CN106003279A - Respiration type pressurized drying method for rotary cut veneer, and production method for solid-wood composite floor - Google Patents

Respiration type pressurized drying method for rotary cut veneer, and production method for solid-wood composite floor Download PDF

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Publication number
CN106003279A
CN106003279A CN201610386102.0A CN201610386102A CN106003279A CN 106003279 A CN106003279 A CN 106003279A CN 201610386102 A CN201610386102 A CN 201610386102A CN 106003279 A CN106003279 A CN 106003279A
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China
Prior art keywords
veneer
rotary cut
sandwich layer
solid wooden
wooden compound
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CN201610386102.0A
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CN106003279B (en
Inventor
贾翀
卢进龙
卢伟建
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JIANGSU SHENGYU FLOORING CO Ltd
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Individual
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27DWORKING VENEER OR PLYWOOD
    • B27D1/00Joining wood veneer with any material; Forming articles thereby; Preparatory processing of surfaces to be joined, e.g. scoring
    • B27D1/04Joining wood veneer with any material; Forming articles thereby; Preparatory processing of surfaces to be joined, e.g. scoring to produce plywood or articles made therefrom; Plywood sheets
    • B27D1/08Manufacture of shaped articles; Presses specially designed therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27DWORKING VENEER OR PLYWOOD
    • B27D3/00Veneer presses; Press plates; Plywood presses
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27DWORKING VENEER OR PLYWOOD
    • B27D5/00Other working of veneer or plywood specially adapted to veneer or plywood
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27FDOVETAILED WORK; TENONS; SLOTTING MACHINES FOR WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES
    • B27F1/00Dovetailed work; Tenons; Making tongues or grooves; Groove- and- tongue jointed work; Finger- joints
    • B27F1/08Making dovetails, tongues, or tenons, of definite limited length
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27FDOVETAILED WORK; TENONS; SLOTTING MACHINES FOR WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES
    • B27F5/00Slotted or mortised work
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27KPROCESSES, APPARATUS OR SELECTION OF SUBSTANCES FOR IMPREGNATING, STAINING, DYEING, BLEACHING OF WOOD OR SIMILAR MATERIALS, OR TREATING OF WOOD OR SIMILAR MATERIALS WITH PERMEANT LIQUIDS, NOT OTHERWISE PROVIDED FOR; CHEMICAL OR PHYSICAL TREATMENT OF CORK, CANE, REED, STRAW OR SIMILAR MATERIALS
    • B27K5/00Treating of wood not provided for in groups B27K1/00, B27K3/00
    • B27K5/001Heating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27MWORKING OF WOOD NOT PROVIDED FOR IN SUBCLASSES B27B - B27L; MANUFACTURE OF SPECIFIC WOODEN ARTICLES
    • B27M3/00Manufacture or reconditioning of specific semi-finished or finished articles
    • B27M3/04Manufacture or reconditioning of specific semi-finished or finished articles of flooring elements, e.g. parqueting blocks

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  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Wood Science & Technology (AREA)
  • Forests & Forestry (AREA)
  • Mechanical Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Chemical And Physical Treatments For Wood And The Like (AREA)
  • Veneer Processing And Manufacture Of Plywood (AREA)
  • Floor Finish (AREA)

Abstract

The invention relates to a respiration type pressurized drying method for a rotary cut veneer, and a production method for a solid-wood composite floor. The respiration type pressurized drying method for the rotary cut veneer comprises the steps of: placing the rotary cut veneer in a pressure drying machine at a temperature of 100-240 DEG C, and repeating the following respiration type pressurized drying process till the water content of the rotary cut veneer is lowered to be 3% or below; applying a pressure of 0.1-3MPa to a core layer by a hot-pressing plate, maintaining the pressure for 10-40s/(mm being the unit of the thickness of the core layer) and then lifting the hot-pressing plate, and then applying a pressure to the core layer by the hot-pressing plate after 5-40s/(mm being the unit of the thickness of the core layer). The rotary cut veneer dried by the method is basically stress-free inside, low in warping degree and high in flatness, and has a smooth and flat surface. The production method for the solid-wood composite floor comprises the steps of: drying a rotary cut veneer which serves as a core layer according to the abovementioned respiration type pressurized drying method till the water content is smaller than or equal to 3%, and then carrying out gluing, assembly, compression moulding, and tenon and notch forming on the core layer and other layers that form the solid-wood composite floor. The solid-wood composite floor produced by the method is low in warping degree, high in flatness, and low in glue consumption.

