CN106016306B - Organic solvent prepainted waste gas incinerator system and its application method - Google Patents

Organic solvent prepainted waste gas incinerator system and its application method Download PDF

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Publication number
CN106016306B
CN106016306B CN201610346655.3A CN201610346655A CN106016306B CN 106016306 B CN106016306 B CN 106016306B CN 201610346655 A CN201610346655 A CN 201610346655A CN 106016306 B CN106016306 B CN 106016306B
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Prior art keywords
heat exchanger
exhaust gas
exhaust
tube
gas
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CN201610346655.3A
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Chinese (zh)
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CN106016306A (en
Inventor
黄大华
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Zhejiang Huapu New Materials Co ltd
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Zhejiang Printronics Patel Coating Technology Co Ltd
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23GCREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
    • F23G7/00Incinerators or other apparatus for consuming industrial waste, e.g. chemicals
    • F23G7/06Incinerators or other apparatus for consuming industrial waste, e.g. chemicals of waste gases or noxious gases, e.g. exhaust gases
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23GCREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
    • F23G2206/00Waste heat recuperation
    • F23G2206/10Waste heat recuperation reintroducing the heat in the same process, e.g. for predrying
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23GCREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
    • F23G2206/00Waste heat recuperation
    • F23G2206/20Waste heat recuperation using the heat in association with another installation
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23GCREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
    • F23G2206/00Waste heat recuperation
    • F23G2206/20Waste heat recuperation using the heat in association with another installation
    • F23G2206/203Waste heat recuperation using the heat in association with another installation with a power/heat generating installation
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23GCREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
    • F23G2209/00Specific waste
    • F23G2209/14Gaseous waste or fumes
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23GCREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
    • F23G2900/00Special features of, or arrangements for incinerators
    • F23G2900/50213Preheating processes other than drying or pyrolysis
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E20/00Combustion technologies with mitigation potential
    • Y02E20/12Heat utilisation in combustion or incineration of waste

Abstract

The present invention relates to a kind of waste gas combustion furnace, more particularly, to a kind of organic solvent prepainted waste gas incinerator system and its application method.It, which mainly solves the temperature that the burning furnace exhaust present in the prior art generates, to be heated to production gas, with water, harmful substance can not be removed simultaneously, energy waste is more serious, polluted environment, and can not heat transfer effect poor the technical issues of waiting.Exhaust gas is first sent into proportionality combusting device through exhaust fan and burnt into Pintsch process by the present invention, and the heat smoke of generation of burning is heating and curing the two-way feeding proportionality combusting device of the organic exhaust gas extracted out in stove by U-shaped heating tube;Workshop air is passed through by the way that the second Tube Heat Exchanger is sent to pre-treatment, change applies, the processes such as cold carry out thermal purging to steel plate by force;Fresh air is sent by curing oven hot-air mouth by the steel plate strip after curing oven baking japanning;Pretreatment cleaning liquid is heated by water- to-water heat exchanger;Residual gas is discharged by frequency control exhaust gas fan from exhaust outlet.

