CN105983689A - Graphene-enhanced ceramic lining material for hydraulic steel tube - Google Patents

Graphene-enhanced ceramic lining material for hydraulic steel tube Download PDF

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Publication number
CN105983689A
CN105983689A CN201511012901.3A CN201511012901A CN105983689A CN 105983689 A CN105983689 A CN 105983689A CN 201511012901 A CN201511012901 A CN 201511012901A CN 105983689 A CN105983689 A CN 105983689A
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Prior art keywords
powder
graphene
parts
mixed
lining material
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CN201511012901.3A
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高恒东
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Wuhu Chuangyuan New Materials Co Ltd
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Wuhu Chuangyuan New Materials Co Ltd
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    • B22F1/0003
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F3/00Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
    • B22F3/23Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces involving a self-propagating high-temperature synthesis or reaction sintering step
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C1/00Making non-ferrous alloys
    • C22C1/04Making non-ferrous alloys by powder metallurgy
    • C22C1/05Mixtures of metal powder with non-metallic powder
    • C22C1/058Mixtures of metal powder with non-metallic powder by reaction sintering (i.e. gasless reaction starting from a mixture of solid metal compounds)
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C29/00Alloys based on carbides, oxides, nitrides, borides, or silicides, e.g. cermets, or other metal compounds, e.g. oxynitrides, sulfides
    • C22C29/12Alloys based on carbides, oxides, nitrides, borides, or silicides, e.g. cermets, or other metal compounds, e.g. oxynitrides, sulfides based on oxides

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Manufacturing & Machinery (AREA)
  • Chemically Coating (AREA)
  • Compositions Of Oxide Ceramics (AREA)

Abstract

The invention discloses a graphene-enhanced ceramic lining material for a hydraulic steel tube. The graphene-enhanced ceramic lining material is prepared from the following raw materials in parts by weight: 54-56 parts of pure aluminium powder, 159-162 parts of iron oxide red, 18-19 parts of cobalt nitrate, 18-19 parts of nickel chloride, 37-38 parts of tetraethoxysilane, 74-76 parts of absolute ethyl alcohol, 10-11.5 parts of nanometre Y-ZrO2 powder, 8.5-9.5 parts of sodium tetraborate, 7-8 parts of graphene, 1.5-2 parts of cerous fluoride, 4-5 parts of lanthanum oxide powder, 1.5-2 parts of lithium carbonate, 0.6-0.7 part of alcohol amine chelated titanate, and deionized water. According to the graphene-enhanced ceramic lining material disclosed by the invention, graphene can be uniformly dispersed in the material during a preparation process of carrying out surface modification on the graphene and then adding the graphene in the material, is uniform in structure and capable of enhancing the strength of the material, and high in bonding strength with a matrix material of the tube and not liable to crack and fall off; and moreover, the process is convenient for industrial control, high in efficiency, and energy-saving and consumption-reducing.

