CN105984014B - A kind of production method of Ceramic Tiles of the natural-like stone with crackle - Google Patents

A kind of production method of Ceramic Tiles of the natural-like stone with crackle Download PDF

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CN105984014B
CN105984014B CN201510094676.6A CN201510094676A CN105984014B CN 105984014 B CN105984014 B CN 105984014B CN 201510094676 A CN201510094676 A CN 201510094676A CN 105984014 B CN105984014 B CN 105984014B
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crackle
kiln
bake
natural
moulded pottery
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CN105984014A (en
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胡大斌
徐瑜
周燕
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Foshan Dongpeng Ceramic Co Ltd
Guangdong Dongpeng Holdings Co Ltd
Qingyuan Nafuna Ceramics Co Ltd
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Foshan Dongpeng Ceramic Co Ltd
Guangdong Dongpeng Holdings Co Ltd
Qingyuan Nafuna Ceramics Co Ltd
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Abstract

A kind of production method of Ceramic Tiles of the natural-like stone with crackle, includes the following steps:A, the preparation of blank raw material:The pug that moisture content is 18%-25% is made in conventional ceramic brick raw material;B, by mixture distributor in formation pug layer in solid hopper;C, one layer of powder of charity forms powder layer on pug layer;D, repeat the above steps B and step C, until obtaining the mud pier for reaching scheduled fabric thickness;E, longitudinally cutting, acquisition moulded pottery not yet put in a kiln to bake is carried out to mud pier;F, the moulded pottery not yet put in a kiln to bake of well cutting is dried, carries out crackle moulding after dry;G, powdered frit is added in the crackle gap for the moulded pottery not yet put in a kiln to bake that upward step obtains, obtains the moulded pottery not yet put in a kiln to bake with crackle;H, there is the moulded pottery not yet put in a kiln to bake punching press of crackle adobe is made upper step;I, it is burnt into;J, rubbing down is processed.The present invention proposes that a kind of natural-like stone has the production method of the Ceramic Tiles of crackle, and the crackle occurred in crack effect and lithotome is quite similar.

Description

A kind of production method of Ceramic Tiles of the natural-like stone with crackle
Technical field
The present invention relates to the lifes that building material technical field more particularly to a kind of natural-like stone have the Ceramic Tiles of crackle Production method.
Background technique
Currently, the ceramic tile of imitating natural stone texture is increasingly becoming mainstream, also increasingly in ceramic wall and floor bricks production process Obtain the high praise of consumer.And present there are two types of the common methods of natural stone texture, they are silk-screen printing and grid respectively Striped cloth.Wherein there is larger defect, the texture lines of the texture lines and lithotome that are formed for method for printing screen It compares, haves the defects that lines are excessively thick, inflexible, simulation quality is poor.Meanwhile there is also colors to be extremely limited for silk-screen printing, color development Not bright-coloured enough deficiency.And grid striped distributing method can only also produce some coarse, rough texture lines, such texture It is limited by cloth grid, dull can only presenting is identical to the grid generally about pattern of formula, and natural stone texture line can not be presented The sense of item exquisiteness and level effect.
It is at present Chinese patent application CN102390081A with the immediate prior art of the application, it discloses a kind of energy The ceramic brick feeding equipment of imitating natural stone texture effect true to nature is produced, it includes press and matches with the press Cloth system, the cloth system includes lift grille, fixed hopper, mobile material cutting mechanism, charge pusher, In, it is connected between the fixation hopper and press by platform board, lift grille is correspondingly arranged at the top of fixed hopper, this is solid Determine hopper to match with the mobile material cutting mechanism of one side and charging pusher respectively.However, above-mentioned have natural-like stone The ceramic brick feeding equipment of grain effect using cutting powder and prepares ceramic adobe with the mode of grid fidelity texture, But the displacement for being easy to appear powder or green body texture by subtle disruption the phenomenon that, ceramic tile patterns texture is slightly mad, not enough finely With it is true to nature.
The present invention carries out partitioning scheme one by one to it by using accumulation powder is overlapped in hopper, realizes existing The grain effect for the certain stone materials for thering is equipment cannot achieve, simultaneously because the present invention is after covering powder green body by lift grille It is just cut, so that the texture of powder green body is not destroyed, ensure that the quality of product, reached natural-like stone "true".
