CN105984627A - Cylinder-shaped material metering device and metering method thereof - Google Patents
Cylinder-shaped material metering device and metering method thereof Download PDFInfo
- Publication number
- CN105984627A CN105984627A CN201610524307.0A CN201610524307A CN105984627A CN 105984627 A CN105984627 A CN 105984627A CN 201610524307 A CN201610524307 A CN 201610524307A CN 105984627 A CN105984627 A CN 105984627A
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- Prior art keywords
- hopper
- cylindrical material
- fan plate
- pressure transducer
- cylinder
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- 239000000463 material Substances 0.000 title claims abstract description 110
- 238000000034 method Methods 0.000 title claims abstract description 10
- 238000012856 packing Methods 0.000 claims description 23
- 238000004806 packaging method and process Methods 0.000 description 3
- 239000000523 sample Substances 0.000 description 3
- 238000001514 detection method Methods 0.000 description 2
- 230000007306 turnover Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000001939 inductive effect Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B57/00—Automatic control, checking, warning, or safety devices
- B65B57/20—Applications of counting devices for controlling the feed of articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/10—Feeding, e.g. conveying, single articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B57/00—Automatic control, checking, warning, or safety devices
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Basic Packing Technique (AREA)
Abstract
The present invention discloses a cylinder-shaped material metering device and a metering method thereof. The metering device comprises a material box, and is characterized in that a vertically-arranged sector plate is arranged in the material box, a swing bar is connected at the bottom part of the sector plate and is connected with one end of a rotating shaft, the other end of the rotating shaft is provided with a disc cam, a fixing rod is fixed on the disc cam, a piston rod sleeves the fixing rod in a sliding manner, a cylinder is fixedly arranged at the lower part of the piston rod, and a drive shaft is arranged in an eccentric manner on the cylinder. In addition, the metering method comprises that under the control of a controller, the disc cam drives the swing bar to swing back and forth around the rotating shaft, the swing bar swings to drive the sector plate to swing in a reciprocating manner in the material box, cylinder-shaped materials in the material box drop into a groove in the top face of the sector plate when the sector plate moves downwards, the sector plate moves upwards until the groove and a discharge tube are in the same straight line, and the cylinder-shaped materials in the groove fall down along the discharge tube and are counted by a photoelectric sensor.
Description
Technical field
The present invention relates to a kind of metering and metering method thereof, particularly relate to metering device and the metering thereof of a kind of cylindrical material
Method.
Background technology
During automated production, needing to realize the counting to material and pack, artificial counting then labor intensity is big, simultaneously
Mistake, inefficiency the most easily occur.Such as, the Chinese invention patent of existing Patent No. ZL 201310178751.8
Disclose " bolt counting packing device ", including making the inclined ramp of bolt landing, logical in the inside of described inclined ramp
Cross bearing pin and be provided with the counting roller with turnover panel, the sidewall of described inclined ramp is additionally provided with counting probe, described turnover panel
For metal material, described counting probe is electromagnetic inductive probe;The outer wall of described inclined ramp lower end is additionally provided with and will wrap
The clamping device that the bag mouth edge of pack is fixedly clamped.
Summary of the invention
First the invention solves the problems that technical problem is that the present situation for prior art, it is provided that the meter of a kind of cylindrical material
Amount device, it is capable of the automatic gauge of cylindrical material packaging, efficiency height, reduces hand labor intensity.
Second the invention solves the problems that technical problem is that the present situation for prior art, it is provided that one utilizes cylindrical material
The metering method of metering device, it is capable of the automatic gauge of cylindrical material packaging, and efficiency is high, reduces artificial
Labor intensity.
