CN106011500A - Molten carbon heating type induction furnace based vacuum magnesium production system and magnesium production method thereof - Google Patents

Molten carbon heating type induction furnace based vacuum magnesium production system and magnesium production method thereof Download PDF

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CN106011500A
CN106011500A CN201610495930.8A CN201610495930A CN106011500A CN 106011500 A CN106011500 A CN 106011500A CN 201610495930 A CN201610495930 A CN 201610495930A CN 106011500 A CN106011500 A CN 106011500A
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magnesium
vacuum
argon
gas
rifle
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狄保法
樊道卿
狄凌飞
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Priority to CN201610495930.8A priority Critical patent/CN106011500A/en
Publication of CN106011500A publication Critical patent/CN106011500A/en
Priority to PCT/CN2017/090506 priority patent/WO2018001265A1/en
Priority to CN201710508851.0A priority patent/CN107541608A/en
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    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22BPRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
    • C22B26/00Obtaining alkali, alkaline earth metals or magnesium
    • C22B26/20Obtaining alkaline earth metals or magnesium
    • C22B26/22Obtaining magnesium
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22BPRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
    • C22B5/00General methods of reducing to metals
    • C22B5/02Dry methods smelting of sulfides or formation of mattes
    • C22B5/10Dry methods smelting of sulfides or formation of mattes by solid carbonaceous reducing agents
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/10Reduction of greenhouse gas [GHG] emissions
    • Y02P10/122Reduction of greenhouse gas [GHG] emissions by capturing or storing CO2
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/20Recycling

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  • Chemical & Material Sciences (AREA)
  • Manufacturing & Machinery (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Environmental & Geological Engineering (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Geology (AREA)
  • Manufacture And Refinement Of Metals (AREA)

Abstract

The invention discloses a molten carbon heating type induction furnace based vacuum magnesium production system. The system is characterized by comprising a pulverizing system, a preheating decomposing system, a roasting system, a secondary heating system, a vacuum reaction system and a condensing collecting system which are sequentially connected. The magnesium production method of the system comprises three stages, namely, the preparation stage, the induction furnace based vacuum magnesium production stage, and the starting and stopping stage after finishing. According to the system and the method, magnesium-contained powder which is pulverized, decomposed and heated is utilized; a melting tank in which iron is molten into liquid is subjected to vacuum treatment and then charged with argon; high-temperature carbon powder and the magnesium-contained powder are sprayed in the melting tank to reduce so as to produce magnesium steam; the magnesium steam is converted into molten magnesium after being collected and condensed, wherein the molten magnesium is coarse magnesium which is refined to obtain a magnesium ingot. The system and the method are reasonable and compact in production process, complete in equipment coordination and process, fast to react, short in reacting time, and high in production efficiency, and can reduce more than 1/3 of the production cost.

Description

A kind of melt carbothermy induction furnace vacuum refining magnesium system and magnesium refining method thereof
Technical field
The present invention relates to metal smelt system and method, be specifically related to a kind of productivity height, expense is low, Make melt carbothermy induction furnace vacuum refining magnesium system low in the pollution of the environment and magnesium refining method thereof.
Background technology
Magnesium is the metallic element that in the earth, reserves extremely enrich, and accounts for the 2.1%---2.7% of earth gross mass, China's reserves are the countries that whole world magnesium resource reserves are maximum.At present, tens billion of ton has been verified.Magnesium and magnesium alloy Having proportion little, intensity is high, and damping property is good, shock resistance, and machinability is good, and heat conductivity is good, recyclable regeneration Utilizing, environmental pollution is few, has excellent environmental advantage and performance advantage, and range is extensive, is one Plant the rare metal of reusable edible.Greatly develop magnesium industry, in China and the whole world, there is obvious resources advantage And the market advantage.
The production method of magnesium currently mainly has magnesium chloride fused salt electrolysis process and thermal reduction two class.At present, the whole world The 85% of magnesium yield is all to be produced by the metal deoxidization in thermal reduction, i.e. " Pidgeon process ".Thermal reduction As a example by method produces " Pidgeon process " in metal deoxidization, produce at present and there is many deficiencies.1. heat conduction half Footpath is big, and heat loss is big, and environmental pollution is serious, recovery time length 12 14 hours;2. all manual operations, Field worker labor intensity is big, and efficiency is low;3. production cost is high, is primarily present energy consumption high, reductive jar cost Height, recovery rate is low, and economic benefit is undesirable;4. can not form scale to produce continuously, not meet modern big The requirement of industrial development.
Some country utilizes own resource condition, uses in magnesium chloride fused salt electrolysis process production process and can produce chlorine Gas, to personnel and environmental pollution and pollution, current this production method is rarely employed.
At present, China's magnesium metal produces and has accounted for the 85% of whole world share, and big portion uses thermal reduction to produce, i.e. " Pidgeon process " produces.
