CN106012386A - Cheese dyeing and dewatering device and equipment using same and using method of device - Google Patents
Cheese dyeing and dewatering device and equipment using same and using method of device Download PDFInfo
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- CN106012386A CN106012386A CN201610596148.5A CN201610596148A CN106012386A CN 106012386 A CN106012386 A CN 106012386A CN 201610596148 A CN201610596148 A CN 201610596148A CN 106012386 A CN106012386 A CN 106012386A
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- 235000013351 cheese Nutrition 0.000 title claims abstract description 69
- 238000004043 dyeing Methods 0.000 title claims abstract description 61
- 238000000034 method Methods 0.000 title claims description 14
- 239000007788 liquid Substances 0.000 claims abstract description 82
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 39
- 238000001035 drying Methods 0.000 claims abstract description 14
- 238000010438 heat treatment Methods 0.000 claims abstract description 6
- 239000012530 fluid Substances 0.000 claims description 44
- 230000018044 dehydration Effects 0.000 claims description 40
- 238000006297 dehydration reaction Methods 0.000 claims description 40
- 239000000975 dye Substances 0.000 claims description 36
- 238000009434 installation Methods 0.000 claims description 8
- 238000012544 monitoring process Methods 0.000 claims description 8
- 238000003860 storage Methods 0.000 claims description 8
- 239000012752 auxiliary agent Substances 0.000 claims description 7
- 239000000463 material Substances 0.000 claims description 7
- 238000005204 segregation Methods 0.000 claims description 3
- 235000021113 dry cheese Nutrition 0.000 claims description 2
- 238000005265 energy consumption Methods 0.000 abstract description 6
- 230000008901 benefit Effects 0.000 abstract description 2
- 238000000926 separation method Methods 0.000 abstract 2
- 238000010981 drying operation Methods 0.000 abstract 1
- 239000010865 sewage Substances 0.000 description 11
- 230000007423 decrease Effects 0.000 description 5
- 230000008569 process Effects 0.000 description 5
- 238000010186 staining Methods 0.000 description 5
- 230000005540 biological transmission Effects 0.000 description 4
- 230000001360 synchronised effect Effects 0.000 description 3
- 230000008859 change Effects 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 230000005611 electricity Effects 0.000 description 2
- 235000011194 food seasoning agent Nutrition 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 239000004568 cement Substances 0.000 description 1
- 238000005119 centrifugation Methods 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000005457 optimization Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 230000001568 sexual effect Effects 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B21/00—Successive treatments of textile materials by liquids, gases or vapours
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B15/00—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/14—Containers, e.g. vats
- D06B23/18—Sealing arrangements
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/30—Means for cleaning apparatus or machines, or parts thereof
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/04—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of yarns, threads or filaments
- D06B3/09—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of yarns, threads or filaments as packages, e.g. cheeses
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Materials Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The invention discloses a cheese dyeing and dewatering device. The cheese dyeing and dewatering device comprises a cylinder body, a cylinder cover, a driving device, a centrifugal separation device, a heating circulating pipe, a liquid supply device and a drying device; the cylinder body is covered with the cylinder cover, the driving device is arranged at the bottom of the cylinder body, and the output end of the driving device extends into the cylinder body; the centrifugal separation device comprises a rotating drum and a cheese stringing tube used for installing cheese, the rotating drum is arranged on the cheese stringing tube in a sleeving mode, and the rotating drum and the cheese stringing tube are both fixedly connected with the output end of the driving device and each provided with holes allowing liquid and hot air to pass through; the heating circulating pipe is arranged in the cylinder body and located between the rotating drum and the inner wall of the cylinder body, the liquid supply device is arranged outside the cylinder body and connected with the cylinder body and the driving device respectively, and the drying device and the liquid supply device are arranged in parallel. The cheese dyeing and dewatering device has the advantages that cheese dyeing, dewatering and drying operations are completed on same equipment, centrifugal dewatering of the dyed cheese can be conducted in a dyeing machine, energy consumption and water consumption are reduced, and the space is saved.
Description
Technical field
The present invention relates to textile dyeing technical field, particularly relate to a kind of cheese dyeing dehydration dress
Put and use its equipment and using method thereof.
Background technology
Along with improving constantly of scientific and technological level, cheese dyeing and other high energy consumption, high pollution row
Industry is the same, using energy-saving and emission-reduction as the main target of future development, by the improvement of dyeing,
The raising of dyeing installation structural behaviour and design optimization, reduce the water in the course of processing, steam,
Electricity, dye material consumption, reduce sewage discharge, be an effective way realizing energy-saving and emission-reduction.
