CN105985465A - Ultrahigh molecular weight polyethylene catalyst and preparation method of ultrahigh molecular weight polyethylene - Google Patents

Ultrahigh molecular weight polyethylene catalyst and preparation method of ultrahigh molecular weight polyethylene Download PDF

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Publication number
CN105985465A
CN105985465A CN201510078777.4A CN201510078777A CN105985465A CN 105985465 A CN105985465 A CN 105985465A CN 201510078777 A CN201510078777 A CN 201510078777A CN 105985465 A CN105985465 A CN 105985465A
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molecular weight
weight polyethylene
catalyst
preparation
high molecular
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Inventor
鲍永忠
史君
王健
王静江
崔月
徐丽艳
郭洪元
冯文元
张利仁
张利粉
焦金华
刘冬
王大明
崔勇
***
王俊荣
孙辉宇
王金萍
赵晶
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Petrochina Co Ltd
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Petrochina Co Ltd
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Abstract

The invention belongs to the technical field of polyethylene preparation, and relates to an ultrahigh molecular weight polyethylene catalyst and a preparation method of ultrahigh molecular weight polyethylene6-C16Adding transition metal compound titanium tetrachloride into the straight-chain alkane, compounding the magnesium ethoxide and the titanium tetrachloride, adding tetraethoxysilane, and filtering, washing and pre-activating to prepare the ultra-high molecular weight polyethylene catalyst. The preparation method of polyethylene is that alkyl aluminum is added into a single stirring kettle type slurry reactor as a cocatalyst; adding a catalyst into a single stirred tank slurry reactor; introducing ethylene; at a certain temperature and pressure, the ultrahigh molecular weight polyethylene is obtained through polymerization reaction. The invention has the advantages that: the method can prepare the ultra-high molecular weight polyethylene catalyst, and the ultra-high molecular weight polyethylene with different molecular weights can be prepared by adjusting the preparation process and the polymerization process of the catalyst, wherein the molecular weight of the product is 300-.

