concentration is 0.05%, and ultrasonication frequency is 25kHz, power density 0.45W/cm2, initial feed liquid temperature Degree is 35 DEG C, solid-liquid ratio 1: 3, and the ultrasonic immersing time is 10min;
3. micro-wave vacuum: the okra after ultrasonic wave impregnation being drained surface moisture, is subsequently placed in Vacuum degree 90kPa, first stage microwave is arranged in XMJD6SW-2 type vacuum microwave drying device (the Nanjing mechanical & electrical equipment factory Xiao Ma) Transmission power is 12.5W/g, drying time 3.0min;Second stage Microwave emission power is 4.5W/g, true using batch microwave The dry 8min of sky, time interval are dry to 5% or less moisture content than being 1.5.
4. vacuum nitrogen filling packing machine will be got over using Pu by crisp product of extruding okra made from vacuum microwave drying (Shanghai Pu Yue package packing machine Co., Ltd) carries out nitrogen-filled packaging.
5. index of correlation detects: the epigallocatechin galla turcica of crisp product of extruding okra of above method preparation Acid and esters content is 3.40mg/g d.w, and 2.61 and 1.15 have been respectively increased in the crisp item of extruding okra than being not impregnated with routinely impregnating Times;L-Epicatechin gallate content is 1.82mg/g d.w, the crisp item point of the extruding okra than being not impregnated with routinely impregnating 1.88 and 1.06 times are not improved;
These the result shows that: low-frequency ultrasonic waves impregnation can significantly improve okra micro-wave vacuum product Catechin active constituent retention rate, specific targets measuring method is as follows:
1. determination of moisture method: using the measuring method of moisture in GB 5009.3-2010 food.
2. Epigallo-catechin gallate (EGCG) and assay: using HPLC high effective liquid chromatography for measuring.
A. the extraction of phenolic substances: the okra after dry is crushed with pulverizer, crosses 40 meshes, is collected spare.It is accurate to claim The okra powder 1.5g for taking different drying modes to obtain is dissolved in 30mL95% methanol solution, ultrasound assisted extraction 30min (temperature 40 DEG C of degree extracts 1 time);0.5 hour is stood, takes supernatant in 100mL round-bottomed flask;95% methanol of 30mL is added in residue Solution, same method extract once again;It is same to stand 0.5 hour;Will supernatant is mixed twice be incorporated in 50 DEG C at a temperature of with rotation Evaporimeter is spin-dried for organic solvent, with methanol constant volume in 5mL volumetric flask.It is filtered before extracting solution sample introduction with 0.45 μm of organic filter.
B. standard curve: precision weighs standard reference material Epigallo-catechin gallate (EGCG) EGCG 13.3mg and table Catechin and gallate ECG 10.0mg is respectively placed in 2 50mL volumetric flasks, and scale is diluted to after being dissolved with methanol, mixes, It is saved at -18 DEG C as Standard Stock solutions.Solution E each 100mL of CG and EGCG is taken, then takes 0.05 respectively, 0.1,0.2, 0.5,0.8,1.0,2.0,5.0,7.0,10.0mL is added in the volumetric flask of 10mL constant volume to graduation mark.Take above-mentioned reference substance molten Liquid is by difference 20 μ L of the sample introduction measurement of following chromatographic processes.Recurrence processing is carried out to concentration C (μ g/mL) with peak area A.
C. chromatographic condition: chromatographic column is 300SB-C18 (4.6mm × 150mm × 5 μm);Mobile phase: A Xiang Weishui, B phase are Acetonitrile;Flow velocity 0.6mL/min;30 DEG C of column temperature;Detection wavelength 280nm;Sampling volume 20 μ L, 35min, gradient such as following table.
Mass Spectrometry Conditions: electric spray ion source, negative ion mode;Mass scan range: m/z 100~2000;Drying nitrogen N2, nebulizer pressure 30psi;Capillary temperature is 350 DEG C, capillary voltage 3.0kV.

Claims (2)

  1. The preparation method of crisp item 1. a kind of enhanced micro-wave vacuum okra of catechin lies fallow, it is characterised in that:
    (1) raw material selection, shearing, cleaning: selection is cleaned, is drained, stalk without rotten, no disease and pests harm fresh okra;
    (2) ultrasonic wave impregnation: impregnating tea polyphenols using low-frequency ultrasonic waves, and tea polyphenols concentration is 0.05%~0.08%, is surpassed Sonicated frequency is 25~30kHz, and power density is 0.45~0.56W/cm2, initial feed liquid temperature is 30~35 DEG C, feed liquid Than being 1: 3~1: 5, the ultrasonic immersing time is 10~30min;
    (3) micro-wave vacuum: draining surface moisture for the okra after low-frequency ultrasonic waves impregnation, and it is dry to be placed in microwave vacuum In dry equipment, be arranged 80~90kPa of vacuum degree, first stage Microwave emission power be 9.5~12.5W/g, drying time 3.0~ 5.0min;Second stage Microwave emission power is 4.0~6.0W/g, 6~10min is dried in vacuo using batch microwave, between the time It has a rest than being 1.5~3.0, it is dry to 5% or less moisture content;
    (4) it packs: crisp product of okra obtained is subjected to nitrogen-filled packaging with nitrogen filling packing machine.
  2. 2. crisp product of okra that preparation method described in claim 1 obtains.
CN201610421442.2A 2016-06-12 2016-06-12 A kind of enhanced micro-wave vacuum okra of catechin lies fallow the preparation method and products thereof of crisp item Active CN106036623B (en)

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CN107166880A (en) * 2017-06-30 2017-09-15 海南荣丰花卉有限公司 A kind of method of the blue medicine oral shui solution of microwave drying
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CN103610642B (en) * 2013-12-10 2016-05-04 中国计量学院 A kind of liposome and preparation method who seals Epigallo-catechin gallate (EGCG)
CN105211780B (en) * 2015-10-13 2018-11-30 杨明彰 The processing method of dried carrot
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