Cheese dyeing of the prior art complete after dye liquid not through centrifugation
Discharge, therefore major part dye liquor is also immersed in cone yarn, clear generally by the most repeatedly adding
Water, by cone yarn dye liquor clean cement out, then by cheese take out, put into from
Scheming is dehydrated, after being dehydrated, cheese is taken out, then put in dehydrator and dry
Dry.
After above-mentioned technical process can cause cheese dyeing, dye liquor concentration of emission is low so that follow-up dirt
Water processes energy consumption and strengthens, and dye liquor is that clear water demand is big by repeatedly adding clean water displacement,
Simultaneously cheese dyeing, be dehydrated and dry and complete on the most different equipment respectively so that in
Turn loaded down with trivial details, labor intensity is big, affiliated facility is many, production line is longer and equipment occupation space is bigger.
Summary of the invention
In order to solve the problems referred to above, the invention provides a kind of cheese dyeing dehydration device and make
By its equipment and using method thereof, its objective is to realize cheese dyeing, be dehydrated and dry work
Industry completes on the same device, reduces follow-up sewage disposal energy consumption, reduces water consumption and decreases transfer
Link, reduce labor intensity, decrease affiliated facility, saved equipment cost and use sky
Between.
To achieve these goals, the present invention provides techniques below scheme:
A kind of cheese dyeing dehydration device, including: cylinder body and cylinder cap, cylinder cap is covered on cylinder body
On, also include:
Actuating device, the outfan of bottom and actuating device that actuating device is arranged at cylinder body puts in
In cylinder body；
Centrifugal separating device, including: rotary drum with for installing the string spool of cheese, rotary drum set
It is located on string spool and rotary drum and string spool are all fixed with the outfan of actuating device and be connected, rotary drum
It is equipped with the perforate passed through for liquid and hot blast with on string spool；
Heat cycles pipe, heat cycles pipe is arranged in cylinder body and is positioned at the inwall of rotary drum and cylinder body
Between；
Liquid feed device, liquid feed device is arranged at outside cylinder body and connects with cylinder body and actuating device respectively
Logical；
Drying unit, drying unit is arranged in parallel with liquid feed device.
Further, actuating device includes:
Installing axle, the first end installing axle puts in cylinder body, and the second end installing axle stretches out cylinder body
Outward, rotary drum and string spool are all fixing with the first end installing axle is connected；
Drive, drive is fixing with the second end installing axle to be connected；
Bearing block, bearing sleeve is located on installation axle and is provided with flow channel in bearing block, flowing
The arrival end of passage is connected with liquid feed device, the port of export of flow channel and the chamber in cylinder body
It is connected.
Further, liquid feed device includes:
The first pipeline, second pipe and the 3rd pipeline being sequentially communicated, the arrival end of the first pipeline
Being connected with cylinder body, the port of export of the 3rd pipeline is connected with the arrival end of flow channel, and first
Connect the discharge pipe having for the liquid in cylinder body and hot blast being discharged on pipeline, discharge pipe sets
There is the first valve；
Second pipe the second valve, the 3rd valve have been sequentially connected in series along liquid flow direction
Door, fluid reservoir, high-pressure pump and the 4th valve；
Connecting on the second pipe between the second valve and the 3rd valve has dyestuff to carry
Pipe and clear water conveying pipe, dye material conveying tube is provided with the 5th valve, and clear water conveying pipe is provided with the
Six valves；
4th pipeline, one end of the 4th pipeline is connected with cylinder body, and the other end is connected with fluid reservoir
Logical, the 4th pipeline is provided with the 7th valve.
Further, drying unit includes:
5th pipeline, arrival end and first pipe outlet of the 5th pipeline be connected, the 5th pipe
The port of export in road and the arrival end of the 3rd pipeline are connected；
Be sequentially connected in series the 8th valve along gas flow direction on the 5th pipeline, hot blast is handed over
Change planes, high pressure positive blower and the 9th valve.
Further, cylinder body is provided with the first liquid level sensor, and fluid reservoir is provided with the second liquid level
Sensor, the first liquid level sensor is for monitoring the liquid level in cylinder body, the second level sensing
Device is for monitoring the liquid level in fluid reservoir.
Present invention also offers a kind of equipment including above-mentioned cheese dyeing dehydration device, also wrap
Including driving means and controller, cheese dyeing dehydration device is multiple, multiple cheese dyeings
Dehydration device is arranged in parallel on equipment, and the outfan of driving means is yarn-dyed with each bobbin respectively
The fixing connection of actuating device in color dehydration device, controller and each cheese dyeing dehydration dress
Confidence number connects.