Summary of the invention
It is an object of the invention to propose that a kind of natural-like stone has the production method of the Ceramic Tiles of crackle, crackle effect The crackle occurred in fruit and lithotome is quite similar.
For this purpose, the present invention uses following technical scheme:
A kind of production method of Ceramic Tiles of the natural-like stone with crackle, includes the following steps:
A, the preparation of blank raw material:The pug that moisture content is 18%-25% is made in conventional ceramic brick raw material;
B, by mixture distributor in formation pug layer in solid hopper;
C, one layer of powder of charity forms powder layer on pug layer;
D, repeat the above steps B and step C, until obtaining the mud pier for reaching scheduled fabric thickness;
E, longitudinally cutting, acquisition moulded pottery not yet put in a kiln to bake is carried out to mud pier;
F, the moulded pottery not yet put in a kiln to bake of well cutting is dried, carries out crackle moulding after dry;
G, powdered frit is added in the crackle gap for the moulded pottery not yet put in a kiln to bake that upward step obtains, obtains the moulded pottery not yet put in a kiln to bake with crackle;
H, there is the moulded pottery not yet put in a kiln to bake punching press of crackle adobe is made upper step;
I, it is burnt into;
J, rubbing down is processed:The polished edging of the product cooled down after firing is processed to obtain the pottery that natural-like stone has crackle Ceramic tile.
Preferably, the moulded pottery not yet put in a kiln to bake that step E cutting obtains is fallen in into bottom base surface, the related bottom base of the moulded pottery not yet put in a kiln to bake of well cutting enters together Subsequent processing.
Preferably, the crackle moulding of step F is taken off or grid pressing mode by drawing.
Preferably, the moisture content after moulded pottery not yet put in a kiln to bake is dry in step F is 6.5-8%.
Preferably, the moulded pottery not yet put in a kiln to bake obtained before step G by the linear velocity belt bigger than basic conveying speed come supplying step F come The gap for pulling open crackle gap, subsequently into step G.
Preferably, after step G, the moulded pottery not yet put in a kiln to bake Belt Conveying smaller than basic conveying speed by linear velocity again.
Preferably, the powdered frit in step G is metal powdered frit.
Preferably, it is a variety of in Ceramic Tiles raw material, and wherein contains colorant.
Preferably, the powder is made of conventional ceramic brick raw material addition colorant.
It preferably, further include applying clear frit or print clear frit process before step I firing.
Beneficial effects of the present invention:1, pug and powder are stacked into the mud pier that cloth obtains certain volume in solid hopper, The longitudinally cutting adobe for obtaining imitating natural stone texture fine, true to nature by cutter to mud pier;2, crackle is carried out to moulded pottery not yet put in a kiln to bake Moulding, and crackle is handled, retain crackle, it is similar to the crack effect of lithotome;3, it is obtained after the cutting of monolith mud pier Obtain muti-piece adobe, high production efficiency.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the cloth system of one embodiment of the present of invention;
Fig. 2 is the brick face schematic diagram of the Ceramic Tiles of one embodiment of the present of invention.
Wherein:Distribution device 1, liftout attachment 3, mobile cutoff device 4, rotating device 5, conveying device 6, is held solid hopper 2 It carries and sets 7, stirs mud machine 11, powder material tank 12, cloth pipeline 13.
Specific embodiment
To further illustrate the technical scheme of the present invention below with reference to the accompanying drawings and specific embodiments.
Interval phase cloth is carried out using pug and powder, makes powder be not easy to shift, it is ensured that the texture of green body is not Subtle variation occurs, to the texture formed on green body controllability with higher, makes its pattern texture of the ceramic tile of firing acquisition It is more fine, true to nature, be different from it is existing using cutting powder, grid fidelity texture method but there are still pattern texture it is thick it is mad, The apparatus for distributing that the problems such as not fine enough, true to nature occurs.The moisture content of pug be 18%-25%, when pug moisture content is excessive Cloth or aging mud pier in the process are easy to appear lamination, and moisture content is too small, are unfavorable for flowing in imitating natural stone texture molten The formation of rock effect.
