CN106000405A - Hierarchical porous supported nickel-based catalyst, preparation method and application - Google Patents

Hierarchical porous supported nickel-based catalyst, preparation method and application Download PDF

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CN106000405A
CN106000405A CN201610316509.6A CN201610316509A CN106000405A CN 106000405 A CN106000405 A CN 106000405A CN 201610316509 A CN201610316509 A CN 201610316509A CN 106000405 A CN106000405 A CN 106000405A
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nickel
hours
based catalyst
stage porous
loading type
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CN106000405B (en
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陈毓敏
郭国聪
徐忠宁
王志巧
陈青松
谭洪梓
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Fujian Institute of Research on the Structure of Matter of CAS
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Fujian Institute of Research on the Structure of Matter of CAS
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Priority to EP17795314.8A priority patent/EP3456411A4/en
Priority to PCT/CN2017/076793 priority patent/WO2017193696A1/en
Priority to US16/300,120 priority patent/US11104575B2/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/70Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper
    • B01J23/74Iron group metals
    • B01J23/755Nickel
    • B01J35/40
    • B01J35/615
    • B01J35/647
    • B01J35/657
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J37/00Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
    • B01J37/02Impregnation, coating or precipitation
    • B01J37/0201Impregnation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J37/00Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
    • B01J37/02Impregnation, coating or precipitation
    • B01J37/0201Impregnation
    • B01J37/0203Impregnation the impregnation liquid containing organic compounds
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J37/00Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
    • B01J37/16Reducing
    • B01J37/18Reducing with gases containing free hydrogen
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J37/00Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
    • B01J37/34Irradiation by, or application of, electric, magnetic or wave energy, e.g. ultrasonic waves ; Ionic sputtering; Flame or plasma spraying; Particle radiation
    • B01J37/341Irradiation by, or application of, electric, magnetic or wave energy, e.g. ultrasonic waves ; Ionic sputtering; Flame or plasma spraying; Particle radiation making use of electric or magnetic fields, wave energy or particle radiation
    • B01J37/343Irradiation by, or application of, electric, magnetic or wave energy, e.g. ultrasonic waves ; Ionic sputtering; Flame or plasma spraying; Particle radiation making use of electric or magnetic fields, wave energy or particle radiation of ultrasonic wave energy
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B3/00Hydrogen; Gaseous mixtures containing hydrogen; Separation of hydrogen from mixtures containing it; Purification of hydrogen
    • C01B3/02Production of hydrogen or of gaseous mixtures containing a substantial proportion of hydrogen
    • C01B3/32Production of hydrogen or of gaseous mixtures containing a substantial proportion of hydrogen by reaction of gaseous or liquid organic compounds with gasifying agents, e.g. water, carbon dioxide, air
    • C01B3/34Production of hydrogen or of gaseous mixtures containing a substantial proportion of hydrogen by reaction of gaseous or liquid organic compounds with gasifying agents, e.g. water, carbon dioxide, air by reaction of hydrocarbons with gasifying agents
    • C01B3/38Production of hydrogen or of gaseous mixtures containing a substantial proportion of hydrogen by reaction of gaseous or liquid organic compounds with gasifying agents, e.g. water, carbon dioxide, air by reaction of hydrocarbons with gasifying agents using catalysts
    • C01B3/40Production of hydrogen or of gaseous mixtures containing a substantial proportion of hydrogen by reaction of gaseous or liquid organic compounds with gasifying agents, e.g. water, carbon dioxide, air by reaction of hydrocarbons with gasifying agents using catalysts characterised by the catalyst
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B2203/00Integrated processes for the production of hydrogen or synthesis gas
    • C01B2203/02Processes for making hydrogen or synthesis gas
    • C01B2203/0205Processes for making hydrogen or synthesis gas containing a reforming step
    • C01B2203/0227Processes for making hydrogen or synthesis gas containing a reforming step containing a catalytic reforming step
    • C01B2203/0238Processes for making hydrogen or synthesis gas containing a reforming step containing a catalytic reforming step the reforming step being a carbon dioxide reforming step
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P20/00Technologies relating to chemical industry
    • Y02P20/50Improvements relating to the production of bulk chemicals
    • Y02P20/52Improvements relating to the production of bulk chemicals using catalysts, e.g. selective catalysts

Abstract

The invention discloses a hierarchical porous supported nickel-based catalyst, a preparation method and application of the catalyst to a carbon dioxide methane reforming reaction. The hierarchical porous supported nickel-based catalyst is prepared from a carrier and an active ingredient dispersed on the carrier. The catalyst is characterized in that the carrier is selected from at least one of inorganic oxides and contains macropore with the average pore size larger than 50 nm and mesopore with the average pore size of 1 nm-50 nm, and nickel is adopted as the active ingredient. The hierarchical porous supported nickel-based catalyst is used for the carbon dioxide methane reforming reaction, has the excellent sintering resistance and carbon deposition resistance and has the important realistic significance on promoting industrialization of the carbon dioxide methane reforming reaction.