" Pidgeon process " production technology of currently available technology is mainly with dolime as raw material, ferrosilicon is Reducing agent, fluorite are catalyst, carry out batching.Balling-up, referred to as pelletizing is suppressed after grinding.By pelletizing Loading in reductive jar, be heated to 1200 DEG C, inside is evacuated to 13.3Pa or higher, then produce magnesium vapor. Magnesium vapor forms Crystalline Magnesium, also known as crude magnesium in the condenser of reductive jar front end.Again through flux-refining, output Commodity magnesium ingot, i.e. essence magnesium.Production of magnesium by pidgeonprocess production process production of magnesium by pidgeonprocess production process (1) dolomite is forged Burn: dolomite is heated to 1100~1200 DEG C in rotary kiln or shaft furnace, burns till and forge white (MgO CaO). (2) dispensing ball: white, ferrosilicon powder and Fluorspar Powder batching, grinding will be forged, be then pressed into ball. (3) reduction: pellet is heated to 1200+10 DEG C in reductive jar, at 13.3Pa or more high vacuum condition Under, keeping 8~10 hours, magnesium oxide is reduced into magnesium vapor, becomes crude magnesium after condensation.(4) refine casting Ingot: crude magnesium is added heat fusing, under about 710 DEG C of high temperature, after solvent refined, casts magnesium ingot, also known as essence Magnesium.(5) pickling: magnesium ingot sulphuric acid or nitric acid are cleaned surface, removes surface and is mingled with, make surface aesthetic. (6) gas making workshop: raw coal is converted into coal gas, uses as fuel.The magnesium factory of raw coal is directly used not have There is gas making workshop.
In currently available technology, Chinese Patent Application No. is 95100495.6, entitled electric furnace molten charge silicothermic reduction Vacuum refining magnesium new technology, inherits " Pidgeon process " magnesium with ferrosilicon as reducing agent, in hot state, and can be also Former go out magnesium this " Pidgeon process " core theory.By reduction reaction, under the conditions of heating, i.e. produce magnesium steam Vapour, then becomes magnesium liquid by condenser, but patent life lost efficacy, does not produce example note, and can not connect Continuous metaplasia is produced.Chinese patent (201010255111.9), single unrestrained stain pipe silicon bath vacuum circular flow magnesium-smelting device and Its method, the double unrestrained stain pipe silicon bath vacuum circular flow magnesium-smelting device of Chinese patent (201010255097.2) and side thereof Method, and the method for patent (201080000976.9) a kind of vacuum circular flow melt magnesium-smelting silicothermic process and equipment thereof. For refining magnesium is backward in technique at present and produces defect, it is proposed that the viewpoint of melt ferrosilicon process reduction refining magnesium, but by Circulation mechanism in single, double dip pipe restricts high to silicon heating bath volume requirement, and heating difficulty is relatively big, slags tap Cause can not continuous prodution, harsh to field requirement, investment and production scale are very big, and big exposing In the environment of gas, magnesium metal recovery rate is low.
Summary of the invention
For the problems of the prior art, the present invention provides a kind of makes it more for the direct bar of continuous prodution Part, can fully make magnesium metal raw material be fully used from decomposing heating, so that productivity is high, and expense Low, make melt carbothermy induction furnace vacuum refining magnesium system and method low in the pollution of the environment.
In order to achieve the above object, the technical scheme is that
A kind of melt carbothermy induction furnace vacuum refining magnesium system, it is characterised in that: this system includes being sequentially connected with Grinding system, preheating decomposition system, calcination system, post bake system, vacuum response system, condensation Collection system, described vacuum response system is provided with slag collection system, described condensation collection system sets It is equipped with dust discharge gas gathering system;Wherein:
Described grinding system includes that the disintegrating machine being sequentially connected with, depots, the first elevator, bistrique are surely expected Storehouse, vertical mill, separator, the first cleaner unit, the second elevator, the first material storage warehouse, separator is connected to The top of vertical mill, and run through with products export while of being sequentially connected in series with the first cleaner unit, first row blower fan, The bottom of vertical mill connects the first air-introduced machine;
Described preheating decomposition system includes being connected with the first material storage warehouse in grinding system by pipe metering reamer Bucket elevator, also include the pan feeding conveying worm that is sequentially connected with bucket elevator and level Four preheating point Xie Ta, cyclone dust extractor is connected in parallel on pan feeding conveying worm with level Four preheating decomposition tower, described cyclone dust removal Device top connects aerator, and lower end connects second row blower fan, and aerator is provided with air draft chimney, rotation The discharge outlet of wind cleaner unit is provided with feed back reamer;
Described calcination system includes with level Four preheating decomposition tower in rotary kiln coherent up and down, this rotary kiln Afterbody combustor arrange fuel gas injection rifle and with pressure fan multi pack, combustion gas used by fuel gas injection rifle is by far-end combustion gas Basin provides, and the kiln tail end of rotary kiln is provided with the conveyer of material conveying, and conveyer one end is connected to the 3rd and carries The machine of liter, other end device has preposition air-cooler, the 3rd elevator to be connected on the second material storage warehouse;
Described post bake system included by adding that Z-shaped embedded scraper transporter and the second material storage warehouse connect Hot tank, with the tank connected air stove of heating, the second material storage warehouse and heating tank are all connected to second by pipeline and remove On dirt device, heating tank afterbody is connected in vacuum response system by charging valve and conveying pipeline;
Described vacuum response system include by carbon dust winding-up rifle, magnesium powder winding-up rifle respectively with outside carbon dust bin stock The ferrum liquid bag that heat tank connected vaccum sensitive stove in storehouse and post bake system, is placed in vaccum sensitive stove, Vacuum drying oven upper cover, this vaccum sensitive stove is followed successively by heat-insulation layer, induction coil, ferrum liquid bag, vacuum from outside to inside Reative cell, contains ferrum liquid in ferrum liquid bag, vacuum drying oven upper cover is arranged on lowering or hoisting gear, and this vacuum drying oven upper cover On be provided with charge door and detection mouth, described carbon dust winding-up rifle and magnesium powder winding-up rifle be deep into ferrum liquid from charge door Bao Zhong, this carbon dust winding-up rifle connects with peripheral hardware Argon valve with magnesium powder winding-up rifle, and hands over conveying pipeline and charging valve Arm runs through, and jets between rifle at Argon valve and carbon dust, is separately installed with check-valves between Argon valve and magnesium powder winding-up rifle;
Described slag collection system includes being connected with ferrum liquid bag in vacuum response system by case type excessive cinder notch Receive slag device and receive the waste residue transfer device that slag device is connected by another excessive cinder notch, receiving slag device with true The bottom of empty induction furnace is provided with translating device;
Described condensation collection system includes by magnesium vapor transport tube and vaccum sensitive stove in vacuum response system The dust arrester connected, the one-level chiller being connected with dust arrester successively, magnesium vapor bogey, magnesium Steam condensing trapping device, magnesium metal liquid tank, described magnesium vapor condensing trapping device top connects dust discharge The gas separation purifier of gas gathering system, this gas separation purifier top is connected to gas sorting unit And vacuum suction device, gas sorting unit is connected to the argon of multiple parallel connection by argon delivery valve and intake valve Gas-reservoir gas tank, the carbon dioxide collection basin that gas sorting unit is connected by carbon dioxide recovering apparatus.