Natural-like stone of the present invention and have crackle Ceramic Tiles production method used in cloth system, as shown in Figure 1, Including distribution device 1, solid hopper 2, liftout attachment 3 and mobile cutoff device 4;
It is stored in and stirs mud machine 11 and pug in powder material tank 12 and powder through different cloth pipelines 13 by programmable controller Control its movement, multiple cloth pipelines match overlapping accumulation cloth in solid hopper 2 formed have natural-like stone line Right panel after mud pier is aging, is removed solid hopper 2 by the rectangle mud pier of reason, Gu the liftout attachment 3 in 2 left side of hopper will expect admittedly Mud pier in case 2 ejects to the right, and the distance of ejection is determined by the adobe thickness of required manufacture, and after mud pier is ejected, movement is cut Material device 4 starts mobile and cuts to mud pier, obtains moulded pottery not yet put in a kiln to bake.Gu hopper 2 is made of multiple plates, structure is simple, dismounting It is easy, the size of interior accommodating chamber can be adjusted by the spacing between left and right side plates, and the batch suitable for different output is raw It produces, avoids overproduction.Compared with some coarse, thick mad texture lines that existing grid striped cloth produces, this hair After bright green body firing, imitating native texture lines has fine and smooth sense and preferably level effect.Colorant is usually to analyze naturally The color of stone material is selected, such as orange, orange red etc..
In the description of the present invention, it is to be understood that, term " length ", " width ", " thickness ", "left", "right", The orientation or positional relationship of the instructions such as "top", "bottom", "inner", "outside" is to be based on the orientation or positional relationship shown in the drawings, and is only For the convenience of describing the present invention and simplifying the description, rather than the device or element of indication or suggestion meaning must have specific side Position is constructed and operated in a specific orientation, therefore is not considered as limiting the invention.
Embodiment 1
A kind of production of the stone-imitating ceramic brick of 80*80cm includes following technique:
(1) preparation of solid hopper:Make a height of 100*85*85cm of * wide * one long, the removable cuboid of two sides panel Magazine case;
(2) preparation of blank raw material:
The formula of basic powder:Black mud 18%, ball clay 2% wash potassium sodium sand 15%, washed sodium stone 20%, eastern island sand 18%, potassium sand 22% burns talcum 4.25%, PVA0.05%, lignin 0.2%, water-reducing agent 0.3%;Preparation:Feeding is put into ball Ball milling in grinding machine is spray dried to fine powder after ball milling and obtains basic powder;
Need the proportion of 3 kinds of pugs to be prepared and a kind of powder as follows:
Pug 1:The orange colorant of basic powder+basis powder quality 0.3%
Pug 2:The orange red colorant of basic powder+basis powder quality 0.05%
Pug 3:The orange red colorant of basic powder+basis powder quality 0.1%
Powder:Basic powder+basis powder quality 4.4% zirconium silicate
Above-mentioned pug or powder by the above proportion be respectively charged into it is respective stir in mud machine, and toward stir in mud machine be added it is suitable Water carries out stirring mud, and the moisture content of pug is 20%;
(3) three are stirred the pug that mud machine is stirred and are transported in distribution device by three conveying tubules;
(4) by distribution device, one layer of pug of cloth by design flow is filled out in bottom in solid hopper, and the cloth tube group is by that can compile Range controller control, cloth tube group are controlled by programmable controller and are moved on the horizontal axis or the longitudinal axis, are formed laterally or longitudinally Mobile dot matrix cloth tube structure;
(5) tube cell one layer of powder that can form texture filament on the cloth of magazine bottom pug upper surface is applied by apparatus for distributing Expect thin layer;
(6) circulation carries out (4) and (5) program, and the caliber size and shape and pipeline of material mouth are said by adjusting cloth tube Arrangement position and swing, the pug of different colours and powder are separated by stacking and fill up solid hopper, being formed has different face Chromatograph time and the mud pier with imitating natural stone texture effect;
(7) aging cutting:Mud pier carries out aging in solid hopper, is carried out by mobile cutoff device to mud pier after the completion of aging Cutting, cutting obtain moulded pottery not yet put in a kiln to bake, and with a thickness of 10mm, moulded pottery not yet put in a kiln to bake is fallen on biscuit, and the related biscuit of the moulded pottery not yet put in a kiln to bake of well cutting enters together Subsequent processing;
(8) punching press:Biscuit with moulded pottery not yet put in a kiln to bake is dried, it is dry to moisture content 7%, pressure brick is sent into after the completion of dry Punching press is completed in the die cavity of machine, the adobe with imitating natural stone texture is made;
(9) it is burnt into:Adobe is sent into kiln at 1200 DEG C and is fired, firing period 80min;
(10) rubbing down is processed:It processes the polished edging of the product cooled down after firing to obtain the Ceramic Tiles of natural-like stone, Texture lines are fine and smooth, and the variation of color also more has a sense of hierarchy.