Description

A kind of multi-stage porous loading type nickel-based catalyst, preparation method and application
Technical field
The application relates to a kind of multi-stage porous loading type nickel-based catalyst, preparation method and at carbon dioxide Application in methane reforming reaction, belongs to petrochemical industry.
Background technology
Coal, oil and natural gas are three macrofossil energy resources.Rich coal resources in China, but closely A little year coal mining and increasingly severe to the pollution of air, soil and groundwater during utilizing, limit Make it to use in a large number.And China's oil reserves are few, it is necessary to rely on import, cause oil use cost Higher.In recent years, along with China's shale gas ore reserves leaps into the front ranks of the world, the exploitation of natural gas Increasingly being paid attention to, country has put into effect relevant policies and has encouraged the comprehensive high-efficiency of natural gas to utilize, natural gas Efficiently utilize and rise to national strategy level.Natural gas is in addition to can be directly as fuel, and it is main Wanting components methane can be the chemical products with high added value via synthesis gas Efficient Conversion, as produced The ammonia of large-tonnage demand, methanol, it is possible to produce the intermediate of the liquid fuel such as alkene, aromatic hydrocarbons.
The method that current industrial production synthesis gas mainly uses natural gas to be raw material, mainly includes natural Gas partial oxidation process and steam reforming.Gas by partial oxidation of natural method is a kind of method comparing power consumption, Need to consume a large amount of oxygen or air as unstripped gas.If not using catalyst, reaction temperature is up to 1300~1400 DEG C.Even if use catalyst, catalytic bed temperature high about 900~1000 DEG C and Reaction needs to carry out at high pressure (3.0MPa), and the high-temperature-resistant high-pressure-resistant of equipment is required harshness.Natural In gas intermittent conversion steaming process, course of reaction maximum temperature is up to 1300 DEG C, and process consumes energy very much.Continuously Although it is relatively low that steam converts observable index, but still the requirement to equipment high temperature high voltage resistant is higher.And not Pipe is intermittent conversion or converts continuously, the corrosion meeting to equipment under the high temperature conditions of unstripped gas steam Have influence on the service life of equipment, increase process costs.Generally there is reaction in these technical matters routes Temperature is high, it is high to consume energy, the resistance to vapor corrosion of high-temperature-resistant high-pressure-resistant to equipment requires that the technology such as harshness are asked Topic.Therefore, the commercial production of synthesis gas is had great importance by the production of exploitation anhydrous and oxygen-free technique.
In addition to methane steam reformation, methane portion oxidation, methane carbon dioxide reformation is nearer next The synthesis gas production technology approach gradually received publicity.The advantage of methane carbon dioxide reformation route is such as Under: (1) methane and carbon dioxide dry reforming process is without oxygen and water, relatively low to equipment requirements.(2) H2/CO ratio is adjustable, is more suitable for follow-up F-T synthesis material rate;Reaction can be at 650 DEG C with enterprising OK, energy consumption is relatively low.(3) feed carbon dioxide wide material sources, compare oxygen cheap.This technique Process achieves carbon dioxide discharge-reduction while efficiently utilizing methane, have significant economic benefit and Environmental benefit.How the end product that carbon dioxide is coal and downstream product efficiently utilizes, realize The regeneration of carbon dioxide, turn waste into wealth be during Coal Clean efficiently utilizes very important content it One.This process advan, in reducing the total amount of carbon dioxide in air, alleviates the environment that greenhouse gases cause Pressure, reduces discharging for China and provides a kind of effective method.