Description

A kind of hydraulic steel pipe Graphene strengthens ceramic lining material
Technical field
The present invention relates to ceramic technology field, particularly relate to a kind of hydraulic steel pipe Graphene and strengthen ceramic lining material.
Background technology
The pipeline kind used in hydraulic system is a lot, according to operating pressure and the difference of installation site of hydraulic system, selection have steel pipe, copper tube, rubber tube, nylon tube and plastic tube etc..These pipelines once damage leakage of oil, the most then pollute environment, affect the normal performance of systemic-function, heavy then jeopardize safety, and the present invention selects hydraulic steel pipe as object of study.When hydraulic work system, fluid pressure line to bear higher pressure, add alternate stress that pressure transient produces, vibration equipment and produce vibration stress, the common effect of erection stress etc., make hard tube at fault in material, hot spot or injury region produce stress concentration phenomenon, pipeline generation fatigue rupture fracture and leakage of oil;Due also to hydraulic system is easily contaminated, the hydraulic oil containing solid pollutant is similar to the grinding agent that abrasive metal machined surface is used, and adds the friction of fluid and pipeline inner wall.And the hardness of the usual hardness ratio pipe inner wall material of solid pollution composition granule is much higher, thus accelerate the abrasion of pipe inner wall, even scratch inwall, particularly high when the flow velocity of liquid and unstable time, the material of pipe inner wall will be made to be impacted and peel off.These reasons easily cause potential safety hazard.
Centrifugal SHS technology has concentrated the Common advantages of centrifugal casting and SHS technology, and it has manufacturing process and manufacture equipment is simple and production efficiency is high, production cost is low and saves the advantages such as the energy.Utilizing centrifugal self-propagating synthesis technology to prepare ceramic lining material inside tradition stainless steel tube can make hydraulic oil oil pipe have more preferable corrosion resistance, abrasion resistance properties and good mechanical property and shock resistance.Thus, the preparation that this kind of technology is applied to hydraulic oil oil tube inner lining material will have wide market prospect and huge economic and social benefits.With micron aluminium powder and micron iron sesquioxide as primary raw material in " preparation of hydraulic oil oil pipe ceramic lining material and performance study " literary composition, with micron silica and micron Y-ZrO2 as additive, using centrifugal SHS technology to be prepared for hydraulic oil oil pipe ceramic lining material, prepared hydraulic oil oil pipe ceramic lining material has the performances such as good toughness, fracture strength, impact resistance.But owing to self-propagating reaction is the fiercest, in course of reaction, thermal losses is big, the finite thickness that steel pipe inner wall is melted, cause the bond strength of metallurgical binding part limited and there is certain hole, so the tools such as the thermostability of ceramic layer, corrosion resistance, wearability are had a certain impact, under the operating mode of some HI high impacts, there will be the phenomenon that ceramic coating comes off, thus affect service life and the safety coefficient of oil pipe, need to improve on the basis of original text.
Summary of the invention
The object of the invention is contemplated to make up the defect of prior art, it is provided that a kind of hydraulic steel pipe Graphene strengthens ceramic lining material.
The present invention is achieved by the following technical solutions:
A kind of hydraulic steel pipe Graphene strengthens ceramic lining material, is prepared by the raw materials in: pure aluminium powder 54-56, iron oxide red 159-162, cobalt nitrate 18-19, Nickel dichloride. 18-19, tetraethyl orthosilicate 37-38, dehydrated alcohol 74-76, nanometer Y-ZrO2 powder 10-11.5, sodium tetraborate 8.5-9.5, Graphene 7-8, cerous fluoride 1.5-2, lanthana powder 4-5, lithium carbonate 1.5-2, hydramine chelated titanates 0.6-0.7, deionized water.
Strengthen ceramic lining material according to hydraulic steel pipe Graphene a kind of described in claims 1, be made up of step in detail below:
(1) cobalt nitrate is mixed with Nickel dichloride., add in dehydrated alcohol, stirring also fully dissolves formation mixed solution, it is subsequently placed in 60 DEG C of waters bath with thermostatic control, tetraethyl orthosilicate is added drop-wise in mixed solution lentamente, heating in water bath is to 80-90 DEG C, stir 40-50 minute and increase to reactant viscosity, form vitreosol, it is statically placed in gel under room temperature condition, again xerogel is placed in drying baker and is dried 10-12 hour with the temperature of 80-90 DEG C, then under conditions of 750-850 DEG C, xerogel is carried out presintering, it is incubated 1.5-2 hour, take out after being cooled to room temperature and grind, obtain composite granule, i.e. magnetic silica powder body;