Description

A kind of extra high-molecular polythene catalyst and the preparation method of ultra-high molecular weight polyethylene
Technical field
The invention belongs to field of chemical technology, relate to a kind of extra high-molecular polythene catalyst and surpass The preparation method of High molecular weight polyethylene.
Background technology
Chinese patent CN 94105011 refers to a kind of dialkyl magnesium and reacts formation halogenation with halogenating agent Reactive magnesium thing, then react with titanium compound, narrow particle size distribution can be prepared, the superelevation that granularity is little is divided Sub-weight northylen, course of reaction is complicated.The present invention directly uses magnesium dichloride to be that carrier prepares catalyst, And then carry out polyreaction, obtain ultra-high molecular weight polyethylene product.
The preparation of the ultra-high molecular weight polyethylene that Chinese patent CN93103156.7 relates to uses double load Body catalyst, and the present invention is supported catalyst, prepared ultra-high molecular weight polyethylene molecular weight is 300-500 ten thousand.
Chinese invention patent CN103554310A, discloses a kind of spherical carrier loaded type olefinic polymerization and urges The preparation method of agent, it is by joining in solvent by alkoxyl magnesium ball type carrier, forms alkoxyl Magnesium ball type carrier slurry, the chemical treatments being subsequently adding Group IVB metal halide processes, filter, Wash and be dried and obtain.Additionally, embodiment 1 discloses specifically embodiment, i.e. alkoxyl magnesium Ball type carrier uses diethoxy magnesium ball type carrier, and (sphericity is 1.25, and bulk density is 0.35g/cm3, and And mean diameter is 25 microns), solvent uses decane, the chemical treatments of Group IVB metal halide Use titanium tetrachloride.Weigh 2g diethoxy magnesium ball, after addition decane solvent under 200rpm rotating speed Stir 1 hour, and be heated to 85 DEG C and make slurry system full and uniform dispersion, 0.5 hour the most wherein The most at the uniform velocity drip titanium tetrachloride, then proceed to stir 2 hours, filter, hexane washing 3 times, every time Hexane consumption 30ml, at 60 DEG C, vacuum drying obtains spherical carrier loaded type olefin polymerization catalysis.Its Middle proportioning is, alkoxyl magnesium ball type carrier and solvent burden ratio are 1g:30ml, with Group IVB metal halide The chemical treatments quality proportioning of thing is 1:35.Spherical carrier loaded type olefin polymerization catalysis is designated as CAT-1.This catalyst is particularly suitable under slurry polymerization conditions preparing the polyethylene of super high molecular weight.
This patent adds at the chemistry of substantial amounts of Group IVB metal halide in preparing catalyst process Reason agent, catalyst cost is high.
Chinese patent CN102775528A, discloses the preparation side of a kind of Ziegler-Natta catalyst Method, including: magnesium halide alcohol adduct, alkyl aluminum compound and transition metal halide are mixed, after reaction Obtain Ziegler-Natta catalyst.This invention additionally provides the preparation method of a kind of polyethylene, urges helping Under the effect of Ziegler-Natta catalyst prepared by agent and the present invention, by ethylene at the second organic solvent In carry out polyreaction, obtain polyethylene.This invention is made with magnesium halide alcohol adduct by alkyl aluminum compound With, obtain magnesium-alumina supporter, reacted with magnesium-alumina supporter by transition metal subsequently, make transition metal load On magnesium-alumina supporter, due to the introducing of aluminium element, improve the load factor of transition metal, so that urging Agent has higher catalysis activity.Test result indicate that, the load of titanium in Ziegler-Natta catalyst Rate is 10~15wt%, and catalyst activity is 40000~65000g-PE/g-cat h.
The preparation process of catalyst disclosed in this patent is complicated.
Summary of the invention
The technical scheme is that to overcome present in prior art that catalyst cost is high, preparing Journey is complicated, and proposes a kind of extra high-molecular polythene catalyst and the preparation side of ultra-high molecular weight polyethylene Method.The method can prepare a kind of extra high-molecular polythene catalyst, prepares work by this catalyst Skill and the adjustment of polymerization technique, can prepare the ultra-high molecular weight polyethylene of different molecular weight, molecular weight product It is 3,000,000~5,000,000.
Technical scheme:
The preparation method of a kind of extra high-molecular polythene catalyst, comprises the steps:
Carrier magnesium ethylate is scattered in organic solvent C6-C16Linear paraffin in, 80 DEG C~90 DEG C of temperature Under degree, with revolution as 50rpm~1000rpm is stirred, add transistion metal compound four chlorination Titanium, compounds with titanium tetrachloride magnesium ethylate;
Described magnesium ethylate is compounding by weight accounting for weight for magnesium ethylate with titanium tetrachloride 10.0%~99.0%;
Add morphology modifier tetraethyl orthosilicate, wherein, the mol ratio of magnesium and ester be 2:1~10:1 it Between;
After having reacted, filter, wash, pre-activate, complete goods.
Described magnesium ethylate is compounding by weight accounting for weight for magnesium ethylate with titanium tetrachloride 10.0%~99.0%.
Described magnesium ethylate is 46% with the compounding of titanium tetrachloride by weight.
Described magnesium and the preferred mol ratio of ester are 3:1.
A kind of method of described catalyst synthesizing super high molecular weight polyethylene, comprises the steps:
Adding alkyl aluminum in single stirring autoclave slurry phase reactor is promoter;