Making inert methane and carbon dioxide molecule activation and be oriented conversion, exploitation has high living Property, the low cost catalyst of high selectivity, high stability be crucial.Reforming methane with carbon dioxide is catalyzed The active component of agent is mainly VIII group 4 transition metal, is divided into noble metal catalyst and non-precious metal catalyst Two classes.Low and the expensive large-scale industrial application that is not suitable for of noble metal reserves, and measure the most inexpensive non- Noble metal then has obvious cost advantage.Especially nickel-base catalyst be considered as industrial catalyst Good candidate, widely studied by academia and industrial quarters for many years.Although nickel-base catalyst is in titanium dioxide Carbon reforming methane generally has higher catalysis activity and selectivity, but the most easily burns Knot, carbon deposit and inactivate, always hinder this chemical industry route to realize industrialized key technology bottleneck.Cause This, develop the nickel-base catalyst of anti-carbon deposit and resistance to sintering to advancing the reaction of carbon dioxide methane dry reforming Process of industrialization, it is achieved Resources of Carbon Dioxide utilizes has great environmental protection effect and economic benefit.
Mesoporous material is the catalyst carrier that in catalytic reaction, a class is important, and duct " interface confinement " imitates Should contribute to preventing metallic particles from the migration of carrier surface and growing up, effectively improve Industrial Catalysis The service life of agent.On the one hand, metal active centres is positioned at inside mesopore orbit, nano level duct Provide limited space metallic particles, and limit its further agglomeration, prevent catalyst Sinter and inactivate.On the other hand, porous material is generally of high-specific surface area, substantial amounts of Metal-Support Interface is conducive to strengthening Metal-Support and interacts, and then increases the stability of metallic particles.But, The duct of tradition mesoporous supports is the longest, makes duct internal resistance become big, will be unfavorable for that gas is in duct Diffusion and mass transfer, cause formation of carbon.Chinese patent (CN104248959A) uses order mesoporous Silicon dioxide is carrier, is prepared for the nickel-base catalyst of neodymium doping by the infusion process of cyclo-dextrin-modified, In the long-time evaluation of methane reforming reaction by using carbon dioxide, stability is on a declining curve.Some documents are also The nickel-base catalyst reporting mesoporous material load has preferable stability, although can be in the long period The carbon dioxide inside kept relative stability and the conversion ratio of methane;But the transmission after reaction a period of time Electronic Speculum or TPO result display catalyst form obvious carbon deposit, will badly influence catalyst longer Application (the ACS Catal.2012,2:1331-1342 of time;Energy&Environment Science 2010,3:366-369;International Journal of Hydrogen energy 2012,37: 1454-14764).More than 700 DEG C carbon deposits are mainly derived from reducing side reaction of methane.Long-pending to eliminate Charcoal, it is thus achieved that long life catalytic agent, it is necessary to improve the structure of porous carrier, improves gas and expands Dissipating and mass transfer rate, the O* that the C* making methane decompose generation is produced by carbon dioxide decomposition in time reacts Fall.
Therefore, the porous carrier of novel structure is developed, it is thus achieved that have excellent resistance to sintering and coking resistivity concurrently Supported Nickel Catalyst, to promote methane reforming reaction by using carbon dioxide industrialization there is important showing Sincere justice.
Summary of the invention
An aspect according to the application, it is provided that a kind of multi-stage porous loading type nickel-based catalyst, to solve Existing loading type nickel-based catalyst easy-sintering and carbon deposit and problem of inactivating in pyroreaction.
Described multi-stage porous loading type nickel-based catalyst, including carrier and active group be dispersed on carrier Point, it is characterised in that at least one in inorganic oxide of described carrier, described carrier comprises Macropore and mesoporous;Described active component is nickel.
Described carrier comprises the mesoporous and two distinct types of pore passage structure of macropore.Compared to single Tradition mesoporous supports, the mesopore orbit of this carrier contributes to the granule of fixing metal active constituent, can have Effect metallic particles is avoided to sinter because of migration in catalytic reaction process.Macropore duct can be improved The diffusion of medium and transfer rate, stop the formation of carbon deposit effectively.The cooperative effect of multiple hole can be same Time solve high temperature sintering and carbon-collecting problem, extend catalyst life.Therefore, be provided simultaneously with mesoporous and big The inorganic oxide of hole pore passage structure, all can be as the loading type nickel-based catalysis of herein described multi-stage porous Carrier in agent, reaches to solve high temperature sintering and carbon-collecting problem, extends the effect of catalyst life.Excellent Selection of land, at least one in described support selected from alumina, silicon oxide, titanium oxide, zirconium oxide.