Description

The type of respiration high-pressure drying method of rotary cut venner and solid wooden compound floor production method
Technical field
The present invention relates to the high-pressure drying method of rotary cut venner and to use the rotary cut venner after high-pressure drying to prepare solid wood multiple Close the preparation method on floor.
Background technology
The preparation method of the solid wooden compound floor seen is, is composition each laminate material gluing of solid wooden compound floor, group The operations such as base, hot pressing or Cold-press adhesion, then carry out the operation such as secondary operations such as mortice opening and surface paint and obtain.
Along with the raising of timber rotary-cut technology, the thickness of current rotary cut venner should rise to present by original 1-4mm 6-14mm, owing to the rotary-cut number of times for juggle reduces, can save the use of timber in a large number, but, the thicker list that rotary-cut goes out Plate preparation floor during usually produced problem have:
(1) existing due to the crack, the back side of veneer, the front and back of thick core veneer differs greatly, in hot pressing thermal histories, and stress Cannot discharge, cause sheet material to be prone to that the defect such as warpage, distortion occurs;
(2) thicker veneer easily produces more score during rotary-cut, in Process of Applying Glue, needs substantial amounts of glue Fill score, the waste of substantial amounts of glue and the unequal phenomenon of positive and negative resin added can be caused, the most easily make The asymmetric of positive and negative is become to produce warpage and bend even degumming defect;
(3) thicker veneer is in dry run, self the most easily produces warpage, easily causes fracture in subsequent handling, impact The integrity of veneer.
In order to solve these problems, the most conventional solution is mainly by tenderizing veneer sheets technology in the front of veneer Or back side fluting and reduce the method such as completeization (the most whole veneer is divided into multiple veneers) of veneer to reduce stress, lead to Cross the means such as hot plate or high-pressure drying (as guipure compresses) are dried to control the deformation of veneer, but can not discharge follow-up completely The thermal stress produced in hot pressing.
Summary of the invention
It is an object of the invention to provide a kind of type of respiration high-pressure drying method of rotary cut venner, the most dried rotation Singulation intralaminar part is the most unstressed, and angularity is low, and planarization is good, and smooth surface is smooth.
The type of respiration high-pressure drying method of rotary cut venner of the present invention, it is 100-240 that rotary cut venner is placed in temperature DEG C pressure drying machine in, repeat following type of respiration press-drying processes until its moisture content is down to less than 3%: with heating platen To sandwich layer pressurize 0.1-3MPa, pressurize 10-40s/(mm core layer thickness) rise heating platen, 5-40s/(mm core layer thickness afterwards) after again Secondary with heating platen to sandwich layer pressurize.
The type of respiration high-pressure drying method of above-mentioned rotary cut venner, rotary cut venner thickness is 5-14mm.
It is a further object of the present invention to provide a kind of solid wooden compound floor production method, the solid wood produced in this way is combined Floor, angularity is low, and planarization is good, and resin added is few simultaneously.
Solid wooden compound floor production method of the present invention, described solid wooden compound floor include as the thickness of sandwich layer be The rotary cut venner of 5-14mm, to after other each layer gluings of sandwich layer and composition solid wooden compound floor, assembly, compressing, open again Tenon and notch prepare solid wooden compound floor;Before gluing, sandwich layer is placed in the pressure drying machine that temperature is 100-240 DEG C, Repeat following type of respiration press-drying processes until the moisture content of sandwich layer is down to less than 3%, then sandwich layer is placed in air or people In the environment that work is arranged, natural moisture absorption is to moisture content 6-12%;Described type of respiration press-drying processes is: add sandwich layer with heating platen Pressure 0.1-3MPa, pressurize 10-40s/(mm core layer thickness) rise heating platen, 5-40s/(mm core layer thickness afterwards) after again with hot pressing Sandwich layer is pressurizeed by plate.
Beneficial effects of the present invention: rotary-cut timber (veneer) stress that the present invention is directed to rotary-cut timber especially thick is difficult to release Putting, veneer positive and negative is asymmetric and veneer easily produces the features such as score during rotary-cut, uses heating platen to be dried Technology, is dried means by repeatedly pressurization, the type of respiration repeatedly of release so that the moisture content of rotary cut venner is down to less than 3%, and one The score of thick veneer can be filled and led up by aspect so that rotary cut venner smooth surface, smooth, attractive in appearance, on the other hand can release Put the thermal stress of thick core veneer, in follow-up hot pressing process, be not likely to produce deformation, it is ensured that the solid wooden compound floor of preparation Flatness.Use repeatedly type of respiration to be dried means so that dried sandwich layer (rotary cut venner) surface does not has burr substantially simultaneously