Described extra high-molecular polythene catalyst is added single stirring autoclave slurry phase reactor;
When single stirring autoclave slurry phase reactor temperature rises to 50 DEG C, open ethylene feed valve, be passed through second Alkene;
Reaction temperature controls at 60 DEG C~70 DEG C, and reaction pressure controls at 0.5Mpa~0.7Mpa;
Being passed through ethylene, be polymerized 2 hours, reaction obtains ultra-high molecular weight polyethylene.
The formula of described promoter alkyl aluminum is AlRnX3-nIn formula, R is the alkane of carbon number 1~10 Base, X is halogen, X particularly chlorine and bromine, and n is the number of 0 < n≤3.
Described reaction temperature controls at 64 DEG C.
Described reaction pressure controls at 0.55Mpa.
Described super high molecular weight is 3,000,000~5,000,000.
Beneficial effects of the present invention:
The catalyst preparation cost of the present invention is low, preparation process simple, and catalyst form is good.
In prior art, as patent CN103554310A adds substantial amounts of in preparing catalyst process The chemical treatments of Group IVB metal halide, catalyst cost is high.And the present invention is to prepare catalyst During, the addition of Group IVB metal halide is quantitative, and current enforcement ratio is 10% to the maximum.
The effect of the electron donor tetraethyl orthosilicate added in the prior art is to improve catalyst active center Rate of chain growth.And the present invention adds morphology modifier tetraethyl orthosilicate in preparation process, improve The particle shape of catalyst, the catalyst of preparation demonstrates good polymer beads in the course of the polymerization process Morphing effects.
Accompanying drawing explanation
This specification has 3 width accompanying drawings.
Fig. 1. the process flow diagram of catalyst is prepared for the present invention;
Fig. 2. for the method flow schematic diagram of synthesizing super high molecular weight polyethylene of the present invention;
Fig. 3. for the stereoscan photograph comparison diagram of synthesizing super high molecular weight polyethylene particle of the present invention;
Fig. 3 a. adds morphology modifier picture;Fig. 3 b. does not adds morphology modifier picture.
Detailed description of the invention
Below in conjunction with the accompanying drawings embodiments of the invention are further described.
As it is shown in figure 1, the present invention prepares the preparation method of a kind of extra high-molecular polythene catalyst, Comprise the steps:
Carrier magnesium ethylate is scattered in the linear paraffin of organic solvent C6-C16, at 80 DEG C~90 DEG C At a temperature of, with revolution as 50rpm~1000rpm is stirred, add transistion metal compound four chlorination Titanium, compounds with titanium tetrachloride magnesium ethylate;
Described magnesium ethylate is compounding by weight accounting for weight for magnesium ethylate with titanium tetrachloride 10.0%~99.0% compounds;
Add morphology modifier tetraethyl orthosilicate, wherein, the mol ratio of magnesium and ester be 2:1~10:1 it Between;
After having reacted, filter, wash, pre-activate, complete goods.
Described magnesium ethylate is compounding by weight accounting for weight for magnesium ethylate with titanium tetrachloride 10.0%~99.0%.
Described magnesium ethylate is 46% with the compounding of titanium tetrachloride by weight.
Described magnesium and the preferred mol ratio of ester are 3:1.
As in figure 2 it is shown, the preparation method of a kind of ultra-high molecular weight polyethylene of the present invention, including walking as follows Rapid:
(1) carrier magnesium ethylate is scattered in the linear paraffin of organic solvent C6-C16, at 80- At a temperature of 90 DEG C, agitation revolution 50-1000rpm, add transistion metal compound titanium tetrachloride, ethyoxyl Magnesium is compounding by weight accounting for the 10.0%~99.0% of weight for magnesium ethylate with titanium tetrachloride;
Adding morphology modifier tetraethyl orthosilicate, the mol ratio of magnesium and ester is between 2:1 10:1;React Cheng Hou, filters, washs, pre-activate;
(2) adding alkyl aluminum in stirring autoclave slurry phase reactor is promoter, and its formula is In AlRnX3-n formula, R is the alkyl of carbon number 1~10, and X is halogen, X particularly chlorine and bromine, n It it is the number of 0 < n≤3;
(3) catalyst in (1) is added polymerization reaction kettle;
(4), when polymeric kettle temperature rises to 50 DEG C, open ethylene feed valve, be passed through ethylene;
(5) reaction temperature controls at 60 DEG C-70 DEG C, and reaction pressure controls at 0.5Mpa-0.7Mpa;
(6) being passed through ethylene, be polymerized 2 hours, reaction obtains polymerizate.
Prepare a kind of extra high-molecular polythene catalyst, by this catalyst preparation process and polymerization work The adjustment of skill, can prepare the ultra-high molecular weight polyethylene of different molecular weight, and molecular weight product is 300-500 Ten thousand.
Embodiment 1
Carrier magnesium ethylate is scattered in the linear paraffin of organic solvent C6-C16,80 DEG C of temperature Under, agitation revolution 200rpm, add transistion metal compound titanium tetrachloride, magnesium ethylate and titanium tetrachloride Compounding add tetraethyl orthosilicate by weight accounting for the 10% of weight for magnesium ethylate, magnesium rubs with ester That ratio is 2:1;After having reacted, filter, wash, pre-activate, it is added with promoter triethyl aluminum Enter polymerization reaction kettle;When still temperature rises to 50 DEG C, open ethylene feed valve, be passed through ethylene;Reaction temperature Controlling at 60 DEG C, reaction pressure controls at 0.50Mpa;It is passed through ethylene, reacts 2 hours, be polymerized Product.Its molecular weight is 3,200,000.
Embodiment 2