The present invention solves the technical scheme that above-mentioned first technical problem used: the metering device of a kind of cylindrical material,
Including one for placing the hopper of cylindrical material, it is characterised in that: described hopper cross section is little trapezoidal of big end opening suitable for reading,
Being provided with the fan plate being vertically provided with in sector in described hopper, the bottom of described hopper offers and passes for described fan plate
Installing hole, the bottom of described fan plate is positioned at the lower section of hopper, fan plate bottom connect have a fork, this fork connect
In one end of a rotary shaft, the other end of this rotary shaft is provided with a disc cam, and this disc cam is fixed with fixing bar,
On this fixing bar, slip cap is provided with a piston rod, and the bottom of this piston rod is fixedly installed a cylinder, eccentric on this cylinder
Being provided with a drive shaft, this drive shaft drives the output shaft of motor to be connected with one, along fan plate on the upper end face of described fan plate
Radially offering the groove being located for cylindrical material, the sidewall of described hopper is tiltedly installed with a material blanking tube, this falls
The exit of material pipe is provided with a photoelectric counter, is provided with a packing container in the lower section of material blanking tube, described driving motor,
Photoelectric counter and controller electrical connection.
As improvement, described hopper be provided above a charging box, the lower section of charging box is by a charge pipe with hopper even
Logical, at this charge pipe, it is provided with charging valve, the sidewall of described hopper is disposed with the first pressure sensing from bottom to up
Device and the second pressure transducer, this first pressure transducer, the second pressure transducer and charging valve and described controller electricity
Connect.Utilize the first pressure transducer and the height of the second pressure transducer detection hopper inner cylinder material, less than first
During the height of sensor/sensor, the first pressure transducer then can't detect pressure signal, and controller triggers charging valve and opens,
Material in charging box enters in hopper, and when the height of cylindrical material is more than the second pressure transducer, the second pressure passes
Sensor detects pressure signal, controls charging valve closing, thus has enough in ensure that hopper at any time
Cylindrical material.
Compared with prior art, the present invention solves the advantage of first technical problem and is: the present invention utilizes the first pressure to pass
Sensor measures the cylindrical material content in hopper, and the height of the first pressure transducer is hopper interior wing plate and swings and can obtain
The material obtaining cylindrical material ensures height, and less than this first pressure transducer, the first pressure transducer obtains less than pressure
Value, triggers charging valve and opens, in the material filling in charging box to hopper, when inventory is more than the second pressure transducer
Time, represent that the cylindrical material in hopper has been difficult to after many, now, the second pressure transducer receives force value,
Trigger charging valve closing, thus there is in ensure that hopper sufficient appropriate inventory in real time, meanwhile, drive motor to lead to
Overdrive axle and eccentric setting cylinder drive piston rod slides on fixing bar, simultaneously drive disc cam swing, dish type
Cam driven fork swings back and forth centered by rotary shaft so that the swing of fork drives fan plate reciprocally swinging in hopper,
When fan plate moves down, the cylindrical material in hopper is fallen on fan plate in the groove of end face, and fan plate is move upwardly until recessed
With discharge nozzle point-blank, the cylindrical material in groove falls groove along discharge nozzle, passes through in cylindrical material
The discharge outlet of material pipe, falls in packing container, and meanwhile, cylindrical material is counted by photoelectric sensor, it is achieved bag
The automatic gauge of dress.
The present invention solves the technical scheme that above-mentioned second technical problem used: a kind of utilize described cylindrical material
The metering method of metering device, it is characterised in that comprise the following steps:
(1), adding cylindrical material in charging box and hopper, the cylindrical material in hopper is more than the first pressure sensing
The height of device, simultaneously less than the height of the second pressure transducer, places packing container in the lower section of described discharge nozzle;
(2), under the control of the controller, drive electric machine rotation, drive motor by drive shaft and the cylinder of eccentric setting
Drive piston rod to slide on fixing bar, drive disc cam to swing simultaneously, during disc cam drive fork with rotary shaft is
The heart swings back and forth;
(3), the swing of fork drive fan plate reciprocally swinging in hopper, when fan plate moves down, the cylinder in hopper
Material is fallen on fan plate in the groove of end face, and fan plate is move upwardly until groove with discharge nozzle point-blank, in groove
Cylindrical material along discharge nozzle fall;
(4) discharge outlet by discharge nozzle of the cylindrical material, in step (3), falls in packing container, meanwhile, and light
Cylindrical material is counted by electric transducer;
(5), when the cylindrical material, in hopper is less than the first pressure transducer, the first pressure transducer can't detect pressure,
Controller triggers charging valve and opens, and the cylindrical material in charging box enters in hopper, when cylindrical material is more than second
The height of pressure transducer time, the second pressure transducer detects pressure, and controller triggers charging valve closing;
(6), when the cylindrical material number, in packing container reaches the numerical value set, controller controls to drive motor stalling,
Remove the packing container filling it up with cylindrical material, place new packing container simultaneously.
