CN106002062A - Straight pipe welding system - Google Patents
Straight pipe welding system Download PDFInfo
- Publication number
- CN106002062A CN106002062A CN201610570583.0A CN201610570583A CN106002062A CN 106002062 A CN106002062 A CN 106002062A CN 201610570583 A CN201610570583 A CN 201610570583A CN 106002062 A CN106002062 A CN 106002062A
- Authority
- CN
- China
- Prior art keywords
- welding
- straight tube
- welded
- welding gun
- welding system
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/047—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work moving work to adjust its position between soldering, welding or cutting steps
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/02—Carriages for supporting the welding or cutting element
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/095—Monitoring or automatic control of welding parameters
- B23K9/0953—Monitoring or automatic control of welding parameters using computing means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/12—Automatic feeding or moving of electrodes or work for spot or seam welding or cutting
- B23K9/133—Means for feeding electrodes, e.g. drums, rolls, motors
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/32—Accessories
Landscapes
- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Mechanical Engineering (AREA)
- Plasma & Fusion (AREA)
- Optics & Photonics (AREA)
- Theoretical Computer Science (AREA)
- Butt Welding And Welding Of Specific Article (AREA)
Abstract
The invention discloses a straight pipe welding system. The straight pipe welding system comprises a welding gun, a wiggler, an automatic wire feeding machine and a roller wheel frame, wherein the welding gun is fixedly connected with the wiggler and comprises an electric parameter setting unit which is used for setting electric parameters when a motor of the welding gun works; a straight pipe to be welded is arranged on the roller wheel frame, and the roller wheel frame is used for driving the straight pipe to be welded to rotate; the wiggler is used for driving the welding gun to swing along the welding joint between the to-be-welded end of the straight pipe to be welded and a component to be welded; the wiggler comprises a control unit which is used for controlling the swinging period of the wiggler; and the automatic wire feeding machine is used for feeding a solder wire to a welding gun head, and the welding gun is used for welding the welding joint through the welding gun head. The straight pipe welding system provided by the invention can improve the welding efficiency of the straight pipe, reduce air pores, lower the weld penetration probability, improve the uniformity of the welding joint, and guarantee the welding quality.
Description
Technical field
The present invention relates to straight tube welding field, particularly to a kind of straight tube welding system.
Background technology
When straight tube welding uses automatic welding process, owing to speed of welding controls uneven, easily cause molten
Pond crystallization is too fast, and gas has little time to overflow, and causes a large amount of continuous pore so that weld seam appearance is uneven；
Additionally there is also the heat of welding generation at commissure skewness, easy burn-through；Cause weld seam simultaneously
Place's stress is concentrated, and causes the defect that the safety of the interface of straight tube welding is low.Prior art spends in place
Manage the amount of labour often beyond automatic welding of the amount of labour in these defects, bring difficulty to automatic welding, very
To stopping automatic welding and use Manual electric welding instead.
Summary of the invention
The technical problem to be solved in the present invention is to easily occur when overcoming straight tube welding in prior art
The defect that a large amount of continuous pores, easy burn-through and weld seam are uneven, it is provided that one can reduce pore, reduction
Burn-through probability and the straight tube welding system of raising even weld degree.
The present invention is to solve above-mentioned technical problem by following technical proposals:
A kind of straight tube welding system, its feature is, including welding gun, rocker, automatic wire feeder and rolling
Wheel carrier, described welding gun is affixed with described rocker；Described welding gun includes that electric parameter arranges unit, described
Electric parameter arranges unit electric parameter when the motor work arranging described welding gun；Straight tube to be welded sets
Being placed on described turning rolls, described turning rolls is used for driving described straight tube to be welded to rotate；Described rocker is used
In driving the described welding gun weld seam treated between welding end and parts to be welded along described straight tube to be welded to swing, institute
Stating rocker and include control unit, described control unit is for controlling the hunting period of described rocker；Institute
Stating automatic wire feeder for welding wire is delivered to arc welding gun head, described welding gun is for welding institute by described arc welding gun head
State weld seam.