Carrier magnesium ethylate is scattered in the linear paraffin of organic solvent C6-C16,80 DEG C of temperature Under, agitation revolution 280rpm, add transistion metal compound titanium tetrachloride, magnesium ethylate and four chlorinations The compounding of titanium accounts for the 12% of weight for magnesium ethylate by weight, adds tetraethyl orthosilicate, magnesium and ester Mol ratio be 4:1;After having reacted, filter, wash, pre-activate, by itself and promoter three second Base aluminum adds polymerization reaction kettle;When still temperature rises to 50 DEG C, open ethylene feed valve, be passed through ethylene; Reaction temperature controls at 62 DEG C, and reaction pressure controls at 0.50Mpa;Being passed through ethylene, reaction 2 is little Time, obtain polymerizate.Its molecular weight is 3,500,000.
Embodiment 3
Carrier magnesium ethylate is scattered in the linear paraffin of organic solvent C6-C16,80 DEG C of temperature Under, agitation revolution 280rpm, add transistion metal compound titanium tetrachloride, magnesium ethylate and four chlorinations The compounding of titanium accounts for the 16% of weight for magnesium ethylate by weight, adds tetraethyl orthosilicate, magnesium and ester Mol ratio be 5:1;After having reacted, filter, wash, pre-activate, by itself and promoter three second Base aluminum adds polymerization reaction kettle;When still temperature rises to 50 DEG C, open ethylene feed valve, be passed through ethylene; Reaction temperature controls at 64 DEG C, and reaction pressure controls at 0.50Mpa;Being passed through ethylene, reaction 2 is little Time, obtain polymerizate.Its molecular weight is 3,800,000.
Embodiment 4
Carrier magnesium ethylate is scattered in the linear paraffin of organic solvent C6-C16,85 DEG C of temperature Under, agitation revolution 300rpm, add transistion metal compound titanium tetrachloride, magnesium ethylate and four chlorinations The compounding of titanium accounts for the 21% of weight for magnesium ethylate by weight, adds tetraethyl orthosilicate, magnesium and ester Mol ratio be 6:1;After having reacted, filter, wash, pre-activate, by itself and promoter three second Base aluminum adds polymerization reaction kettle;When still temperature rises to 50 DEG C, open ethylene feed valve, be passed through ethylene; Reaction temperature controls at 64 DEG C, and reaction pressure controls at 0.55Mpa;Being passed through ethylene, reaction 2 is little Time, obtain polymerizate.Its molecular weight is 4,000,000.
Embodiment 5
Carrier magnesium ethylate is scattered in the linear paraffin of organic solvent C6-C16,90 DEG C of temperature Under, agitation revolution 400rpm, add transistion metal compound titanium tetrachloride, magnesium ethylate and four chlorinations The compounding of titanium accounts for the 46% of weight for magnesium ethylate by weight, adds tetraethyl orthosilicate, magnesium and ester Mol ratio be 3:1;After having reacted, filter, wash, pre-activate, by itself and promoter three second Base aluminum adds polymerization reaction kettle;When still temperature rises to 50 DEG C, open ethylene feed valve, be passed through ethylene; Reaction temperature controls at 64 DEG C, and reaction pressure controls at 0.55Mpa;Being passed through ethylene, reaction 2 is little Time, obtain polymerizate.Its molecular weight is 4,800,000.
Embodiment 6
Carrier magnesium ethylate is scattered in the linear paraffin of organic solvent C6-C16,90 DEG C of temperature Under, agitation revolution 300rpm, add transistion metal compound titanium tetrachloride, magnesium ethylate and four chlorinations The compounding of titanium accounts for the 52% of weight for magnesium ethylate by weight, adds tetraethyl orthosilicate, magnesium and ester Mol ratio be 4:1;After having reacted, filter, wash, pre-activate, by itself and promoter three second Base aluminum adds polymerization reaction kettle;When still temperature rises to 50 DEG C, open ethylene feed valve, be passed through ethylene; Reaction temperature controls at 66 DEG C, and reaction pressure controls at 0.60Mpa;Being passed through ethylene, reaction 2 is little Time, obtain polymerizate.Its molecular weight is 4,300,000.
Embodiment 7
Carrier magnesium ethylate is scattered in the linear paraffin of organic solvent C6-C16,80 DEG C of temperature Under, agitation revolution 300rpm, add transistion metal compound titanium tetrachloride, magnesium ethylate and four chlorinations The compounding of titanium accounts for the 99% of weight for magnesium ethylate by weight, adds tetraethyl orthosilicate, magnesium and ester Mol ratio be 3:1;After having reacted, filter, wash, pre-activate, by itself and promoter dichloro Aluminium ethide adds polymerization reaction kettle;When still temperature rises to 50 DEG C, open ethylene feed valve, be passed through second Alkene;Reaction temperature controls at 60 DEG C, and reaction pressure controls at 0.60Mpa;It is passed through ethylene, reacts 2 Hour, obtain polymerizate.Its molecular weight is 3,500,000.
Embodiment 8
Carrier magnesium ethylate is scattered in the linear paraffin of organic solvent C6-C16,80 DEG C of temperature Under, agitation revolution 200rpm, add transistion metal compound titanium tetrachloride, magnesium ethylate and four chlorinations The compounding of titanium accounts for the 71% of weight for magnesium ethylate by weight, adds tetraethyl orthosilicate, magnesium and ester Mol ratio be 2:1;After having reacted, filter, wash, pre-activate, by itself and promoter one chlorine Diethyl base aluminum adds polymerization reaction kettle;When still temperature rises to 50 DEG C, open ethylene feed valve, be passed through Ethylene;Reaction temperature controls at 60 DEG C, and reaction pressure controls at 0.55Mpa;It is passed through ethylene, reaction 2 hours, obtain polymerizate.Its molecular weight is 3,300,000.
By the concrete data of above example as shown in Table 1:
The preparation of table one catalyst and polymerization experiment tables of data