Compared with prior art, the present invention solves the advantage of second technical problem and is: the present invention utilizes the first pressure to pass
Sensor measures the cylindrical material content in hopper, and the height of the first pressure transducer is hopper interior wing plate and swings and can obtain
The material obtaining cylindrical material ensures height, and less than this first pressure transducer, the first pressure transducer obtains less than pressure
Value, triggers charging valve and opens, in the material filling in charging box to hopper, when inventory is more than the second pressure transducer
Time, represent that the cylindrical material in hopper has been difficult to after many, now, the second pressure transducer receives force value,
Trigger charging valve closing, thus there is in ensure that hopper sufficient appropriate inventory in real time, meanwhile, drive motor to lead to
Overdrive axle and eccentric setting cylinder drive piston rod slides on fixing bar, simultaneously drive disc cam swing, dish type
Cam driven fork swings back and forth centered by rotary shaft so that the swing of fork drives fan plate reciprocally swinging in hopper,
When fan plate moves down, the cylindrical material in hopper is fallen on fan plate in the groove of end face, and fan plate is move upwardly until recessed
With discharge nozzle point-blank, the cylindrical material in groove falls groove along discharge nozzle, passes through in cylindrical material
The discharge outlet of material pipe, falls in packing container, and meanwhile, cylindrical material is counted by photoelectric sensor, it is achieved bag
The automatic gauge of dress.
Accompanying drawing explanation
Fig. 1 is the structural representation of the metering device of cylindrical material in the embodiment of the present invention;
Fig. 2 is the swing schematic diagram of embodiment of the present invention middle fan plate.
Detailed description of the invention
Below in conjunction with accompanying drawing embodiment, the present invention is described in further detail.
As shown in Figure 1, 2, the metering device of the cylindrical material in this enforcement, including one for placing cylindrical material
Hopper 1, fan plate 3, fork 4, material blanking tube 2, disc cam 7, rotary shaft 6, fixing bar 8, piston rod 9, circle
Post 10, drive shaft 11, drive motor, photoelectric counter, packing container, controller, the first pressure transducer, the
Two pressure transducers, charging box and charging valve.
Wherein, hopper 1 cross section is little trapezoidal of big end opening suitable for reading, is provided with and is vertically provided with one in fan-shaped in hopper 1
Fan plate 3, the bottom of hopper 1 offers the installing hole passed for fan plate 3, and the bottom of fan plate 3 is positioned at the lower section of hopper 1,
Connecting in the bottom of fan plate 3 and have a fork 4, this fork 4 is connected to one end of a rotary shaft 6, this rotary shaft 6 another
One end is provided with a disc cam 7, and this disc cam 7 is fixed with fixing bar 8, slides sheathed on this fixing bar 8
Having a piston rod 9, the bottom of this piston rod 9 is fixedly installed a cylinder 10, and on this cylinder 10, eccentric setting drives
Moving axis 11, this drive shaft 11 drives the output shaft of motor to be connected with one, along the radial direction of fan plate 3 on the upper end face of fan plate 3
Offering the groove 31 being located for cylindrical material 5, the sidewall of hopper 1 is tiltedly installed with a material blanking tube 2, this falls
The exit of material pipe 2 is provided with a photoelectric counter, is provided with a packing container in the lower section of material blanking tube 2, drive motor,
Photoelectric counter and controller electrical connection.
