CN1059836A - Vinasse mixed feed and method of manufacturing technology thereof - Google Patents
Vinasse mixed feed and method of manufacturing technology thereof Download PDFInfo
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- CN1059836A CN1059836A CN90106259A CN90106259A CN1059836A CN 1059836 A CN1059836 A CN 1059836A CN 90106259 A CN90106259 A CN 90106259A CN 90106259 A CN90106259 A CN 90106259A CN 1059836 A CN1059836 A CN 1059836A
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P60/00—Technologies relating to agriculture, livestock or agroalimentary industries
- Y02P60/80—Food processing, e.g. use of renewable energies or variable speed drives in handling, conveying or stacking
- Y02P60/87—Re-use of by-products of food processing for fodder production
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Abstract
The invention discloses a kind ofly with vinasse, particularly the potato distiller's dried grain is the mixed feed and the method for manufacturing technology thereof of Main Ingredients and Appearance, and its Main Ingredients and Appearance is distiller's dried grain, corn flour, potato dry powder, wheat bran, soya-bean cake, fish meal and oyster spiro powder etc.Adopted centrifugal solid-liquid separation, normal temperature fermentation, sneaked into mixing oven dry, carrier separation, the pulverizing of carrier and add the batch mixes method and make.Solved the difficult problem that traditional vinasse are difficult for being processed into the commodity dry feed.This vinasse mixed feed good palatability, cost is low, and feeding effect is obvious, saves food, reduces environmental pollution.
Description
The invention discloses a kind ofly with vinasse, particularly the potato distiller's dried grain is the mixed feed and the method for manufacturing technology thereof of Main Ingredients and Appearance.
At present, domestic brewery, Alcohol Plant to do with potato be the quite a lot of raw material production liquor or alcohol.Residue in the production process-potato distiller's dried grain, because its water content is big, viscosity height, granularity are little, are difficult to be processed into dry feed and sell.Generally by directly as feeding livestock and poultry feed.Because transportation and storage inconvenience so its utilization rate is not high, are fallen as waste discharge greatly, promptly contaminated environment is wasted grain again.In addition, contain a large amount of higher alcohols, acidic materials and volatilization fat in the poor liquid of vinasse, cause raising livestock and poultry palatability poor, be unfavorable for digesting and assimilating.Above-mentioned many disadvantages has influenced the extensive use of vinasse as feed.So invent a kind of potato vinasse mixed feed and preparation method thereof for the exploitation feed resource, to save food, elimination environmental pollution etc. all has great economic benefit and social benefit.
The purpose of this invention is to provide a kind of that be convenient to transport and store, feeding effect is good, cost is low potato distiller's dried grain mixed feed and preparation method thereof.
Technical essential of the present invention is that the poor liquid of will discharge in the process of brewing alcoholic beverages carries out the fresh grain stillage that Separation of Solid and Liquid obtains water content 70%-80%, add the spontaneous fermentation at normal temperatures of fodder yeast bacterium then, fresh grain stillage after will fermenting is then sneaked into an amount of distills ' grains or rice husk as carrier, mix oven dry, distiller's dried grain after will drying again separates, pulverizes, and adds an amount of batch mixes and evenly makes mixed feed.
Manufacturing process flow sketch of the present invention can followingly be represented:
Below introduce the manufacture process of potato distiller's dried grain mixed feed in detail: a kind of method of manufacturing technology of vinasse mixed feed, the liquid that it is characterized in that being pickled with grains or in wine carries out centrifugal solid-liquid earlier to be separated, obtain the fresh grain stillage of water content lower (70～80%), admix the normal temperature fermentation that an amount of fodder yeast bacterium carries out then under natural placement condition, fresh grain stillage after the fermentation is sneaked into rice husk or distills ' grains is carrier mixing oven dry, again the distiller's dried grain group of oven dry is carried out pulverizing after carrier separates and make the distiller's dried grain powder, it is even to add batch mixes at last, makes the vinasse mixed feed.