In this programme, drive straight tube uniform rotation to be welded by turning rolls, it is possible to the speed of regulation welding,
Thus avoid the too fast substantial amounts of pore in commissure that causes of speed of welding, the quality of impact welding.Rocker band
Dynamic welding gun at the uniform velocity swings along weld seam so that welding wire is uniform in the commissure time of staying, therefore the seam after welding
Place's stress is uniform, thus can improve welding quality, it is to avoid it is to be welded that seam crossing Stress non-homogeneity brings
The problem of element falling.It addition, pass through uniform rotation and the at the uniform velocity swing of rocker of turning rolls so that
The commissure welding time of staying of straight tube to be welded is uniform and controlled, it is possible to avoid owing to weld interval is controlled
Make burn-through phenomenon that is improper and that cause.
It is preferred that the quantity of described welding gun is two, described straight tube welding system also includes PLC
(Programmable Logic Controller, programmable logic controller (PLC)), described PLC is used for controlling
Two welding gun synchronous weldings at the two ends of described straight tube to be welded.
In this programme, using two welding guns to weld the two ends of straight tube to be welded, PLC is to two simultaneously
Welding gun sends synchronous welding instruction so that when turning rolls drives straight tube uniform rotation to be welded, two welding guns synchronize
Welding, thus two Welders treating welding end of straight tube to be welded can be completed by rotating straight tube the most to be welded
Make, thus improve the efficiency of welding.
It is preferred that described turning rolls includes that rotating speed arranges unit, described rotating speed arranges unit for arranging
State the rotating speed of turning rolls.
In this programme, for the straight tube to be welded of different size, unit is set by rotating speed turning rolls is set
Rotating speed, thus reach to control the purpose of speed of welding, it is possible to effectively avoid speed of welding too fast cause big
The problem of amount bubble.
It is preferred that the rotating speed of described turning rolls is when the internal diameter of described straight tube to be welded is 150～160 millimeters
9～12r/min (rpm).
It is preferred that described electric parameter includes that electric current and voltage, described electric current are 220～260 milliamperes, institute
Stating voltage is 26～32 volts.
In this programme, for the straight tube to be welded of different size, namely according to thickness and the pipe of straight tube to be welded
Footpath size, electric current when working by arranging the motor of welding gun and magnitude of voltage, it is possible to reach to control weld seam equal
Even purpose.
It is preferred that the width of described weld seam when being 13～15 millimeters described hunting period be 3～4 seconds.
It is preferred that described parts to be welded are flange.
It is preferred that described turning rolls is used for driving described straight tube uniform rotation to be welded.
It is preferred that described rocker is used for driving described welding gun at the uniform velocity to swing along described weld seam.
The most progressive effect of the present invention is: the straight tube welding system that the present invention provides, and passes through turning rolls
Uniform rotation and the at the uniform velocity swing of rocker so that the pipe fitting commissure to be welded welding time of staying uniformly and
Controlled, it is possible to avoid, owing to the welding time of staying controls burn-through phenomenon that is improper and that cause, making simultaneously
Obtain gas in molten bath to overflow in time, it is to avoid producing a large amount of pore, additionally speed of welding uniform, controllable makes heat
Amount is uniformly distributed in seam crossing, thus avoid the next parts follow-up to be welded of commissure extending stress band and takes off
The problem fallen.Further, two welding guns of PLC Synchronization Control are used to synchronize to carry out the two of straight tube to be welded
The individual welding treating welding end, can complete two welderings treating welding end of straight tube to be welded by rotating straight tube the most to be welded
Connect work, thus improve the efficiency of welding.The straight tube welding system that the present invention provides can improve straight tube weldering
Efficiency, minimizing pore, reduction burn-through probability and the raising even weld degree connect, it is ensured that the quality of welding.
Accompanying drawing explanation
Fig. 1 is the schematic diagram of the straight tube welding system of a preferred embodiment of the present invention.
Detailed description of the invention
Further illustrate the present invention below by the mode of embodiment, but the most therefore limit the present invention to
Among described scope of embodiments.