As preferably, in described grinding system, the discharging opening of the first depots is provided with regulation flashboard, mill The discharging opening of the steady feed bin of head is connected on vertical mill by belted electronic balance.
As preferably, described second material storage warehouse discharging opening is provided with bottom of the reservior control valve, heating tank discharging opening Place is provided with charging valve, and heating tank connects the second air-introduced machine, and the second cleaner unit connects the 3rd air draft Machine.
As preferably, the entrance of described argon gas tank is provided with intake valve, and outlet is provided with argon output Valve, magnesium metal liquid tank is provided with magnesium liquid floss hole, is provided with automatic gas-locking bottom gas separation purifier Dust discharge valve.
The present invention discloses a kind of melt carbothermy induction furnace vacuum magnesium refining method, it is characterised in that include Preamble prepares, induction furnace vacuum refines magnesium and terminates startup-shutdown three phases;
The described preamble preparatory stage includes:
Step one, preparation reactant are containing magnesium slag:
1, grinding: first by the magnesia Ore (dolomite) crusher in crushing in grinding system, then Through vertical mill grinding, it is ensured that inspection fineness 0.05 0.3mm, put into the first material storage warehouse, 2, in advance thermal decomposition: Grinding material in first material storage warehouse is carried out pre-in bucket elevator lifting is conveyed into level Four decomposition preheating tower Thermal decomposition, 3, calcining: calcined by rotary kiln slipped into by pre-thermal decomposition material level Four decomposed in preheating tower, makes carbon Acid calcium overflows, and forms the forging white lead (being mainly composed of Mgo, Cao) containing magnesium oxide 40%~46%, and will forging White lead through the 3rd elevator be delivered in the 3rd material storage warehouse storage, 4, heating: by the forging in the 3rd material storage warehouse White lead is delivered in heating tank through " Z " type embedded scraper transporter, is again heated to 900 DEG C ± 150 DEG C, Temporary stand-by;
Step 2, preparation carbon dust: first the carbon dust of carbon containing 80%--82% will be worn into the powder of 0.05 0.3mm Agent, puts into carbon dust material storage warehouse, standby after heating;
Step 3, prepare reaction dissolvent-pre-molten iron liquid: in the vaccum sensitive stove being equipped with, according to capacity and Ratio metering adds the pig iron so that it is be fused into ferrum liquid, at 1200 DEG C--about 1650 DEG C heat preservation for standby use;
The described induction furnace vacuum refining magnesium stage includes:
Step 4, vacuum induction stove evacuation: the base being respectively started vaccum sensitive stove and receipts slag device is put down Moving device so that it is dock in place, then enable the lowering or hoisting gear of vacuum drying oven upper cover, cover vacuum drying oven upper cover, make Its vacuum reaction chamber and vacuum drying oven upper cover fully seal firmly, then utilize vacuum extractor to be pumped into very Sky, vacuum pressure value is 100-12000Pa;
Step 5, argon are filled: opening Argon valve, the vacuum response indoor after step 4 evacuation are returned Fill out argon, open vaccum sensitive stove heating system simultaneously, hoped by detection mouth and high temperature images, make ferrum liquid Boiling and temperature are maintained at 1200-1650 DEG C, and argon all fills;
Step 6, interpolation reactant: rifle of being jetted by carbon dust, magnesium powder winding-up rifle tops from vacuum drying oven is inserted Enter in ferrum liquid, and mix argon carbon dust in ferrum liquid after appropriate winding-up heating and magnesium slag;Owing to argon sprays The effect blown and the mechanism of electromagnetic agitation, make magnesium slag be thoroughly mixed with ferrum liquid, and at vacuum shape There is displacement reduction reaction under the high temperature of state and span of control, produce magnesium steam;
Step 7, cooling collect: step 6 produce magnesium vapor along vacuum direction successively through magnesium vapor transport tube Flow into magnesium vapor bogey after conveying, cleaner unit dedusting, the cooling of one-level chiller, and then flow into temperature control In the magnesium vapor condensing trapping device of 600 ± 50 DEG C, the magnesium liquid obtained in this magnesium vapor condensing trapping device (or drip) stream (dripping) enters in magnesium metal liquid tank, pending waters ingot or refine, in the smelting of vacuum high-temperature Used in argon and the carbon dioxide of generation through gas separation purifier by gas sorting unit Argon gas tank and carbon dioxide collection basin is flowed to respectively after process;
Step 8, scarfing cinder: after reduction reaction terminates, have the slag liquid received in slag device of slag liquid to import by collection Waste residue is picked in mobile device and outwells, then receipts slag device and waste residue are picked mobile device reset;
Step 9, carry out next round operation, the most by turns operation according to the step of step 3~step 8;
The described end startup-shutdown stage includes:
After step 10, the reaction of vacuum reaction chamber terminate, close and promote magnesium powder winding-up rifle and carbon dust spray successively Blow rifle;Close Argon valve, induction furnace heater, vacuum suction device and dust arrester, gas the most successively Separation purifier, carbon dioxide recovering apparatus and argon delivery valve, and make the gas of collection not produce secondary returning Stream;
Step 11, after seeing vacuum response chamber pressure and atmospheric equilibrium on detecting instrument, be respectively started Lowering or hoisting gear and translating device so that it is vacuum reaction chamber separates with vacuum drying oven upper cover.