Preferably, the average pore size of the macropore in described carrier is more than 50nm, mesoporous average pore size For 1nm~50nm.It is further preferred that the average pore size of described macropore is 1 μm~2 μm;Given an account of The average pore size in hole is 5nm~15nm.Preferably, the specific surface area of described carrier is 100m2/ g~350 m2/g。
The narrow diameter distribution of described active component nickel, is highly dispersed to be distributed in multi-stage porous carrier.Excellent Selection of land, described in the particle diameter of active component nickel that is dispersed on carrier for being distributed between 5~100nm.Enter One step preferably, described in the particle size range upper limit of active component nickel that is dispersed on carrier selected from 30nm, 35nm, 40nm, 45nm, 50nm, lower limit is selected from 5nm, 10nm, 15nm.The most excellent Selection of land, described in the particle diameter of active component nickel that is dispersed on carrier be distributed between 10~30nm.
Described active component nickel weight/mass percentage composition in multi-stage porous loading type nickel-based catalyst is 2%~10%;Described active component nickel weight/mass percentage composition in multi-stage porous loading type nickel-based catalyst In terms of the nickel element contained in multi-stage porous loading type nickel-based catalyst.Preferably, described active component nickel The weight/mass percentage composition upper limit in multi-stage porous loading type nickel-based catalyst selected from 10%, 9%, 8%, 7%, 6%, 5%, 4.6%, 4.5%, 4.4%, lower limit is selected from 2%, 3%, 3.55%, 4%, 4.3%. It is further preferred that the percent mass that described active component nickel is in multi-stage porous loading type nickel-based catalyst Content is 3%~6%;Described active component nickel quality hundred in multi-stage porous loading type nickel-based catalyst Divide content in terms of the nickel element contained in multi-stage porous loading type nickel-based catalyst.
Another aspect according to the application, it is provided that the preparation side of above-mentioned multi-stage porous loading type nickel-based catalyst Method.Described method uses the ultrasonic assistant soakage-reducing process of improvement, with traditional impregnation-reduction method phase Ratio, introduces ultrasonic link, is more beneficial for the dissolving of nickel compound containing and nickel element at multi-stage porous carrier hole Diffusion in road, strengthens load efficiency and Metal-Support interacts.Before hydrogen reducing, catalyst Roasting a period of time in air atmosphere, enhance the interaction between nickel and carrier.
The preparation method of any of the above-described multi-stage porous loading type nickel-based catalyst, it is characterised in that at least wrap Include following steps:
A) carrier is placed in the solution containing nickel element, carries out ultrasonic immersing;
B) step a) gained solid is separated, vacuum drying, in air after roasting and hydrogen reducing, Obtain described multi-stage porous loading type nickel-based catalyst.
Preferably, ultrasonic immersing described in step a) is that batch (-type) is ultrasonic, and total dip time is 24 little Time~96 hours, the ultrasonic cumulative time is 2 hours~10 hours.It is further preferred that in step a) Described ultrasonic immersing is that batch (-type) is ultrasonic, and total dip time is 36 hours~60 hours, ultrasonic accumulative time Between be 2 hours~6 hours.It is further preferred that ultrasonic immersing is batch (-type) described in step a) Ultrasonic, total dip time is 48 hours, and the ultrasonic cumulative time is 4 hours.
Those skilled in the art can select the supersonic frequency that batch (-type) is ultrasonic according to actual needs.Preferably Ground, described supersonic frequency is 20KHz~100Hz.
The solution containing nickel element described in step a) is dissolved by nickel compound containing and obtains in a solvent. Preferably, described nickel compound containing is in nickel acetate, nickel nitrate, nickel sulfate, nickel acetylacetonate At least one;At least one in water, ethanol, acetone of described solvent.
Those skilled in the art can select suitably leaching according to specifically needing the amount of nickel-loaded on catalyst Stain ratio and nickel element concentration.Nickel element concentration in solution containing nickel element can be at 0.01mol/L Select between saturated solution.Preferably, the nickel element concentration in the described solution containing nickel element is 0.1mol/L~1mol/L.It is further preferred that the nickel element concentration in the described solution containing nickel element For 0.25mol/L~0.75mol/L.Preferably, the consumption of the solution containing nickel element just floods carrier.