Embodiment 2
A kind of production of the stone-imitating ceramic brick of 80*80cm includes following technique:
(1) preparation of solid hopper:Make a height of 100*85*85cm of * wide * one long, the removable cuboid of two sides panel Magazine case;
(2) preparation of blank raw material:
Use pug and powder same as Example 1;
Pug or powder by the above proportion be respectively charged into it is respective stir in mud machine, and toward stir in mud machine be added suitable water into Row stirs mud, and the moisture content of pug is 20%;
(3) three are stirred the pug that mud machine is stirred and are transported in distribution device by three conveying tubules;
(4) by distribution device, one layer of pug of cloth by design flow is filled out in bottom in solid hopper, and the cloth tube group is by that can compile Range controller control, cloth tube group are controlled by programmable controller and are moved on the horizontal axis or the longitudinal axis, are formed laterally or longitudinally Mobile dot matrix cloth tube structure;
(5) tube cell one layer of powder that can form texture filament on the cloth of magazine bottom pug upper surface is applied by apparatus for distributing Expect thin layer;
(6) circulation carries out (4) and (5) program, and the caliber size and shape and pipeline of material mouth are said by adjusting cloth tube Arrangement position and swing, the pug of different colours and powder are separated by stacking and fill up solid hopper, being formed has different face Chromatograph time and the mud pier with imitating natural stone texture effect;
(7) aging cutting:Mud pier carries out aging in solid hopper, is carried out by mobile cutoff device to mud pier after the completion of aging Cutting, cutting obtain moulded pottery not yet put in a kiln to bake, and with a thickness of 10mm, moulded pottery not yet put in a kiln to bake is fallen on biscuit, and the related biscuit of the moulded pottery not yet put in a kiln to bake of well cutting enters together Subsequent processing;
(8) biscuit with moulded pottery not yet put in a kiln to bake is dried, dry to moisture content 7%, dried moulded pottery not yet put in a kiln to bake is through crackle moulding Mechanism carries out crackle moulding, and wherein crackle modelling mechanism is the template that bottom is equipped with tiny and irregular protruding ridge, template pair Moulded pottery not yet put in a kiln to bake carries out punching press, and moulded pottery not yet put in a kiln to bake surface is made to form tiny crackle;
(9) the big conveyor belt of meridian velocity pulls open the distance in crackle gap again for moulded pottery not yet put in a kiln to bake after splitting, is needed at this time to drawing Metal powdered frit, then the Belt Conveying small by linear velocity is added in the crackle gap opened, make the crackle gap of moulded pottery not yet put in a kiln to bake be restored to again not by The size pulled open, and metal powdered frit is squeezed into moulded pottery not yet put in a kiln to bake, crackle is formed on moulded pottery not yet put in a kiln to bake surface;
(10) punching press:It is sent into the die cavity of brick machine and completes punching press, the adobe with imitating natural stone texture is made;
(11) it is burnt into:Adobe is sent into kiln at 1200 DEG C and is fired, firing period 80min;
(12) rubbing down is processed:It processes the polished edging of the product cooled down after firing to obtain the Ceramic Tiles of natural-like stone, Texture lines are fine and smooth, and the variation of color also more has a sense of hierarchy, while ceramic tile surface has some inserted crackles, and crackle With gloss, as shown in Fig. 2, similar to the crystal structure in lithotome.
It should be noted that crackle modelling mechanism is not limited only to the template that bottom is equipped with tiny and irregular protruding ridge, Make the method for the cracked moulding in moulded pottery not yet put in a kiln to bake surface can be used as other embodiments of the invention.