Compared with prior art, the melt carbothermy induction furnace vacuum that the present invention provides refines magnesium system and refining magnesium thereof Reactant in method is mainly carbon thermal reduction, also includes airtight carbon dust injection conveyor, ejecting gun, It extend into ferrum liquid bag from vacuum reaction chamber top, and is connected with containing magnesium forging white lead or magnesia powder injection apparatus, Synchronize to spray in proportion.Its system arranges one group of receipts slag device being attempted by induction furnace side, closing, And be provided with the enclosed type with vacuum chamber at ferrum liquid bag and the top end of vaccum sensitive stove and overflow cinder notch, this device and Induction furnace vacuum environment is connected, and receiving slag device bottom has a slag conveying transfer device, by waste residue with luck Walk, continuous production operation can be kept.Meanwhile, as improvement, carbon dioxide emissions has been carried out effectively Collection, carbon dioxide recovery cooling is connected with gas separation purifier, and is provided with a set of individual processing device, Simple and reliable for structure.
From the above, it can be seen that the present invention possesses advantages below:
With grinding decompose heating after containing magnesium powder material, in ferrum is molten into the molten bath of liquid, after application of vacuum, fill Entering argon, spray people's high temperature carbon dust and the material Han magnesium powder so that it is reduction produces magnesium steam, magnesium steam is cold by collecting After Ning, become magnesium liquid, form crude magnesium, the most refined magnesium ingot of casting, production process rationally, tight promote, Coordinative composition of equipments, technique are complete, course of reaction is fast, the time is short, production efficiency is high, reduce production cost 1/3 Above.
Accompanying drawing explanation
In order to be illustrated more clearly that the embodiment of the present invention or technical scheme of the prior art, below will be to enforcement In example or description of the prior art, the required accompanying drawing used is briefly described, it should be apparent that, describe below In accompanying drawing be only some embodiments of the present invention, for those of ordinary skill in the art, do not paying On the premise of going out creative work, it is also possible to obtain other accompanying drawing according to these accompanying drawings.
Accompanying drawing 1 is the schematic diagram of the magnesia ore production preparation facilities of the present invention;
Accompanying drawing 2 is the partial schematic diagram of accompanying drawing 1;
Accompanying drawing 3 is the partial schematic diagram of accompanying drawing 1;
Accompanying drawing 4 is the partial schematic diagram of accompanying drawing 1;
Accompanying drawing 5 is the structural representation of the melt carbothermy vaccum sensitive stove magnesium smelting device being the present invention;
Accompanying drawing 6 is the partial schematic diagram of accompanying drawing 5;
Accompanying drawing 7 is the partial schematic diagram of accompanying drawing 5;
In figure, reference is:
101 disintegrating machines, 102 depots, 103 regulation flashboards, 104 first elevators, 105 bistriques are surely expected Storehouse, 106 belted electronic balances, 107 vertical mills, 108 separators, 109 first cleaner units, 110 first rows Blower fan, 111 first air-introduced machines, 112 products exports, 113 the 3rd elevators, 114 first material storage warehouses, 115 Pipe metering reamer, 116 bucket elevators, 117 pan feeding conveying worms, 118 level Four decompose preheating towers, 119 second row blower fans, 120 cyclone dust extractors, 121 feed back reamers, 122 rotary kilns, 123 fuel gas injections Rifle, 124 pressure fan, 125 conveyers, 126 preposition air-coolers, 127 aerators, 128 air draft chimneys, 129 far-end combustion gas basins, 130 the 3rd elevators, 131 second material storage warehouses, 132 bottom of the reservior control valves, 133 " Z " type embedded scraper transporter, 134 heating tanks, 135 air stovees, 136 second air-introduced machines, 137 second Cleaner unit, 138 the 3rd exhaust blowers, 139 charging valves, 140 conveying pipelines, 301 vaccum sensitive stoves, 302 guarantors Temperature layer, 303 vacuum reaction chambers, 304 ferrum liquid bags, 305 ferrum liquid, 306 carbon dust winding-up rifles, 307 magnesium powder sprays Blow rifle, 308 Argon valves, 309 charge doors, 310 vacuum drying oven upper covers, 311 detection mouths, 312 lowering or hoisting gears, 313 translating devices, 314 overflow cinder notch, 315 receive slag devices, 316 waste residues and pick mobile device, 317 sensings Coil, 318 check-valves, 401 magnesium steam transport tubes, 402 one-level chillers, 403 dust arresters, 404 Magnesium steam bogey, 405 magnesium steam condensing trapping devices, 406 magnesium metal liquid tank 407 magnesium liquid discharges Mouth, 408 gas separation purifiers, 409 gas sorting units, 410 vacuum suction devices, 411 argon storages Gas tank, 412 intake valves, 413 argon delivery valves, 414 automatic gas-locking dust discharge valves, 415 carbon dioxide recovery Device, 416 carbon dioxide collection basins.
Detailed description of the invention
With embodiment, the present invention is further described below in conjunction with the accompanying drawings.