As it is shown in figure 1, a kind of straight tube welding system 1, including welding gun 3, rocker 2, automatic wire feeder
5, turning rolls 4 and PLC6, welding gun 3 is fixed on rocker 2；Welding gun 3 includes that electric parameter is arranged
Unit 31, electric parameter arranges the unit 31 electric parameter when the motor work arranging welding gun 3；
Straight tube to be welded is arranged on turning rolls 4, and turning rolls 4 is used for driving straight tube uniform rotation to be welded；Turning rolls
4 include that rotating speed arranges unit 41, and rotating speed arranges unit 41 for arranging the rotating speed of turning rolls 4.Wave
Device 2 is at the uniform velocity put along the weld seam treated between welding end and parts to be welded of straight tube to be welded for driving welding gun 3
Dynamic, rocker 2 includes control unit 21, and control unit 21 is for controlling the hunting period of rocker 2；
Automatic wire feeder 5 for delivering to arc welding gun head by welding wire, and welding gun 3 is for by arc welding gun head welded seam.This
In embodiment, parts to be welded are flange.
In the present embodiment, the internal diameter of straight tube to be welded is 150 millimeters, and external diameter is 168 millimeters, turning rolls 4
Rotating speed be set to 9r/min.Electric parameter includes electric current and voltage, and electric current is set to 220 milliamperes, electricity
Pressure is 26 volts, and the width of weld seam is 13 millimeters, is set to 3 seconds hunting period.
In the present embodiment, if the two ends of straight tube to be welded are required for welded flange, then two ends can respectively join one
Individual welding gun 3, PLC6 is for controlling two welding gun 3 synchronous weldings at the two ends of straight tube to be welded, i.e. PLC6
Synchronous welding instruction is sent so that when turning rolls 4 drives straight tube uniform rotation to be welded two to two welding guns 3
Individual welding gun 3 synchronous welding, thus it is to be welded to complete straight tube to be welded two by rotation straight tube the most to be welded
The welding job of end, thus improve the efficiency of welding.
In the present embodiment, drive straight tube uniform rotation to be welded by turning rolls 4, it is possible to the speed of regulation welding
Degree, thus avoid the too fast substantial amounts of pore of commissure generation that causes of speed of welding, the matter of the final welding of impact
Amount.Rocker 2 drives welding gun 3 at the uniform velocity to swing along weld seam so that welding wire is in the commissure time of staying
Uniformly, thus the stress of the seam crossing after welding is uniform, thus can improve welding quality, it is to avoid seam crossing
The problem that the flange that Stress non-homogeneity brings comes off.It addition, pass through the uniform rotation of turning rolls 4 and wave
The at the uniform velocity swing of device 2 so that the commissure welding time of staying of straight tube to be welded is uniform and controlled, thus can
Enough avoid the burn-through phenomenon owing to causing weld interval because of misoperation.
The straight tube welding system 1 that the present embodiment provides is when automatic welding, and welding wire is not only along weld seam forward
Mobile, and under the effect of rocker 2, wave regularly in weld seam both sides, such heat disperses
, welding wire residence time at Weld pipe mill is the most uniform, it is possible to ensure the quality of weld seam.It addition,
Tests prove that the straight tube welding system 1 by using the present embodiment to provide, be effectively improved welding effect
Rate.
Although the foregoing describing the detailed description of the invention of the present invention, but those skilled in the art should managing
Solving, this is merely illustrative of, and protection scope of the present invention is defined by the appended claims.Ability
The technical staff in territory, can be to these embodiments on the premise of without departing substantially from the principle of the present invention and essence
Make various changes or modifications, but these changes and amendment each fall within protection scope of the present invention.
Claims (9)
1. a straight tube welding system, it is characterised in that include welding gun, rocker, automatic wire feeder
And turning rolls, described welding gun is affixed with described rocker；
Described welding gun includes that electric parameter arranges unit, and it is described for arranging that described electric parameter arranges unit
The electric parameter when motor of welding gun works；
Straight tube to be welded is arranged on described turning rolls, and described turning rolls is used for driving described straight tube to be welded to turn
Dynamic；
Described rocker treats welding end and parts to be welded for driving described welding gun along described straight tube to be welded
Between weld seam swing, described rocker includes that control unit, described control unit are shaken described in being used for controlling
The hunting period of pendulum device；
Described automatic wire feeder for delivering to arc welding gun head by welding wire, and described welding gun is for by described arc welding gun head
Weld described weld seam.