Further, controller respectively with driving means, heat cycles pipe, the first valve,
Two valves, the 3rd valve, the 4th valve, the 5th valve, the 6th valve, the 7th valve,
Eight valves, the 9th valve, high-pressure pump, hot blast switch, high pressure positive blower, the first level sensing
Device and the second liquid level sensor signal connect.
Present invention also offers the using method of a kind of cheese dyeing dehydration device, including following
Step:
S1: install, is set in cheese on string spool and puts in rotary drum, then covering cylinder
Lid；
S2: dyeing, opens the 3rd valve, the 6th valve and the 7th valve, and dyestuff is injected storage
In flow container, when the liquid level in fluid reservoir reaches the height of the second liquid level sensor, close the 6th
Valve, stops feed flow in fluid reservoir, starts driving means and centrifugal separating device is rotated,
Open high-pressure pump and the 4th valve, dye in dyestuff is injected cylinder body；
S3: fixation, unlatching adds vapours and makes the heating of heat cycles pipe and heat dyestuff,
Residual air in cylinder body is entered in fluid reservoir, when the liquid level in cylinder body reaches the first liquid level sensor
Height time, close the 7th valve and also open the second valve so that dyestuff and auxiliary agent at cylinder body and
Circulation in fluid reservoir；
S4: dehydration, closes the 4th valve and opens the first valve, and dyestuff and auxiliary agent are discharged cylinder
Outside body and fluid reservoir；
S5: clean, open the 3rd valve, the 5th valve and the 7th valve, injects storage by clear water
In flow container, when the liquid level in fluid reservoir reaches the height of the second liquid level sensor, close the 5th
Valve, stops for clear water in fluid reservoir, starts driving means and is driven by actuating device centrifugal
Segregation apparatus rotates, and opens high-pressure pump and the 4th valve, is carried out in clear water injects cylinder body,
When the liquid level in cylinder body reaches the height of the first liquid level sensor, close the 7th valve and open
First valve and the second valve so that clear water circulates in cylinder body and fluid reservoir, after completing to clean
Close the second valve and the 4th valve and open the first valve, rinse water is discharged cylinder body and liquid storage
Outside tank；
S6: dehydration, by the high speed rotating of centrifugal separating device, divides rinse water from cheese
From and discharge outside cylinder body and fluid reservoir；
S7: dry, close the second valve, the 3rd valve, the 4th valve, the 5th valve, the
Six valves, the 7th valve and high-pressure pump and open the first valve, the 8th valve and the 9th valve,
Hot blast switch and high pressure positive blower, be blown into hot blast to cylinder interior and dry cheese；
S8: dismounting, opens cylinder cap, is taken out by cheese in cylinder body.
The invention provides a kind of cheese dyeing dehydration device and use its equipment and make
By method, it has the beneficial effects that: realizes cheese dyeing, be dehydrated and dry operation same
Complete on equipment, and after dyeing, cheese can be centrifuged dehydration in staining machine so that dye liquor
Concentration of emission is high, thus significantly reduces follow-up sewage disposal energy consumption, and achieves dyeing
Dehydrating function in machine so that the water consumption that dyeing subsequent process is used greatly reduces, and realizes
Add hot-air seasoning in staining machine, decrease middle swivel link, reduce labor intensity, decrease
Affiliated facility, saved equipment cost and use space.
Accompanying drawing explanation
The structural representation of the cheese dyeing dehydration device that Fig. 1 provides for the present invention；
In figure: 1, cylinder body；2, cylinder cap；3, actuating device；4, centrifugal separating device；5、
Heat cycles pipe；6, liquid feed device；7, drying unit；41, rotary drum；42, string spool；
31, axle is installed；32, drive；33, bearing block；601, the first pipeline；602, second
Pipeline；603, the 3rd pipeline；604, discharge pipe；605, the first valve；606, the second valve
Door；607, the 3rd valve；608, fluid reservoir；609, high-pressure pump；610, the 4th valve；
611, dye material conveying tube；612, clear water conveying pipe；613, the 5th valve；614, the 6th valve
Door；615, the 4th pipeline；616, the 7th valve；71, the 5th pipeline；72, the 8th valve；
73, hot blast switch；74, high pressure positive blower；75, the 9th valve；8, the first level sensing
Device；9, the second liquid level sensor.
Detailed description of the invention
Below in conjunction with the accompanying drawing in the embodiment of the present invention, to the technical side in the embodiment of the present invention
Case is clearly and completely described, it is clear that described embodiment is only the present invention one
Divide embodiment rather than whole embodiments.Based on the embodiment in the present invention, this area is general
The every other embodiment that logical technical staff is obtained under not making creative work premise,
Broadly fall into the scope of protection of the invention.