As shown in figure 1 and 2, present embodiment discloses a kind of true melt carbothermy induction furnace vacuum and refine magnesium system System, including the grinding system being sequentially connected with, preheating decomposition system, calcination system, post bake system, true Empty response system, condensation collection system, described vacuum response system is provided with slag collection system, described It is provided with dust discharge gas gathering system in condensation collection system;Wherein:
Disintegrating machine 101 that described grinding system includes being sequentially connected with, depots the 102, first elevator 104, The steady feed bin of bistrique 105, vertical mill 107, separator the 108, first cleaner unit the 109, second elevator 113, First material storage warehouse 114, separator 108 is connected to the top of vertical mill 107, and with the first cleaner unit 109, First row blower fan 110 is sequentially connected in series and runs through with products export 112 simultaneously, and the bottom of vertical mill 107 connects to be had First air-introduced machine 111;Described preheating decomposition system includes by pipe metering reamer 115 and grinding system The bucket elevator 116 that first material storage warehouse 114 connects, also includes being sequentially connected with bucket elevator 116 Pan feeding conveying worm 117 and level Four preheating decomposition tower 118, cyclone dust extractor 120 thermally decomposes in advance with level Four Tower 118 is connected in parallel on pan feeding conveying worm 117, and described cyclone dust extractor 120 top connects aerator 127, lower end connects second row blower fan 119, and aerator 127 is provided with air draft chimney 128, and whirlwind removes The discharge outlet of dirt device 120 is provided with feed back reamer 121;
Described calcination system includes with level Four preheating decomposition tower 118 in rotary kiln 122 coherent up and down, this time The afterbody combustor of rotary kiln 122 arrange fuel gas injection rifle 123 and with pressure fan 124 multi pack, fuel gas injection rifle Combustion gas used by 123 is provided by far-end combustion gas basin 129, and the kiln tail end of rotary kiln 122 is provided with material conveying Conveyer 125, conveyer 125 one end is connected to the 3rd elevator 130, and other end device has preposition cold wind Machine 126, the 3rd elevator 130 is connected on the second material storage warehouse 131;Described post bake system includes leading to Cross the heating tank 134 that Z-shaped embedded scraper transporter 133 is connected with the second material storage warehouse 131, with heating tank 134 air stovees 135 connected, the second material storage warehouse 131 and heating tank 134 are all connected to second by pipeline On cleaner unit 137, heating tank 134 afterbody is connected to vacuum response by charging valve 139 and conveying pipeline 140 In system;
Described vacuum response system include by carbon dust winding-up rifle 306, magnesium powder winding-up rifle 307 respectively with outside In carbon dust material storage warehouse and post bake system heating tank 134 connect vaccum sensitive stove 301, be placed in vacuum sense Answering the ferrum liquid bag 304 in stove 301, vacuum drying oven upper cover 310, this vaccum sensitive stove 301 is the most successively For heat-insulation layer 302, induction coil 317, ferrum liquid bag 304, vacuum reaction chamber 303, contain in ferrum liquid bag 304 Dress ferrum liquid 305, vacuum drying oven upper cover 310 is arranged on lowering or hoisting gear 312, and on this vacuum drying oven upper cover 310 It is provided with charge door 309 and detection mouth 311, described carbon dust winding-up rifle 306 and magnesium powder winding-up rifle 307 from adding Material mouth 309 is deep in ferrum liquid bag 304, and this carbon dust winding-up rifle 306 and magnesium powder winding-up rifle 307 blow with peripheral hardware Argon valve 308 connects, and hands over arm to run through with conveying pipeline 140 and charging valve 139, at Argon valve 308 and carbon dust Winding-up rifle 306 between, Argon valve 308 and magnesium powder winding-up rifle 307 between be separately installed with check-valves 318;Described Slag collection system includes the receipts being connected by case type excessive cinder notch 314 with ferrum liquid bag 304 in vacuum response system Slag device 315 passes through, with receiving slag device 315, the waste residue transfer device 316 that another excessive cinder notch 314 is connected, The bottom receiving slag device 315 and vaccum sensitive stove 301 is provided with translating device 313;
Described condensation collection system includes by magnesium vapor transport tube 401 and vacuum sense in vacuum response system Answer the dust arrester 403 that stove 301 connects, the one-level chiller 402 being connected with dust arrester 403 successively, Magnesium vapor bogey 404, magnesium vapor condensing trapping device 405, magnesium metal liquid tank 406, described magnesium Steam condensing trapping device 405 top connects the gas separation purifier 408 having dust discharge gas gathering system, this gas Body separation purifier 408 top is connected to gas sorting unit 409 and vacuum suction device 410, gas Body sorting device 409 is connected to the argon air storage of multiple parallel connection by argon delivery valve 413 and intake valve 412 Tank 411, the carbon dioxide collection that gas sorting unit 409 is connected by carbon dioxide recovering apparatus 415 is store Tank 416.
Wherein, in described grinding system, the discharging opening of the first depots 102 is provided with regulation flashboard 103, The discharging opening of the steady feed bin of bistrique 105 is connected on vertical mill 107 by belted electronic balance 106.Described second Material storage warehouse 131 discharging opening is provided with bottom of the reservior control valve 132, and heating tank 134 discharge outlet is provided with charging Valve 139, heating tank 134 connects and has the second air-introduced machine 136, and the second cleaner unit 137 connects the 3rd Exhaust blower 138.The entrance of described argon gas tank 411 is provided with intake valve, and outlet is provided with argon output Valve, magnesium metal liquid tank 406 is provided with magnesium liquid floss hole 407, sets bottom gas separation purifier 408 It is equipped with automatic gas-locking dust discharge valve 414.