It addition, hopper 1 be provided above a charging box, the lower section of charging box is connected with hopper by a charge pipe,
Being provided with charging valve at this charge pipe, the sidewall of hopper 1 is disposed with the first pressure transducer and second from bottom to up
Pressure transducer, this first pressure transducer, the second pressure transducer and charging valve are electrically connected with the controller.Utilize
One pressure transducer and the height of the second pressure transducer detection hopper 1 inner cylinder material 5, less than the first sensing sensing
During the height of device, the first pressure transducer then can't detect pressure signal, and controller triggers charging valve and opens, charging box
Interior material enters in hopper 1, when the height of cylindrical material 5 is more than the second pressure transducer, and the second pressure sensing
Device detects pressure signal, controls charging valve closing, thus has enough in ensure that hopper 1 at any time
Cylindrical material.
It addition, present invention also offers the metering method of a kind of metering device utilizing above-mentioned cylindrical material 5, including with
Lower step:
(1), adding cylindrical material 5 in charging box and hopper 1, the cylindrical material 5 in hopper 1 is more than first
The height of pressure transducer, simultaneously less than the height of the second pressure transducer, places packing container in the lower section of discharge nozzle 3;
(2), under the control of the controller, drive electric machine rotation, drive motor by drive shaft 11 and the circle of eccentric setting
Post 10 drives piston rod 9 to slide on fixing bar 8, drives disc cam 7 to swing, disc cam 7 band movable pendulum simultaneously
Bar 4 swings back and forth centered by rotary shaft 6;
(3), the swing of fork 4 drive fan plate 3 reciprocally swinging in hopper 1, when fan plate 3 moves down, hopper 1
Interior cylindrical material 5 is fallen on fan plate 3 in the groove 31 of end face, and fan plate 3 is move upwardly until groove 31 and discharging
Point-blank, the cylindrical material in groove 31 falls pipe 2 along discharge nozzle 2;
(4) discharge outlet by discharge nozzle 2 of the cylindrical material 5, in step (3), falls in packing container, meanwhile,
Cylindrical material is counted by photoelectric sensor;
(5), when the cylindrical material, in hopper 1 is less than the first pressure transducer, the first pressure transducer can't detect pressure
Power, controller triggers charging valve and opens, and the cylindrical material in charging box enters in hopper 1, when cylindrical material 5
More than the second pressure transducer height time, the second pressure transducer detects pressure, and controller triggers charging valve and closes
Close;
(6), when the cylindrical material number, in packing container reaches the numerical value set, controller controls to drive motor stalling,
Remove the packing container filling it up with cylindrical material, place new packing container simultaneously.
To sum up, the present invention utilizes the first pressure transducer to measure cylindrical material 5 content in hopper 1, and the first pressure passes
The height of sensor is hopper 1 interior wing plate 3 and swings and be obtained in that the material of cylindrical material 5 ensures height, less than this
One pressure transducer, the first pressure transducer obtains less than force value, triggers charging valve and opens, the material in charging box
Dose to hopper 1, when inventory is more than the second pressure transducer, represented the cylindrical material 5 in hopper 1
Being difficult to after many, now, the second pressure transducer receives force value, triggers charging valve closing, thus ensure that material
There is in case sufficient appropriate inventory in real time, meanwhile, drive motor by drive shaft 11 and the cylinder 10 of eccentric setting
Drive piston rod 9 slides on fixing bar 8, simultaneously drive disc cam 7 swing, disc cam 7 drive fork 4 with
Swing back and forth centered by rotary shaft 6 so that the swing of fork 4 drives fan plate 3 reciprocally swinging in hopper 1, fans plate 3
When moving down, the cylindrical material 5 in hopper 1 is fallen on fan plate 3 in the groove 31 of end face, and fan plate 3 upwards moves
Dynamic until groove 31 with discharge nozzle 2 point-blank, the cylindrical material in groove 31 falls along discharge nozzle 2,
In the cylindrical material discharge outlet by discharge nozzle 2, falling in packing container, meanwhile, photoelectric sensor is to cylinder
Material 5 counts, it is achieved the automatic gauge of packaging.