Claims (10)

1. the preparation method of an extra high-molecular polythene catalyst, it is characterised in that: include walking as follows Rapid:
Carrier magnesium ethylate is scattered in organic solvent C6-C16Linear paraffin in, 80 DEG C~90 DEG C of temperature Under degree, with revolution as 50rpm~1000rpm is stirred, add transistion metal compound four chlorination Titanium, compounds with titanium tetrachloride magnesium ethylate;
Described magnesium ethylate and titanium tetrachloride compounding is 10.0%~99.0% to compound by weight;
Add morphology modifier tetraethyl orthosilicate, wherein, the mol ratio of magnesium and ester be 2:1~10:1 it Between;
After having reacted, filter, wash, pre-activate, complete goods.
The preparation method of a kind of extra high-molecular polythene catalyst the most according to claim 1, its It is characterised by: described magnesium ethylate is compounding by weight accounting for weight for magnesium ethylate with titanium tetrachloride 10.0%~99.0%.
The preparation method of a kind of extra high-molecular polythene catalyst the most according to claim 2, its It is characterised by: described magnesium ethylate is compounding by weight accounting for weight for magnesium ethylate with titanium tetrachloride 46%.
The preparation method of a kind of extra high-molecular polythene catalyst the most according to claim 1, its It is characterised by: described magnesium and the preferred mol ratio of ester are 3:1.
5. one kind utilizes the ultra-high molecular weight polyethylene that in claim 1 to 4 prepared by any one method to urge Agent.
6. utilizing a method for catalyst synthesizing super high molecular weight polyethylene described in claim 5, it is special Levy and be, comprise the steps:
Adding alkyl aluminum in single stirring autoclave slurry phase reactor is promoter;
Described extra high-molecular polythene catalyst is added single stirring autoclave slurry phase reactor;
When single stirring autoclave slurry phase reactor temperature rises to 50 DEG C, open ethylene feed valve, be passed through second Alkene;
Reaction temperature controls at 60 DEG C~70 DEG C, and reaction pressure controls at 0.5Mpa~0.7Mpa;
Being passed through ethylene continuously, be polymerized 2 hours, reaction obtains ultra-high molecular weight polyethylene.
The method of synthesizing super high molecular weight polyethylene the most according to claim 6, it is characterised in that: The formula of described promoter alkyl aluminum is AlRnX3-nIn formula, R is the alkyl of carbon number 1~10, and X is Halogen, X particularly chlorine and bromine, n is the number of 0 < n≤3.
The method of synthesizing super high molecular weight polyethylene the most according to claim 7, it is characterised in that: Described reaction temperature controls at 64 DEG C.
The technique of synthesizing super high molecular weight polyethylene the most according to claim 7, it is characterised in that: Described reaction pressure controls at 0.55Mpa.
The technique of synthesizing super high molecular weight polyethylene the most according to claim 7, it is characterised in that: Described super high molecular weight is 300~5,000,000.
CN201510078777.4A 2015-02-13 2015-02-13 Ultrahigh molecular weight polyethylene catalyst and preparation method of ultrahigh molecular weight polyethylene Pending CN105985465A (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108276508A (en) * 2018-01-31 2018-07-13 公安县瑞凯高分子材料股份有限公司 A kind of ultra-high molecular weight polyethylene and preparation method thereof and high temperature resistant sand streak wax
CN108359033A (en) * 2018-01-31 2018-08-03 公安县瑞凯高分子材料股份有限公司 A kind of High molecular weight polyethylene and preparation method thereof and corrosion-resistant sand streak wax
CN110724255A (en) * 2019-11-14 2020-01-24 中国科学院过程工程研究所 Compound catalyst and application thereof in preparation of bio-based polycarbonate
CN112638958A (en) * 2018-07-19 2021-04-09 博里利斯股份公司 Process for preparing UHMWPE homopolymer