The present embodiment also discloses a kind of melt carbothermy induction furnace vacuum magnesium refining method, it is characterised in that bag Include preamble preparation, induction furnace vacuum refining magnesium and terminate startup-shutdown three phases;
The described preamble preparatory stage includes:
Step one, preparation reactant are containing magnesium slag:
1, grinding: first the magnesia Ore (dolomite) disintegrating machine in grinding system 101 is crushed, Then through vertical mill 107 grinding, it is ensured that inspection fineness 0.05 0.3mm, put into the first material storage warehouse 114,2, Pre-thermal decomposition: the grinding material in the first material storage warehouse 114 is promoted through bucket elevator 116 and is conveyed into four fraction Solve in preheating tower 118 and carry out pre-thermal decomposition, 3, calcining: preheating level Four decomposed in preheating tower 118 divides Solution material is slipped into rotary kiln 122 and is calcined, and makes calcium carbonate overflow, and forms the forging white lead containing magnesium oxide 40%~46% (main Wanting composition is Mgo, Cao), and forging white lead is delivered in the 3rd material storage warehouse 131 through the 3rd elevator 130 Storage, 4, heating: by the 3rd material storage warehouse 131 forging white lead through " Z " type embedded scraper transporter 133 defeated Deliver in heating tank 134, be again heated to 900 DEG C ± 150 DEG C, temporary stand-by;
Step 2, preparation carbon dust: first the carbon dust of carbon containing 80%--82% will be worn into the powder of 0.05 0.3mm Agent, puts into carbon dust material storage warehouse, standby after heating;
Step 3, preparation reaction dissolvent-pre-molten iron liquid: in the vaccum sensitive stove 301 being equipped with, according to appearance Amount and ratio metering add the pig iron so that it is be fused into ferrum liquid, at 1200 DEG C--about 1650 DEG C heat preservation for standby use;
The described induction furnace vacuum refining magnesium stage includes:
Step 4, vaccum sensitive stove 301 evacuation: be respectively started vaccum sensitive stove 301 and receive slag device The base translating device 313 of 315 so that it is dock in place, then enable the lowering or hoisting gear 312 of vacuum drying oven upper cover, Cover vacuum drying oven upper cover 310 so that it is vacuum reaction chamber 303 and vacuum drying oven upper cover 310 fully seal firmly, Then utilizing vacuum extractor to be evacuated, vacuum pressure value is 100-12000Pa;
Step 5, argon are filled: open Argon valve 308, the vacuum reaction chamber after step 4 evacuation Backfill argon in 303, open vaccum sensitive stove 301 heating system simultaneously, hoped by detection mouth 311 and High temperature images, and makes the boiling of ferrum liquid and temperature be maintained at 1200-1650 DEG C, and argon all fills;
Step 6, interpolation reactant: rifle 306 of being jetted by carbon dust, magnesium powder winding-up rifle 307 is from vacuum drying oven upper cover 310 tops are inserted in ferrum liquid 305, and mix argon carbon dust in ferrum liquid 305 after appropriate winding-up heating and Magnesium slag;Due to effect and the mechanism of electromagnetic agitation of argon winding-up, magnesium slag is made fully to be stirred with ferrum liquid Mix mixing, and displacement reduction reaction occurs under the high temperature of vacuum state and span of control, produce magnesium steam;
Step 7, cooling collect: step 6 produce magnesium vapor along vacuum direction successively through magnesium vapor transport tube Magnesium vapor bogey 404 is flowed into after 401 conveyings, cleaner unit 403 dedusting, one-level chiller 402 cooling, And then inflow temperature control is in the magnesium vapor condensing trapping device 405 of 600 ± 50 DEG C, this magnesium vapor condensing trapping The magnesium liquid that obtains in device 405 (or dripping) stream (dripping) enters in magnesium metal liquid tank 406, pending waters ingot Or refine, argon and the carbon dioxide of generation used in the smelting of vacuum high-temperature divide through gas Argon gas tank 411 and carbon dioxide is flowed to by gas sorting unit 409 respectively after depurator 408 is processed Collect basin 416;
Step 8, scarfing cinder: after reduction reaction terminates, have the slag liquid received in slag device 315 of slag liquid by collection Import waste residue pick in mobile device 316 and outwell, then receipts slag device 315 and waste residue are picked mobile device 316 reset;
Step 9, carry out next round operation, the most by turns operation according to the step of step 3~step 8;
The described end startup-shutdown stage includes:
After step 10, the reaction of vacuum reaction chamber terminate, close and promote magnesium powder winding-up rifle 307 and carbon successively Powder winding-up rifle 306;Close Argon valve, induction furnace heater, vacuum suction device 410 the most successively and remove Dirt device 403, gas separation purifier 408, carbon dioxide recovering apparatus 415 and argon delivery valve 413, And make the gas of collection not produce secondary back;
Step 11, after seeing vacuum reaction chamber 303 pressure and atmospheric equilibrium on detecting instrument, respectively Start lowering or hoisting gear 312 and translating device 313 so that it is vacuum reaction chamber 303 and vacuum drying oven upper cover 310 points From.
So circulation, can form production continuously, and heat energy is fully used, and production cost is significantly dropped Low.Startup-shutdown program in step on it, generally first start want after stop;Otherwise, setting of rear stopping Standby then need first to start.
It is understood that above with respect to the specific descriptions of the present invention, be merely to illustrate the present invention and be not subject to It is limited to the technical scheme described by the embodiment of the present invention, it will be understood by those within the art that, still The present invention can be modified or equivalent, to reach identical technique effect;Need are used as long as meeting Want, all within protection scope of the present invention.