(2) hydramine chelated titanates is dissolved in the deionized water of 12-14 times amount, adds Graphene, ultrasonic disperse 30-40 minute after stirring, be then passed through being spray-dried and obtain modified Graphene powder;Modified Graphene powder is put in ball mill, adds cerous fluoride, lanthana powder, dry grind 60-90 minute, obtain mixed-powder;
(3) mixed-powder that step (2) obtains is mixed with nanometer Y-ZrO2 powder, add the deionized water of total amount 3-4 times amount, it is stirring evenly and then adding into remaining residual components in addition to pure aluminium powder, iron oxide red, continue stirring 30-40 minute, form slurry, finally slurry is spray-dried, forms mixed nanometer mixed powder;
(4) the mixed nanometer mixed powder that the magnetic silica powder body that aluminium powder, iron oxide red obtained with step (1), step (3) obtain is mixed homogeneously, put in ball mill, mixing and ball milling 2-3 hour, it is loaded into after taking-up in tubing, and be fixed on centrifuge, supply igniting, igniting is passed through oxygen simultaneously, oxygen supply continues 4-5 minute, uses centrifugal SHS technology to be formed ceramic-lined at pipe material inner wall.
The invention have the advantage that the present invention utilizes the composition such as cobalt nitrate, Nickel dichloride. to react with tetraethyl orthosilicate, generate cladding cobalt, the earth silicon material of nickel, as additive add to based on aluminium powder, iron oxide red reaction in, silicon dioxide is made to have magnetic, easily it is combined with tubing, is improved the bond strength with tube wall by reaction further;Adding sodium tetraborate, improve inner surface fineness, porosity significantly reduces simultaneously;Adding appropriate nanometer Y-ZrO2 powder, in course of reaction, meeting disperse is in product aluminium sesquioxide, is possible not only to improve Fracture Toughness and the shock resistance of ceramic lining material, ceramic-lined anti-wear performance can be greatly improved simultaneously.
The present invention is by adding in the preparation process of material after Graphene is carried out surface modification, can be evenly dispersed in material, uniform texture, can the intensity of reinforcing material, simultaneously high with the bond strength of tubing matrix material, the most easy to crack drop, and technique is easy to Industry Control, excellent in efficiency, energy-saving and cost-reducing.
Detailed description of the invention
A kind of hydraulic steel pipe Graphene strengthens ceramic lining material, is made up of the raw material of following weight portion (kilogram): pure aluminium powder 54, iron oxide red 159, cobalt nitrate 18, Nickel dichloride. 18, tetraethyl orthosilicate 37, dehydrated alcohol 74, nanometer YZrO2 powder 10, sodium tetraborate 8.5, Graphene 7, cerous fluoride 1.5, lanthana powder 4, lithium carbonate 1.5, hydramine chelated titanates 0.6, deionized water.
Strengthen ceramic lining material according to hydraulic steel pipe Graphene a kind of described in claims 1, be made up of step in detail below:
(1) cobalt nitrate is mixed with Nickel dichloride., add in dehydrated alcohol, stirring also fully dissolves formation mixed solution, it is subsequently placed in 60 DEG C of waters bath with thermostatic control, tetraethyl orthosilicate is added drop-wise in mixed solution lentamente, heating in water bath is to 80 DEG C, stir 40 minutes and increase to reactant viscosity, form vitreosol, it is statically placed in gel under room temperature condition, again xerogel is placed in drying baker and is dried 10 hours with the temperature of 80 DEG C, then under conditions of 750 DEG C, xerogel is carried out presintering, it is incubated 1.5 hours, take out after being cooled to room temperature and grind, obtain composite granule, i.e. magnetic silica powder body;
(2) hydramine chelated titanates is dissolved in the deionized water of 12 times amount, adds Graphene, ultrasonic disperse 30 minutes after stirring, be then passed through being spray-dried and obtain modified Graphene powder;Modified Graphene powder is put in ball mill, adds cerous fluoride, lanthana powder, dry grind 60 minutes, obtain mixed-powder;
(3) mixed-powder that step (2) obtains is mixed with nanometer YZrO2 powder, add the deionized water of total amount 3 times amount, it is stirring evenly and then adding into remaining residual components in addition to pure aluminium powder, iron oxide red, continue stirring 30 minutes, form slurry, finally slurry is spray-dried, forms mixed nanometer mixed powder;
(4) the mixed nanometer mixed powder that the magnetic silica powder body that aluminium powder, iron oxide red obtained with step (1), step (3) obtain is mixed homogeneously, put in ball mill, mixing and ball milling 2 hours, it is loaded into after taking-up in tubing, and be fixed on centrifuge, supply igniting, igniting is passed through oxygen simultaneously, oxygen supply continues 4 minutes, uses centrifugal SHS technology to be formed ceramic-lined at pipe material inner wall.
Material of the present invention is through test, and hardness number is 1288HV, and porosity is 4.4%, and Fracture Toughness is 5.51 MPa m1/2