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CN101659715A (en) * 2008-08-29 2010-03-03 中国石油天然气股份有限公司 Preparation method of high-activity high-efficiency polyethylene catalyst
CN102453172A (en) * 2010-10-25 2012-05-16 中国石油化工股份有限公司 Method for homopolymerizing or copolymerizing ethylene

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101659715A (en) * 2008-08-29 2010-03-03 中国石油天然气股份有限公司 Preparation method of high-activity high-efficiency polyethylene catalyst
CN102453172A (en) * 2010-10-25 2012-05-16 中国石油化工股份有限公司 Method for homopolymerizing or copolymerizing ethylene

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108276508A (en) * 2018-01-31 2018-07-13 公安县瑞凯高分子材料股份有限公司 A kind of ultra-high molecular weight polyethylene and preparation method thereof and high temperature resistant sand streak wax
CN108359033A (en) * 2018-01-31 2018-08-03 公安县瑞凯高分子材料股份有限公司 A kind of High molecular weight polyethylene and preparation method thereof and corrosion-resistant sand streak wax
CN112638958A (en) * 2018-07-19 2021-04-09 博里利斯股份公司 Process for preparing UHMWPE homopolymer
CN112638958B (en) * 2018-07-19 2023-06-02 博里利斯股份公司 Process for preparing UHMWPE homopolymers
US11680114B2 (en) 2018-07-19 2023-06-20 Borealis Ag Process for the preparation of an UHMWPE homopolymer
US11965052B2 (en) 2018-07-19 2024-04-23 Borealis Ag Process for the preparation of an UHMWPE homopolymer
CN110724255A (en) * 2019-11-14 2020-01-24 中国科学院过程工程研究所 Compound catalyst and application thereof in preparation of bio-based polycarbonate
CN110724255B (en) * 2019-11-14 2021-05-04 中国科学院过程工程研究所 Compound catalyst and application thereof in preparation of bio-based polycarbonate

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Application publication date: 20161005