As a kind of embodiment, step b) described vacuum drying temperature is 60 DEG C~200 DEG C.Preferably Ground, the described vacuum drying of step b) is to be vacuum dried 8 hours~10 hours at 60 DEG C~100 DEG C. It is further preferred that the described vacuum drying of step b) is to be vacuum dried 8 hours at 60 DEG C~100 DEG C ~10 hours.It is further preferred that the described vacuum drying of step b) is to be vacuum dried at 80 DEG C 8 hours~10 hours.
As a kind of embodiment, in the described air of step b), roasting is with 1 DEG C/min~10 DEG C/min Heating rate temperature is risen to a certain temperature between 300 DEG C~800 DEG C from room temperature, roasting be no less than 1 Hour.Preferably, in the described air of step b), roasting is the intensification speed with 1 DEG C/min~5 DEG C/min Temperature is risen to a certain temperature between 500 DEG C~700 DEG C, roasting 2 hours~4 hours from room temperature by rate.Enter One step preferably, in the described air of step b) roasting be the heating rate with 1 DEG C/min by temperature from Room temperature rises to 600 DEG C, roasting 2 hours~4 hours.
As a kind of embodiment, hydrogen reducing described in step b) is with 5 DEG C/min~20 DEG C/min Heating rate temperature is risen to a certain temperature between 600 DEG C~1000 DEG C from room temperature, at hydrogen or hydrogen With reduction in the mixture of non-active gas no less than 1 hour;Hydrogen or hydrogen and non-active gas The flow velocity of mixture is 20mL/min~80mL/min.Preferably, hydrogen reducing described in step b) It is that temperature is risen between 800 DEG C~1000 DEG C by the heating rate with 5 DEG C/min~15 DEG C/min from room temperature A certain temperature, in hydrogen, reduction was no less than 1 hour~2 hours;The flow velocity of hydrogen is 20mL/min~40mL/min.It is further preferred that hydrogen reducing described in step b) is with 10 DEG C Temperature is risen to 900 DEG C from room temperature by the heating rate of/min, and in hydrogen, reduction was no less than 1 hour~2 Hour;The flow velocity of hydrogen is 20mL/min~40mL/min.Described non-active gas is selected from nitrogen, lazy At least one in property gas.
Another aspect according to the application, it is provided that above-mentioned multi-stage porous loading type nickel-based catalyst is in titanium dioxide Application in carbon methane reforming reaction, the most above-mentioned multi-stage porous loading type nickel-based catalyst is used for carbon dioxide The method of methane reforming reaction preparing synthetic gas.Described multi-stage porous loading type nickel-based catalyst is used for titanium dioxide Carbon methane reforming reaction does not occur sintering and carbon deposit, shows the high-temperature stability of excellence, can be used for Manufacture synthesis gas, it is achieved carbon dioxide discharge-reduction and regeneration.
The method of described carbon dioxide methane reforming reaction preparing synthetic gas, it is characterised in that described contain The raw material of methane and carbon dioxide contacts with catalyst, prepares synthesis gas;
Described catalyst any of the above-described multi-stage porous loading type nickel-based catalyst, according to any of the above-described method system At least one in the standby multi-stage porous loading type nickel-based catalyst obtained.
Preferably, the described raw material containing methane and carbon dioxide reaction temperature 600 DEG C~850 DEG C, Contact with described catalyst under conditions of reaction pressure 0.1MPa~0.5MPa, prepare synthesis gas;
In described unstripped gas, the molar ratio of methane and carbon dioxide is:
Methane: carbon dioxide=0.5~2.
Preferably, described carbon dioxide methane reforming reaction preparing synthetic gas is in using fixed bed reactors Carry out.
The beneficial effect of the application includes but not limited to:
(1) multi-stage porous loading type nickel-based catalyst provided herein, with conventional mesoporous supports phase Ratio, uses the carrier with multistage pore canal;Multi-stage porous carrier introduces macropore duct, adds medium Diffusion and mass transfer rate.The cooperative effect of multi-stage porous makes herein described catalyst at high-temperature catalytic Reaction has good anti-sintering and coking resistivity simultaneously.
(2) method for preparing catalyst provided herein, the ultrasonic assistant soakage of employing improvement-also Former method.Compared with traditional impregnation-reduction method, introduce ultrasonic link, be more beneficial for nickel salt dissolving and Nickel element diffusion in multi-stage porous carrier duct, strengthens load efficiency and Metal-Support interacts. Before hydrogen reducing, catalyst is roasting a period of time in air atmosphere, enhances between ion and carrier Interaction.