And groove mark, it is possible to reduce glue-spread, and increase its bond properties.Repeatedly pressurization, the type of respiration repeatedly of release are dried means, also can The veneer superficial charring phenomenon that preventing pressurizes for a long time causes.Natural moisture absorption can more readily adapt to current glue to moisture content 6-12% The heat pressing process that plywood produces, reduces the phenomenon of coming unglued caused because of taken in excess glue.Heating platen pressurization dwell time and heat Pressing plate release time, depending on being based on core layer thickness (unit mm).For every millimeter of core layer thickness heating platen pressurization dwell time Being 10-40s, heating platen release time is 5-40s.Pressurization pressurize makes veneer internal moisture progressively become steam from veneer every time Internal release, finally makes the rotary cut venner moisture content after pressurization pressurize be down to less than 3%.The when of press temperature height during pressurize Between shorter, the when that press temperature being low, length is a little the dwell time.During temperature height, the dwell time is long, and the easy carbonization in veneer surface, to list The outward appearance of plate and performance produce impact;When temperature is low, the time is the shortest, and veneer internal moisture can not become steam and release inside veneer Put.Certainly, during rotary cut venner initial aqueous rate height, temperature can be higher, and the dwell time can also be longer.At the beginning of rotary cut venner When beginning moisture content is low, temperature can be lower, and the dwell time can also be shorter
The artificial environment arranged mainly provides uniform temperature and the environment of humidity, and the humidity of natural environment is as weather, gas Each factors such as time and change, temperature and humidity condition is manually set so that the degree of veneer moisture absorption is more stable.
Above-mentioned solid wooden compound floor production method, the single spreading amount to sandwich layer is 80-220g/m2.The feelings of glue-spread Condition is different with the difference of glue kind, solid content and sizing equipment, and the low glue kind glue-spread of usual solid content is big, coating uniformly and The thin required adhesive liquid quantity of coated glue layer is little.
Above-mentioned solid wooden compound floor production method, described solid wooden compound floor include two-layer, three layers, four layers, five layers, six Layer, seven layers, eight Rotating fields, containing described sandwich layer in its structure.Due to by the sandwich layer veneer stability after above-mentioned processing method Well, the solid wooden compound floor for various structures operates the effect that all can play steady production.
Above-mentioned solid wooden compound floor production method, described core concentration is 0.4-1.0g/cm3, close with sandwich layer adjacent layer Degree is more than core concentration.Preferably symmetrical structure such as three layers, five layers, seven-layer structure.
Accompanying drawing explanation
Fig. 1 is the schematic diagram of five-layer solid wood composite floor board.
Detailed description of the invention
Embodiment 1: prepare five-layer solid wood composite floor board based on type of respiration high-pressure drying
(1) Veneer Cutting
Use Masson Pine juggle to carry out the veneer of rotary-cut thickness 8mm under hydrothermal conditions, use the eucalyptus globulus of Eucalyptus juggle rotary-cut 3.5mm Veneer.
(2) veneer type of respiration high-pressure drying
The rotary-cut thickness veneer of thick 8mm is placed in the pressure drying machine that temperature is 120 DEG C (such as hot press), with heating platen to slab Applying pressure is 1-2kg/cm2, rise heating platen after pressurize 80-120s, again with heating platen, this thickness veneer pressurizeed after 80s. So about 15 times repeatedly, until the moisture content of this thickness veneer is reduced to 3% once.Then, this thickness veneer is placed in air certainly So moisture absorption is to moisture content 6-8%.Stand after 24h and this thickness rotary cut venner carried out angularity detection, length direction angularity not More than 0.3%, width angularity is less than 0.1%.
(3) veneer glue application
Utilizing four rollers glue spreader to carry out the two-sided applying glue of pine veneer, Eucalyptus veneer, the resin added of the one side fitted is 150- 180g/m2
(4) compacting
With reference to Fig. 1 structure assembly, by the assemble pattern of thick core sake, the pine veneer of 8mm is placed in sandwich layer 3, the eucalyptus globulus of 3.5mm Veneer is placed in pine veneer both sides respectively as secondary list structure layer 2 and fabric layer 4, and texture is staggered, simultaneously at table The decorative veneer 1 of face patch 0.5mm, the deform-proof dipping paper 4 of back side patch 0.6mm, it is pressed into the reality that breadth is 1220 × 2400mm Wood composite floor base material.
(5) solid wooden compound floor base material sawing is become the solid wooden compound floor of 1200 × 150mm by sawing
(6) sandwich layer both sides mortise head 31 and the notch 32 to solid wooden compound floor
(7) surface paint
(8) packaging warehouse-in
After standing 24h, this solid wooden compound floor being carried out angularity detection, the angularity at length direction is less than 0.5%, width Direction angularity is less than 0.1%.