Process conditions and requirement in the manufacture process of the present invention are: Separation of Solid and Liquid has adopted multistage (more than the two-stage) centrifugal solid-liquid separation method, and equipment can be selected horizontal spiral discharge sedimentation centrifuge for use.The water content of the fresh grain stillage after the Separation of Solid and Liquid can be controlled in 70～80%, and the rate of recovery of solid content is more than 80%.The ratio of admixing the fodder yeast bacterium is to can be controlled between 24～36 hours 3～5% times of carrying out normal temperature fermentation under natural placement condition of weight.Adopted the drying machine of vibrated fluidized bed formula that fresh grain stillage and carrier are carried out combination drying among the present invention.The temperature of dry-heat air is 120 ℃～130 ℃.The mixed proportion (percent by volume) of oven dry carrier is: rice husk is 25～35%, and distills ' grains is 35～45%.Vinasse water content after the oven dry can be controlled in 10～14%.Can adopt two drying machine series connection to use in case of necessity, to improve rate of drying and heat utilization efficiency.The disintegrating process process does not have specific (special) requirements, generally by the mixed feed granularity requirements dried vinasse cooking starch is broken to meet standard-required and get final product.Later adding batch mixes packaging process mainly is control water content and two technical indicators of mixture homogeneity.Other no specific (special) requirements.
The said batching of the present invention is corn flour, potato dry powder, wheat bran skin, soya-bean cake, fish meal oyster spiro powder, trace element, salt etc.
Of the present invention that fresh grain stillage is admixed the technical process that the fodder yeast bacterium ferments is simple, can improve protein content 5%～7%.Be that a kind of time is short, the technique processing method that technological requirement is low does not need to increase new process equipment, and to improving quality of the fodder, significant effect has reduced production costs.
Big at potato distiller's dried grain water content, the viscosity height, the characteristics that granularity is little, the present invention has adopted and has sneaked into rice husk or distills ' grains is the combination drying method of carrier, can adapt to vibrated fluidized bed formula drying machine and directly the fresh grain stillage after the fermentation be carried out drying, it is suitable process that the original stoving process that can't implement with this process equipment becomes, thereby whole technical process is had breakthrough.Solved the difficult problem that traditional potato distiller's dried grain difficulty is processed as dry feed.
Below the prescription of the vinasse mixed feed described in the present invention is done introduction:
Prescription 1: be fit to 20Kg～60Kg growth section fattening pig
Distiller's dried grain (water content 10～14%) 500 weight portions
Corn flour 290 weight portions
Potato dry powder 100 weight portions
Soya-bean cake powder 70 weight portions
Oyster spiro powder, trace element and salt are an amount of
Prescription 2: be fit to 60kg～90kg growth section fattening pig
Distiller's dried grain (water content 10～14%) 500 weight portions
Corn flour 270 weight portions
Potato dry powder 120 weight portions
Soya-bean cake powder 60 weight portions
Oyster spiro powder, trace element and salt 5 weight portions
The formula rate of above-mentioned mixed feed generally can be controlled in the following scope:
Distiller's dried grain (water content 10～14%) 450～550 weight portions
Corn flour 250～280 weight portions
Potato dry powder 100～140 weight portions
Soya-bean cake powder 50～80 weight portions
Oyster spiro powder, trace element and salt 3～8 weight portions
This vinasse mixed feed as long as add an amount of water, is in harmonious proportion and evenly can feeds in use.
The vinasse mixed feed that makes according to process of the present invention has following advantage:
1, nutritious palatability is strong.After adopting the fermentation of fodder yeast bacterium, improved Protein content in the vinasse,, reduced higher alcohol, acidic materials and volatilization fat in the poor liquid of vinasse through Separation of Solid and Liquid, eliminate the factor that is unfavorable for livestock and poultry feed and digestion, thereby strengthened the palatability of feed greatly.
2, can increase the appetite of livestock and poultry, be easy to control the moisture content of feed.In drying course, a part of starch is formed dextrin by gelatinization, and generation can improve the fragrance of appetite of livestock and poultry, and livestock and poultry are liked edible.In addition,, be easy to control the water consumption of raising, help scientific feeding because the Shi Jiashui that feeds mixes and stirs.