(3) the multi-stage porous loading type nickel-based catalyst that the application provides, as CO 2 reformation first The high-temperature stable catalyst of alkane reaction, can manufacture synthesis gas, it is achieved carbon dioxide discharge-reduction and regeneration. Under normal pressure, 800 DEG C of reaction conditions, the nickel-base catalyst of multi-stage porous alumina load has excellence concurrently Anti-carbon deposit and sintering resistance energy, catalyst life is long, in 100 hours response time, carbon dioxide and The conversion ratio of methane remains unchanged substantially.
Accompanying drawing explanation
Fig. 1 is that the scanning electron microscope of the carrier multi-stage porous aluminum oxide micro-sphere section employed in embodiment 1 shines Sheet;A () is the stereoscan photograph of amplification 1100 times;B () is the scanning electricity of amplification 35000 times Mirror figure.
Fig. 2 be in embodiment 2 sample CAT-1 for the chromatograph of methane reforming reaction by using carbon dioxide product Testing result;A () is the result of thermal conductivity detector (TCD) TCD;B () is flame ionization detector FID Result.
Fig. 3 is the stability test result of embodiment 3 sample CAT-1.
Fig. 4 is the transmission electron microscope photo before and after embodiment 3 sample CAT-1 reaction;A () is reaction before The transmission electron microscope photo of sample CAT-1;B () is that sample CAT-1 is after 800 DEG C of reactions 102 hours Transmission electron microscope photo.
Detailed description of the invention
Below in conjunction with embodiment in detail the application is described in detail, but the application is not limited to these embodiments.
Unless specifically stated otherwise, reagent used in the present embodiment and raw material all can be purchased by commercial sources Buy.
In embodiment, the stereoscan photograph of sample uses FDAC S4800 type scanning electron microscopy Mirror gathers;The transmission electron microscope photo of sample gathers on the F20 type transmission electron microscope of FEI Co..
In embodiment, carrier multi-stage porous aluminum oxide micro-sphere is from husky rope (Sasol) company, specific surface area For 197.91m2/g;Macropore average pore size is 1.52 μm;Mesoporous average pore size is 9.80nm.Multistage The stereoscan photograph of porous aluminum oxide microsphere section is as shown in Figure 1, it can be seen that multi-stage porous aluminium oxide There are macropore and mesoporous two kinds of different ducts.
In embodiment, the Ultrasound Instrument used in ultrasonic immersing is that Kunshan Ultrasonic Instruments Co., Ltd. produces KQ300ED type.
In embodiment, on catalyst, load capacity using plasma emission spectrum (ICP) of nickel is in method Analyze on the Ultima 2 type instrument of HORIBA JY company of state and measure.
In embodiment, the product of carbon dioxide methane reforming reaction preparing synthetic gas detects in Shimadzu Carry out on GC-2014 type chromatograph (TDX-01 post).
The preparation of embodiment 1 catalyst sample CAT-1~CAT-11 and sign
Take a certain amount of nickel salt and be dissolved in wiring solution-forming in 10ml ethanol, add 5g multi-stage porous aluminium oxide, After ultrasonic immersing a period of time, it is filtered to remove solvent and unnecessary unabsorbed nickel salt.Nickel will have been adsorbed After the aluminium oxide of ion is vacuum dried 8h at 80 DEG C, roasting in air atmosphere, last hydrogen reducing, obtains Obtain described multi-stage porous loading type nickel-based catalyst.
ICP is used to measure the nickel content on described multi-stage porous loading type nickel-based catalyst.Employing transmission is swept Retouch the particle size range of nickel granule on electron microscopic observation multi-stage porous loading type nickel-based catalyst.
Sample number into spectrum and specific experiment parameter, nickel element matter in multi-stage porous loading type nickel-based catalyst The relation of the particle size range measuring percentage composition, nickel granule refers to table 1.
Table 1
Embodiment 2 catalyst reaction evaluation
Take 0.2g catalyst sample CAT-1 to be placed in the fixed bed reactors of internal diameter 1cm, carry out hydrogen After gas reduces online, temperature is adjusted to reaction temperature.Gas is switched to CO2And CH4Gaseous mixture, N2For internal standard.After reaction, gas enters each material concentration of gas chromatographic detection after cooling, calculates CO2 And CH4Conversion ratio.