Top layer is veneer or the veneer after having paint, on the one hand can play the effect of decoration, gives solid wood and is combined The appearance characteristics on floor, on the other hand, can be played the effect of surface abrasion resistance, improve the service life on floor by coatings.
On the one hand anti-deformation symmetry bottom can balance top layer veneer hypertonic power during wood shrinkage bulking, another Aspect, the use of dipping paper can reduce moisture and enter the internal road of plate body bottom solid wooden compound floor, thus it is multiple to improve solid wood Close the effect of the dimensional stability on floor.
Embodiment 2: prepare three-layer wood composite flooring based on type of respiration high-pressure drying
(1) Veneer Cutting
Use Masson Pine juggle to carry out the veneer of rotary-cut thickness 14mm under hydrothermal conditions, use the eucalyptus globulus of Eucalyptus juggle rotary-cut 2mm Veneer.
(2) veneer type of respiration high-pressure drying
The rotary-cut thickness veneer of thick 14mm is placed in the pressure drying machine that temperature is 200 DEG C (such as hot press), with heating platen to plate It is 2-3kg/cm that base applies pressure2, rise heating platen after pressurize 500-560s, again with heating platen, this thickness veneer added after 500s Pressure.So about 4 times repeatedly, until the moisture content of this thickness veneer is reduced to 3% once.Then, this thickness veneer is placed in air Natural moisture absorption is to moisture content 10-12%.This thickness rotary cut venner is carried out angularity detection, in the warpage of length direction after standing 24h Degree is less than 0.5%, and width angularity is less than 0.1%.
(3) veneer glue application
Utilizing four rollers glue spreader to carry out the two-sided applying glue of pine veneer or the one side applying glue of Eucalyptus veneer, one side resin added is 80-120g/m2
(4) compacting
By the assemble pattern of thick core sake, the pine veneer of 14mm being placed in sandwich layer, the Eucalyptus veneer of 2mm is placed in pine veneer Both sides are staggered respectively as top layer and bottom, texture, are pressed into the solid wooden compound floor base that breadth is 1220 × 2400mm Material.
(5) solid wooden compound floor base material sawing is become the solid wooden compound floor of 1200 × 150mm by sawing
(6) to solid wooden compound floor sandwich layer both sides mortise head and notch
(7) surface paint
(8) packaging warehouse-in
After standing 24h, this solid wooden compound floor being carried out angularity detection, the angularity at length direction is less than 0.8%, width Direction angularity is less than 0.2%.
Embodiment 3: prepare seven layers of solid wooden compound floor based on type of respiration high-pressure drying
(1) Veneer Cutting
Use Masson Pine juggle to carry out the veneer of rotary-cut thickness 5mm under hydrothermal conditions, use the Eucalyptus of Eucalyptus juggle rotary-cut 2mm Veneer.
(2) veneer type of respiration high-pressure drying
The rotary-cut thickness veneer of thick 5mm is placed in the pressure drying machine that temperature is 180 DEG C (such as hot press), with heating platen to slab Applying pressure is 1-2kg/cm2, rise heating platen after pressurize 100-150s, again with heating platen, this thickness veneer pressurizeed after 25s. So about 10 times repeatedly, until the moisture content of this thickness veneer is reduced to 3% once.Then, this thickness veneer is placed in air certainly So moisture absorption is to moisture content 8-10%.This thickness rotary cut venner is carried out angularity detection, in the angularity of length direction after standing 24h Less than 0.6%, width angularity is less than 0.2%.
(3) veneer glue application
Utilizing four rollers glue spreader to carry out the two-sided applying glue of pine veneer, Eucalyptus veneer, the resin added of the one side fitted is 120- 140g/m2
(4) compacting
By the assemble pattern of thick core sake, the pine veneer of 5mm is placed in sandwich layer, mats formation three layers of 2mm's in sandwich layer lateral symmetry Eucalyptus veneer, between neighboring layers, machine direction is vertical, forms the solid wooden compound floor of totally 7 Rotating fields, and being pressed into breadth is The solid wooden compound floor base material of 1220 × 2400mm.
(5) solid wooden compound floor base material sawing is become the solid wooden compound floor of 1200 × 150mm by sawing
(6) to solid wooden compound floor sandwich layer both sides mortise head and notch
(7) surface paint
(8) packaging warehouse-in
After standing 24h, this solid wooden compound floor being carried out angularity detection, the angularity at length direction is less than 0.9%, width Direction angularity is less than 0.3%.
The present invention passes through type of respiration hot-pressing drying means, decreases the score of thick core veneer, reduces thick core veneer The thermal stress produced due to positive and negative difference, reduces the resin added of thick core veneer, improves the integrity of thick whole veneer of core. Solid wooden compound floor resin added prepared by the inventive method is few, is unlikely to deform, and veneer cracking is few, and without thicker veneer is carried out The pretreatment such as gap, fluting is set, it is simple to the whole Zhang Huasheng of thick core veneer produces, and improves production efficiency.Done by type of respiration hot pressing Dry means, can effectively reduce the score of veneer and discharge residual heat stress in veneer, play and prevent the compound ground of solid wood The purpose of plate deformation, for reducing the effect that resin added, steady production all reach good.