Description

Organic solvent prepainted waste gas incinerator system and its application method
Technical field
The present invention relates to a kind of waste gas combustion furnace, more particularly, to a kind of organic solvent prepainted waste gas incinerator system and its Application method.
Background technology
It is using burning method processing organic exhaust gas principle:Using high fever directly the harmful substance oxidation point in exhaust gas constituents Solution, by oxidation operation into CO2And H20.Chinese patent discloses a kind of drying room waste gases incinerator(Authorization Notice No.: CN204901784U), drying room waste gases incinerator include preheater, Burning Room, heat exchanger, sink;Preheater, which is mounted on, to be burnt The outside of room is burnt, the end of preheater is equipped with exhaust gas inlet, and preheater is connect with Burning Room by the exhaust gas inlet, burned The air inlet position of room is equipped with combustion air compensator, and heat exchanger is mounted on inside sink;Preheater, which is internally provided with, presses Room and the heat exchanger tube being arranged in equal pressure chamber, the air inlet position of preheater install promising equal pressure chamber provide wind regime air blower and Oxygen conten analyser, the oxygen conten analyser are connect with combustion air compensator, and the import of heat exchanger tube is connect with Burning Room, heat exchange The outlet of pipe is connect by valve with Burning Room and heat exchanger, equal pressure chamber outlet as preheater outlet and with Burning Room Import is connected;Burning Room is connect by high temperature valve with heat exchanger, and the heat exchanger tube that turns back is provided in heat exchanger, the heat exchange of turning back The end of pipe is equipped with gas discharge pipe;The connector of heat exchanger tube and heat exchanger is heat exchanger low-temperature inlet, is set on heat exchangers It is equipped with the low-temperature outlet being connected with low-temperature inlet, the connector of Burning Room and heat exchanger is heat exchanger high temperature inlet, is being exchanged heat The hot outlet being connected with high temperature inlet is provided on device, hot outlet and low-temperature outlet are connect with gas discharge pipe;Heat exchange Pipe and Burning Room closed communication, heat exchanger tube inside are sealed against each other with outside;Choke is installed between heat exchanger tube inside preheater Net;Heat exchange pipe external surface is equipped with ceramic heat layer.But this temperature for burning furnace exhaust generation can not be to production gas, use Water is heated, while can not remove harmful substance, and energy waste is more serious, polluted environment, and the effect that can not exchange heat Fruit is poor.
Invention content
The present invention is to provide a kind of organic solvent prepainted waste gas incinerator system and its application method, mainly solves existing There is the temperature that the burning furnace exhaust present in technology generates that can not be heated to production gas, with water, while can not will be harmful to Substance is removed, and energy waste is more serious, polluted environment, and can not heat transfer effect poor the technical issues of waiting.
The above-mentioned technical problem of the present invention is mainly what is be addressed by following technical proposals:
The organic solvent prepainted waste gas incinerator system of the present invention, including there are one main pipeline, the main pipeline front ends Equipped with proportionality combusting device, the middle part of main pipeline is equipped with U-shaped heating tube, the first Tube Heat Exchanger, secondary series tube heat exchange successively Device, curing oven hot-air mouth, water- to-water heat exchanger, first Tube Heat Exchanger one end connect the exhaust outlet that can be passed through exhaust gas, the second tubulation The both ends of heat exchanger connect workshop air entrance, change painting and thermal purging exhaust outlet respectively.The present invention is in first row tube heat exchange Device adds U-shaped heating tube, can increase the heat exchanging process of exhaust gas, and the utilization rate of such heat is higher, and cracks more thorough Bottom.And existing method will not increase pipe length, but the way for increasing temperature is taken, such that energy consumption is higher.
Preferably, first Tube Heat Exchanger, the second Tube Heat Exchanger are U-typed.Second tubulation heat is handed over The both ends of parallel operation connect workshop air entrance, change painting and thermal purging exhaust outlet respectively.By the second Tube Heat Exchanger heating from The fresh air that workshop is pumped into 500 DEG C or so send to pre-treatment, change apply, the strong processes such as cold carry out thermal purging to steel plate.
Preferably, the main pipeline rear end is connected with frequency control exhaust gas fan, frequency control exhaust gas fan goes out Mouth connection exhaust outlet.The main pipeline of frequency control exhaust gas fan air inlet is equipped with water- to-water heat exchanger.It is heated by water- to-water heat exchanger Pretreatment cleaning liquid.
Preferably, the U-shaped heating tube connects proportionality combusting device by two-way flue gas leading.
Preferably, the inner wall of the U-shaped heating tube is equipped with several fins, for fin arrangement into S-shaped, fin is triangle Shape.Fin can be added in the outer wall of heating tube under normal circumstances, so as to expand heat exchange area.And the present invention is in U-shaped heating tube The fin of triangle on inner wall is set, on the one hand increases the heat exchange area of medium, on the other hand due to being arranged in S-shaped, because The flow direction of this medium is more rapid, so as to increase heat exchanger effectiveness.