Claims (3)
1. a metering device for cylindrical material, including one for placing the hopper of cylindrical material, it is characterised in that:
Described hopper cross section is little trapezoidal of big end opening suitable for reading, is provided with and is vertically provided with one in fan-shaped fan plate in described hopper,
The bottom of described hopper offers the installing hole passed for described fan plate, and the bottom of described fan plate is positioned at the lower section of hopper,
The bottom of fan plate connects a fork, and this fork is connected to one end of a rotary shaft, and the other end of this rotary shaft is provided with one
Disc cam, this disc cam is fixed with fixing bar, and on this fixing bar, slip cap is provided with a piston rod, this piston rod
Bottom be fixedly installed a cylinder, on this cylinder, eccentric setting has a drive shaft, this drive shaft with one drive motor defeated
Shaft connects, and on the upper end face of described fan plate, the radial direction along fan plate offers the groove being located for cylindrical material, described
Being tiltedly installed with a material blanking tube on the sidewall of hopper, the exit of this material blanking tube is provided with a photoelectric counter, at material blanking tube
Lower section be provided with a packing container, described driving motor, photoelectric counter and controller electrical connection.
The metering device of cylindrical material the most according to claim 1, it is characterised in that: the top of described hopper
Being provided with a charging box, the lower section of charging box is connected with hopper by a charge pipe, is provided with charging valve at this charge pipe
Door, the sidewall of described hopper is disposed with the first pressure transducer and the second pressure transducer from bottom to up, this first pressure
Force transducer, the second pressure transducer and charging valve electrically connect with described controller.
3. the metering method of the metering device of the cylindrical material utilized described in claim 2, it is characterised in that
Comprise the following steps:
(1), adding cylindrical material in charging box and hopper, the cylindrical material in hopper is more than the first pressure sensing
The height of device, simultaneously less than the height of the second pressure transducer, places packing container in the lower section of described discharge nozzle;
(2), under the control of the controller, drive electric machine rotation, drive motor by drive shaft and the cylinder of eccentric setting
Drive piston rod to slide on fixing bar, drive disc cam to swing simultaneously, during disc cam drive fork with rotary shaft is
The heart swings back and forth;
(3), the swing of fork drive fan plate reciprocally swinging in hopper, when fan plate moves down, the cylinder in hopper
Material is fallen on fan plate in the groove of end face, and fan plate is move upwardly until groove with discharge nozzle point-blank, in groove
Cylindrical material along discharge nozzle fall;
(4) discharge outlet by discharge nozzle of the cylindrical material, in step (3), falls in packing container, meanwhile, and light
Cylindrical material is counted by electric transducer;
(5), when the cylindrical material, in hopper is less than the first pressure transducer, the first pressure transducer can't detect pressure,
Controller triggers charging valve and opens, and the cylindrical material in charging box enters in hopper, when cylindrical material is more than second
The height of pressure transducer time, the second pressure transducer detects pressure, and controller triggers charging valve closing;
(6), when the cylindrical material number, in packing container reaches the numerical value set, controller controls to drive motor stalling,
Remove the packing container filling it up with cylindrical material, place new packing container simultaneously.
Priority Applications (1)
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CN201610524307.0A CN105984627B (en) | 2016-07-03 | 2016-07-03 | Utilize the metering method of cylindrical material metering device |
Applications Claiming Priority (1)
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CN201610524307.0A CN105984627B (en) | 2016-07-03 | 2016-07-03 | Utilize the metering method of cylindrical material metering device |
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CN105984627A true CN105984627A (en) | 2016-10-05 |
CN105984627B CN105984627B (en) | 2018-07-06 |
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CN201610524307.0A Active CN105984627B (en) | 2016-07-03 | 2016-07-03 | Utilize the metering method of cylindrical material metering device |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN115009829A (en) * | 2022-05-07 | 2022-09-06 | 扬中市飞达通信设备有限公司 | A supplementary loading attachment for electric automobile stator-rotor punching |
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2016
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CN201713121U (en) * | 2010-06-09 | 2011-01-19 | 孙志文 | Bag overturning machine |
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