As it is shown in figure 1, the invention provides a kind of cheese dyeing dehydration device, including: cylinder
Body 1 and cylinder cap 2, cylinder cap 2 is covered on cylinder body 1, also includes: actuating device 3, transmission
The outfan of bottom and actuating device 3 that device 3 is arranged at cylinder body 1 puts in cylinder body 1；From
Heart segregation apparatus 4, including: rotary drum 41 with for installing the string spool 42 of cheese, rotary drum
41 be sheathed on string spool 42 and rotary drum 41 and string spool 42 all with the output of actuating device 3
End is fixing to be connected, and rotary drum 41 and string spool 42 are equipped with for opening that liquid and hot blast pass through
Hole；Heat cycles pipe 5, in heat cycles pipe 5 is arranged at cylinder body 1 and be positioned at rotary drum 41 He
Between the inwall of cylinder body 1；Liquid feed device 6, liquid feed device 6 is arranged at outside cylinder body 1 and difference
Connect with cylinder body 1 and actuating device 3；Drying unit 7, drying unit 7 and liquid feed device 6
Being arranged in parallel, in said structure, rotary drum 41 is fixing with the outfan of actuating device 3 to be connected,
Put in rotary drum 41 after again string spool 42 being installed cheese, it is achieved that rotary drum 41 and string yarn
Pipe 42 all makes with the perforate on actuating device 3 synchronous rotary, rotary drum 41 and string spool 42
Dye liquor, water and hot blast first flow to go here and there in spool 42 flow to cheese again, after cheese from
Perforate on rotary drum 41 flows between cylinder body 1 and rotary drum 41, is then exhausted from outside cylinder body 1, heating
The liquid flowed through can be heated by circulation pipe 5.
By the design of said structure, it is possible to realize cheese dyeing, be dehydrated and dry operation and exist
Complete on same equipment, and after dyeing, cheese can be centrifuged dehydration in staining machine so that
Dye liquor concentration of emission is high, thus significantly reduces follow-up sewage disposal energy consumption, and achieves
Dehydrating function in staining machine so that the water consumption that dyeing subsequent process is used greatly reduces, and
Add hot-air seasoning in achieving staining machine, decrease middle swivel link, reduce labor intensity, subtract
Lack affiliated facility, saved equipment cost and used space.
In one preferably embodiment, actuating device 3 includes: install axle 31, installs axle
First end of 31 puts in cylinder body 1, and the second end installing axle 31 stretches out outside cylinder body 1, rotary drum
41 and string spool 42 all with installation axle 31 the first end fix be connected；Drive 32, transmission
Wheel 32 is fixing with the second end installing axle 31 to be connected；Bearing block 33, bearing block 33 is sheathed on
Install on axle 31 and be provided with flow channel in bearing block 33, the arrival end of flow channel and feed flow
Device 6 is connected, and the port of export of flow channel is connected with the chamber in cylinder body 1, rotary drum
41 fixing with the outfan of actuating device 3 are connected, and string spool 42 is put into after installing simple sub-yarn turn
In drum 41, and rotary drum 41 and string spool 42 all with actuating device 3 synchronous rotary, bearing block
Flow channel on 33 may be used for dye liquor when dyeing, fixation by and clear water when cleaning
Pass through, it is also possible to make hot blast pass through when drying.
In one preferably embodiment, liquid feed device 6 includes: the first pipeline being sequentially communicated
601, second pipe 602 and the 3rd pipeline 603, the arrival end of the first pipeline 601 and cylinder body 1
Being connected, the port of export of the 3rd pipeline 603 is connected with the arrival end of flow channel, the first pipe
The discharge pipe 604 having for the liquid in cylinder body 1 and hot blast being discharged, row is connected on road 601
Go out pipe 604 and be provided with the first valve 605；Second pipe 602 depends on along liquid flow direction
Secondary it is connected in series with the second valve the 606, the 3rd valve 607, fluid reservoir 608, high-pressure pump 609
With the 4th valve 610；At the second pipe between the second valve 606 and the 3rd valve 607
Connect have illicit sexual relations material conveying tube 611 and clear water conveying pipe 612 on road 602, contaminate material conveying tube 611
Being provided with the 5th valve 613, clear water conveying pipe 612 is provided with the 6th valve 614；4th pipe
Road 615, one end of the 4th pipeline 615 is connected with cylinder body 1, the other end and fluid reservoir 608
Being connected, the 4th pipeline 615 is provided with the 7th valve 616, by high-pressure pump 609 to feed flow
Liquid in device 6 is circulated conveying.