The feeding trial result of vinasse mixed feed of the present invention shows that the vinasse mixed feed has good feeding effect and economic benefit.
Selected for use during test to be in 60-90 kilogram growth phase, the date of birth near with 20 of Teng Bai pigs, random sampling divides five groups, has carried out testing (test group feed the mixed feed of different vinasse ratios, the former feed of control group fed) in the feeding experiment rules.
The main test composition of each test group sees Table 1.
Whole test the results are shown in Table 2 and Figure of description.
Economic and Efficiency Analysis sees Table 3.
Figure of description is an experimental period growth curve schematic diagram.
Table 1: feed nutrient is closed in vinasse and each assembly
| Vinasse | Examination A group | Examination B group | Examination C group | Examination D group | Control group | |
| Total energy (Kcal/kg) | 3044 | 3363 | 3526 | 3422 | 3484 | 3389 |
| Crude protein (%) | 16.8 | 13.5 | 14.4 | 15.2 | 16.9 | 15.4 |
| Crude fat (%) | 1.2 | 1.3 | 1.8 | 2.6 | 2.6 | 3.4 |
| Crude fibre (%) | 13.1 | 9.1 | 12.5 | 10.9 | 10.3 | 5.2 |
| Ca（％） | 1.73 | 1.37 | 1.47 | 1.22 | 1.79 | 1.9 |
| P（％） | 0.35 | 0.36 | 0.34 | 0.38 | 0.36 | 1.23 |
Annotate: the water content of vinasse and feed is calculated with 14%.
Table 3: Economic and Efficiency Analysis
| Examination A group examination B group examination C group examination D group control group | |
| Experimental period,, pig all absorbed feed (kg) | 114.0 101.5 116.2 96.4 118.9 |
| Feed cost (unit/kg) | 0.555 0.481 0.354 0.356 0.341 |
| Feedstuff-meat ratio | 4.05:1 4.85:1 5.66:1 4.86:1 4.89:1 |
| The feed cost (unit) of pig weightening finish (kg) | 2.248 2.333 1.791 1.157 3.623 |
Annotate: 1, feed-use grain is adjusted by local existing grain price.
2, vinasse (moisture 14%) are with 0.11 yuan/kilogram, and Daqu poor (moisture 14%) is with 0.005 yuan of/kilogram calculating.
As can be seen from the test results:
1, the vinasse that add some (35%-70%) are made different vinasse mixed feeds, can reach the trophic level of feeding fattening pig fully.
2, vinasse nutrition is abundanter, and the source is wider, can substitute grain in the mixed feed (as wheat bran, corn, melon dried etc.) effectively, and its feeding effect is good, and cost is low:
(1) the A test group is compared with contrast groups, and one kilogram of pig of every weightening finish can be saved feed 840 grams.And the A test group is compared with control group, many weightening finish 100 grams of average pig every day.
(2) each test group one kilogram of pig that all increases weight, feed cost has reduced 1.290-1.866 unit than control group.
3, the ethanol that contains trace in the vinasse mixed feed, can improve the feed taste, prevent feed mold, extend shelf life, simultaneously, after pig ingested, adequate amount of ethanol had both helped the metabolic activity from body, limited the in vitro activity (easily sleeping) of pig again thus promoting its nutrition with picked-up to be converted into self stores.
In sum, utilizing vinasse to make the vinasse mixed feed, is a new way of opening up feed resource.Also be to improve help an already good method of benefit of feed, have certain realistic meaning really.
Utilize process provided by the present invention to produce the industrial enterprise of vinasse mixed feed, its economic benefit and social benefit also are very considerable, calculate by the production scale of producing 5000 tons of vinasse per year, need 400,000 yuan of investments, can form the suitability for industrialized production ability, annual recyclable distiller's dried grain (moisture 14%) 2000 tons can produce 5000 tons of mixed feeds.If by 440 yuan/ton of mixing average unit costs, 560 yuan of/ton calculating of price, about 600,000 yuan of year contribution taxes, 1 year is recoverable fully invested.