Preferably, the inner wall of the two-way flue gas leading is equipped with several fins, fin is towards the one of proportionality combusting device It holds to the height of one end towards U-shaped heating tube and gradually increases.It, can be with since the height of fin towards export direction is higher Exhaust gas is put together, the effect cracked in this way is preferable.
Preferably, the upper surface of the fin is equipped with several guide pads, guide pad is outside after the cutting of fin top It is bent.Spiral shape is formed after guide pad bending, such exhaust gas can be re-introduced into ratio in a spiral fashion in conduction Example burner, so that the efficiency of cracking is higher.
A kind of application method using organic solvent prepainted waste gas incinerator system, the method include:Through exhaust fan The exhaust gas containing organic solvent in curing oven is first sent into proportionality combusting device and carries out 700-800 DEG C of Pintsch process burning, burning production Raw heat smoke 250-350 DEG C of the organic exhaust gas extracted out in stove that is heating and curing by U-shaped heating tube is to 600-750 DEG C and two-way It is sent into proportionality combusting device;Workshop air is passed through from workshop air entrance, 450-550 DEG C is heated to by the second Tube Heat Exchanger It send to pre-treatment, change applies, the processes such as cold carry out thermal purging to steel plate by force;Fresh air is heated to by curing oven hot-air mouth 600-700 DEG C or so the steel plate strip being sent into after curing oven baking japanning;Pretreatment cleaning liquid is heated by water- to-water heat exchanger;Remaining gas Body is discharged by frequency control exhaust gas fan from exhaust outlet.
Therefore, the present invention sets heat exchanger in original incinerator, after exhaust gas temperature in itself and cracking The high temperature of generation heats, while again remove harmful substance to production gas, with water, not only saves the energy, but also protect Environment, it is simple and reasonable for structure the features such as.
Description of the drawings
Attached drawing 1 is a kind of structure diagram of the present invention;
Attached drawing 2 is a kind of structure diagram of the U-shaped heating tube of the present invention;
Attached drawing 3 is a kind of structure diagram of the two-way flue gas leading of the present invention.
Parts, position and number in figure:Main pipeline 1, proportionality combusting device 2, the first Tube Heat Exchanger 3, exhaust outlet 4, Two-way flue gas leading 5, frequency control exhaust gas fan 6, exhaust outlet 7, the second Tube Heat Exchanger 8, workshop air entrance 9, change apply and Thermal purging exhaust outlet 10, curing oven hot-air mouth 11, water- to-water heat exchanger 12, U-shaped heating tube 13, fin 14, fin 15, guide pad 16.
Specific embodiment
Below with reference to the embodiments and with reference to the accompanying drawing the technical solutions of the present invention will be further described.
Embodiment:The organic solvent prepainted waste gas incinerator system of this example, such as Fig. 1, including there are one main pipeline 1, supervisors Road front end is equipped with proportionality combusting device 2, and the middle part of main pipeline is equipped with U-shaped heating tube 13, the first Tube Heat Exchanger 3, second successively Tube Heat Exchanger 8, curing oven hot-air mouth 11, water- to-water heat exchanger 12, the connection of first Tube Heat Exchanger one end can be passed through exhaust gas Exhaust outlet 4, the both ends of the second Tube Heat Exchanger connect workshop air entrance 9, change painting and thermal purging exhaust outlet 10 respectively.First Tube Heat Exchanger 3, the second Tube Heat Exchanger 8 are U-typed.Main pipeline rear end is connected with frequency control exhaust gas fan 6, frequency conversion The outlet connection exhaust outlet 7 of speed governing exhaust gas fan.U-shaped heating tube 13 connects proportionality combusting device 2 by two-way flue gas leading 5.Such as figure 2, the inner wall of U-shaped heating tube 13 is equipped with several fins 14, and for fin arrangement into S-shaped, fin is triangle.Such as Fig. 3, two-way exhaust gas The inner wall of pipe 5 is equipped with several fins 15, and fin is towards one end of proportionality combusting device 2 to one end towards U-shaped heating tube 13 Height gradually increase.The upper surface of fin 15 is equipped with several guide pads 1), guide pad for fin top cutting after be bent outwardly and Into.
A kind of application method using organic solvent prepainted waste gas incinerator system, step are:It first will be solid through exhaust fan Change the exhaust gas containing organic solvent in stove and be sent into 750 DEG C of Pintsch process burnings of the progress of proportionality combusting device 2.Burn the heat smoke generated 300 DEG C or so of the organic exhaust gas extracted out in stove by the way that pipe in pipe is increased to be heating and curing is to 680 DEG C or so and two-way feeding Proportionality combusting device;Workshop air is passed through from workshop air entrance 9, being heated to 500 DEG C or so by the second Tube Heat Exchanger 8 send To pre-treatment, change applies, the processes such as cold carry out thermal purging to steel plate by force;Fresh air is heated to by curing oven hot-air mouth 11 650 DEG C or so the steel plate strips being sent into after curing oven baking japanning;Pretreatment cleaning liquid is heated by water- to-water heat exchanger 12;Residual gas It is discharged by frequency control exhaust gas fan 6 from exhaust outlet 7.
Structure feature the foregoing is merely specific embodiments of the present invention, but the present invention is not limited thereto, Ren Heben The technical staff in field in the field of the invention, all cover among the scope of the claims of the present invention by the variation or modification made.