In one preferably embodiment, drying unit 7 includes: the 5th pipeline 71, the 5th
Arrival end and first pipeline 601 port of export of pipeline 71 are connected, the outlet of the 5th pipeline 71
End is connected with the arrival end of the 3rd pipeline 603；Along gas flowing side on the 5th pipeline 71
To being sequentially connected in series the 8th valve 72, hot blast switch 73, high pressure positive blower 74 and the 9th
Valve 75.
In one preferably embodiment, cylinder body 1 is provided with the first liquid level sensor 8, liquid storage
Tank 608 is provided with the second liquid level sensor 9, and the first liquid level sensor 8 is used for monitoring cylinder body 1
Interior liquid level, the second liquid level sensor 9 is used for monitoring the liquid level in fluid reservoir 608,
First liquid level sensor 8 can be arranged on the outside of cylinder body 1 and with a pipeline and cylinder body 1
Chamber connects, it is simple to the liquid level in monitoring cylinder body 1, the second liquid level sensor 9 is also
The outside of fluid reservoir 608 can be arranged on and carry out with the chamber of a pipeline with fluid reservoir 608
Connection, it is simple to the liquid level in monitoring fluid reservoir 608.
Present invention also offers a kind of equipment including above-mentioned cheese dyeing dehydration device, also wrap
Including driving means and controller, cheese dyeing dehydration device is multiple, multiple cheese dyeings
Dehydration device is arranged in parallel on equipment, and the outfan of driving means is yarn-dyed with each bobbin respectively
The fixing connection of actuating device 3 in color dehydration device, controller is dehydrated with each cheese dyeing
Device signal connect with control each cheese dyeing dehydration device carry out respectively cheese dyeing,
Clean, be dehydrated, the operation such as drying.
Above-mentioned driving means can be the type of drive of motor and gear, multiple by driven by motor
The rotation of gear structure, driving means has multiple outfan and each outfan and a bobbin
Drive 32 in dyeing yarn dehydration device is in transmission connection, by controller to each cheese
Dyeing dehydration device is controlled, and above-mentioned multiple letters sub-dyeing yarn dehydration is put can be around electricity
Machine annular arranges one ring-shaped combination of formation, by cooperating between motor and multiple gear
Realize Gear Planet Transmission synchronous rotary, in the said equipment, be additionally provided with sewage-treatment plant, can be to product
Raw sewage carries out sewage assistant.
In one preferably embodiment, controller respectively with driving means, heat cycles pipe 5,
First valve the 605, second valve the 606, the 3rd valve the 607, the 4th valve the 610, the 5th valve
Door the 613, the 6th valve the 614, the 7th valve the 616, the 8th valve the 72, the 9th valve 75,
High-pressure pump 609, hot blast switch 73, high pressure positive blower the 74, first liquid level sensor 8 and
Two liquid level sensor 9 signals connect.
Present invention also offers the using method of a kind of cheese dyeing dehydration device, including following
Step:
S1: install, is set in cheese on string spool 42 and puts in rotary drum 41, then
Cover cylinder cap 2；
S2: dyeing, opens the 3rd valve the 607, the 6th valve 614 and the 7th valve 616,
Dyestuff is injected in fluid reservoir 608, when the liquid level in fluid reservoir 608 reaches the second level sensing
During the height of device 9, close the 6th valve 614, stop feed flow in fluid reservoir 608, start
Driving means makes centrifugal separating device 4 rotate, and opens high-pressure pump 609 and the 4th valve 610,
Dye in dyestuff is injected cylinder body 1；
S3: fixation, unlatching adds vapours and makes heat cycles pipe 5 generate heat and add dyestuff
Heat, enters the residual air in cylinder body 1 in fluid reservoir 608, when the liquid level in cylinder body 1 reaches
During the height of one liquid level sensor 8, close the 7th valve 616 and also open the second valve 606,
Make dyestuff and auxiliary agent by high-pressure pump 609 act on cylinder body 1 and fluid reservoir 608 in follow
Ring, adding vapours can be carried by steam pipework, and controls opening and closing by steam valve,
According to different service conditions, can replace with conduction oil by adding thermal medium, heats is more preferable；
S4: dehydration, closes the 4th valve 610 and opens the first valve 605, starts and drives dress
Put by actuating device 3, make centrifugal separating device 4 high speed rotating, dyestuff and auxiliary agent are passed through
First valve 605 and discharge pipe 604 are discharged outside cylinder body 1 and fluid reservoir 608, then carry out dirt
Water processes；
S5: clean, open the 3rd valve the 607, the 5th valve 613 and the 7th valve 616,
Close the first valve 605 and the second valve 606, clear water is injected in fluid reservoir 608, work as storage