Prove that through the fattening pig feeding trial this mixed feed feeding effect is better, average meat feed ratio is 1: 4, can produce about 1250 tons of live pigs the whole year, and 3,500,000 yuan of wound social output can be saved 2000 tons of feed-use grains simultaneously, and social benefit is considerable.
Because poor reuse of water and separating of solid content, the gross contamination load can descend about 80%, has alleviated environmental pollution greatly, if can implement to handle to the poor water of intermittent discharge, and can thorough pollution abatement.
Below introduce a specific embodiment of the present invention in detail.So as to further disclosure whole technology contents of the present invention.Specific embodiment is: some wine lees liquor input horizontal spiral discharge sedimentation centrifuges are carried out Separation of Solid and Liquid, obtain the fresh grain stillage of water content about 75%.Get the fodder yeast bacterium liquid that the 100kg fresh grain stillage adds the 5kg maturation, the nature that stirs was placed on the normal temperature laboratory bottom fermentation 24 hours.The rice husk that the adds vinasse volume 30 percent volume then uniform mixing in the mixer of packing into, again the vinasse that mix are sent in the vibrated fluidized bed formula drying machine and dried, obtain the distiller's dried grain granule of about 39kg water content about 14%, it is sent into carry out carrier in the carrier seperator and separate, obtain the distiller's dried grain thing of 30kg.With pulverizer 30kg distiller's dried grain thing is pulverized the back and amount to 0.3kg together with components such as corn flour 16kg, potato dry powder 7.2kg, wheat bran skin 2.4kg, soya-bean cake 3.6kg, Fish powder 0.6kg and oyster spiro powder, trace element, salt and put into mixer and mix, make the vinasse mixed feed of about 60kg.
Claims (7)
1, a kind of vinasse mixed feed is by corn flour, potato dry powder, wheat bran skin, soya-bean cake powder, fish meal, and compositions such as trace element and salt is characterized in that containing a certain proportion of distiller's dried grain and oyster spiro powder.
2, according to the described vinasse mixed feed of claim 1, it is characterized in that the weight portion of each component is respectively:
Corn flour: 250～280 fish meal: 10～12
Potato dry powder: 100～140 distiller's dried grains: 450～550
Wheat bran skin: 25～50 soya-bean cake powder: 50～80
Oyster spiro powder, trace element and salt 3～8.
3, a kind of method of manufacturing technology of vinasse mixed feed is characterized in that poor liquid is carried out centrifugal solid-liquid earlier to be separated, and obtains the fresh grain stillage of water content lower (70～80%), admixes an amount of fodder yeast bacterium then and carry out normal temperature fermentation under natural placement condition.Fresh grain stillage after the fermentation is sneaked into rice husk or distills ' grains is carrier mixing oven dry, again the distiller's dried grain group of oven dry is carried out carrier and separate the back and pulverize and make the distiller's dried grain powder, it is even to add batch mixes at last, makes the vinasse mixed feed.
4, according to the method for manufacturing technology of the described vinasse mixed fodder of claim 3, it is characterized in that admixing an amount of fodder yeast bacterium carries out normal temperature fermentation under natural placement condition fermentation time is 24～36 hours, and the fodder yeast bacterium of admixing is 3～5% of a fresh grain stillage for ripe fodder yeast bacterium liquid weight.
5, according to the method for manufacturing technology of the described vinasse mixed feed of claim 3, the ratio that it is characterized in that sneaking into rice husk or distills ' grains and be carrier is a volume ratio, and wherein rice husk is 25～35%, and distills ' grains is 35～45%.
6, according to the method for manufacturing technology of the described vinasse mixed feed of claim 3, it is characterized in that mixing the drying process method that the vibrated fluidized bed formula has been adopted in oven dry, the temperature of its dry-heat air is 120 ℃～130 ℃.