Claims (6)

1. the type of respiration high-pressure drying method of rotary cut venner, is characterized in that: rotary cut venner is placed in the pressure that temperature is 100-240 DEG C In power drying machine, repeat following type of respiration press-drying processes until its moisture content is down to less than 3%: with heating platen to rotary-cut Veneer pressurization 0.1-3MPa, pressurize 10-40s/(mm rotary cut venner thickness) rise heating platen afterwards, 5-40s/(mm rotary cut venner is thick Degree) after again with heating platen to rotary cut venner pressurize.
2. the type of respiration high-pressure drying method of rotary cut venner as claimed in claim 1, is characterized in that: rotary cut venner thickness is 5- 14mm。
3. a solid wooden compound floor production method, described solid wooden compound floor includes the rotation that thickness is 5-14mm as sandwich layer Singulation plate, to after other each layer gluings of sandwich layer and composition solid wooden compound floor, assembly, compressing, mortise head and notch again Prepare solid wooden compound floor;It is characterized in that: before gluing, sandwich layer is placed in the pressure drying machine that temperature is 100-240 DEG C, Repeat following type of respiration press-drying processes until the moisture content of sandwich layer is down to less than 3%, then sandwich layer is placed in air or people In the environment that work is arranged, natural moisture absorption is to moisture content 6-12%;Described type of respiration press-drying processes is: add sandwich layer with heating platen Pressure 0.1-3MPa, pressurize 10-40s/(mm core layer thickness) rise heating platen, 5-40s/(mm core layer thickness afterwards) after again with hot pressing Sandwich layer is pressurizeed by plate.
4. solid wooden compound floor production method as claimed in claim 3, is characterized in that: the single spreading amount to sandwich layer is 80- 220g/m2
5. solid wooden compound floor production method as claimed in claim 3, is characterized in that: described solid wooden compound floor includes two Layer, three layers, four layers, five layers, six layers, seven layers, eight Rotating fields, containing described sandwich layer in its structure.
6. solid wooden compound floor production method as claimed in claim 3, is characterized in that: described core concentration is 0.4-1g/cm3, Density with sandwich layer adjacent layer is more than the density of sandwich layer.
CN201610386102.0A 2016-06-03 2016-06-03 The type of respiration high-pressure drying method and solid wooden compound floor production method of rotary cut venner Active CN106003279B (en)