Embodiment 3
A kind of production of the stone-imitating ceramic brick of 80*80cm includes following technique:
(1) preparation of solid hopper:Make a height of 100*85*85cm of * wide * one long, the removable cuboid of two sides panel Magazine case;
(2) preparation of blank raw material:
Use pug and powder same as Example 1;
Pug or powder by the above proportion be respectively charged into it is respective stir in mud machine, and toward stir in mud machine be added suitable water into Row stirs mud, and the moisture content of pug is 20%;
(3) three are stirred the pug that mud machine is stirred and are transported in distribution device by three conveying tubules;
(4) by distribution device, one layer of pug of cloth by design flow is filled out in bottom in solid hopper, and the cloth tube group is by that can compile Range controller control, cloth tube group are controlled by programmable controller and are moved on the horizontal axis or the longitudinal axis, are formed laterally or longitudinally Mobile dot matrix cloth tube structure;
(5) tube cell one layer of powder that can form texture filament on the cloth of magazine bottom pug upper surface is applied by apparatus for distributing Expect thin layer;
(6) circulation carries out (4) and (5) program, and the caliber size and shape and pipeline of material mouth are said by adjusting cloth tube Arrangement position and swing, the pug of different colours and powder are separated by stacking and fill up solid hopper, being formed has different face Chromatograph time and the mud pier with imitating natural stone texture effect;
(7) aging cutting:Mud pier carries out aging in solid hopper, is carried out by mobile cutoff device to mud pier after the completion of aging Cutting, cutting obtain moulded pottery not yet put in a kiln to bake, and with a thickness of 10mm, moulded pottery not yet put in a kiln to bake is fallen on biscuit, and the related biscuit of the moulded pottery not yet put in a kiln to bake of well cutting enters together Subsequent processing;
(8) biscuit with moulded pottery not yet put in a kiln to bake is dried, dry to moisture content 7%, dried moulded pottery not yet put in a kiln to bake is through crackle moulding Mechanism carries out crackle moulding, and wherein crackle modelling mechanism is the template that bottom is equipped with tiny and irregular protruding ridge, template pair Moulded pottery not yet put in a kiln to bake carries out punching press, and moulded pottery not yet put in a kiln to bake surface is made to form tiny crackle;
(9) the big conveyor belt of meridian velocity pulls open the distance in crackle gap again for moulded pottery not yet put in a kiln to bake after splitting, is needed at this time to drawing Metal powdered frit, then the Belt Conveying small by linear velocity is added in the crackle gap opened, make the crackle gap of moulded pottery not yet put in a kiln to bake be restored to again not by The size pulled open, and metal powdered frit is squeezed into moulded pottery not yet put in a kiln to bake, crackle is formed on moulded pottery not yet put in a kiln to bake surface;
(10) punching press:It is sent into the die cavity of brick machine and completes punching press, the adobe with imitating natural stone texture is made;
(11) adobe surface is carried out applying clear frit.
(12) it is burnt into:Adobe after glazing is sent into kiln at 1200 DEG C and is fired, firing period 80min;
(13) rubbing down is processed:It processes the polished edging of the product cooled down after firing to obtain the Ceramic Tiles of natural-like stone, Texture lines are fine and smooth, and the variation of color also more has a sense of hierarchy, while ceramic tile surface has some inserted crackles, and crackle With gloss, as shown in Fig. 2, similar to the crystal structure in lithotome.
The technical principle of the invention is described above in combination with a specific embodiment.These descriptions are intended merely to explain of the invention Principle, and shall not be construed in any way as a limitation of the scope of protection of the invention.Based on the explanation herein, the technology of this field Personnel can associate with other specific embodiments of the invention without creative labor, these modes are fallen within Within protection scope of the present invention.