Claims (2)

1. a hydraulic steel pipe Graphene strengthens ceramic lining material, it is characterized in that, be prepared by the raw materials in: pure aluminium powder 54-56, iron oxide red 159-162, cobalt nitrate 18-19, Nickel dichloride. 18-19, tetraethyl orthosilicate 37-38, dehydrated alcohol 74-76, nanometer Y-ZrO2 powder 10-11.5, sodium tetraborate 8.5-9.5, Graphene 7-8, cerous fluoride 1.5-2, lanthana powder 4-5, lithium carbonate 1.5-2, hydramine chelated titanates 0.6-0.7, deionized water.
2. strengthen ceramic lining material according to hydraulic steel pipe Graphene a kind of described in claims 1, it is characterised in that be made up of step in detail below:
(1) cobalt nitrate is mixed with Nickel dichloride., add in dehydrated alcohol, stirring also fully dissolves formation mixed solution, it is subsequently placed in 60 DEG C of waters bath with thermostatic control, tetraethyl orthosilicate is added drop-wise in mixed solution lentamente, heating in water bath is to 80-90 DEG C, stir 40-50 minute and increase to reactant viscosity, form vitreosol, it is statically placed in gel under room temperature condition, again xerogel is placed in drying baker and is dried 10-12 hour with the temperature of 80-90 DEG C, then under conditions of 750-850 DEG C, xerogel is carried out presintering, it is incubated 1.5-2 hour, take out after being cooled to room temperature and grind, obtain composite granule, i.e. magnetic silica powder body;
(2) hydramine chelated titanates is dissolved in the deionized water of 12-14 times amount, adds Graphene, ultrasonic disperse 30-40 minute after stirring, be then passed through being spray-dried and obtain modified Graphene powder;Modified Graphene powder is put in ball mill, adds cerous fluoride, lanthana powder, dry grind 60-90 minute, obtain mixed-powder;
(3) mixed-powder that step (2) obtains is mixed with nanometer Y-ZrO2 powder, add the deionized water of total amount 3-4 times amount, it is stirring evenly and then adding into remaining residual components in addition to pure aluminium powder, iron oxide red, continue stirring 30-40 minute, form slurry, finally slurry is spray-dried, forms mixed nanometer mixed powder;
(4) the mixed nanometer mixed powder that the magnetic silica powder body that aluminium powder, iron oxide red obtained with step (1), step (3) obtain is mixed homogeneously, put in ball mill, mixing and ball milling 2-3 hour, it is loaded into after taking-up in tubing, and be fixed on centrifuge, supply igniting, igniting is passed through oxygen simultaneously, oxygen supply continues 4-5 minute, uses centrifugal SHS technology to be formed ceramic-lined at pipe material inner wall.
CN201511012901.3A 2015-12-31 2015-12-31 Graphene-enhanced ceramic lining material for hydraulic steel tube Withdrawn CN105983689A (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108101530A (en) * 2017-12-29 2018-06-01 无锡天宝电机有限公司 A kind of motor magnetic material and preparation method thereof
CN109321872A (en) * 2018-11-08 2019-02-12 中国石油天然气集团有限公司 A kind of preparation method of graphene enhancement type aluminising oil pipe
CN110280773A (en) * 2019-07-22 2019-09-27 中国航发北京航空材料研究院 A kind of preparation method of low-temperature self-propagating composite material

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102815950A (en) * 2012-09-06 2012-12-12 南通大学 Nano-additive-added reaction material for preparing ceramic lining composite steel tube
CN104404434A (en) * 2014-11-05 2015-03-11 昆明理工大学 Ceramic coating of metal material surface and preparation method thereof
CN104876611A (en) * 2015-04-09 2015-09-02 浙江泰索科技有限公司 Graphene-reinforced ceramic and preparation method thereof
RU2017119227A (en) * 2017-06-02 2018-12-03 Общество с ограниченной ответственностью "Технологии Энергоэффективной Металлургии" The method of obtaining boron master alloys

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102815950A (en) * 2012-09-06 2012-12-12 南通大学 Nano-additive-added reaction material for preparing ceramic lining composite steel tube
CN104404434A (en) * 2014-11-05 2015-03-11 昆明理工大学 Ceramic coating of metal material surface and preparation method thereof
CN104876611A (en) * 2015-04-09 2015-09-02 浙江泰索科技有限公司 Graphene-reinforced ceramic and preparation method thereof
RU2017119227A (en) * 2017-06-02 2018-12-03 Общество с ограниченной ответственностью "Технологии Энергоэффективной Металлургии" The method of obtaining boron master alloys

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108101530A (en) * 2017-12-29 2018-06-01 无锡天宝电机有限公司 A kind of motor magnetic material and preparation method thereof
CN109321872A (en) * 2018-11-08 2019-02-12 中国石油天然气集团有限公司 A kind of preparation method of graphene enhancement type aluminising oil pipe
CN110280773A (en) * 2019-07-22 2019-09-27 中国航发北京航空材料研究院 A kind of preparation method of low-temperature self-propagating composite material

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Application publication date: 20161005