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CN106976135A (en) * 2017-03-28 2017-07-25 德华兔宝宝装饰新材股份有限公司 The method that odd-even symmetry assembly prepares high stability solid wooden compound floor
WO2017206931A1 (en) * 2016-06-03 2017-12-07 江苏诚品环保科技有限公司 Composite flooring comprising solid wood
CN111702231A (en) * 2020-07-09 2020-09-25 博深普锐高(上海)工具有限公司 Processing technology of stone plastic floor lock catch

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CN102303340A (en) * 2011-06-27 2012-01-04 潘平 Stable type double-layer ground-heating solid wood floorboard and method for manufacturing same
CN105479572A (en) * 2015-11-20 2016-04-13 桂林融通科技有限公司 Novel carbonized wood production method

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US3816208A (en) * 1971-01-20 1974-06-11 V Gottlieb Method of manufacturing moulded articles of wood particles with cover sheets
CN1140646A (en) * 1995-07-18 1997-01-22 敦化市通宝木业有限责任公司 Multi-layer overlaid decoration board
CN2433060Y (en) * 2000-03-16 2001-06-06 上海福海(木业)企业有限公司 Energy-saving veneer dryer
CN101042015A (en) * 2007-04-20 2007-09-26 吴潭波 Wood hard polychloroethylene synthetic floor
CN101139864A (en) * 2007-10-08 2008-03-12 吴立忠 Wood multi-layer floor composed of cut-plate and veneer and method for making same
CN102172934A (en) * 2011-01-29 2011-09-07 广东省宜华木业股份有限公司 Rotary drying method for timbers
CN102303340A (en) * 2011-06-27 2012-01-04 潘平 Stable type double-layer ground-heating solid wood floorboard and method for manufacturing same
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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2017206931A1 (en) * 2016-06-03 2017-12-07 江苏诚品环保科技有限公司 Composite flooring comprising solid wood
CN106976135A (en) * 2017-03-28 2017-07-25 德华兔宝宝装饰新材股份有限公司 The method that odd-even symmetry assembly prepares high stability solid wooden compound floor
CN111702231A (en) * 2020-07-09 2020-09-25 博深普锐高(上海)工具有限公司 Processing technology of stone plastic floor lock catch

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