Claims (5)

1. a melt carbothermy induction furnace vacuum refining magnesium system, it is characterised in that: this system includes successively Connect grinding system, preheating decomposition system, calcination system, post bake system, vacuum response system, Condensation collection system, described vacuum response system is provided with slag collection system, described condensation collection system On be provided with dust discharge gas gathering system;Wherein:
Described grinding system includes the disintegrating machine (101) being sequentially connected with, depots (102), first carries The machine of liter (104), the steady feed bin of bistrique (105), vertical mill (107), separator (108), first remove Dirt device (109), the second elevator (113), the first material storage warehouse (114), separator (108) connects On the top of vertical mill (107), and with the first cleaner unit (109), first row blower fan (110) successively Concatenation runs through with products export (112) simultaneously, and the bottom of vertical mill (107) connects the first air-introduced machine (111);
Described preheating decomposition system includes by pipe metering reamer (115) and the first bin stock in grinding system The bucket elevator (116) that storehouse (114) connects, also includes being sequentially connected with bucket elevator (116) Pan feeding conveying worm (117) and level Four preheating decomposition tower (118), cyclone dust extractor (120) with Level Four preheating decomposition tower (118) is connected in parallel on pan feeding conveying worm (117), described cyclone dust extractor (120) Top connects aerator (127), and lower end connects second row blower fan (119), aerator (127) On be provided with air draft chimney (128), the discharge outlet of cyclone dust extractor (120) is provided with feed back reamer (121);
Described calcination system includes with level Four preheating decomposition tower (118) in rotary kiln (122) coherent up and down, The afterbody combustor of this rotary kiln (122) arranges fuel gas injection rifle (123) and joins with pressure fan (124) Filling, combustion gas used by fuel gas injection rifle (123) is provided by far-end combustion gas basin (129), rotary kiln (122) Kiln tail end be provided with the conveyer (125) of material conveying, conveyer (125) one end is connected to the 3rd lifting Machine (130), other end device has preposition air-cooler (126), the 3rd elevator (130) to be connected to On two material storage warehouses (131);
Described post bake system includes by Z-shaped embedded scraper transporter (133) and the second material storage warehouse (131) The heating tank (134) connected, the air stove (135) being connected with heating tank (134), the second material storage warehouse (131) all it is connected on the second cleaner unit (137) by pipeline with heating tank (134), heating tank (134) Afterbody is connected in vacuum response system by charging valve (139) and conveying pipeline (140);
Described vacuum response system includes by carbon dust winding-up rifle (306), magnesium powder winding-up rifle (307) respectively The vaccum sensitive stove (301) that is connected with heating tank (134) in outside carbon dust material storage warehouse and post bake system, Ferrum liquid bag (304) that is placed in vaccum sensitive stove (301), vacuum drying oven upper cover (310), this vacuum sense Answer stove (301) be followed successively by from outside to inside heat-insulation layer (302), induction coil (317), ferrum liquid bag (304), Vacuum reaction chamber (303), contains ferrum liquid (305), vacuum drying oven upper cover (310) in ferrum liquid bag (304) It is arranged on lowering or hoisting gear (312), and is provided with charge door (309) on this vacuum drying oven upper cover (310) With detection mouth (311), described carbon dust winding-up rifle (306) and magnesium powder winding-up rifle (307) from charge door (309) It is deep in ferrum liquid bag (304), this carbon dust winding-up rifle (306) and magnesium powder winding-up rifle (307) and peripheral hardware Argon valve (308) connects, and same conveying pipeline (140) and charging valve (139) hand over arm to run through, in Argon Between valve (308) and carbon dust winding-up rifle (306), divide between Argon valve (308) and magnesium powder winding-up rifle (307) Check-valves (318) is not installed;
Described slag collection system includes by case type excessive cinder notch (314) and ferrum liquid bag in vacuum response system (304) receipts slag device (315) connected and receipts slag device (315) are by another excessive cinder notch (314) The waste residue transfer device (316) connected, receives slag device (315) and the bottom of vaccum sensitive stove (301) It is provided with translating device (313);
Described condensation collection system includes by magnesium vapor transport tube (401) and vacuum in vacuum response system The dust arrester (403) that induction furnace (301) connects, the one-level being connected with dust arrester (403) successively Chiller (402), magnesium vapor bogey (404), magnesium vapor condensing trapping device (405), Magnesium metal liquid tank (406), described magnesium vapor condensing trapping device (405) top connects dust discharge gas collection The gas separation purifier (408) of system, this gas separation purifier (408) top is connected to gas Body sorting device (409) and vacuum suction device (410), gas sorting unit (409) passes through argon Delivery valve (413) and intake valve (412) are connected to the argon gas tank (411) of multiple parallel connection, gas The carbon dioxide collection basin (416) that sorting unit (409) is connected by carbon dioxide recovering apparatus (415).
A kind of melt carbothermy induction furnace vacuum refining magnesium system the most according to claim 1, its feature It is: in described grinding system, the discharging opening of the first depots (102) is provided with regulation flashboard (103), The discharging opening of the steady feed bin of bistrique (105) is connected on vertical mill (107) by belted electronic balance (106).
A kind of melt carbothermy induction furnace vacuum refining magnesium system the most according to claim 1, its feature It is: described second material storage warehouse (131) discharging opening is provided with bottom of the reservior control valve (132), heating tank (134) Discharge outlet is provided with charging valve (139), and the upper connection of heating tank (134) has the second air-introduced machine (136), The upper connection of second cleaner unit (137) has the 3rd exhaust blower (138).