Reaction condition and CO2And CH4The relation of conversion ratio is as shown in table 2.
When reaction condition is A, the chromatograph testing result of reaction end gas is as shown in Figure 2.Can be seen by figure Going out, multi-stage porous loading type nickel-based catalyst provided herein has good selectivity, base in product This is the main component of synthesis gas: hydrogen and carbon monoxide.
Table 2
CO2And CH4Conversion ratio use following equation to calculate respectively:
CO 2 % = F C O 2 , i n - F C O 2 , o u t F C O 2 , i n × 100 %
CH 4 % = F C H 4 , i n - F C H 4 , o u t F C H 4 , i n × 100 %
F in formulaCO2,inAnd FCO2,outIt is CO in unstripped gas and reaction end gas2Volume integral flow;FCH4, inAnd FCH4,outIt is CH in reactant and product respectively4Volume integral flow.
Under same reaction conditions, the reaction result of catalyst sample CAT-2~CAT-11 and CAT-1 class Seemingly, according to the difference of method for preparing catalyst, CO2And CH4Conversion ratio become in the range of ± 10% Change.
Embodiment 3 catalyst stability evaluation
Take 0.2g catalyst sample CAT-1 to be placed in the fixed bed reactors of internal diameter 1cm, implementing Under the reaction condition A of example 2, carrying out catalyst stability evaluation, result is as shown in Figure 3.By Fig. 3 It can be seen that multi-stage porous loading type nickel-based catalyst provided herein, in normal pressure, 800 DEG C of reactions Under the conditions of, there is the stability of excellence, in 100 hours response time, turning of carbon dioxide and methane Rate remains unchanged substantially.
Transmission electron microscope photo before and after catalyst sample CAT-1 reaction is as shown in Figure 4.Fig. 4 (a) is The transmission electron microscope photo of sample CAT-1 before reaction;Fig. 4 (b) is that sample CAT-1 is 800 DEG C of reactions Transmission electron microscope photo after 102 hours.As seen from the figure, the active component nickel on catalyst sample Granule before the reaction after be substantially not changed in, do not sinter;And at 102 hours catalytic reactions Without formation of carbon in agent.
Under same reaction conditions, the catalyst stability evaluation knot of catalyst sample CAT-2~CAT-11 Fruit is similar with CAT-1, and in 100 hours response time, the conversion ratio of carbon dioxide and methane is tieed up substantially Hold constant.Sample CAT-2~CAT-11 800 DEG C reaction 102 hours after transmission electron microscope photo with Comparing result before reaction, similar with CAT-1, nickel granule does not sinter, without long-pending in catalyst Charcoal is formed.
The above, be only several embodiments of the application, and the application not does any type of limit System, although the application with preferred embodiment disclose as above, but and be not used to limit the application, any Those skilled in the art, in the range of without departing from technical scheme, utilize above-mentioned taking off The technology contents shown makes a little variation or modification is all equal to equivalence case study on implementation, belongs to technology In aspects.

Claims (10)

1. a multi-stage porous loading type nickel-based catalyst, including carrier and the activity being dispersed on carrier Component, it is characterised in that at least one in inorganic oxide of described carrier, described carrier bag Containing macropore and mesoporous;Described active component is nickel.
Multi-stage porous loading type nickel-based catalyst the most according to claim 1, it is characterised in that The average pore size of described macropore is more than 50nm, and described mesoporous average pore size is 1nm~50nm;
Preferably, the average pore size of described macropore is 1 μm~2 μm;
Preferably, described mesoporous average pore size is 5nm~15nm.
Multi-stage porous loading type nickel-based catalyst the most according to claim 1, it is characterised in that The specific surface area of described carrier is 100m2/ g~350m2/g。
Multi-stage porous loading type nickel-based catalyst the most according to claim 1, it is characterised in that The particle diameter of the described active component nickel being dispersed on carrier is for being distributed between 5~100nm;Preferably, The particle diameter of the described active component nickel being dispersed on carrier is for being distributed between 10~30nm.