Claims (10)

1. the production method that a kind of natural-like stone has the Ceramic Tiles of crackle, it is characterised in that:Include the following steps:
A, the preparation of blank raw material:The pug that moisture content is 18%-25% is made in conventional ceramic brick raw material;
B, by mixture distributor in formation pug layer in solid hopper;By distribution device, cloth by design flow is filled out in bottom in solid hopper The cloth tube group of one layer of pug, distribution device is controlled by programmable controller, and cloth tube group is controlled by programmable controller in cross It is moved on axis or the longitudinal axis, forms lateral or longitudinal movement dot matrix cloth tube structure;
C, one layer of powder of charity forms powder layer on pug layer;Tube cell table on magazine bottom pug is applied by apparatus for distributing One layer of powder thin layer that can form texture filament on the cloth of face;
D, repeat the above steps B and step C, and the caliber size of material mouth and the row of shape and pipeline are said by adjusting cloth tube Cloth position and swing, are separated by stacking for the pug of different colours and powder and fill up solid hopper, reach scheduled until obtaining Fabric thickness is formed with different colours level and with the mud pier of imitating natural stone texture effect;
E, longitudinally cutting, acquisition moulded pottery not yet put in a kiln to bake is carried out to mud pier;
F, the moulded pottery not yet put in a kiln to bake of well cutting is dried, carries out crackle moulding after dry;
G, the crackle gap for the moulded pottery not yet put in a kiln to bake that upward step obtains;
H, there is the moulded pottery not yet put in a kiln to bake punching press of crackle adobe is made upper step;
I, it is burnt into;
J, rubbing down is processed:The polished edging of the product cooled down after firing is processed to obtain the ceramics that natural-like stone has crackle Brick.
2. the production method that natural-like stone according to claim 1 has the Ceramic Tiles of crackle, it is characterised in that:It will step The moulded pottery not yet put in a kiln to bake that rapid E cutting obtains falls in bottom base surface, and the related bottom base of the moulded pottery not yet put in a kiln to bake of well cutting enters subsequent processing together.
3. the production method that natural-like stone according to claim 1 has the Ceramic Tiles of crackle, it is characterised in that:Step The crackle moulding of F is taken off by drawing or grid pressing mode.
4. the production method that natural-like stone according to claim 1 has the Ceramic Tiles of crackle, it is characterised in that:Step Moisture content after moulded pottery not yet put in a kiln to bake is dry in F is 6.5-8%.
5. the production method that natural-like stone according to claim 1 has the Ceramic Tiles of crackle, it is characterised in that:Step The moulded pottery not yet put in a kiln to bake obtained before G by the linear velocity belt bigger than basic conveying speed come supplying step F pulls open the gap in crackle gap, Subsequently into step G.
6. the production method that natural-like stone according to claim 4 has the Ceramic Tiles of crackle, it is characterised in that:Step After G, the moulded pottery not yet put in a kiln to bake Belt Conveying smaller than basic conveying speed by linear velocity again.
7. the production method that natural-like stone according to claim 1 has the Ceramic Tiles of crackle, it is characterised in that:Step Powdered frit in G is metal glaze or frit dry granular or candy glaze or furnace transmutation glaze.
8. the production method that natural-like stone according to claim 1 has the Ceramic Tiles of crackle, it is characterised in that:Ceramics It is a variety of in brick raw material, and wherein contains colorant.
9. the production method that natural-like stone according to claim 1 has the Ceramic Tiles of crackle, it is characterised in that:It is described Powder is made of conventional ceramic brick raw material addition colorant.
10. the production method that natural-like stone according to claim 1 has the Ceramic Tiles of crackle, it is characterised in that:Step It further include applying clear frit or print clear frit process before rapid I firing.
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CN108424112B (en) * 2018-04-19 2020-11-10 佛山市东鹏陶瓷有限公司 Preparation process of whole-body light-transmitting brick with single material layer and whole-body light-transmitting brick thereof
CN109678460B (en) * 2019-02-26 2022-03-15 河源市东源鹰牌陶瓷有限公司 Preparation method of high-simulation-degree ceramic tile blank
CN111745806B (en) * 2019-03-28 2022-04-08 夏利兵 Ceramic product dry particle distribution process
CN110044675B (en) * 2019-05-22 2021-10-22 重庆交通大学 Device and method for manufacturing soft and hard interbedded rock sample
CN115010476A (en) * 2022-06-06 2022-09-06 西藏众陶联供应链服务有限公司 Preparation process of ceramic rock plate with random patterns

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CN1162368C (en) * 2000-09-13 2004-08-18 佛山欧神诺陶瓷有限公司 Granule formation technology for glazed tile with plastic veins
CN2443071Y (en) * 2000-10-11 2001-08-15 南海市金舵陶瓷有限公司 Polished brick
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