A kind of melt carbothermy induction furnace vacuum refining magnesium system the most according to claim 1, its feature Being: the entrance of described argon gas tank (411) is provided with intake valve, outlet is provided with argon delivery valve, Magnesium liquid floss hole (407), gas separation purifier (408) it is provided with in magnesium metal liquid tank (406) Bottom is provided with automatic gas-locking dust discharge valve (414).
5. a melt carbothermy induction furnace vacuum magnesium refining method, it is characterised in that include that preamble prepares, feels Answer stove vacuum refining magnesium and terminate startup-shutdown three phases;
The described preamble preparatory stage includes:
Step one, preparation reactant are containing magnesium slag:
A, grinding: first the magnesia Ore (dolomite) disintegrating machine (101) in grinding system is broken Broken, then through vertical mill (107) grinding, it is ensured that inspection fineness 0.05 0.3mm, put into the first material storage warehouse (114), B, in advance thermal decomposition: by the grinding material in the first material storage warehouse (114) through bucket elevator (116) Lifting is conveyed in level Four decomposition preheating tower (118) and carries out pre-thermal decomposition, C, calcining: level Four decomposed pre- Rotary kiln (122) calcining slipped into by pre-thermal decomposition material in thermal tower (118), makes calcium carbonate overflow, and formation contains The forging white lead (being mainly composed of Mgo, Cao) of magnesium oxide 40%~46%, and white lead will be forged through the 3rd elevator (130) storage, D, heating: by the 3rd material storage warehouse (131) in the 3rd material storage warehouse (131) it are delivered to Forging white lead be delivered in heating tank (134) through " Z " type embedded scraper transporter (133), then add Heat is to 900 DEG C ± 150 DEG C, temporary stand-by;
Step 2, preparation carbon dust: first the carbon dust of carbon containing 80%--82% will be worn into the powder of 0.05 0.3mm Agent, puts into carbon dust material storage warehouse, standby after heating;
Step 3, preparation reaction dissolvent-pre-molten iron liquid: in the vaccum sensitive stove (301) being equipped with, according to Capacity and ratio metering add the pig iron so that it is be fused into ferrum liquid, at 1200 DEG C--about 1650 DEG C heat preservation for standby use;
The described induction furnace vacuum refining magnesium stage includes:
Step 4, vaccum sensitive stove (301) evacuation: be respectively started vaccum sensitive stove (301) and receive The base translating device (313) of slag device (315) so that it is dock in place, then enable vacuum drying oven upper cover Lowering or hoisting gear (312), covers vacuum drying oven upper cover (310) so that it is vacuum reaction chamber (303) and vacuum Stove top case (310) fully seals firmly, then utilizes vacuum extractor to be evacuated, vacuum pressure Value is 100-12000Pa;
Step 5, argon are filled: open Argon valve (308), the vacuum response after step 4 evacuation In room (303), backfill argon, opens vaccum sensitive stove (301) heating system simultaneously, by detection mouth (311) Hope and high temperature images, make the boiling of ferrum liquid and temperature be maintained at 1200-1650 DEG C, and argon all fills;
Step 6, interpolation reactant: rifle (306) of being jetted by carbon dust, magnesium powder winding-up rifle (307) are from vacuum Stove top case (310) top is inserted in ferrum liquid (305), and mixes argon appropriate winding-up in ferrum liquid (305) and add Carbon dust after heat and magnesium slag;Due to effect and the mechanism of electromagnetic agitation of argon winding-up, make magnesium slag and ferrum Liquid is thoroughly mixed, and displacement reduction reaction occurs under the high temperature of vacuum state and span of control, Produce magnesium steam;
Step 7, cooling collect: step 6 produce magnesium vapor along vacuum direction successively through magnesium vapor transport tube (401) magnesium vapor is flowed into after conveying, cleaner unit (403) dedusting, one-level chiller (402) cooling Bogey (404), and then inflow temperature control is in the magnesium vapor condensing trapping device (405) of 600 ± 50 DEG C, Magnesium liquid (or dripping) stream (dripping) obtained in this magnesium vapor condensing trapping device (405) enters magnesium metal liquid In tank (406), pending water ingot or refine, the argon used in the smelting of vacuum high-temperature and product Raw carbon dioxide divides after gas separation purifier (408) is processed by gas sorting unit (409) Do not flow to argon gas tank (411) and carbon dioxide collection basin (416);
Step 8, scarfing cinder: after reduction reaction terminates, have collection in receipts slag device (315) of slag liquid Slag liquid imports waste residue and picks in mobile device (316) and outwell, then receipts slag device (315) and waste residue is connect Mobile device (316) is sent to reset;
Step 9, carry out next round operation, the most by turns operation according to the step of step 3~step 8;
The described end startup-shutdown stage includes:
After step 10, the reaction of vacuum reaction chamber terminate, close and promote magnesium powder winding-up rifle (307) successively And carbon dust winding-up rifle (306);Close Argon valve, induction furnace heater, vacuum suction device the most successively And dust arrester (403), gas separation purifier (408), carbon dioxide recovering apparatus (415) (410) With argon delivery valve (413), and the gas of collection is made not produce secondary back;
Step 11, after seeing vacuum reaction chamber (303) pressure and atmospheric equilibrium on detecting instrument, It is respectively started lowering or hoisting gear (312) and translating device (313) so that it is vacuum reaction chamber (303) is with true Empty stove top case (310) separates.
CN201610495930.8A 2016-06-29 2016-06-29 Molten carbon heating type induction furnace based vacuum magnesium production system and magnesium production method thereof Pending CN106011500A (en)

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CN111270088A (en) * 2020-02-10 2020-06-12 中国恩菲工程技术有限公司 System and method for continuously smelting magnesium by induction heating liquid stirring
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