When liquid level in flow container 608 reaches the height of the second liquid level sensor 9, close the 5th valve
613, stop for clear water in fluid reservoir 608, start driving means and carried by actuating device 3
Dynamic centrifugal separating device 4 rotates, and opens high-pressure pump 609 and the 4th valve 610, is noted by clear water
It is carried out in entering cylinder body 1, when the liquid level in cylinder body 1 reaches the height of the first liquid level sensor 8
When spending, close the 7th valve 616 and open the first valve 605 and the second valve 606 so that
Clear water circulates in cylinder body 1 and fluid reservoir 608, closes the second valve 606 He after completing to clean
4th valve 610 also opens the first valve 605, rinse water is discharged outside cylinder body and fluid reservoir,
Carry out sewage disposal；
S6: dehydration, by the high speed rotating of centrifugal separating device 4, by absorption in cheese
Rinse water is discharged outside cylinder body 1 and fluid reservoir 608, then carries out sewage disposal；
S7: dry, close the second valve the 606, the 3rd valve the 607, the 4th valve 610,
5th valve 613, the 6th valve 614, the 7th valve 616 and high-pressure pump 609 also open
One valve the 605, the 8th valve 72 and the 9th valve 75, hot blast switch 73 and high pressure positive blower
74, it is blown into hot blast to cylinder body 1 inside and cheese is dried, make steam pass through the first valve
605 and discharge pipe 604 discharge；
S8: dismounting, opens cylinder cap 2, is taken out by cheese in cylinder body 1.
In sum, the invention have the advantage that
1, realizing cheese dehydrating function in dye vat, dye liquor can discharge with high concentration, is conducive to
Sewage disposal and minimizing discharge, drop swivel link in low water consumption, minimizing, minimizing equipment investment, subtract
Space, little workshop, minimizing operator.
2, take Hot-blast Heating in cylinder, swivel link in again reducing, reduce equipment investment, subtract
Space, little workshop, minimizing operator, reduction electric energy loss.
3, use parallel way to be circulated short liquor dyeing, save dyestuff, auxiliary agent, favorably
In sewage disposal and minimizing discharge.
4, dyeing cycle realizes low specific discharge, improves the exchange frequency of dye liquor and yarn, saves
Dyeing time.
5, keep the integrity of yarn, be not likely to produce filoplume, improve the use ability of equipment.
6, circulated in countercurrent washing, saving water resource are used.
The above, only presently preferred embodiments of the present invention, not in order to limit the present invention, all
Be based on any trickle amendment that above example made by the technical spirit of the present invention, equivalent is replaced
Change and improve, within should be included in the protection domain of technical solution of the present invention.
Claims (8)
1. a cheese dyeing dehydration device, including: cylinder body and cylinder cap, described cylinder cap lid
Together on described cylinder body, it is characterised in that also include:
Actuating device, described actuating device is arranged at the bottom of described cylinder body and described actuating device
Outfan put in described cylinder body；
Centrifugal separating device, including: rotary drum with for installing the string spool of cheese, described turn
Drum be sheathed on described string spool and described rotary drum and described string spool all with described actuating device
Outfan fixing connect, described rotary drum and described string spool are equipped with for liquid and hot blast
The perforate passed through；
Heat cycles pipe, described heat cycles pipe is arranged in described cylinder body and is positioned at described rotary drum
And between the inwall of described cylinder body；
Liquid feed device, described liquid feed device be arranged at described cylinder body outer and respectively with described cylinder body and
Described actuating device connects；
Drying unit, described drying unit is arranged in parallel with described liquid feed device.
Cheese dyeing the most according to claim 1 dehydration device, it is characterised in that
Described actuating device includes:
Installing axle, the first end of described installation axle puts in described cylinder body, the of described installation axle
Two ends stretch out outside described cylinder body, described rotary drum and described string spool all with the first of described installation axle
End is fixing to be connected；
Drive, described drive is fixing with the second end of described installation axle to be connected；
Bearing block, described bearing sleeve is located on described installation axle and is provided with stream in described bearing block
Dynamic passage, the arrival end of described flow channel is connected with described liquid feed device, and described flowing is led to
The port of export in road is connected with the chamber in described cylinder body.