2. straight tube welding system as claimed in claim 1, it is characterised in that the quantity of described welding gun
Being two, described straight tube welding system also includes that PLC, described PLC are used for controlling described straight tube to be welded
Two welding gun synchronous weldings at two ends.
3. straight tube welding system as claimed in claim 1, it is characterised in that described turning rolls includes
Rotating speed arranges unit, and described rotating speed arranges unit for arranging the rotating speed of described turning rolls.
4. straight tube welding system as claimed in claim 3, it is characterised in that described straight tube to be welded
Internal diameter when being 150～160 millimeters the rotating speed of described turning rolls be 9～12r/min.
5. straight tube welding system as claimed in claim 1, it is characterised in that described electric parameter bag
Including electric current and voltage, described electric current is 220～260 milliamperes, and described voltage is 26～32 volts.
6. the straight tube welding system as according to any one of claim 1 to 5, it is characterised in that institute
Stating described hunting period when the width of weld seam is 13～15 millimeters is 3～4 seconds.
7. straight tube welding system as claimed in claim 1, it is characterised in that described parts to be welded
For flange.
8. straight tube welding system as claimed in claim 1, it is characterised in that described turning rolls is used for
Drive described straight tube uniform rotation to be welded.
9. straight tube welding system as claimed in claim 1, it is characterised in that described rocker is used for
Described welding gun is driven at the uniform velocity to swing along described weld seam.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610570583.0A CN106002062A (en) | 2016-07-19 | 2016-07-19 | Straight pipe welding system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610570583.0A CN106002062A (en) | 2016-07-19 | 2016-07-19 | Straight pipe welding system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN106002062A true CN106002062A (en) | 2016-10-12 |
Family
ID=57116833
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610570583.0A Pending CN106002062A (en) | 2016-07-19 | 2016-07-19 | Straight pipe welding system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN106002062A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108274184A (en) * | 2018-04-01 | 2018-07-13 | 上海外高桥造船有限公司 | Welding system for straight tube |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2552628Y (en) * | 2002-06-18 | 2003-05-28 | 中国石化集团第三建设公司 | Automatic welding machine for prefabricating pipeline |
| CN203779058U (en) * | 2014-03-31 | 2014-08-20 | 新疆石油工程建设有限责任公司 | Integrally controlled sunk structure welding roller frame device |
| JP2014176876A (en) * | 2013-03-15 | 2014-09-25 | Kawaju Facilitech Co Ltd | Turning roller device |
| CN104493337A (en) * | 2014-10-21 | 2015-04-08 | 河北省景县宏远通讯有限公司 | Automatic gas shielded welding device of longitudinal gap in steel pipe cavity |
| CN204934934U (en) * | 2015-08-24 | 2016-01-06 | 铜陵重钢机械装备有限公司 | A kind of large-scale roller bearing seal welding frock |
| CN205309528U (en) * | 2015-07-07 | 2016-06-15 | 扬州鑫凯诚机器人***有限公司 | Weldment work station is with welding chuck |
-
2016
- 2016-07-19 CN CN201610570583.0A patent/CN106002062A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2552628Y (en) * | 2002-06-18 | 2003-05-28 | 中国石化集团第三建设公司 | Automatic welding machine for prefabricating pipeline |
| JP2014176876A (en) * | 2013-03-15 | 2014-09-25 | Kawaju Facilitech Co Ltd | Turning roller device |
| CN203779058U (en) * | 2014-03-31 | 2014-08-20 | 新疆石油工程建设有限责任公司 | Integrally controlled sunk structure welding roller frame device |
| CN104493337A (en) * | 2014-10-21 | 2015-04-08 | 河北省景县宏远通讯有限公司 | Automatic gas shielded welding device of longitudinal gap in steel pipe cavity |
| CN205309528U (en) * | 2015-07-07 | 2016-06-15 | 扬州鑫凯诚机器人***有限公司 | Weldment work station is with welding chuck |
| CN204934934U (en) * | 2015-08-24 | 2016-01-06 | 铜陵重钢机械装备有限公司 | A kind of large-scale roller bearing seal welding frock |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108274184A (en) * | 2018-04-01 | 2018-07-13 | 上海外高桥造船有限公司 | Welding system for straight tube |
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|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20161012 |
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| RJ01 | Rejection of invention patent application after publication |