7,, it is characterized in that centrifugal solid-liquid separates employing multistage centrifugal Separation of Solid and Liquid according to the method for manufacturing technology of the described vinasse mixed feed of claim 3.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN90106259A CN1059836A (en) | 1990-09-20 | 1990-09-20 | Vinasse mixed feed and method of manufacturing technology thereof |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN90106259A CN1059836A (en) | 1990-09-20 | 1990-09-20 | Vinasse mixed feed and method of manufacturing technology thereof |
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| CN1059836A true CN1059836A (en) | 1992-04-01 |
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102461741A (en) * | 2010-11-09 | 2012-05-23 | 张占波 | Original ecological forage for pig and manufacturing method thereof |
| CN104256205A (en) * | 2014-07-17 | 2015-01-07 | 魏巍 | Method for preparing special compound bait for pearly mussel |
| CN104256207A (en) * | 2014-10-26 | 2015-01-07 | 汪凌峰 | Special feed for sparrows |
| CN104872378A (en) * | 2015-04-30 | 2015-09-02 | 北京中生奥普寡肽技术研究所 | Method for preparing high-protein feed by using baijiu vinasse |
| CN104872451A (en) * | 2015-06-16 | 2015-09-02 | 曲靖市大兴饲料有限责任公司 | Vinasse mixed feed for breeding pigs |
| CN104996716A (en) * | 2014-09-16 | 2015-10-28 | 王凤英 | Method for producing mixed feed for terpsiphone paradisi |
| CN105533278A (en) * | 2015-12-22 | 2016-05-04 | 防城港市现代科技有限公司 | Mugil cephalus farming bio-feed recipe |
-
1990
- 1990-09-20 CN CN90106259A patent/CN1059836A/en active Pending
Cited By (17)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102461741B (en) * | 2010-11-09 | 2013-10-09 | 张占波 | Original ecological forage for pig and manufacturing method thereof |
| CN102461741A (en) * | 2010-11-09 | 2012-05-23 | 张占波 | Original ecological forage for pig and manufacturing method thereof |
| CN104256205A (en) * | 2014-07-17 | 2015-01-07 | 魏巍 | Method for preparing special compound bait for pearly mussel |
| CN104996716A (en) * | 2014-09-16 | 2015-10-28 | 王凤英 | Method for producing mixed feed for terpsiphone paradisi |
| CN105010799A (en) * | 2014-10-26 | 2015-11-04 | 汪凌峰 | Making method of formula feed for sparrows |
| CN104996758A (en) * | 2014-10-26 | 2015-10-28 | 汪凌峰 | Pellet feed special for sparrows |
| CN104996760A (en) * | 2014-10-26 | 2015-10-28 | 汪凌峰 | Production method of special sparrow feed |
| CN104996759A (en) * | 2014-10-26 | 2015-10-28 | 汪凌峰 | Sparrow special pellet feed production method |
| CN105010797A (en) * | 2014-10-26 | 2015-11-04 | 汪凌峰 | Sparrow pellet feed |
| CN105010798A (en) * | 2014-10-26 | 2015-11-04 | 汪凌峰 | Sparrow feed |
| CN104256207A (en) * | 2014-10-26 | 2015-01-07 | 汪凌峰 | Special feed for sparrows |
| CN105028969A (en) * | 2014-10-26 | 2015-11-11 | 汪凌峰 | Production method of formula feed specially used for sparrows |
| CN105028970A (en) * | 2014-10-26 | 2015-11-11 | 汪凌峰 | Feed specially used for sparrows and preparation method |
| CN105028971A (en) * | 2014-10-26 | 2015-11-11 | 汪凌峰 | Formula feed used for sparrows |
| CN104872378A (en) * | 2015-04-30 | 2015-09-02 | 北京中生奥普寡肽技术研究所 | Method for preparing high-protein feed by using baijiu vinasse |
| CN104872451A (en) * | 2015-06-16 | 2015-09-02 | 曲靖市大兴饲料有限责任公司 | Vinasse mixed feed for breeding pigs |
| CN105533278A (en) * | 2015-12-22 | 2016-05-04 | 防城港市现代科技有限公司 | Mugil cephalus farming bio-feed recipe |
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