Claims (4)

1. a kind of organic solvent prepainted waste gas incinerator system, including there are one main pipelines(1), it is characterised in that the supervisor Road(1)Front end is equipped with proportionality combusting device(2), the middle part of main pipeline is equipped with U-shaped heating tube successively(13), the first Tube Heat Exchanger (3), the second Tube Heat Exchanger(8), curing oven hot-air mouth(11), water- to-water heat exchanger(12), first Tube Heat Exchanger one end connects The exhaust outlet of exhaust gas can be passed through by connecing(4), the both ends of the second Tube Heat Exchanger connect workshop air entrance respectively(9), change apply and Thermal purging exhaust outlet(10), main pipeline(1)Rear end is connected with frequency control exhaust gas fan(6), frequency control exhaust gas fan goes out Mouth connection exhaust outlet(7), U-shaped heating tube(13)Pass through two-way flue gas leading(5)Connect proportionality combusting device(2), two-way flue gas leading(5) Inner wall be equipped with several fins(15), fin is towards proportionality combusting device(2)One end to towards U-shaped heating tube(13)One end Height gradually increase, the application method of the burned waste gas furnace system includes:To first have in curing oven through exhaust fan The exhaust gas of solvent is sent into proportionality combusting device(2)700-800 DEG C of Pintsch process burning is carried out, the heat smoke for generation of burning passes through U Type heating tube(13)Interior 250-350 DEG C of the organic exhaust gas extracted out of the stove that is heating and curing is to 600-750 DEG C and two-way feeding ratio is fired Burner;From workshop air entrance(9)Workshop air is passed through, passes through the second Tube Heat Exchanger(8)Be heated to 450-550 DEG C send to Pre-treatment changes painting, strong cooling working procedure to steel plate progress thermal purging;Pass through curing oven hot-air mouth(11)Fresh air is heated to 600- 700 DEG C of steel plate strips being sent into after curing oven baking japanning;Pass through water- to-water heat exchanger(12)Heat pretreatment cleaning liquid;Residual gas by Frequency control exhaust gas fan(6)From exhaust outlet(7)Discharge.
2. organic solvent prepainted waste gas incinerator system according to claim 1, it is characterised in that first tubulation Heat exchanger(3), the second Tube Heat Exchanger(8)For U-typed.
3. organic solvent prepainted waste gas incinerator system according to claim 1 or 2, it is characterised in that it is described U-shaped plus Heat pipe(13)Inner wall be equipped with several fins(14), for fin arrangement into S-shaped, fin is triangle.
4. organic solvent prepainted waste gas incinerator system according to claim 1 or 2, it is characterised in that the fin (15)Upper surface be equipped with several guide pads(16), guide pad is is bent outwardly after the cutting of fin top.
CN201610346655.3A 2016-05-24 2016-05-24 Organic solvent prepainted waste gas incinerator system and its application method Active CN106016306B (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106765212A (en) * 2016-12-19 2017-05-31 洛阳明远石化技术有限公司 Tail gas burning process, tail gas burning facility and tail gas burning furnace

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1711340A (en) * 2002-11-15 2005-12-21 株式会社久保田 Cracking tube with spiral fin
KR100823081B1 (en) * 2007-03-23 2008-04-18 한영무 Incinerator using heat accumulating member
CN201141587Y (en) * 2007-12-14 2008-10-29 江苏宏图洁环保工程设备有限公司 Oxirane special heating stove for waste gas burning and warming vapour
CN101539298A (en) * 2009-05-11 2009-09-23 福建凯景钢铁开发有限公司 Exhaust gas treatment method and incinerator used for steel plate color-coating line
JP2010032178A (en) * 2008-07-31 2010-02-12 Toyobo Co Ltd Organic solvent containing gas treatment system
CN201621710U (en) * 2010-02-23 2010-11-03 浙江华东轻钢建材有限公司 Organic solvent prepainted waste gas incinerator

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1711340A (en) * 2002-11-15 2005-12-21 株式会社久保田 Cracking tube with spiral fin
KR100823081B1 (en) * 2007-03-23 2008-04-18 한영무 Incinerator using heat accumulating member
CN201141587Y (en) * 2007-12-14 2008-10-29 江苏宏图洁环保工程设备有限公司 Oxirane special heating stove for waste gas burning and warming vapour
JP2010032178A (en) * 2008-07-31 2010-02-12 Toyobo Co Ltd Organic solvent containing gas treatment system
CN101539298A (en) * 2009-05-11 2009-09-23 福建凯景钢铁开发有限公司 Exhaust gas treatment method and incinerator used for steel plate color-coating line
CN201621710U (en) * 2010-02-23 2010-11-03 浙江华东轻钢建材有限公司 Organic solvent prepainted waste gas incinerator

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