Cheese dyeing the most according to claim 2 dehydration device, it is characterised in that
Described liquid feed device includes:
The first pipeline, second pipe and the 3rd pipeline being sequentially communicated, entering of described first pipeline
Mouth end is connected with described cylinder body, described 3rd port of export of pipeline and entering of described flow channel
Mouth end is connected, and described first pipeline connects to be had for by the liquid in described cylinder body and hot blast
The discharge pipe discharged, described discharge pipe is provided with the first valve；
On described second pipe along liquid flow direction be sequentially connected in series the second valve,
Three valves, fluid reservoir, high-pressure pump and the 4th valve；
Described second pipe between described second valve and described 3rd valve connects
Being connected to contaminate material conveying tube and clear water conveying pipe, described dye material conveying tube is provided with the 5th valve, institute
State clear water conveying pipe and be provided with the 6th valve；
4th pipeline, one end of described 4th pipeline is connected with described cylinder body, the other end and institute
Stating fluid reservoir to be connected, described 4th pipeline is provided with the 7th valve.
Cheese dyeing the most according to claim 3 dehydration device, it is characterised in that
Described drying unit includes:
5th pipeline, the arrival end of described 5th pipeline is connected with described first pipe outlet
Logical, the port of export of described 5th pipeline is connected with the arrival end of described 3rd pipeline；
Described 5th pipeline the 8th valve, heat have been sequentially connected in series along gas flow direction
Wind switch, high pressure positive blower and the 9th valve.
Cheese dyeing the most according to claim 4 dehydration device, it is characterised in that
Described cylinder body is provided with the first liquid level sensor, and described fluid reservoir is provided with the second level sensing
Device, described first liquid level sensor for monitoring the liquid level in described cylinder body, described second
Liquid level sensor is for monitoring the liquid level in described fluid reservoir.
6. include an equipment for cheese dyeing as claimed in claim 5 dehydration device,
It is characterized in that, also include: driving means and controller, described cheese dyeing dehydration device
For multiple, multiple described cheese dyeings dehydration device is arranged in parallel on described equipment, described
The outfan of driving means is dehydrated the described biography in device with each described cheese dyeing respectively
Dynamic device is fixing to be connected, and described controller is with each described cheese dyeing dehydration device signal even
Connect.
A kind of equipment the most according to claim 6, it is characterised in that described controller
Respectively with described driving means, described heat cycles pipe, described first valve, described second valve
Door, described 3rd valve, described 4th valve, described 5th valve, described 6th valve,
Described 7th valve, described 8th valve, described 9th valve, described high-pressure pump, described heat
Wind switch, described high pressure positive blower, described first liquid level sensor and described second level sensing
Device signal connects.
8. a using method for cheese dyeing as claimed in claim 5 dehydration device,
It is characterized in that, comprise the following steps:
S1: install, is set in cheese on string spool and puts in rotary drum, then covering cylinder
Lid；
S2: dyeing, opens the 3rd valve, the 6th valve and the 7th valve, and dyestuff is injected storage
In flow container, when the liquid level in fluid reservoir reaches the height of the second liquid level sensor, close the 6th
Valve, stops feed flow in fluid reservoir, starts driving means and centrifugal separating device is rotated,
Open high-pressure pump and the 4th valve, dye in dyestuff is injected cylinder body；
S3: fixation, unlatching adds vapours and makes the heating of heat cycles pipe and heat dyestuff,
Residual air in cylinder body is entered in fluid reservoir, when the liquid level in cylinder body reaches the first liquid level sensor
Height time, close the 7th valve and also open the second valve so that dyestuff and auxiliary agent at cylinder body and
Circulation in fluid reservoir；
S4: dehydration, closes the 4th valve and opens the first valve, and dyestuff and auxiliary agent are discharged cylinder
Outside body and fluid reservoir；
S5: clean, open the 3rd valve, the 5th valve and the 7th valve, injects storage by clear water
In flow container, when the liquid level in fluid reservoir reaches the height of the second liquid level sensor, close the 5th
Valve, stops for clear water in fluid reservoir, starts driving means and is driven by actuating device centrifugal