Multi-stage porous loading type nickel-based catalyst the most according to claim 1, it is characterised in that Described active component nickel weight/mass percentage composition in multi-stage porous loading type nickel-based catalyst is 2%~10%;
Preferably, described active component nickel percent mass in multi-stage porous loading type nickel-based catalyst contains Amount is 3%~6%;
Described active component nickel weight/mass percentage composition in multi-stage porous loading type nickel-based catalyst is with many The nickel element meter contained in the loading type nickel-based catalyst of level hole.
6. the preparation side of the multi-stage porous loading type nickel-based catalyst described in any one of claim 1 to 5 Method, it is characterised in that at least comprise the following steps:
A) carrier is placed in the solution containing nickel element, carries out ultrasonic immersing;
B) step a) gained solid is separated, vacuum drying, in air after roasting and hydrogen reducing, Obtain described multi-stage porous loading type nickel-based catalyst.
Method the most according to claim 6, it is characterised in that ultrasonic leaching described in step a) Stain is that batch (-type) is ultrasonic, and total dip time is 24 hours~96 hours, and the ultrasonic cumulative time is 2 hours ~10 hours;
Preferably, ultrasonic immersing described in step a) is that batch (-type) is ultrasonic, and total dip time is 36 little Time~60 hours, the ultrasonic cumulative time is 2 hours~6 hours.
Method the most according to claim 6, it is characterised in that the described vacuum drying of step b) Temperature is 60 DEG C~200 DEG C;Preferably, the described vacuum drying of step b) is true at 60 DEG C~100 DEG C Empty dry 8 hours~10 hours;
In the described air of step b) roasting be the heating rate with 1 DEG C/min~10 DEG C/min by temperature from Room temperature rises to a certain temperature between 300 DEG C~800 DEG C, and roasting is no less than 1 hour;Preferably, step B) in described air, roasting is temperature to be risen to from room temperature with the heating rate of 1 DEG C/min~5 DEG C/min A certain temperature between 500 DEG C~700 DEG C, roasting 2 hours~4 hours;
Hydrogen reducing described in step b) be the heating rate with 5 DEG C/min~20 DEG C/min by temperature from Room temperature rises to a certain temperature between 600 DEG C~1000 DEG C, in the mixing of hydrogen or hydrogen with non-active gas In thing, reduction was no less than 1 hour;Hydrogen or hydrogen with the flow velocity of the mixture of non-active gas are 20mL/min~80mL/min;Preferably, hydrogen reducing described in step b) is with 5 DEG C/min~15 DEG C Temperature is risen to a certain temperature between 800 DEG C~1000 DEG C from room temperature by the heating rate of/min, at hydrogen Middle reduction is no less than 1 hour~2 hours;The flow velocity of hydrogen is 20mL/min~40mL/min;Described At least one in nitrogen, noble gas of non-active gas.
9. the method for carbon dioxide methane reforming reaction preparing synthetic gas, it is characterised in that described contain The raw material of methane and carbon dioxide contacts with catalyst, prepares synthesis gas;
Described catalyst is selected from the loading type nickel-based catalysis of multi-stage porous described in any one of claim 1 to 5 Agent, the multi-stage porous prepared according to method described in any one of claim 6 to 9 is loading type nickel-based urges At least one in agent.
10. the method for carbon dioxide methane reforming reaction preparing synthetic gas, it is characterised in that described contain The raw material of methane and carbon dioxide is in reaction temperature 600 DEG C~850 DEG C, reaction pressure 0.1MPa ~contact with described catalyst under conditions of 0.5MPa, prepare synthesis gas;
In described unstripped gas, the molar ratio of methane and carbon dioxide is:
Methane: carbon dioxide=0.5~2.
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CN106799263B (en) * 2017-03-03 2019-03-22 中国科学院上海高等研究院 Multistage pore catalyst of a kind of high intensity for methane tri-reforming and preparation method thereof
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CN110252363A (en) * 2019-06-25 2019-09-20 北京三聚环保新材料股份有限公司 A kind of Ni-based methanation catalyst and preparation method thereof and application
CN112246245A (en) * 2020-09-16 2021-01-22 华南理工大学 Supported nickel-based catalyst and preparation method and application thereof
CN113368859A (en) * 2021-04-16 2021-09-10 华南理工大学 Nickel-zirconium co-doped mesoporous silica material and preparation method and application thereof
CN114570372A (en) * 2022-03-29 2022-06-03 中国石油大学(华东) Methane carbon dioxide dry reforming nickel-based catalyst and preparation method and application thereof

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