Segregation apparatus rotates, and opens high-pressure pump and the 4th valve, is carried out in clear water injects cylinder body,
When the liquid level in cylinder body reaches the height of the first liquid level sensor, close the 7th valve and open
First valve and the second valve so that clear water circulates in cylinder body and fluid reservoir, after completing to clean
Close the second valve and the 4th valve and open the first valve, rinse water is discharged cylinder body and liquid storage
Outside tank；
S6: dehydration, by the high speed rotating of centrifugal separating device, divides rinse water from cheese
From and discharge outside cylinder body and fluid reservoir；
S7: dry, close the second valve, the 3rd valve, the 4th valve, the 5th valve, the
Six valves, the 7th valve and high-pressure pump and open the first valve, the 8th valve and the 9th valve,
Hot blast switch and high pressure positive blower, be blown into hot blast to cylinder interior and dry cheese；
S8: dismounting, opens cylinder cap, is taken out by cheese in cylinder body.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610596148.5A CN106012386B (en) | 2016-07-26 | 2016-07-26 | Cheese dyeing dehydration device and use its equipment and its application method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610596148.5A CN106012386B (en) | 2016-07-26 | 2016-07-26 | Cheese dyeing dehydration device and use its equipment and its application method |
Publications (2)
| Publication Number | Publication Date |
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| CN106012386A true CN106012386A (en) | 2016-10-12 |
| CN106012386B CN106012386B (en) | 2018-05-15 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201610596148.5A Expired - Fee Related CN106012386B (en) | 2016-07-26 | 2016-07-26 | Cheese dyeing dehydration device and use its equipment and its application method |
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Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107287794A (en) * | 2017-07-20 | 2017-10-24 | 江苏泓丰线业科技有限公司 | A kind of moist line drying unit |
| CN107869014A (en) * | 2017-11-01 | 2018-04-03 | 广州盟鸿染整设备有限公司 | Low bath raio multifunction dynamic overflow dyeing machine and its dyeing |
| CN108950950A (en) * | 2018-08-31 | 2018-12-07 | 芜湖富春染织股份有限公司 | Produce the dehydration device of cheese |
| CN110195297A (en) * | 2019-04-23 | 2019-09-03 | 北京机科国创轻量化科学研究院有限公司 | Cheese process equipment and cheese processing method |
| CN113005677A (en) * | 2021-03-04 | 2021-06-22 | 盐城暖春新材料科技有限公司 | Bobbin yarn integral type dip dyeing process |
| CN113718449A (en) * | 2021-09-01 | 2021-11-30 | 浙江七色彩虹印染有限公司 | Cheese dip dyeing and dehydration creel |
| CN113718444A (en) * | 2021-09-09 | 2021-11-30 | 浙江七色彩虹印染有限公司 | Dip dyeing and dewatering cheese equipment |
| CN114232249A (en) * | 2021-12-27 | 2022-03-25 | 青岛即发集团股份有限公司 | Dyeing kettle |
| CN114657726A (en) * | 2022-04-20 | 2022-06-24 | 成都瑞克西工业自动化技术有限公司 | Zipper cloth belt dyeing device |
| CN114790624A (en) * | 2022-05-24 | 2022-07-26 | 佛山市三水山龙纺织印染厂有限公司 | Cheese water elution water all-in-one |
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| CN201459425U (en) * | 2009-06-12 | 2010-05-12 | 王博敏 | Centrifugal dehydrator for dying |
| CN202936629U (en) * | 2012-11-14 | 2013-05-15 | 立信染整机械(深圳)有限公司 | Novel one-way cheese dyeing machine |
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Cited By (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107287794A (en) * | 2017-07-20 | 2017-10-24 | 江苏泓丰线业科技有限公司 | A kind of moist line drying unit |
| CN107869014A (en) * | 2017-11-01 | 2018-04-03 | 广州盟鸿染整设备有限公司 | Low bath raio multifunction dynamic overflow dyeing machine and its dyeing |
| CN108950950A (en) * | 2018-08-31 | 2018-12-07 | 芜湖富春染织股份有限公司 | Produce the dehydration device of cheese |
| CN110195297A (en) * | 2019-04-23 | 2019-09-03 | 北京机科国创轻量化科学研究院有限公司 | Cheese process equipment and cheese processing method |
| CN110195297B (en) * | 2019-04-23 | 2022-02-11 | 北京机科国创轻量化科学研究院有限公司 | Cheese processing equipment and cheese processing method |
| CN113005677A (en) * | 2021-03-04 | 2021-06-22 | 盐城暖春新材料科技有限公司 | Bobbin yarn integral type dip dyeing process |
| CN113718449A (en) * | 2021-09-01 | 2021-11-30 | 浙江七色彩虹印染有限公司 | Cheese dip dyeing and dehydration creel |
| CN113718444A (en) * | 2021-09-09 | 2021-11-30 | 浙江七色彩虹印染有限公司 | Dip dyeing and dewatering cheese equipment |
| CN114232249A (en) * | 2021-12-27 | 2022-03-25 | 青岛即发集团股份有限公司 | Dyeing kettle |
| CN114657726A (en) * | 2022-04-20 | 2022-06-24 | 成都瑞克西工业自动化技术有限公司 | Zipper cloth belt dyeing device |
| CN114790624A (en) * | 2022-05-24 | 2022-07-26 | 佛山市三水山龙纺织印染厂有限公司 | Cheese water elution water all-in-one |
| CN114790624B (en) * | 2022-05-24 | 2023-08-15 | 佛山市三水山龙纺织印染厂有限公司 | Cheese washing dehydration all-in-one |
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| CN106012386B (en) | 2018-05-15 |
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